Replacement Parts List - Sales
Replacement Parts List No. 700000000
Revision L 11/2016
Daikin
McQuay
Centrifugal Chiller
Single Compressor
WSC, TSC, HSC
048, 050
To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com
Contents
Parts List Revision History.........................................................................................................................................3
Nomenclature
Nameplate Locations and Part Numbers.............................................................................................................4
Unit Dataplate......................................................................................................................................................5
Model Number- Unit, Style Number- Unit, Serial Number- Unit...........................................................................5
Model Number- Complete...............................................................................................................................6 - 9
Electrical Legend......................................................................................................................................................10
Control Box- MicroTech 200
Mounting of Unit Control Panel and Lube Box................................................................................................... 11
Front Panel & Inside of Micro Control Door Assembly.......................................................................................12
Interior Panel...............................................................................................................................................13 - 14
Sensors..............................................................................................................................................................15
Compressor Lube Box Assembly................................................................................................................16 - 17
Control Box- MicroTech II
Unit Control Box Mounting Components............................................................................................................18
Compressor Control Box Mounting Components..............................................................................................19
Unit Control Box Detail-Until 5/05...............................................................................................................20 - 21
Unit Control Box Detail- 5/05 and Later......................................................................................................22 - 23
Compressor Control Box Detail..................................................................................................................24 - 25
4- Way SA/SB Solenoid Valve & Tubing.....................................................................................................26 - 27
Cables and Sensors....................................................................................................................................28 - 29
Starter- Factory Installed
Units with MicroTech 200 Control Box...............................................................................................................30
Starter, Compact - Factory Installed
Units with MicroTech II Control Box...................................................................................................................31
Starter, Mini Cabinet- Factory Installed
Units with MicroTech II Control Box...................................................................................................................32
Starter, Free Standing - Field Installed
Units with MicroTech 200 Control Box...............................................................................................................33
Units with MicroTech II Control Box............................................................................................................34 - 35
Differential Pressure Switch.....................................................................................................................................36
Hot Gas Bypass- Valves, Connectors, Tubing...................................................................................................37 - 38
Condenser & Evaporator Valves..............................................................................................................................39
Liquid Line - Thermal Expansion Valve
Exp Valve, Ball Valve, Sight Glass, King Valve, Flanges, Gaskets, O'Rings, Pilot Sensor Well, Tubing....40 - 42
Liquid Line- Electronic Expansion Valve
Exp Valve, Ball Valve, Sight Glass, King Valve, Flanges, Gaskets, O'Rings, Tubing.................................43 - 44
Insulation..................................................................................................................................................................45
Condenser
Nomenclature.....................................................................................................................................................46
Sight Glass, Flanges, Heads, Gaskets, Tubes...........................................................................................47 - 48
Evaporator
Nomenclature.....................................................................................................................................................49
Sight Glass, Liquid Line Flange, Heads, Gaskets, Tubes...........................................................................50 - 51
Compressor
Nomenclature.....................................................................................................................................................52
Mounting Brackets and Hardware......................................................................................................................53
Motor Drain Line, Motor Cooling Line, Oil Cooler Drain..............................................................................54 - 55
Suction & Discharge Lines, Victaulics and Pipes, Seals, Discharge Nozzle, Flanges, Ck Valv..................56 - 58
Front End— Inlet— Section: Vanes, Piston, Cone, Seals..................................................................................59
Main Gear Train- High Speed Section Impeller, High Speed Gear & Associated Parts, Volute, Seals.......60 - 62
Main Gear Train- Low Speed Section: Low Speed Gear, Lock Plate, Bearings, Seals..................................... 63
Gear Cover, Deflector, Lee Plug, Pipe Plugs, Crankcase Heater...................................................................... 64
Oil Circuit and Spin Down, Oil Cooler, Spin Down Piston, Valves, Oil Lines, Mist Eliminator, Seals..........65 - 67
Oil.......................................................................................................................................................................67
Oil Pump............................................................................................................................................................68
Motor Section
Diagram.............................................................................................................................................................69
Compressor.......................................................................................................................................................70
Motors- Stators, Rotor/Shaft Assembly..............................................................................................................71
Critical Parts List.................................................................................................................................................CPL1
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 2
Parts List Revision History
RevisionDate Description
Revision history details archived.
A thru I
J
04/12
Page 6- Corrected Code 10 to Code E (was D) = Marine Box-Flanged.
Page 18- Expanded and clarified info for OITS panel. Removed Ref. 303.
Page 21- Corrected retrofit kit p/n to 300040547 (was 300040573) in footnote *.
Page 26- Added “Until 7/05” to title.
Page 27- Added page for “4-Way SA/SB Solenoid Valve & Tubing, 7/05 & later”.
Page 32- Removed Ref. 110 Cover Plate and Ref. 111 Screw.
Pages 48,49- Removed Condenser Head p/n info (deleted 2 pages). Added note to contact McQuay Parts for Head p/n’s. Added page to expand and clarify info for Ref. 352 Head Gaskets.
Pages 51,52- Removed Evaporator Head p/n info (deleted 2 pages). Added note to contact McQuay Parts for Head p/n’s. Added page to expand and clarify info for Ref. 352 Head Gaskets.
Page 58- Removed italic text and Note pertaining to italic text. Added footnote 9.
Page 60- Added Ref. 144 Brass Union (until 7/05), Fitting (7/05 & later). Added footnote 3.
Page 63- Corrected descriptions for Ref. 438 to “Bearing- Pinion, Rear” and Ref. 440 to “Bearing- Pinion, Front”.
Page 71- Corrected footnote 3 to “...contact McQuay Parts...” (was SMG).
K
5/15
Update cover, logo, tagline & add CPL1 to Contents. Pages 47, 50, 67 & 70 Change contact McQuay Parts to contact Daikin Applied.
CPL1- Add Critical Parts List.
L
11/16
Page 18: Corrected descriptions for Ref. 15 OITS Cables. Added Power Cord w/AC Adapter.
Pages 21 and 23: Updated description for BACnet to MS/TP, was RS232.
Page 51: Corrected description for Evaporator Gaskets.
Page CPL1: Updated CPL.
Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 3
Nomenclature
Nameplate Locations and Part Numbers
Unit Dataplate
pn: 070191901 (units with factory mounted starters)
pn: 719816401 (units with free standing starters)
End View- MicroTech 200 Units
Unit Dataplate
pn: 070191901 (units with
factory mounted starters)
pn: 719816401 (units with free
standing starters)
End View- MicroTech II Units
Compressor Dataplate
pn: 071583601
Evaporator Dataplate
pn: 719813601 (until 8/03)
pn: 330528601 (8/03 & later)
Front View
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
Condenser
Dataplate
pn: 719813601
(until 8/03)
pn: 330528601
(8/03 & later)
RPL 7000000 / Page 4
Nomenclature
Unit Dataplate
Units w/ Factory Mounted Starter
Units w/ Free Standing Starter
Model Number- Unit
WSC 050 K
Impeller type
H, J, K, M (050 only)
Unit Model
WSC= Water- Cooled Single Compressor Centrifugal Chiller
HSC= Water- Cooled Single Compressor Centrifugal Chiller
with Heat Recovery Condenser
TSC= Templifier, Single Compressor Centrifugal
Impeller Size
048= 4.8" Diameter
050= 5.0" Diameter
Style Number- Unit
E 923456 010
6- Digit G.O. Number
G.O. Item Number
Serial Number- Unit
STN
U
01
05
Plant Identification Abbreviation
STN = Staunton
Serial Number
(build sequence)
U= Unit
Year of Manufacture
00= 2000
01= 2001
02= 2002
03= 2003
04= 2004
etc.
Centrifugal; WSC/TSC/HSC Sizes 048/050
048
Rev. L 11/16
Month of Manufacture
01= January
07= July
02= February
08= August
03= March
09= September
04= April
10= October
05= May
11= November
06= June
12= December
RPL 7000000 / Page 5
Nomenclature
Model Number- Complete
WSC 050K AE 10B Y Y B E1812 BE 2LA B4 0450 CC Y A C1612 BEYY
Code: 1
2
3 4 5 6 7
8
9 10 11 12 13 14 15 16
17
2LAYYY D4 1370 CCYY YY A A 134 082 FA MAEMBA 21YY2YYY 0191 H H2 B
Code: 18
19 20
21 22 2324 25 26 27
28
29
30 31 3233
1 1 B Y R Y 1 A A 0155 U B C Y Y Y Y 1 Y
Code: 34 3536373839404142 43 44454647484950 51 52
1. Model Type
WSC= Water Cooled Centrifugal Chiller- Centrifugal
HSC= Water Cooled Heat Recovery Chiller- Centrifugal
TSC= Centrifugal Templifier
2. Compressor Size/Impeller Type
048 (4.8" impeller) 050 (5.0" impeller)
048H, 048J, 048K, 050H, 050J, 050K, 050M
3. Gear Ratio Code (speed code)
ZT, ZU, ZV, ZW, Z2, ZY, ZZ, AA, AB, AC, AD, AE, AF, AG, AH, AJ, AK, AL
4. Motor Horsepower/Voltage
first 2 digits= horsepower, third digit= voltage
10= 105HP 13= 135HP 15= 150HP
60 Hz. Codes
N= 200V B= 208V P= 220V V= 230V 4= 400V A= 440V R= 460V S= 480V D= 575V Q= 416V M= 2400V C= 3300V
L= 4160V 3= 2300V T= 4600V 2= 6600V
50 Hz. Codes
E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V Z= 500V J= 3300V 6= 3000V 8= 6000V 9= 6600V
5. Refrigerant Contamination Protection
Y= None
6. Sound Control
Y= None
W= Suction Shut Off Valve
7. Compressor Revision Level
A= Rev. Level A B= Rev. Level B
8. Evaporator Description
E1809= Standard Evaporator, 18" Diameter/9' Long
E2209= Standard Evaporator, 22" Diameter/9' Long
E2012= Standard Evaporator, 20" Diameter/12' Long
E2009= Standard Evaporator, 20" Diameter/9' Long
E1812= Standard Evaporator, 18" Diameter/12' Long
E2212= Standard Evaporator, 22" Diameter/12' Long
9. Evaporator Tube Description
first digit= Tube Count/ second digit= Tube type
Tube Count
18" diameter: B= 86 C=76; 20" diameter: B= 116 C= 102; 22" diameter; B= 138 C= 122
Tube Type
E= Turbo EFP .025 Wall; F= Turbo EFP .028 Wall; Q= Turbo EFP .035 Wall
10. Evaporator Head Description
first digit= Number of Water Passes: 1, 2, 3
second digit= Inlet Nozzle Location: L= Left R= Right
third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Victaulic; E= Marine Box- Flanged
11. Evaporator Design Pressures
first digit= Refrigerant Side Pressure: B= 180 PSIG; C= 200 PSIG; D= 225 PSIG
second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME;
5= 300 PSIG None-ASME
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 6
Nomenclature
Model Number- Complete
Continued
12. Evaporator Leaving Water Temperature
Code is listed in tenths of °F
(example 0450= 45.0 °F)
13. Evaporator Tube Sheet & Head Material
first digit= Tube Sheet Material: C= Carbon Steel (std.); N= Monel Clad; S= Stainless Steel Clad; T= Titanium Clad Steel
second digit= Head Material: C= Carbon Steel (std.); E= Epoxy Coated
14. Evaporator Tube Cleaning System
Y= None
B= WSA Brushes
15. Evaporator Model Revision
A= Revision A
16. Condenser Description
C1609= Standard Condenser, 16" Diameter/9' Long
C1809= Standard Condenser, 18" Diameter/9' Long
C2012= Standard Condenser, 20" Diameter/12' Long
S1609= Split-Head Condenser, 16" Diameter/9' Long
S1809= Split-Head Condenser, 18" Diameter/9' Long
S2012= Split-Head Condenser, 20" Diameter/12' Long
C1612= Standard Condenser, 16" Diameter/12' Long
C1812= Standard Condenser, 18" Diameter/12' Long
C2012= Standard Condenser, 20" Diameter/12' Long
S1612= Split-Head Condenser, 16" Diameter/12' Long
S1812= Split-Head Condenser, 18" Diameter/12' Long
S2012= Split-Head Condenser, 20" Diameter/12' Long
17. Tower Condenser Tube Description/Heat Recovery (Split Head Condenser Only) Tube Description
first & third digit= Tube Count/ second & fourth digit= Tube type
Tube Count
16" diameter: B= 128 C=98; 18" diameter: B= 171 C= 137; 20" diameter: B= 248 C= 212 D= 192
Tube Type
L= Turbo CSL .025 Wall; N= Turbo CSL .028 Wall; P= Turbo CSL .035 Wall
If there is no Heat Recovery Condenser digits 3 & 4= Y
18. Tower Condenser Head Description/Heat Recovery (Split Head Condenser Only) Head Description
first & fourth digit= Number of Water Passes: 1, 2, 3
second & fifth digit= Inlet Nozzle Location: L= Left R= Right
third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Victaulic; D= Marine Box- Flanged
sixth digit= Nozzle Type: A= Victaulic (std.); B= Flanged
If there is no Heat Recovery Condenser digits 4, 5 & 6= Y
19. Condenser Design Pressures
first digit= Refrigerant Side Pressure: C= 200 PSIG; D= 225 PSIG; E= 250 PSIG; F= 275 PSIG; G= 300 PSIG
second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME (std.); 5= 300 PSIG None-ASME
20. MaximumCondenser Leaving Water Temperature
Code is listed in tenths of °F (example 1370= 137.0 °F)
21. Condenser Tube Sheet & Head Material
first & third digit= Tube Sheet Material: C= Carbon Steel (std.); N= Monel Clad; S= Stainless Steel Clad; T= Titanium Clad Steel
second & fourth digit= Head Material: C= Carbon Steel (std.); E= Epoxy Coated
If there is no Heat Recovery Condenser digits 3 & 4= Y
22. Condenser Tube Cleaning System
YY= None Tower Cond./None HR Cond.YB= None Tower Cond./WSA Brushes HR Cond.
BY= WSA Brushes Tower/None HR Cond.
BB= WSA Brushes Tower/WSA Brushes HR Cond.
23. Condenser Model Revision
A= Revision A
24. Pressure Vessel Code
A= ASME (standard); B= Belgian; D= TUV (German); E= TUV (Austrian); J= Australian; K= Swiss; P= Chinese
25. Refrigerant Type
134=Refrigerant 134a
26. Refrigerant Weight
Total weight divided by 10 rounded to next whole number (example: 815/10= 082)
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 7
Nomenclature
Model Number- Complete
Continued
27. Main Expansion Valve/ Pilot Valve
first digit= Main Expanion Valve: F= 125 ton TXV; G= 150 ton TXV; H= 180 ton TXV; I= 250 ton TXV
B= 150 ton EEXV; C= 250 ton EEXV
second digit= Pilot Valve: A= 4 ton (TXV only); Y=None (EEXV only)
28. Controller Options
MicroTech 200
first digit= Control Type: M= MicroTech
second digit= Sensor Functions: A= Outdoor Air (OA) Thermistor S20; B= OA and HR; H= Heat Recovery(HR) Thermistors S21/S22
third digit= Language: E= English Language/English Units; M= English Language/Metric Units; J= Japanese; C= Chinese
fourth digit= Instruments: M= Modem; Y= None
fifth digit= Special Functions: A= Analog Outputs; B= Analog Outputs & Signal Converter; S= Signal Converter
sixth digit= Enclosure: A= NEMA 1; B= NEMA 4; C= NEMA 12
MicroTech II
first digit= Control Type: 2= MicroTech II
second digit= Size: L= Large; S= Small; H= Heat Recovery
third digit= Language: E= English Language
fourth digit= Instruments: M= Modem; Y= None
fifth digit= Communications: B= BACnet; E= BACnet w/ethernet; L= LonWorks; M= MODBUS; P= Serial Port w/modem;
S= Serial Port (RS232)
sixth digit= Enclosure: A= NEMA 1
29. Starter Options
first digit= Starter Type: 2= Wye-Delta Closed; 3= Across-The-Line; 4= Auto Transformer; 5= Primary Reactor; 6= Solid State
V= Variable Frequency Drive
second digit= Enclosure: 1= 72" High/Unit Mounted; 5= 90" X 36" X 21" free standing;
7= Medium/High Voltage 90" X 36" X 36" free standing; 9= Med/High Voltage 90" X 36" X 36" free standing;
L= VFD free standing; M= VFD unit mounted; R= 72" High Terminal Mounted; E= Mini Cabinet Unit Mounted;
third digit= Meters: Y= None
fourth digit= Disconnect: Y= None
fifth digit= Surge Protection Capacitor: 2= Surge Capacitor mounted in Compressor Motor Terminal Box;
S= Surge Capacitor mounted in Starter Box; Y= None
sixth digit= Phase Loss/Rotation Protection: Y= None
seventh digit= Ground Fault Protection: Y= None
eighth digit= Display: A= Amp Display; F= Full Display
30. Rated Load Amps
Actual RLA
31. Hot Gas Bypass
H= Hot Gas Bypass (standard on HSC & TSC)
Y= None
32. Insulation
first digit= Condenser & Evaporator Shell Insulation:
H= ¾" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, MotorBarrel + High Humidity
2= Closed Cell Foam Insulation on Condenser Shell Only
3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, MotorBarrel + High Humidity
5= Code H + Code 2
6= Sound Insulation on Condenser & Discharge Line
7= Sound Insulation on Discharge Line Only
D= Daikin Specifications
M= Code H + Code 7 N= Code 3 + Code 7
S= Code H + Code 6 T= Code 3 + Code 6
Y= None
second digit= Condenser & Evaporator Head Insulation: Y= None; 1= Return Heads Only; 2= Return & Connection Heads
33. Water Pressure Differential Switch
E= Evaporator
C= Condenser
B= Both Evaporator & Condenser
Y= None
34. Paint
1= Standard Painting
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 8
Nomenclature
Model Number- Complete
Continued
35. Packaging
1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/Wood Skid
5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/Open Export Crate; Y= None
36. Refrigerant Tag
A= Full Factory Charge
B= Holding Charge
37. Miscellaneous
Y= None
X= Special (specials not covered in the normal code string)
38. Oil Cooler
R= Refrigerant Cooled (standard)
39. Rebate
Y= None
S= Water Cooled w/Factory Solenoid
R= Rebate
40. Testing
1= Standard Factory Performance Test
2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests
3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance Tests
Y= None
41. Approval Listing
A= ARI Approval U= UL C= Canadian UL
D= Canadian ARI + UL
V= ARI + UL
Y= None
42. Latest Unit Model Revision
A= Revision A
43. Tons
Actual Tons
44. Startup
Y= Export- No Startup
U= Domestic Startup
7= Canadian Startup
45. Labor Warranty
Y= Export Order, no labor warranty
B= Domestic Order, 1st year labor warranty
7= Canadian Order, 1st year labor warranty
46. Extended Warranties
Y= None
C= Extended 1 year parts; D= Extended 1 year parts + Labor; E= Extended 2 year parts; F= Extended 2 year parts + Labor;
G= Extended 3 year parts; H= Extended 3 year parts + Labor; J= Extended 4 year parts; K= Extended 4 year parts + Labor;
(L thru S apply to Compressor/Drive Train Only)
L= Extended 1 year parts; M= Extended 1 year parts + Labor; N= Extended 2 year parts; O= Extended 2 year parts + Labor;
P= Extended 3 year parts; Q= Extended 3 year parts + Labor; R= Extended 4 year parts; S= Extended 4 year parts + Labor;
47. Inspections
1= Inspections
Y= None
48. Purchased Labor
2= Purchased Labor
Y= None
49. Supervision Services
3= Supervision Services
Y= None
50. On-Site Instructions
4= On-Site Instructions
5= Traning Schools
51. Refrigerant Warranty
0 thru 5= Actual number of years
52.Delayed Warranty Start
Y= None
Centrifugal; WSC/TSC/HSC Sizes 048/050
6= Service Contracts
Rev. L 11/16
RPL 7000000 / Page 9
Electrical Legend
Sch. Sym.
Description
1M, 2M
Contactor
1S, 2S
Energizing Contactor
ADI
Analog/Digital Input Board
AOX
Analog Output Board
CAP
Capacitor
CB
Circuit Breaker
CF
Condenser Flow Switch
CHW1
Evaporator Flow Switch
CR
Relay
CS01- CS10
Sensors- Compressor Controller
CTB1, CTB2
Terminal Block
CW1
Condenser Flow Switch
DIST/ISO
Dist. & Isolation Board
EF
Evaporator Flow Switch
FVC
Flux Vector Control
HP
High Pressure Switch
HR
Relay
KDI
Keypad/Display
LR
Relay
MCB1
Main Control Board
MCR
Motor Control Relay
OBA
Output Board
OIM
Operator Interface Module
OITS
Operator Interface Touch Screen
OL
Oil Pump Overload
OP
Oil Pump Contactor
pC02
Main Controller
PHP1
High Pressure Transducer
pLAN
LAN Cable
RES
Transition Resistor
RMI
Remote Meter Interface
S00- S22
Sensor- MicroTech 200
SA/SB
4- Way Vane Speed Solenoid
(Needle Valves)
SC
Signal Converter
T1, T2, T3
Main Control Transformer
T2
24V Control Transformer
T3
18V Control Transformer
TB1, TB2 Terminal Block
TR
Timing Relay
TRP
Transition Resistance Protector
TSW
Toggle Switch- Templifier
US02- US10
Sensor- Unit Controller
UTB1
Unit Control Terminal Block
VC
Vane Close Switch
VR
Voltage Relay
Centrifugal; WSC/TSC/HSC Sizes 048/050
Location
Starter
Starter
MicroTech 200 Control Box
MicroTech 200 Control Box
Lube Box (MicroTech 200) or
Compressor Control Box (MicroTech II)
MicroTech 200 or MicroTech II Unit Control Box
Tube Sheet Support- MicroTech II Units
Tube Sheet Support- MicroTech 200 Units
MicroTech II Compressor Control Box
Throughout Unit- MicroTech II
(see MicroTech II section for sensor placement)
Compressor Controller- MicroTech II Units
Tube Sheet Support- MicroTech 200 Units
MicroTech II Unit Controller
Tube Sheet Support- MicroTech II Units
VFD Panel (Code 29-1= V)
MicroTech 200 Panel
MicroTech II Compressor Controller
MicroTech 200 Panel
MicroTech II Compressor Controller
MicroTech 200 Panel
Starter Panel
MicroTech 200 Panel
VFD Panel (Code 29-1= V)
MicroTech II Units
Lube Box (MicroTech 200) or
Compressor Control Panel (MicroTech II)
Lube Box (MicroTech 200) or
Compressor Control Panel (MicroTech II)
MicroTech II Unit Controller
Discharge Nozzle
Connects MicroTech II Controllers
Starter
VFD (Code 29-1= V)
Throughout the Unit
(see MicroTech 200 section for sensor placement)
Lube Box (MicroTech 200 Units) or
Compressor Gear Housing (MicroTech II Units)
MicroTech 200 Control Box or
MicroTech II Compressor Control Box
Starter
MicroTech 200 Control Box
MicroTech 200 Control Box
Junction Box used w/field supplied starter
Starter
Starter
MicroTech 200 Control Box (TSC or TDC only)
Throughout Unit- MicroTech II
(see MicroTech II section for sensor placement)
MicroTech II Unit Control Box
Lube Box- MicroTech 200 Unit
Lube Box- MicroTech 200 Unit or
MicroTech II Compressor Control Box
Rev. L 11/16
RPL 7000000 / Page 10
Control Box- MicroTech 200
Mounting of Unit Control Panel and Lube Box
37
36
201
35
201
37
36
11
303
35
37A
38
35A
303
742
304
741
744
743
Ref.Description
No.
Accessory Shelf 1
11
35
Screw- w/shelf
35A
Screw- no shelf
36
Washer, Plain- w/shelf
37
Washer, Lock- w/shelf
37A
Washer, Lock- no shelf
38
Nut- no shelf
201
Control Box- MicroTech 200 2
303
Bracket- Control Box Mounting
18" dia. evap.
20" dia. evap.
22" dia. evap.
304
Bracket- Lube Box Mounting
741
Lube Box Assy 2
742
Screw- Hex Head
743
Nut- Hex
744
Washer- Lock
Part
Number
070013205
735033230
000086100
040500316
048164812
048164812
040499906
070013211
070013212
070013213
330110202
074124301
000164500
040499901
048164808
Qty.
1
10
4
10
10
4
4
3
3
3
3
1
4
4
4
Accessory shelf is used for mounting the junction box used when a unit was ordered with a field
installed starter (code 29 second digit= 5, 7, 9, A).
2
See following pages for component detail.
3
Qty. is 4 for units with field installed starters (with shelf), and 2 for units with factory installed
starters (no shelf).
1
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 11
Control Box- MicroTech 200
Front Panel & Inside of Micro Control Door Assembly
506
503
503
505
Inside of
Micro Door Ass'y
414
418
418
504
413
412
418
Ref.Description
No.
412
Toggle Switch- Contrast Control
413
Membrane Switch- Control
English Language
Japanese Language
Chinese Language
414
KDI Control
418
Cover- KDI Board
503
Hinge- Painted
504
Latch- Door Lock
505
Door- Power
506
Door- Control
N/S
Cover- Sensor
Part Qty.
Number
735004521 1
057900901
057900911
074789101
073378501
073012201
070806401
350065401
073117201
350108101
070691601
1
1
1
1
1
2
1
1
1
1
N/S= Not Shown on Diagram.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 12
Control Box- MicroTech 200
Interior Panel Diagram
Modem Detail
972 974
971
159
163 152
976
511
160 154
161
162
970
183
184
524 525
182
103
104
102
158
109
106
108
523
157
126
125
126 125
113
508
507
509
107
518
522
133
130
156
Centrifugal; WSC/TSC/HSC Sizes 048/050
150
Micro Door
Ass'y
(see previous
page)
142
155
143
Rev. L 11/16
111
RPL 7000000 / Page 13
Control Box- MicroTech 200
Interior Panel Components
Description
Specification
Part
Qty.
Ref.
No. Number
102
Main Controller- MicroTech M280 065487350 11
103
ADI Board until 3/03 065816003
1
ADI Board
3/03 and later 330325401
1
104
Mount- ADI Board 055727206
1
106
Cord Set- PCB Interface 049265103
1
107
Ribbon Cable
50C 18/24 OB 049265208
1
108
Ribbon Cable
50C 3" 072941801
2
109
Clip, Flat- Cable 049766201
2
111
Terminal Block
AD1 AD2 072993901
2
113
Transformer- Control
.03 KVA 24/18V 046738114
1
125
Terminal Block
9 Pole 1 Row 065499909 11
126
Cover- Terminal Block 065500009 11
130
Bracket- Terminal Block 073212801
3
133
Insulation- Fishpaper 029024700
1
142
Board- Signal Converter
SC 049264901
1
143
Spacer- Signal Converter 049266702
4
150
Toggle Switch (TSC Templifier Only)
TSW 735004521
1
152
Output Board
24 SM 072986401
1
154
Board- Guardistor 067113001
1
155
Circuit Breaker
3A 1P 735073301
1
156
Transformer
50 VA 120/24V 060630801
1
157
Terminal Block
Unit & Field 073118801
1
158
Varistor
30 VRMS 049759701
1
159
Ferrules- Dual Wires
8 mm 073008204 19
160
Mount- Circuit Board 055727207
1
161
Socket, Relay- High Pressure 735003105
1
162
Relay- High Pressure
HP 735020820
1
163
Relay- Output Board 073202501 19
182
AOX Board
4 Channel 066794804
1
183
Mount- AOX Board 055727203
1
184
Cord Set
9" 28AWG 065499702
1
507
Bracket- Magnetic Latch 073212701
1
508
Magnetic Latch 034905200
1
509
Fastener- Magnetic Latch 034905000
1
511
Gasket
.12 X .75 070199209
1
518
Bushing- Snap In
2.00" 030188500
1
522
Bushing- Snap In
1.50" 036561900
1
523
Plug- Terminal Housing
4 Pin Female 049264502
1
524
Plug- Terminal Housing
6 Pin Female 049264501
2
525
Terminal- Socket
24-18 AWG 049264702 12
970
Modem
14.4 BAUD 063585005
1
971
Cord Set- Modem 073372702
1
972
Gasket
.25 X .70 070199207
1
974
Bracket- Modem Mounting 073043505
1
976
Bracket- Vertical, Modem 073014701
1
1
Controller needs to be programmed. The Unit serial number is required to properly program the controller.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 14
Control Box- MicroTech 200
Sensors
S15
S16
S18
S13
S02
S20
S00
S14
S17
S01
S12
S10
S18
S22
S21
S09
S08
Ref.Description
No.
S00 Sensor- Evaporator Leaving Water Temp.
S01 Sensor- Evaporator Entering Water Temp.
S02 Sensor- Compressor Suction Temp.
S08 Sensor- Condenser Liquid Line Temp.
S09 Sensor- Condenser Entering Water Temp.
S10 Sensor- Condenser Leaving Water Temp.
S12 Sensor- Compressor Discharge Temp.
S13 Sensor- Oil Feed Temp.
S14 Sensor- Oil Sump Temp.
S15 Oil Vent Low Pressure Transducer
S16 Evap. Refrigerant Low Press. Transducer
S17 Cond. Refrigerant High Press. Transducer
S18 Oil Feed Gauge High Press. Transducer
S20 Outdoor Air Sensor- 50 ft.
S21 Entering Heat Recovery Temp. Sensor
S22 Leaving Heat Recovery Temp. Sensor
N/S Boot- Transducer Protection
N/S Cable- Pressure Transducer, 10 ft.
N/S Cable- Pressure Transducer, 15 ft.
N/S High Pressure Switch- 190 PSI
Part Qty.
Number
073012002 1
073012002 1
073012002 1
073012002 1
073012002 1
073012002 1
073012002 1
073012002 1
073012002 1
071568501 1
071568501 1
071568601 1
071568601 1
073012005 1
073012002 1
073012002 1
071583301 4
074667501 3
074667502 1
074796302 1
N/S= Not Shown on Diagram.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 15
Control Box- MicroTech 200
Compressor Lube Box Assembly
Diagram
28 28A
1
19
53
20
17
5
9
18
26
8
31
34
21
27
14
2
15
7
Centrifugal; WSC/TSC/HSC Sizes 048/050
63
16
Rev. L 11/16
65
66
64
RPL 7000000 / Page 16
Control Box- MicroTech 200
Compressor Lube Box Assembly
Components
Ref.Sch. Description Part Qty.
No. Sym. Number
Lube Box Assembly- Complete 074124301
1
Box 074124201 1
2
Cover 744417501 1
5
VC
Switch- Pressure Differential 070180512 1
7
Washer 735043444 5
8 SA SB 4 Way Solenoid Valve 735048465 1
9
Connector
.25"F X .44"T 735043925 4
14
Coupling
.25"F 047139601 1
15
Tee
.25"F X .25"F X .25"F 735034401 1
16
Union- Brass
.25"F 735044201 5
17
Mounting Channel 775115202 1
18
Clamp- Terminal Block 735073104 2
19
Terminal Block End 735073102 1
20
Terminal Block Section 735073101 16
21
Strap- Capacitor 775107001 1
26 VR
Relay- Voltage
18A 735020118 1
27 CAP Capacitor
161 MFD 250V 735002714 1
28 OL
Overload
until 5/02 735009309 1
OL
Overload
5/02 & later 735021501 1
28A
Heater- Overload
5/02 & later only 735021578 1
31
Contactor- Oil Pump
4P 2NO/2NC 21A 072997401 1
34
Fitting
.50" 735047908 1
53
Jumper- Terminal Block 735073105 1
63
Line Assy 744445001 1
64
Line Assy 744445002 1
65
Line Assy 744445003 1
66
Line Assy 744445004 1
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 17
Control Box- MicroTech II
Unit Control Box Mounting Components
18
21
23
24
27
22
22
19
24
22
25
23
26
15
19
NOTE: Original design Operator Interface
Panel shown. Mounting hardware is the
same for all panels.
16
18
Ref. Description
Specification
No.
15 Operator Interface Panel (OITS), Original
until 5/05*
Cable, 7-wire single, Original
until 5/05*
Connector Only, Original
until 5/05*
15 Operator Interface Panel w/cables, 12” Beige
5/05 & later*
15 Operator Interface Panel w/VGA & Serial cables, 15” Beige 5/05 & later*
15 Operator Interface Panel w/ VGA & Serial cables, 15” Black5/05 & later*
Cable, 12V DC Power w/4 Pin Molex & 2 Plugs
all 5/05 & later*
Cable, Serial
all 5/05 & later*
Cable Kit (includes VGA & Serial cables)
all 5/05 & later*
Power Cord w/AC Adapter
all 5/05 & later*
Part
Number
071858001
330367901
330332007
330277501
330276501
330276502
300040768
300043345
300043289
300053912
Qty.
16 Support Arm Assy, Beige (includes swivel pin, washers, & nut)
16 Support Arm Assy, Black (includes swivel pin, washers, & nut)
330815401
330815411
1
1
330406501
330329601
040499041
040500316
048164812
040500213
330366101
040499906
040499040
2
1
4
12
8
12
4
4
4
18
19
21
22
23
24
25
26
27
Block- Mount
Shelf
Screw
Washer- Plain
Washer- Lock Spring
Washer- Lock
Washer- Nylon
Nut
Screw
1
1
1
1
1
1
1
1
1
1
* For units built 1/05 to 5/05, check unit to verify which panel is installed. Original panel had single cable, later panels have 3 cables.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 18
Control Box- MicroTech II
Compressor Control Box Mounting Components
Compressor Control
Box
280
282
282
261
283
284
285
294
281
295
292
290
293
304
Conde
nser
Specification
Ref. Description
No.
261 Plate- Mounting
280 Screw
281 Washer- Nylon
282 Washer- Lock
External Tooth
283 Washer- Plain
284 Washer- Lock
285 Nut
290 Screw
292 Washer- Lock
External Tooth
293 Washer- Plain
294 Washer- Lock Spring
295 Nut
304 Bracket
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
Part
Qty.
Number
330366501 1
040499039 4
330366101 4
040500212 2
040500308 4
048164812 4
040499905 4
040499033 4
040500210 2
040500307 4
048164810 4
040499904 4
330110202 2
RPL 7000000 / Page 19
Control Box- MicroTech II
Unit Control Box Detail-Until 5/05
Diagrams
154 153
102
152
106
104
151 153
105
103
Electronic Expansion Valve
Driver & Transformer Detail
(Code 27= AY, BY or CY)
101
107
▼
Modem Detail
(Code 28= 2LEYPA)
3
2
16
4
10
6
5
1
Unit Control Detail
7
Centrifugal; WSC/TSC/HSC Sizes 048/050
8
Rev. L 11/16
RPL 7000000 / Page 20
Control Box- MicroTech II
Unit Control Box Detail - Until 5/05*
Components
Description
Specification
Part
Qty.
Ref. Sch.
No. Sym. Number
1
Enclosure- No Emergency Cut-Off Switch until 2/03 330406101 1
Enclosure- w/Emergency Cut-Off Switch 2/03 & later 330406102 1
2
Bracket- Switches 330329701 1
3 UTB1 Terminal Block w/Rail 330407301 1
4 pC02 Controller- with Display 1Large
330268311 1
pC02 Controller- with Display 1
Small 330268111 1
5
CB
Circuit Breaker
5 Amp SP 735073302 1
6
Switch
125V 071995301 2
7
Serial Gateway
RS 232
Code 28, digit 5= P,S 330343102 1
MODBUS
Code 28, digit 5= M 330343101 1
LonWorks
Code 28, digit 5= L 330343401 1
BACnet MS/TP
Code 28, digit 5= B 350147407 1
BACnet w/Ethernet
Code 28, digit 5= E 350147406 1
8
Board- Distribution & Isolation
with connectors 330272602 1
10
Connector
Large Controller 330803053 1
Connector
Small Controller 330803051 1
16
Switch- Emergency Cut-Off 735004521 1
101
Bracket- Modem
Code 28= 2LEYPA 330421601 1
102
Bracket- Modem
Code 28= 2LEYPA 330421601 1
103
Circuit Board- Modem
Code 28= 2LEYPA 330274501 1
104
Bracket
Code 28= 2LEYPA 070199207 1
105
Cord Set- Modem
Code 28= 2LEYPA 330422001 1
106
Cord Set- BACnet
Code 28= 2LEYPA 330421901 1
107
Serial Gateway- RS232
Code 28= 2LEYPA 330343102 1
N/S
Connector- Service 330406701 1
151
Bracket- Driver 330277701 1
152
Transformer
located behind bracket 330277601 1
153
Screw
#6- .37 735032716 2
154
Driver 330277803 1
N/S= Not Shown on diagram.
1
Controller must be programmed before shipping. Unit serial number and software code (located on controller
label) are required when ordering to insure proper software installation. Large controllers are standard, there are
a few small controllers in the field (see code 28).
*This control box was used with the original operator interface panel (which is connected to the control box
with one seven-wire cable). A new design flatscreen operator interface panel can be retrofitted for use with this
control box using retrofit kit p/n 300040547.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 21
Control Box- MicroTech II
Unit Control Box Detail- 5/05 and Later
Diagrams
25
24
23
Liquid Line Electronic Expansion Valve
Driver & Transformer Detail
3
2
16
10
4
22
5
6
17
8
7
12
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 22
Control Box- MicroTech II
Unit Control Box Detail- 5/05 and Later
Components
Description
Specification
Part
Qty.
Ref. Sch.
No. Sym. Number
2
Bracket- Switches 330329701 1
3 UTB1 Terminal Block w/Rail 330407301 1
4 pC02 Controller- with Display 1
330268311 1
5
CB
Circuit Breaker
5 Amp SP 735073302 1
6
Switch
125V 071995301 2
7
Serial Gateway
RS 232
Code 28, digit 5= P,S 330343102 1
MODBUS
Code 28, digit 5= M 330343101 1
LonWorks
Code 28, digit 5= L 330343401 1
BACnet MS/TP
Code 28, digit 5= B 350147407 1
BACnet w/Ethernet
Code 28, digit 5= E 350147406 1
8
Relay
24V 330720910 1
10
Connector 330803053 1
12
Holder- Relay 330720911 1
16
Switch- Emergency Cut-Off 735004521 1
17 UCM Board- Universal Communications 330275202
22
PC
Assy- Single Board PC 330277301 1
23
Driver- Liquid Line Electronic Expansion Valve 330277803 1
24
Transformer- Isolation
15VA 330277601 1
25
Bracket- EXV Board 330277701 1
N/S
Connector- Service 330406701 1
N/S= Not Shown on diagram.
1
Controller must be programmed before shipping. Unit serial number and software code (located on controller
label) are required when ordering to insure proper software installation.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 23
Control Box- MicroTech II
Compressor Control Box Detail
Diagram
11
12
10
9
28
32
3
4
5
7
27
18
1
17
6
31
22
15
16
2
30
Centrifugal; WSC/TSC/HSC Sizes 048/050
21
Rev. L 11/16
RPL 7000000 / Page 24
Control Box- MicroTech II
Compressor Control Box Detail
Components
Specification
Part
Qty.
Ref. Sch. Description
No. Sym. Number
1
pC02 Controller 1 330268311 1
2 T2/T3/T4 Transformer
120V- 24V 100VA
9/04 & later 330720902 3
until 9/04 330278102 3
3
OP
Contactor- Oil Pump
4P 21A 24VAC Coil 330278203 1
4
OL
Overload- Oil Pump
48DA18AA4 735021501 1
5
VR
Relay- Voltage
18A 735020118 1
6
CTB1 Terminal Block w/Rail 330406202 1
7
CAP Capacitor- 60 Hz. Units
161 MFD 250V 330261502 1
CAP Capacitor- 50 Hz. Units
189 MFD 250V 330261501 1
9
CB
Circuit Breaker
6A 330278109 1
9/04 & later 330720909 1
until 9/04 330278109 1
10 LR/CR/HR Relay
24VAC 10A
9/04 & later 330720910 3
until 9/04 330278110 3
11
Mounting Rail- Relays
9/04 & later 330720911 3
Mounting Rail- Relays
until 9/04 330278111 3
12
Springs- Relay Hold Down 330278112 3
15
Standoff- Nylon Post 330406301 10
16
SC
Signal Converter Board 049264901 1
17
Guardistor Board 330343901 1
18 CTB2 Terminal Block 330406203 1
21
Board- 3 Transducer 071857701 1
22
Cover
9/04 & later 330720922 1
Cover
until 9/04 330278122 1
27
Bushing 001242600 2
28
Heater- Overload 735021578 1
30
Connector Kit- Transducer 330803054 1
31
Connector Kit- Controller 330803053 1
32
Barrier 330406601 1
Controller must be programmed before shipping. Unit serial number and software code (located on controller
label) are required when ordering to insure proper software installation.
1
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 25
Control Box- MicroTech II
4- Way SA/SB Solenoid Valve & Tubing
Until 7/05
753
765
747
764
754
746 751
755
757
Port 'A'
755
765
754 748
762
761
752
755 Exhaust
758 760
748
765 760
754 747
764 763 759
Inlet
755
Port 'P'
756
750
Port 'E'
754
749 755
754 Port 'B'
Ref.
Description
Specification
Part
Qty**
No. Number
746
Connector
.25" Flare x .44" Thread 735043930 1
747
Fitting- Straight Thread 070789304 2
748
Fitting- Straight Thread 070789306 2
749
Fitting- Straight Thread 070789303 2
750
Valve- SA/SB 4- Way Vane Control 073221501 1
751
Pressure Differential Switch- VC Vane Close 071896001 1
752
Bracket- SA/SB Valve Mounting 330366301 1
753
Coupling
.25" Flare 047139601 1
754
Fitting- Nut 070789309 6
755
Fitting- Sleeve 070789315 6
756
Tube
.25" D x 54" L 070935602 1
757
Tube
.25" D x 36" L 070935605 1
758
Tube
.25" D x 12" L 070935613 1
759
Tee
.25" ODS 041117803
1
760
Tube
.25" D x 22" L 070935612 3
761
Screw 735033204 2
762
Tube
.25" D x 22" L 070935607 1
763
Distributor
.25" x .25" 047350301 1
764
Tube
.25" D x 52" L 070203520 1
765
Flare Nut 000028600 7
N/S
MicroTech Pressure Connector 1 070811203
1
N/S= Not Shown on above diagram.
**Quantities listed are for ONE compressor. Each compressor has identical components.
1
Connects to control box oil gauge transducer. Detail shown below.
783
781
Centrifugal; WSC/TSC/HSC Sizes 048/050
786
Ref # Description
Part No. Qty.
781 Tee
041117803 1
783 Schrader Valve071100801 1
786 Tube
073234001 1
Rev. L 11/16
RPL 7000000 / Page 26
Control Box- MicroTech II
4- Way SA/SB Solenoid Valve & Tubing
7/05 and Later
747 746
751
765
765 760
757
765
764
761
754 755
762
752
755 754 748
758 765
Port 'A'
760 765
765 760
754 748
763
759
756
764
750
Inlet 755
Port 'P'
748 755
748
Exhaust
Port 'E'
754
754 Port 'B'
755
Ref.
Description
Specification
Part
Qty**
No. Number
746
Connector
.25" Flare x .44" Thread 070789336 1
747
Fitting- Straight Thread 070789304 1
748
Fitting- Straight Thread 070789306 4
750
Valve- SA/SB 4- Way Vane Control 073221501 1
751
Pressure Differential Switch- VC Vane Close 071896001 1
752
Bracket- SA/SB Valve Mounting 330366301 1
754
Fitting- Nut 070789309 5
755
Fitting- Sleeve 070789315 5
756
Tube
.25" D x 54" L 070935602 1
757
Tube
.25" D x 36" L 070935605 1
758
Tube
.25" D x 12" L 070935613 1
759
Tee
.25" ODS 041117803
1
760
Tube
.25" D x 22" L 070935612 3
761
Screw 735033204 2
762
Tube
.25" D x 22" L 070935607 1
763
Distributor
.25" x .25" 047350301 2
764
Tube
.25" D x 52" L 070203520 2
765
Flare Nut 000028600 7
N/S
MicroTech Pressure Connector 1 070811203
1
N/S= Not Shown on above diagram.
**Quantities listed are for ONE compressor. Each compressor has identical components.
1
Connects to control box oil gauge transducer. Detail shown below.
783
781
Centrifugal; WSC/TSC/HSC Sizes 048/050
786
Ref #
781
783
786
Description
Tee
Shrader Valve
Tube
Rev. L 11/16
Part No. Qty.
041117803 1
071100801 1
073234001 1
RPL 7000000 / Page 27
Control Box- MicroTech II
Cables and Sensors
Diagrams
402
403
426
17
559
995
411
998
406
551 552
HSC
Only
552
557 750
557
552
553
Unit Sensor Location and Details
553
100
551
80
220
750
552
60
557 748
557
552
552
552
553
750
100
220
Liquid Line Liquid Line
Tubing
Tubing
60
748
552
60
60
Centrifugal; WSC/TSC/HSC Sizes 048/050
552
Rev. L 11/16
553
559
558
557
RPL 7000000 / Page 28
Control Box- MicroTech II
Cables and Sensors
Components
Description
Specification
Part
Qty.
Ref. Sch.
No. Sym. Number
17
Cable- Operator Interface Panel
until 5/05 33036790151
Connector Only 330332007 1
60
Conduit Fitting
.375" 735048013 7
80
Conduit Fitting
.250" 735048015 1
100
Valve Core 026541100 2
220
Sensor Well
until 9/02 07080900341
Sensor Well
9/02 and later 047441511 1
402
Cable, Empty- Comp Heater 1 330006706 1
403
Cable- Oil Pump Heater 1 330006744 1
406
Cable- Solenoids 330287403 2
411
Cable- Differential Pressure Switches 074608901 **
426
Cable- Starter 2
Units with Factory Mounted Purchased Starter 070829981 1
Units with Field Installed Purchased Starter 070829982 1
551 CS05 Sensor 073007302 1
3
552
Sensor 073007202 ***
553
Boot- Transducer 071583301 4
557
Cable- Transducer 074667502 4
558 HP1
Switch- High Pressure
until 6/03 074796302 1
HP1
Switch- High Pressure
6/03 & later 074796301 1
559
Cable- High Pressure Switch 1 070829997 1
748 CS02/06 Transducer- High 410 PSI 071568601 2
750 CS01/03 Transducer- Low
132 PSI 071568501 2
995 pLAN Cable- pLAN between Unit & Compressor Controllers 034248800 ****
998
Cable- Power between Unit & Compressor Controllers 330406402 15 ft.
** There is one cable per DPS (see code 33). Each cable is 16 ft. of the above referenced p/n.
*** Quantity is 8 on WSC/TSC units, 10 on HSC units.
**** There are two cables. Each made from 15 feet of the above listed p/n.
1
Cables contain 90° fitting p/n 000916900 and Anti- Short bushing p/n 047356401.
2
See Starter section for all starter- related cables and mounting components.
3
CS04, CS07, CS09, CS10, US02, US 03, US04, US05 [ US09 & US10 on HSC units only].
4
Paste for sensor well is p/n 735026315.
5
This cable was used with the original operator interface panel. The new flat screen panel uses a VGA
cable and a serial cable which come with the panel.
Unit Control Sensor Application
Sensor
US02
US03
US04
US05
US09
US10
Application
Evaporator Entering Water Temp.
Condenser Entering Water Temp.
Condenser Leaving Water Temp.
Liquid Line Temp.
Heat Recovery Entering Water Temp.
Heat Recovery Leaving Water Temp.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Compressor Control Sensor
Application
Sensor
CS01
CS02
CS03
CS04
CS05
CS06
CS07
CS08
CS09
CS10
Rev. L 11/16
Application
Oil Sump Pressure
Oil Feed Gauge Pressure
Evap. Refrigerant Pressure
Oil Sump Temperature
Compressor Suction Temp.
Cond. Refrigerant Pressure
Compressor Discharge Temp.
% Compressor Amps (Starter)
Oil Feed Temperature
Evap. Leaving Water Temp.
RPL 7000000 / Page 29
Starter- Factory Installed
Units with MicroTech 200 Control Box
Cables, Mounting Components
317
450 449
436
448
438
443 445 447
Specification
Ref. Description
No.
317 Bracket- Starter Mounting
436 Cable
To Compressor Control Box
438 Cable 1
To Compressor
144 RLA Max. Motors
All Compressor Terminals
177 RLA Max. Motors
All Compressor Terminals
206 RLA Max. Motors
All Compressor Terminals
238 RLA Max. Motors
All Compressor Terminals
278 RLA Max. Motors
All Compressor Terminals
298 RLA Max. Motors
Compressor Terminals 1-3
298 RLA Max. Motors
Compressor Terminals 4-6
348 RLA Max. Motors
Compressor Terminals 1-3
348 RLA Max. Motors
Compressor Terminals 4-6
399 RLA Max. Motors
Compressor Terminals 1-3
399 RLA Max. Motors
Compressor Terminals 4-6
460 RLA Max. Motors
Compressor Terminals 1-3
460 RLA Max. Motors
Compressor Terminals 4-6
443 Nut
.50- 13
445 Screw
.50 x 1.2
447 Washer- Lock
.50 Nom.
448 Angle Bracket
449 Cover- Terminal Box
450 Screw
190-16 x .5
1
Part
Qty.
Number
350257302 4
070829979 1
331007701
331007702
331007703
331007704
331007705
331007706
331007707
331007708
331007709
331007710
331007711
331007712
331007713
735029505
735033246
048164814
330107901
070409501
038990703
1
1
1
1
1
1
1
1
1
1
1
1
1
16
16
16
4
1
4
Motor RLA is indicated on the compressor data plate.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 30
Starter, Compact - Factory Installed
Units with MicroTech II Control Box
Cables, Mounting Components
438
115 116
317
Starter
426
Com
pres
sor
Evaporator Bracket
trol
42
Box
41
42
50
20
Con
43
40
41
43
40
20
41
Specification
Ref. Description
No.
20 Angle Bracket
40 Screw
.50 X 1.5
41 Washer- Plain
.50 ZPS
42 Washer- Lock
.50 ZPS
43 Nut
.50- 13
50 Washer- Lock
Grounding
115 Cover- Terminal Box
116 Screw
.19- 24 X .50
426 Cable
To Comp. Control Box
317 Bracket- Starter Mounting
438 Cable 1
To Compressor
144 RLA Max. Motors
All Compressor Terminals
177 RLA Max. Motors
All Compressor Terminals
206 RLA Max. Motors
All Compressor Terminals
238 RLA Max. Motors
All Compressor Terminals
278 RLA Max. Motors
All Compressor Terminals
298 RLA Max. Motors
Compressor Terminals 1-3
298 RLA Max. Motors
Compressor Terminals 4-6
348 RLA Max. Motors
Compressor Terminals 1-3
348 RLA Max. Motors
Compressor Terminals 4-6
399 RLA Max. Motors
Compressor Terminals 1-3
399 RLA Max. Motors
Compressor Terminals 4-6
460 RLA Max. Motors
Compressor Terminals 1-3
460 RLA Max. Motors
Compressor Terminals 4-6
1
Starter
Cabinet
50
41
Part
Qty.
Number
330107901 4
735033847 16
040500311 32
048164814 16
735029505 16
040500213 32
070409501 1
046093802 4
070829981 1
350257302 4
331007721
331007702
331007703
331007704
331007705
331007706
331007707
331007708
331007709
331007710
331007711
331007712
331007713
1
1
1
1
1
1
1
1
1
1
1
1
1
Motor RLA is indicated on the compressor data plate.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 31
Starter, Mini Cabinet- Factory Installed
Units with MicroTech II Control Box
Cables, Mounting Components
51
317
426
Starter
Starter
Cabinet
Com
pres
sor
Evaporator Bracket
20
Con
trol
48
Box
43
20
41
50
40
47
41
Specification
Ref. Description
No.
20 Angle Bracket
40 Screw
.50 X 1.5
41 Washer- Plain
.50 ZPS
42 Washer- Lock
.50 ZPS
43 Nut
.50- 13
46 Screw
47 Washer
48 Washer- Lock
49 Nut
50 Washer- Lock
Grounding
52 Washer- Lock
Grounding
426 Cable
To Comp. Control Box
317 Bracket- Starter Mounting
Centrifugal; WSC/TSC/HSC Sizes 048/050
46
46
Rev. L 11/16
52
47
Part
Qty.
Number
330107901 4
735033847 8
040500311 16
048164814 8
735029505 8
735033233 8
040500316 16
048164812 8
040499906 8
040500213 16
040500212 16
070829981 1
350257302 4
RPL 7000000 / Page 32
Starter, Free Standing - Field Installed
Units with MicroTech 200 Control Box
Junction Box
14
2
5
3
424 425 426 427
21
13
9
6
7
36
35
37
8
11
304
111
Specification
Ref. Description
No.
2
Door
3
Hinge- Painted
5
Latch- Door
6
Screw
.37 x 1.0
7
Washer- Lock
.375 ZPS
8
Back Panel
9
Terminal- Power
11 Terminal Block- 310 MA
TB1 & TB2
13 Bushing
1.75" Diameter
14 Terminal 1
144- 177 RLA Max. Motors
Terminal 1
206 RLA Max. Motors
Terminal 1
238- 348 RLA Max. Motors
Terminal 1
399- 460 RLA Max. Motors
21 Washer- Plain
.375 ZPS
35 Screw
36 Washer- Plain
37 Washer- Lock
111 Shelf- Control/Terminal Boxes
304 Bracket- Terminal Box
18" dia. evap.
Bracket- Terminal Box
20" dia. evap.
Bracket- Terminal Box
22" dia. evap.
424 Screw
.25 x .75
425 Washer- Plain
.25 ZPS
426 Washer- Lock
.25 ZPS
427 Nut- Hex
.25- 20
1
Part
Qty.
Number
070414302 1
070806401 1
350065401 1
000086100 4
048164812 4
070409601 1
735042913 1
030372704 2
028387100 2
072960308 6
072960309 6
072960312 6
072960316 6
040500316 4
735033230 10
040500316 10
048164812 10
070013205 1
070013211 5
070013212 5
070013213 5
735033204 6
040500305 6
048164808 6
040499901 6
Motor RLA is indicated on the compressor data plate.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 33
Starter, Free Standing - Field Installed
Units with MicroTech II Control Box
Junction Box Diagram
Junction Box Mounting
42
421 420
41
424
427
426
Junction Box Ass'y Detail
1
35
14
3
2
36
37
111
6
13
304
7
21
9
11
Junction Box
Terminal Block Ass'y
8
Terminal Block
Ass'y (Detail
Below)
893
891
892
1
896
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 34
Starter, Free Standing - Field Installed
Units with MicroTech II Control Box
Junction Box Components
Specification
Ref. Description
No.
1
Box Assembly
2
Door
3
Hinge- Painted
6
Screw- Backplate
.37 x 1.0
7
Washer, Lock- Backplate
.375 ZPS
8
Back Panel
9
Terminal- Power
11 Terminal Block- 310 MA
TB1 & TB2
13 Bushing
1.75" Diameter
14 Terminal 1
144- 206 RLA Max. Motors
238 RLA Max. Motors
Terminal 1
Terminal 1
277- 298 RLA Max. Motors
Terminal 1
348 RLA Max. Motors
Terminal 1
399 RLA Max. Motors
Terminal 1
460 RLA Max. Motors
21 Washer, Plain- Backplate
.375 ZPS
35 Screw- Junction Box to Shelf
36 Washer, Plain- Junction Box to Shelf
37 Washer, Lock- Junction Box to Shelf
41 Extension- Control Box
42 Cover- Control Box Extension
111 Shelf- Terminal Box
304 Bracket- Terminal Box
18" dia. evap.
Bracket- Terminal Box
20" dia. evap.
Bracket- Terminal Box
22" dia. evap.
420 Screw- Comp. Control Box to Extension
.164- 32 x .5
421 Washer, Lock- Comp. Control Box to Extension
.164 ZPS
424 Screw- Extension to Junction Box
.25 x .75
426 Washer, Lock- Extension to Junction Box
.25 ZPS
427 Nut, Hex- Extension to Junction Box
.250- 20
891 Bracket- Terminal Block
892 Terminal Block
893 Cover- Terminal Block
896 Hex Nut
N/S Latch- Door
Part
Qty.
Number
071503852 1
070414302 1
070806401 1
000086100 4
048164812 4
070409601 1
735042913 1
030372704 2
028387100 2
072960308 6
072960309 6
072960310 6
072960312 6
072960314 6
072960316 6
040500316 4
735033232 4
040500316 4
048164812 4
330356002 1
330355902 1
330367401 1
070013261 1
070013262 1
070013263 1
046093801 2
040500204 2
735033204 6
048164808 6
040499901 6
330421001 1
330274001 1
330500601 1
032333302 2
350065401 1
N/S= Not Shown on Diagram.
Motor RLA is indicated on the compressor data plate.
1
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 35
Differential Pressure Switch
Factory Mounted & Wired (Code 33= B, C or E)
Switches, Wells, Power Cables, Fittings
667A
667C 667
656
Wiring- MicroTech 200 Control
CHW1- NO
411 412
667B
CW1- NO
CW1 & CHW1- C
Well Detail
(ref. 667)
Until 5/04
Wiring- MicroTech II Control
651
651
Part Qty.*
Ref.Description
No. Number
411 Cable- Evaporator DPS MicroTech 200 Control 071543662 1
MicroTech II Control (until 5/04) 074608901 16 ft.
MicroTech II Control (5/04 & later) 330571402 1
412 Cable- Condenser DPS MicroTech 200 Control 071543661 1
MicroTech II Control (until 5/04) 074608901 16 ft.
MicroTech II Control (5/04 & later) 330571402 1
651 Differential Pressure Switch (until 5/04) 070180519 2
Differential Pressure Switch (5/04 & later) 330571401 2
656 Flare Nut (2 per tube) (until 5/04) 000028600 8
667 Sensor Well (until 5/04) 072867501 4
667A
Elbow (until 5/04) 001276600 4
667B
Tube (until 5/04) 070221602 4
667C
Nozzle (until 5/04) 072867511 4
667 Sensor Well (5/04 & later) 047441511 4
N/S Fitting (5/04 & later) 735048013 4
CF- NO
EF- NO
EF & CF- C
NOTES:
The water pressure differential switch is an
optional component. It is factory installed and
wired when code 33= E (evaporator only),
C (condenser only) or B (both condenser
and evaporator). The switches used for
either the MicroTech 200 or the MicroTech II
control types are the same as are the wells.
However the schematic designations are
different. MicroTech 200 units designate the
Evaporator & Condenser switches as CHW1
& CH1, while the MicroTech II units designate
the same switches as EF1 & CF1. The only
component part number difference of note are
the power cables.
*Quantities are based on the presence of both DPS (Code 33= B). If code 33= E or C part numbers 651 & 656 quantities are 1 & 4
respectively, and only one cable (411 if C33= E or 412 if C33= C) is used. If only one DPS is used, the well (ref. # 667) has a quantity of
2- 072867501 (used on the vessel with the DPS) and 2- 047441511 (used on the vessel without the DPS).
Differential Pressure Switch- None (Code 33= Y)
Wells
Part Qty.
Ref.Description
No. Number
N/S Sensor Well (Evap & Cond in/out nozzles) 047441511 4
N/S= Not shown on diagram.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 36
Hot Gas Bypass- Until 10/02
Valves, Connectors, Tubing
The Hot Gas Bypass was redesigned in late 2002. The primary changes were the removal of the shutoff valve, the repositioning of the
ball valve, and a new HGBP valve (associated tubing changed as a result).
Check Valve
706
226
704
703
705
705
702
699
701
298
227
703
297
Specification
Ref. Description
No.
226 Pipe- Discharge
227 Adapter
297 Tee- Reducer
2.625" to 1.625"
298 Tube
2.62"D X 4.00" L
699 Elbow- 90°
701 Tube- Hot Gas
702 Valve- Ball
1.625" ODS
703 Elbow- 90°
1.625" x 1.625"
704 Valve- Hot Gas Bypass
27 Ton
705 Tube
1.625"D x 5.6" L
706 Valve- Shutoff
1.62"
N/S Cable
HGBP Valve to Control Box
Part
Qty.
Number
070400913 1
735883901 1
041118058 1
070213040 1
041117110 1
330103201 1
036562907 1
041117408 3
070894501 1
070211056 4
735039963 1
070813549 1
N/S= Not shown on diagram.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 37
Hot Gas Bypass- 10/02 to Present
Valves, Connectors, Tubing
160
80
91
140
90
70
14
202 201
60
15
200
50
Specification
Ref. Description
No.
14 Pipe- Discharge
16" Cond. dia.
Pipe- Discharge
18" & 20" Cond. dia.
15 Adapter
50 Reducer
2.125" to 1.625"
60 Tube
70 Tube
18" Evaporator dia.
Tube
20" Evaporator dia.
Tube
22" Evaporator dia.
80 Valve- Hot Gas Bypass
24V 25 Ton
90 Insulation- Tube
91 Insulation- ¾"
140 Valve- Ball
1.625"
160 Tube
200 Adapter
22" Evap dia. only
201 Flange Kit
22" Evap dia. only
202 Gasket
22" Evap dia. only
N/S Cable
Hot Gas Valve to Control Box
Part
Qty.
Number
330500501 1
330500502 1
735883901 1
041116624 1
330500401 1
330500101 1
330500201 1
330500301 1
070894504 1
001056900 4 sq.ft
047662050 4 sq.ft
330286007 1
070211030 2
735049705 1
735016402 1
070199112 1
330287404 1
N/S= Not shown on diagram.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 38
Condenser & Evaporator Valves
Relief Valves, Shutoff Valves
331 330
22
20
330
20
21
331
22
Specification
Ref. Description
No.
20 Elbow
21 Valve- Shut Off
1" NPT
22 Valve- Relief 200 PSI
330 Valve- Shutoff
.625"
Cap for Shutoff Valve
331 Flare Cap
.625"
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
Part
Qty.
Number
735031239 1
735039977 1
735045817 3
735039929 3
071556909 3
073243901 3
RPL 7000000 / Page 39
Liquid Line - Thermal Expansion Valve
Expansion Valve, Ball Valve, Sight Glass, King Valve, Flanges, Gaskets,
O'Rings, Pilot Valve Sensor Well, Tubing - Diagram
82
80
170
81
190
140
End View
King Valve to
Condenser Detail
40
141
42
41
330 331
251
141
142
142
43
254
Condenser
44
251
20
21
314
255
253
60A 60B
60
313 312
252
Pilot Valve Bulb
Detail
Pressure Connector
(ref. #304) Detail
308
303
304
338
300
190
185 180
220
222
Pilot Valve Tubing Detail
200
260
221
262
261
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
263
264
RPL 7000000 / Page 40
Liquid Line - Thermal Expansion Valve
Expansion Valve, Ball Valve, Sight Glass, King Valve, Flanges, Gaskets,
O'Rings, Pilot Valve Sensor Well, Tubing - Components
Specification
Ref.# Description
20 Adapter- 1.625"
16" dia. cond.
Adapter- 2.625"
18" & 20" dia. cond.
21 Flange Kit- Liquid Line to King Valve
16" dia. cond.
Flange Kit- Liquid Line to King Valve
18" & 20" dia. cond.
40 Tube
2.625" x 3.8"
41 Elbow- 90°
42 Elbow
16" cond. dia.
Elbow
18" & 20" cond. dia.
43 Tube
Stack E18C16
Tube
Stack E20C16
Tube
Stack E20C18
Tube
Stack E22C20
44 Elbow
16" cond. dia.
Elbow
18" & 20" cond. dia.
60 Tube- Main Liquid Line 1
16" dia. cond.
Tube- Main Liquid Line 1
18" & 20" dia. cond.
60A Saddle- Sight Glass
16" dia.cond.
Saddle- Sight Glass
18" & 20" dia. cond.
60B Sight Glass
80 Flange- Evaporator Inlet
18" & 20" dia. evap.
Flange- Evaporator Inlet
22" dia. evap.
81 O'Ring- Evaporator Inlet Flange
18" & 20" dia. evap.
O'Ring- Evaporator Inlet Flange
22" dia. evap.
82 Screw- Evaporator Inlet Flange
18" & 20" dia. evap.
Screw- Evaporator Inlet Flange
22" dia. evap.
140 Expansion Valve- Main
125 Ton
Cap for 125 Ton Expansion Valve
Gasket Kit for 125 Ton Expansion Valve
Flange Kit for 125 Ton expansion Valve
Expansion Valve- Main
150 Ton
Cap for 150 Ton Expansion Valve
Gasket Kit for 150 Ton Expansion Valve
Expansion Valve- Main
180 Ton
Cap for 180 Ton Expansion Valve
Flange Kit for 180 Ton Expansion Valve
Expansion Valve- Main
250 Ton
Cap for 250 Ton Expansion Valve
Gasket Kit for 250 Ton Expansion Valve
Flange Kit for 250 Ton expansion Valve
141 Tube
125 & 150 Ton Expansion Valve
Tube
180 Ton Expansion Valve
Tube
250 Ton Expansion Valve
142 Reducer- 2.625" to 1.625"
125 & 150 Ton Expansion Valve
Reducer- 2.625" to 2.125"
180 Ton Expansion Valve
170 Elbow
180 Tube
185 Flare Nut
190 Coupling- Half Union
.50F x .25P
Part No. Qty.
735049701 1
735049702 1
735016401 1
735016407 1
070213038 1
041117112 1
041117309 1
041117112 1
070211051 1
070211034 1
070213055 1
070213060 1
041117310 1
041117112 1
350146463 1
350146462 1
33074330131
33050870131
022427700 1
070350502 1
330104002 1
735043674 1
735073633 1
735033865 4
735033968 4
735048629 1
071556912 1
735048676 1
735048652 1
735048609 1
071556912 1
735048676 1
73504862521
071556912 1
735048653 1
735048624 1
071556912 1
735048675 1
735048654 1
070211034 1
070211036 1
070213050 1
041116630 1
041116629 1
047350610 1
330159401 1
000136100 1
735044212 1
Tube contains one (1) each schrader valve p/n 071100801, valve cap p/n 032943500 and valve core 026541100.
This valve is no longer manufactured. When existing stock is depleted it may be replaced with part #735048624 & qty. 2 reducers part # 041116629.
3
Prior to 10/04 the saddle was pn 070736401 and the sight glass was pn 022427700. If replacing an old saddle or glass with a new component, order both
parts.
1
2
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 41
Liquid Line - Thermal Expansion Valve
Expansion Valve, Ball Valve, Sight Glass, King Valve,
Flanges, Gaskets, O'Rings, Pilot Valve Sensor Well, Tubing
Components, Continued
Specification
Ref. Description
No.
200 Expansion Valve- Pilot
125, 150, 180 Ton Main TXV
Cap for Pilot Valve 735048618
Expansion Valve- Pilot
250 Ton Main TXV
Cap for Pilot Valve 735048665
220 Tube- Pilot TXV
Stack E18C16
Tube- Pilot TXV
Stack E20C16
Tube- Pilot TXV
Stack E20C18 & E22C20
221 Reducer
.625ODS x .375ODS
222 Tube- Pilot TXV
Stack E18C16
Tube- Pilot TXV
Stack E20C16
Tube- Pilot TXV
Stack E20C18
Tube- Pilot TXV
Stack E22C20
251 Valve- Main Liquid (King)- 2"
16" dia. cond.
Valve- Main Liquid (King)- 2.625"
18" & 20" dia. cond.
252 Screw- 2" King Valve
.50 x 3
Screw- 2.625" King Valve
.625 x 4
253 Gasket- 2" King Valve
Gasket- 2.625" King Valve
254 Cap- King Valve
2" Valve
Cap- King Valve
2.625" Valve
255 Flange- Liquid Line
2.0" P
260 Strainer
261 Tube- Pilot TXV
262 Ball Valve
.625"
263 Tube
16" dia. cond.
Tube
18" & 20" cond.
.88ODM x .625ODS
264 Reducer
300 Tee Assembly
303 Elbow- Pilot Bulb to Sensor Well
90°
304 Pressure Connector
308 Flare Nut 1
312 Valve Core 1
313 Schrader Valve 1
314 Valve Cap
330 Valve- Shutoff 2
.375" Flare
Cap for Shutoff Valve
331 Flare Cap 2
338 Sensor Well- Pilot Valve
located at top of evaporator
1
2
Part
Qty.
Number
735048618 1
071556313 1
735048665 1
071556313 1
330284001 1
330284201 1
330284401 1
041116509 1
330283901 1
330284101 1
330284301 1
330284501 1
735039810 1
735039811 1
735033852 4
735033955 4
070199107 1
070199108 1
071556901 1
071556904 1
350257801 1
735030506 1
330283801 1
330286003 1
070206019 1
070206023 1
041116611 1
735061434 1
001276600 1
070811202 1
000028600 1
026541100 1
071100801 1
032943500 1
735039907 1
071556909 1
000540900 1
735946401 1
Included in pressure connector (ref. 304) assembly.
Only used on units with 18" or 20" condensers.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 42
Liquid Line- Electronic Expansion Valve
Expansion Valve, Ball Valve, Sight Glass, King Valve,
Flanges, Gaskets, O'Rings, Tubing
Diagrams
81
82
80
83
170
71
80
140
22
32
50
22
23
20
21
20
Piping for 250 Ton Valve
Stack E22C20
32
31
140
50
61
60
23
Piping for 150 Ton Valve
Stacks E18C16 E20C18 E22C20
81
82
80
83
72
251
71
170
30
73
30
60
83
72
73
21
81
82
Condenser
170
71
140
73
30
254
255
253
252
End View
King Valve to
Condenser Detail
22
21
20
31
32
60
50
23
Piping for 150 Ton Valve
Stack E20C16
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 43
Liquid Line- Electronic Expansion Valve
Expansion Valve, Ball Valve, Sight Glass, King Valve, Flanges, Gaskets,
O'Rings, Tubing Components
Specification
Part
Qty.
Ref. Description
No. Number
20 Coupling 074606801 1
21 Flange 074606701 1
22 Gasket- Flange 070199108 1
23 Screw- Flange
.62 x 2.0 735033862 4
30 Sensor Tube/Elbow 330823501 1
31 Reducer
150 Ton EEXV 041116630 1
32 Tube
150 Ton EEXV 070210030 1
Tube
250 Ton EEXV 070212035 1
50 Valve- Ball
150 Ton EEXV 330286007 1
Valve- Ball
250 Ton EEXV 330286008 1
60 Tube- Liquid 1
Stacks E18C16/E20C16 330823610 1
Tube- Liquid 1
Stack E20C18 330823603 1
Tube- Liquid 1
Stack E22C20 w/ 150 Ton EEXV 330823603 1
Tube- Liquid 1
Stack E22C20 w/ 250 Ton EEXV 330823605 1
61 Reducer
250 Ton EEXV only 041116529 1
62 Tube
250 Ton EEXV only 070211030 1
71 Tube
16" & 18" Condenser 070212057 1
Tube
20" Condenser 070212063 1
72 Reducer
150 Ton EEXV only 041116629 1
73 Coupling 330823502 1
80 Flange Kit
16" & 18" Condenser 735016404 1
Flange Kit
20" Condenser 330743201 1
81 Screw- Flange
20" Condenser 735033967 4
82 Gasket- Flange
20" Condenser 070199104 1
83 Adapter 735049717 1
140 Valve- Electronic Expansion
150 Ton (Code 29 = BY) 330386204 1
Valve- Electronic Expansion
250 Ton (Code 29 = CY) 330386201 1
170 Elbow 047350610 1
251 Valve- Main Liquid (King)- 2"
16" dia. cond. 735039810 1
Valve- Main Liquid (King)- 2.625"
18" & 20" dia. cond. 735039811 1
252 Screw- 2" King Valve
.50 x 3 735033852 4
Screw- 2.625" King Valve
.625 x 4 735033955 4
253 Gasket- 2" King Valve 070199107 1
Gasket- 2.625" King Valve 070199108 1
254 Cap- King Valve
2" Valve 071556901 1
Cap- King Valve
2.625" Valve 071556904 1
255 Flange- Liquid Line
2.0" P 350257801 1
1
Tube contains one (1) each schrader valve p/n 071100801, valve cap p/n 032943500 and valve core
026541100, sight glass saddle p/n 330508704, and sight glass cap 330508701.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 44
Insulation
Hi Humidity, Double Hi Humidity, Discharge Sound
C
A
D
B
E
B
G
F
Ref.
Description
Specification
Part
Evaporator Diameter
No. Number 18"20" 22"
Evaporator Insulation
Single ¾" Layer
A
9 foot evaporator
047662050 90 sq. ft. 97 sq. ft. 104 sq. ft.
12 foot evaporator
047662050 120 sq. ft. 129 sq. ft. 138 sq.ft.
Evaporator Insulation
Double 1-½" Layer
9 foot evaporator
047662050 170 sq. ft. 185 sq. ft. 199 sq. ft.
12 foot evaporator
047662050 230 sq. ft. 246 sq. ft. 268 sq. ft.
B
Head Insulation
Single ¾" Layer
047662050 10 sq. ft. 12 sq. ft. 13 sq. ft.
Head Insulation
Double 1-½" Layer
047662050 21 sq. ft. 24 sq. ft. 28 sq. ft.
C
Suction Line
047662050 44 sq. ft. 44 sq. ft. 44 sq. ft.
D
Motor Drain Line
047662050
7 ft.
7 ft.
7 ft.
047351700
3 ft.
3 ft.
3 ft.
E
Tube Sheet Support
047662050 28 sq. ft. 28 sq. ft. 28 sq. ft.
F
Expansion Valve
047662050 12 sq. ft. 12 sq. ft. 12 sq. ft.
G
Discharge Sound Insulation
¾" Hi Humidity Insulation
047662050 14 sq. ft. 14 sq. ft. 14 sq. ft.
1" Open-cell Sound Insulation
070715401 10 sq. ft. 10 sq. ft. 10 sq. ft.
¼" Closed-cell Cellular Insulation
070199204 12 sq. ft. 12 sq. ft. 12 sq. ft.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 45
Nomenclature
Condenser Dataplates
Nameplate used until 8/03
Nameplate used 8/03 and later
Model Number- Condenser
C 18 09 B L 2 R A
Condenser Type
C= Standard S= Split Head
Nozzle Configuration
A= Victaulic (standard)
B= Flanged
D= Marine Water Box- Vict.
F= Marine Water Box- Flanged
Condenser Diameter
16, 18, 20
Condenser Length (in feet)
09, 12
Inlet Nozzle Location
L= Left R= Right
Condenser Tube Count
16" Condenser Diameter
B= 128 C= 98
18" Condenser Diameter
B= 171 C= 137
20" Condenser Diameter
B= 248 C= 212 D= 192
Number of Water Passes
1, 2, 3
Condenser Tube Type
see table on next page
Serial Number- Condenser
5
1
A
01750
Engineering Revision
Plant Identification
5= Staunton
Serial Number
Year of Manufacture
0= 2000 1= 2001
2= 2002 3= 2003
4= 2004
Centrifugal; WSC/TSC/HSC Sizes 048/050
01
Month of Manufacture
A= January G= July
B= February H= August
C= March
J= September
D= April
K= October
E= May
L= November
F= June
M= December
Rev. L 11/16
RPL 7000000 / Page 46
Condenser
Sight Glass, Flanges, Heads, Gaskets, Tubes
Diagram
Front View
352
End View
Shut Off Valve**
118
352
Return
Head ***
Connection
Head ***
Shut Off
Valve*
King
Valve*
110
King Valve*
110
116
100
*See Liquid Line Section
** See Evap & Cond. Relief Valve Section
*** To identify Head part numbers, contact Daikin Applied with unit model and serial number.
Head Types
Standard Victaulic
Return Connection
Standard Flanged
Return
Connection
Water Box Victaulic
Return
Connection
Water Box Flanged
Return Connection
1- Pass
2- Pass
3- Pass
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 47
Condenser
Sight Glass, Flanges, Heads, Gaskets, Tubes
Components
Specification
Ref. Description
No.
100 Tubes- See Tube Table below
110 Sight Glass
116 Flange- Liquid Line
16" dia. Cond.
Flange
18" & 20" dia. Cond.
118 Flange- Reducing
16" dia. Cond.
Flange- Reducing
18" dia. Cond.
Flange- Reducing
20" dia. Cond.
352 Head Gasket, 150 PSI 2
16" dia. Cond.
Head Gasket, 150 PSI 2
18" dia. Cond.
Head Gasket, 150 PSI 2
20" dia. Cond.
Head Gasket, 300 PSI 2
16" dia. Cond.
Head Gasket, 300 PSI 2
18" dia. Cond.
Head Gasket, 300 PSI 2
20" dia. Cond.
N/S Water Box Cover Gasket, 150 PSI 2
16" dia. Cond.
Water Box Cover Gasket, 150 PSI 2
18" dia. Cond.
Water Box Cover Gasket, 150 PSI 2
20" dia. Cond.
Water Box Cover Gasket, 300 PSI 2
16" dia. Cond.
Water Box Cover Gasket, 300 PSI 2
18" dia. Cond.
Water Box Cover Gasket, 300 PSI 2
20" dia. Cond.
Part
Number
Qty.
350229501
350257801
071580505
073079801
070318401
350262101
070304601
070304602
070304603
070304611
070304612
070304613
074521601
074521602
074521603
074521611
074521612
074521613
1
1
1
1
1
1
2
2
2
2
2
2
4
4
4
4
4
4
N/S= Not shown on diagram
2
The Gaskets for the condenser heads are sold in two parts. The gasket itself is the rim that fits between the head and the vessel tube sheet.
1-pass heads use the rim gasket only. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles
that separate the passes. Each gasket requires 4' of U-Channel. 150 PSI heads use U-Channel part number 070189802, and 300 PSI heads use
U-Channel part number 070189801.
Water box heads use two gaskets on each end (a total of 4 per vessel), and each end requires 8' of U-Channel. 150 PSI Water Box heads use
U-Channel part number 073258603, and 300 PSI Water Box Heads use part number 073258602.
Tube Table
Wall Tube Code
(6th digit) Thickness
L
.025
N
.028
P
.035
Centrifugal; WSC/TSC/HSC Sizes 048/050
9
foot
330441407
330441424
073238578
Rev. L 11/16
12
foot
330441408
330441425
073238577
RPL 7000000 / Page 48
Nomenclature
Evaporator Dataplates
Nameplate used until 8/03
Nameplate used 8/03 and later
Model Number- Evaporator
E 18 09 B E 2 R A
Nozzle Configuration
A= Victaulic (standard)
B= Flanged
C= Marine Water Box- Vict.
E= Marine Water Box- Flanged
Evaporator
Evaporator Diameter
18, 20, 22
Evaporator Length (in feet)
09, 12
Inlet Nozzle Location
L= Left R= Right
Evaporator Tube Count
18" Evaporator Diameter
B= 86 C= 76
20" Evaporator Diameter
B= 116 C= 102
22" Evaporator Diameter
B= 138 C= 122
Number of Water Passes
1, 2, 3
Evaporator Tube Type
see table on next page
Serial Number- Evaporator
5
1
A
01750
Engineering Revision
Plant Identification
5= Staunton
Serial Number
Year of Manufacture
0= 2000 1= 2001
2= 2002 3= 2003
4= 2004
Centrifugal; WSC/TSC/HSC Sizes 048/050
01
Month of Manufacture
A= January G= July
B= February H= August
C= March
J= September
D= April
K= October
E= May
L= November
F= June
M= December
Rev. L 11/16
RPL 7000000 / Page 49
Evaporator
Sight Glass, Liquid Line Flange, Heads, Gaskets, Tubes
Diagram
Return
Head ***
Sensor Well*
352
Shut Off Valve**
352
Connection
Head ***
116
*See Liquid Line Section
** See Evap & Cond. Relief Valve Section
*** To identify Head part numbers, contact Daikin Applied with unit model and serial number.
Shut Off Valve**
110
Head Types
Standard Victaulic
Return Connection
Standard Flanged
Return
1- Pass
Connection
Water Box Victaulic
(2 pass only)
Return
Connection
Water Box Flanged
Return
Connection
2- Pass
3- Pass
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 50
Evaporator
Sight Glass, Liquid Line Flange, Heads, Gaskets, Tubes
Components
Specification
Ref. Description
No.
N/S Tubes- See Tube Table below
110 Sight Glass
116 Flange- Liquid Line
352 Head Gasket, 150 PSI 2
18" dia. Evap.
20" dia. Evap.
Head Gasket, 150 PSI 2
Head Gasket, 150 PSI 2
22" dia. Evap.
Head Gasket, 300 PSI 2
18" dia. Evap.
Head Gasket, 300 PSI 2
20" dia. Evap.
Head Gasket, 300 PSI 2
22" dia. Evap.
N/S Water Box Cover Gasket, 150 PSI 2
18" dia. Evap.
Water Box Cover Gasket, 150 PSI 2
20" dia. Evap.
Water Box Cover Gasket, 150 PSI 2
22" dia. Evap.
Water Box Cover Gasket, 300 PSI 2
18" dia. Evap.
Water Box Cover Gasket, 300 PSI 2
20" dia. Evap.
Water Box Cover Gasket, 300 PSI 2
22" dia. Evap.
Part
Number
Qty.
350229501
070251902
070304602
070304603
070304604
070304612
070304613
070304614
074521602
074521603
074521604
074521612
074521613
074521614
1
1
2
2
2
2
2
2
4
4
4
4
4
4
N/S= Not shown on diagram
2
The Gaskets for the evaporator heads are sold in two parts. The gasket itself is the rim that fits between the head and the vessel tube sheet.
1-pass heads use the rim gasket only. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles
that separate the passes. Each gasket requires 4' of U-Channel. 150 PSI heads use U-Channel part number 070189802, and 300 PSI heads use
U-Channel part number 070189801.
Water box heads use two gaskets on each end (a total of 4 per vessel), and each end requires 8' of U-Channel. 150 PSI Water Box heads use
U-Channel part number 073258603, and 300 PSI Water Box Heads use part number 073258602.
Tube Table
Wall Tube Code
(6th digit) Thickness
E
.025
F
.028
Q
.035
Centrifugal; WSC/TSC/HSC Sizes 048/050
9
foot
073238596
330441417
330441413
Rev. L 11/16
12
foot
073238590
330441418
330441414
RPL 7000000 / Page 51
Nomenclature
Compressor Dataplate
Model Number- Compressor
CE 050 K ZY 10 B
Motor Voltage
See Compressor Section
Motor Table
Compressor
Motor Horsepower
See Compressor Section
Motor Table
Impeller Size
048= 4.8"
050= 5.0"
Gear Ratio Code
See Compressor Section
Gear Table
Impeller Type
H, J, K, M
Style Number- Compressor
0 923456010 FR01
Always zero
Compressor
Unit G.O. No.
Motor Style Number
The motor style number is the part number. See the RPL compressor section for list of motor, stator & rotor/shafts.
Serial Number- Compressor
5
1
A
01750
Plant Identification
5= Staunton
Engineering Revision
Serial Number
Year of Manufacture
0= 2000
1= 2001
2= 2002
3= 2003
4= 2004
Centrifugal; WSC/TSC/HSC Sizes 048/050
01
Month of Manufacture
A= January
G= July
B= February H= August
C= March
J= September
D= April
K= October
E= May
L= November
F= June
M= December
Rev. L 11/16
RPL 7000000 / Page 52
Compressor
Mounting Brackets and Hardware
Brackets- MicroTech II Units (Top View)
Control Box Bracket
60
50
Terminal Box Bracket
314
70
71
302
301
Brackets- MicroTech 200 Units (Front View)
65
65
73
302 301
72
304
305
74
or
Motor Cooling
Bracket
304 305
Specification
Ref. Description
No.
50 Washer- Lock
.375
60 Screw
.50 x 1.7
65 Plate with weld nuts
70 Screw
.375 x 1.25
71 Washer- Lock
.375 ZPS
72 Washer- Plain
.375 ZPS
73 Washer- Lock
.375 ZPS
74 Nut
.375-16
Brackets- MicroTech II
301 Bracket, Long- Compressor
18" dia. evap.
Bracket, Long- Compressor
20" dia. evap.
Bracket, Long- Compressor
22" dia. evap.
302 Bracket, Short- Compressor
18" dia. evap.
Bracket, Short- Compressor
20" dia. evap.
Bracket, Short- Compressor
22" dia. evap.
314 Angle- Compressor Bracket
304
305
Brackets- MicroTech 200
Bracket, Long- Compressor
Bracket, Long- Compressor
Bracket, Long- Compressor
Bracket, Short- Compressor
Bracket, Short- Compressor
Bracket, Short- Compressor
Centrifugal; WSC/TSC/HSC Sizes 048/050
18" dia. evap.
20" dia. evap.
22" dia. evap.
18" dia. evap.
20" dia. evap.
22" dia. evap.
Rev. L 11/16
Terminal Box
Bracket
Part
Number
040500213
735033848
071502251
735033833
040500212
040500308
048164812
040499906
Qty.
330279101
330279301
330279501
330279001
330279201
330279401
070728901
1
1
1
1
1
1
1
350259901
350259903
350259905
350259902
350259904
350259906
1
1
1
1
1
1
3
3
1
4
8
4
4
4
RPL 7000000 / Page 53
Compressor
Motor Drain Line, Motor Cooling Line, Oil Cooler Drain
Diagram
40
42
Motor Drain Line
60
81
80
20
100
142
120
140
141
Oil Cooler Drain
41
143
Motor Cooling Line 144
313
160
200
220
300
242
301
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
180
260 261
240
RPL 7000000 / Page 54
Compressor
Motor Drain Line, Motor Cooling Line, Oil Cooler Drain
Components
Specification
Ref. Description
No.
20 Motor Drain Line (includes core, cap, valve) 1
40 Flange- 2 Bolt
41 O'Ring- Flange
N-224
42 Screw- Flange
.50 x 1.2
60 Tube 2
80 Filter Drier- Motor Drain Line
81 Tube
1.625 ODM x 1.375 ODS
100 Tube 3
18" dia. evap.
Tube 3
20" dia. evap.
Tube 3
22" dia. evap.
120 Tube 4
140 Tube
141 Tube
142 Reducing Tee
.625 ODS x .500 ODS x .375 ODS
143 Tube
144 Tube- Motor Cooling 1
160 Check Valve
.625
180 Filter Drier- Motor Cooling Line
200 Tube- Motor Cooling 1, 5
220 Ball Valve
until 9/02
Ball Valve
9/02 and later
240 Tube 6
242 Tube 7
16" dia. cond.
Tube 7
18" dia. cond.
Tube 7
20" dia. cond.
260 Clamp- Filter Drier
261 Screw
.25 x .75
300 Tube- Oil Cooler Drain 8
301 Tube- Oil Cooler Drain 9
18" dia. evap.
Tube- Oil Cooler Drain 9
20" or 22" dia. evap.
313 Bracket- Motor Cooling Line
18" dia. evap.
Bracket- Motor Cooling Line
20" dia. evap.
Bracket- Motor Cooling Line
22" dia. evap.
Part
Qty.
Number
744425302 1
074614801 1
735073629 1
735033846 2
330366801 1
021057422 1
041116717 2
330279701 1
330279801 1
330366901 1
330367001 1
071501819 1
071501818 1
041117932 1
350253601 1
350302103 1
735040332 1
735028827 1
350146445 1
036562903 1
330286003 1
330367202 1
330285101 1
330285201 1
330367301 1
074674101 1
735032782 2
350302151 1
350302152 1
350302153 1
350224001 1
350251501 1
350251601 1
Tube assembly includes Valve Core p/n 026541100; Brass Valve Cap p/n 032943500; Schrader Valve p/n 071100801.
Prior to 9/02 this tube was two (2) pieces— 90° elbow p/n 041117308 & tube p/n 350253101.
3
Prior to 9/02 this tube was one piece [240 & 242] p/n 350253201 (18" evaporator) or 330102301 (20" evaporator).
4
Prior to 9/02 this tube was integrated into ref. no. 240.
5
Prior to 9/02 p/n was 350209801 and did not have a core/cap/schrader assy.
6
Prior to 9/02 p/n was 330159801 (16" condenser) or 330132302 (18" condenser).
7
Prior to 9/02 p/n was 330159701 (16" condenser) or 330132202 (18" condenser).
8
Prior to 9/02 p/n was 350302105 (18" evaporator) or 350302114 (20/22" evaporator).
9
Prior to 9/02 p/n was 350302114 (18" evaporator) or 350302107 (20/22" evaporator).
1
2
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 55
Compressor
Suction and Discharge Lines, Suction Victaulics and Pipes, Seals
Discharge Nozzle, Flanges, Check Valve - Diagram
409 408 416
233
415 373
910
457
Suction Line Evaporator
Connection Detail
419
216
86
225
88
90
226
92
218
220
215 912
217
180
908
91 91A
85
125 126
128
83
127
84
85A
130
85C
81
80
Centrifugal; WSC/TSC/HSC Sizes 048/050
85B
Rev. L 11/16
Discharge Flange
(ref. #85) Detail
RPL 7000000 / Page 56
Compressor
Suction and Discharge Lines, Suction Victaulics and Pipes, Seals
Discharge Nozzle, Flanges, Check Valve, Seals, Components
Specification
Ref. Description
No.
80 Pipe- Suction 1
18" & 20" dia. evap.
Pipe- Suction 1
22" dia. evap.
81 Weld Ring
one per pipe joint
83 Coupling 2
84 Elbow 3
45°
85 Discharge Nozzle Flange Assy 7
No Hot Gas Bypass
Discharge Nozzle Flange Assy 7
Hot Gas Bypass
85A Flange- Upper (O'Ring groove)
85B Coupling- .50P
Hot Gas Only
85C Flange- Lower
86 Pipe- Suction
until 9/02
Pipe- Suction
9/02 & later
88 Elbow
90°
90 Pipe- Suction 4
18" dia. evap.
Pipe- Suction 4 20" dia. evap.
Pipe- Suction 4
22" dia. evap.
91 Coupling, Victaulic- 4" 5
18" dia. evap.
Coupling, Victaulic- 8" 5
20" dia. evap.
Coupling, Victaulic- 10" 5
22" dia. evap.
91A Gasket- 4" Coupling
18" dia. evap.
Gasket- 8" Coupling
20" dia. evap.
Gasket- 10" Coupling
22" dia. evap.
92 Adapter
18" dia. evap.
Adapter
20" dia. evap.
Adapter
22" dia. evap.
125 Valve- Discharge Check
3"
126 Gasket- Discharge Check Valve
5.38" dia.
127 Flange
128 Screw
.625 x 5.0
130 Pipe, Discharge-Non Hot-Gas units 6 18" & 20" dia. evap.
Pipe, Discharge-Non Hot-Gas units 6
22" dia. evap.
180 Nozzle- Discharge
215 O'Ring
216 O'Ring- Nozzle
Part
Qty.
Number
P028NEBEAA1
P104NEBEAA 1
735031319
4
735031434
1
330283701
1
070098531
1
330009732
1
744449502
1
735071424 91
744449602
1
P122NEEEAA 1
P132NAEEAA 1
735031312
1
P088NEBEAA 1
P066NEAEAA 1
P056NEAEAA 1
070193904
1
070193906
1
070193902
1
070194004
1
070194006
1
070194002
1
N/A
330112501
1
330117501
1
735040349
1
070199018
2
744449601
1
735039957
4
P176LEAAAA 1
P152LEAAAA 1
070478502
1
735073639 82
735043655 81
N/S= Not shown on diagram.
1
Prior to 9/02 p/n for this pipe were P036NABEAA (18" evap.); P096NABEAA (20" evap.); P116NABEAA (22" evap.). This pipe also had coupling 735071424 attached.
2
Prior to 9/02 this coupling was attached to pipe ref. # 80 and was p/n 735071424.
3
Prior to 9/02 the elbow was p/n 350117301.
4
Prior to 9/02 p/n for this pipe were P086NABEAA (18" evap.); P064NAAAAA (20" evap.); P066NAAEAA (22" evap.).
5
Includes gasket.
6
See Hot Gas Bypass section for HGBP discharge pipe p/n.
7
Flanges, coupling and adapter (not listed) are welded together.
8
Included in Main Gear Housing O'Ring Kit p/n 350306215K.
9
Not used after 8/05.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 57
Compressor
Suction and Discharge Lines, Suction Victaulics and Pipes, Seals
Discharge Nozzle, Flanges, Check Valve, Seals - Components, Continued
Specification
Part
Qty.
Ref. Description
No.
Number
217 O'Ring- Nozzle
735043656 81
218 O'Ring- Discharge Flange
735043674 81
220 Union- Brass
.25F
735044229
1
225 Screw- Nozzle
.25 x 1.2
735017317
4
226 Screw- Nozzle
.50 x 2.2
735033850
4
233 Coupling- Suction Victaulic
4"
070193904
1
Gasket- Suction Victaulic
4"
070194004
1
373 O'Ring
735073639 82
408 Coupling- Half Union
.25F x .12P
735044205
2
409 Valve- No Core
.25
047135501
2
415 Valve Core
026541100
2
416 Cap- Valve
Brass, .438-20 internal thread
032943500
2
419 Screw
.25 x 1.0
735017316
4
457 Plug- with O'Ring
.50
735017107
5
908 Blankoff- Discharge Nozzle
Service Tool
070000301
1
910 Cap- 4" Victaulic Coupling
Service Tool
735055233
1
912 Cap- Tube
.25F Brass Tool
001106100
2
N/S O'Ring Kit
Main Gear Housing 350306215K 91
N/S= Not shown on diagram.
8
Included in Main Gear Housing O'Ring Kit p/n 350306215K.
9
This O'Ring Kit contains O'Rings that apply to sections of the compressor detailed in subsequent pages. This
kit contains all the compressor O'Rings except those used in the motor section and the front end (inlet) section.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 58
Compressor
Front End— Inlet— Section
Vanes, Piston, Cone, Seals
140
142
210
202
126B
126A 126
128
145
203
Exterior
View
212
120
208
912 215 143
Suction
144
141
201
204
121
205
Ref. Description
Specification
No.
120 Cone
Impeller Style H, J, K
Cone
Impeller Style M
121 Piston
126 Vane Assembly Includes Brass Vane & Bearing
126A Vane Only
126B Bearing Only
128 Washer- Vane
140 Cover- Inlet
141 Screw
.25 x 1.2
142 Screw
.25 x 2.2
143 Brass Union
.25F
144 Fitting
7/05 & later
Brass Union
until 7/05
145 Plug- With O'Ring
201 O'Ring
202 O'Ring
203 O'Ring
204 O'Ring
205 O'Ring
208 O'Ring
210 O'Ring
212 Quad Ring
215 O'Ring
912 Cap- Brass Union
Service Tool
N/S O'Ring Kit
Front End
Part
Qty.
Number
070175201
1
350306158
1
070487901
1
735430801 27
776124503 21/assy
735017201 1/assy
735043228
7
070540702
1
735017317
6
735036519
6
735044229
4
070789306
1
735044229
1
735017102
1
735073652 12
735073654 11
735073653 11
735073651 11
735043623 11
735073627 11
735043635 11
735073401 11
735073639 14 3
001106100
4
350306213K
1
N/S= Not shown on diagram.
1
Included in Front End O'Ring Kit p/n 350306213K.
2
Before 4/05 Vane p/n 070681201 (assy 071556306) was used. The Vane Assy and Vane listed above are direct
replacements.
3
Qty. was 5 prior to 7/05.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 59
Compressor
Main Gear Train- High Speed Section
Impeller, High Speed Gear & Associated Parts, Volute, Seals
Diagrams
100
213
171
173
172
171
213
122
210
122
123
124
124
125
Impeller Seal DetailH, J, K Type Impeller
368
430
Gear Train- High
Speed Section
Motor
Housing
(ref.)
100
420
467
421
439
210
125
Impeller Seal DetailM Type Impeller
467
467
423
444
413
100
227
421
440
437
421
368
228
229
426
363
361
445
429
427
446
310
414
High Speed Gear Assembly
Detail
417
427
466
439
438
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 60
Compressor
Main Gear Train- High Speed Section
Impeller, High Speed Gear & Associated Parts, Volute, Seals
Components
Specification
Ref. Description
No.
100 Impeller- Size 050 5.0 in. diameter
Type H CE050H
Type J
CE050J
Type K
CE050K
Type M
CE050M
Impeller- Size 048
4.8 in. diameter
Type H CE048H
Type J
CE048J
Type K
CE048K
122 Seal- Impeller (Wheel Eye)
Type H Impeller
Seal- Impeller (Wheel Eye)
Type J Impeller
Seal- Impeller (Wheel Eye)
Type K Impeller
Seal- Impeller (Wheel Eye)
Until 2/04 Type M Impeller
Seal- Impeller (Wheel Eye) 2/04&Later Type M Impeller
123 Seal Holder
Type H or J Impeller
Seal Holder
Type K Impeller
124 Retaining Ring
125 Retaining Ring
171 Volute
Type H or J Impeller
Volute
Type K Impeller
Volute Type M Impeller
172 Diffuser- Front
Type M Impeller Only
173 Screw
.25 x .75
210 O'Ring
213 O'Ring
227 Bolt- Impeller
.31 x 1.3
228 Sleeve- Impeller
229 Clamp- Impeller
310 Gear- Pinion
See Gear Table on following page
361 O'Ring
363 O'Ring
368 O'Ring
413 Disc- Thrust
414 Thrust- High Speed
417 Thrust Pump- High Speed
420 Screw
.37 x 2.0
421 Pin
.31 x .06
423 Housing- Gear
426 Housing Bearing
N/S O'Ring Kit
Main Gear Train
Part
Number
Qty.
776252613
1
776252714
1
776398601
1
3503684071
776252611
1
776252715
1
776398602
1
775189503
1
775189502
1
775189501
1
071597601
1
330704103 1
070299201
1
070299401
1
735049839
1
735049838
1
776253001
1
776437702
1
070781601
1
070781501
1
735017314
4
735043635 11
735073610 21
735036516
1
735236203
1
775217401
1
735043660 21
735043631 2
3
735043656 21
735605701
1
735605801
1
759918601
1
735036512
2
735038042
7
070660601
1
744151603
1
350306215K
1
N/S= Not shown on diagram.
1
This O'Ring is included in either the Front End O'Ring Kit p/n 350306213K, or the Gear Housing O'Ring Kit #350306215K.
2
This O'Ring is included in the Gear Housing O'Ring Kit #350306215K.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 61
Compressor
Main Gear Train- High Speed Section
Impeller, High Speed Gear & Associated Parts, Volute, Seals
Components, Continued
Specification
Ref. Description
No.
427 Screw
.25 x .75
429 Screw
.25 x 1.0
430 Screw
.25 x 1.7
437 Housing- Thrust
438 Bearing- Pinion
Rear
439 Ring
440 Bearing- Pinion
Front
444 Ring- Retaining
445 Ring- Retaining
446 Seal- High Speed
466 Plug- Pipe
.25P
467 Plug- Pipe
.125
Part
Number
735017314
735036346
735036478
744197801
735605601
735049805
735696002
735049826
735049835
775217501
049760902
049760901
Qty.
10
2
2
1
1
2
1
1
1
1
1
3
Compressor
Gears- High Speed (Pinion) & Low Speed (Bull)
Gear High Speed
Code Pinion Gear
ZQ
759665151
ZR
759665152
ZS
759665153
ZT
759665154
ZU
759665155
ZV
759665156
ZW
759665157
Z2
759665158
ZY
759665159
ZZ
759665160
AA
759665161
AB
759665162
AC
759665163
AD
759665164
AE
759665165
AF
759665166
AG
759665167
AH
759665168
AJ
759665169
AK
759665170
AL
759665171
Centrifugal; WSC/TSC/HSC Sizes 048/050
Low Speed
Bull Gear
776252801
776252802
776252803
776252804
776252805
776252806
776252807
776252808
776252809
776252810
776252811
776252812
776252813
776252814
776252815
776252816
776252817
776252818
776252819
776252820
776252821
Rev. L 11/16
RPL 7000000 / Page 62
Compressor
Main Gear Train- Low Speed Section
Low Speed Gear, Lock Plate, Bearings, Seals
Diagrams
321
493
305
491
435
435
494
913 323
488
490
434
421
495
Motor Housing
(ref.)
427
800
801
421
804
492
377
365
Specification
Ref. Description
No.
305 Low Speed Gear
See Gear Table on preceding page
321 Support- Bearing
323 Seal- Low Speed
365 O'Ring
377 O'Ring
421 Pin
427 Screw
.25 x .75
434 Ring
435 Bearing- Low Speed
488 Screw- Gear Locking Plate
.43 x 1.5
490 Cover- Thrust
491 Lee Plug
492 Spacer- Gear
493 Thrust- Low Speed
494 Washer
495 Plate- Gear Locking
800 Screw
.37 x .75
801 Screw
.37 x 2.7
804 Dowel
.25 x 2
913 Seal Installation Tool
Service Tool
N/S O'Ring Kit
Main Gear Train
Part
Number
Qty.
765026801
1
735234311
1
735043659 11
735073655 11
735038042
7
735017314
10
735049829
1
735606301
2
735036522
3
735606411
1
735078303
1
735606002
1
735606201
1
735606101
1
735605902
1
735017314
3
735017351
18
735038045
2
070000101
1
350306213K
1
N/S= Not shown on diagram.
1
Included in Gear Housing O'Ring Kit p/n 350306213K.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 63
Compressor
Gear Cover, Deflector, Lee Plug, Pipe Plugs
466
473 472
466
470
471
427
474
465
466
466
Bearing Support- Gear End View
Bearing Support- Motor End View
Specification
Ref. Description
No.
427 Screw
.25 x .75
465 Lee Plug
466 Plug- Pipe
470 Cover- Gear
471 Deflector
472 Screw
#10- .37
473 Washer
#10 474 Washer- Lock
.25
Part
Number
735017314
735078306
049760902
735801402
735696101
735032742
735043228
048164808
Qty.
10
2
4
1
1
4
4
2
Compressor
Crankcase Heater
Ref.Description
No.
871 Crankcase Heater- 115V/250W
Part Qty.
Number
735041251 1
871
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 64
Compressor
Oil Circuit and Spin Down, Oil Cooler, Spin Down Piston, Valves,
Oil Lines, Mist Eliminator, Seals - Diagrams
456
Scroll
364
364
455
366
458
173
454
456
364
449
407
457
378
916
914
453
456
View A-A
456
422
378
459
457
475
457
Oil Cooler & Oil Lines
Oil Lines
See Suction/Discharge
Section
912
407
460 373
818
369
362
433
817
376
405
371
402
482 403
460
402
373
428
411
401
412
410
407
451
452
377
820 821
482 481
424
480
448
406
476
Front View
Centrifugal; WSC/TSC/HSC Sizes 048/050
450
419
457
373
819 477
376
448
370
Side View
(with Oil Filter & Spin Down Cutaways)
Rev. L 11/16
RPL 7000000 / Page 65
Compressor
Oil Circuit and Spin Down, Oil Cooler, Spin Down Piston, Valves,
Oil Lines, Mist Eliminator, Seals - Components
Specification
Ref. Description
No.
173 Screw
.25 x .75
362 O'Ring
364 O'Ring
366 O'Ring
369 O'Ring
370 Gasket- Oil Filter
371 O'Ring
373 O'Ring
376 O'Ring
377 O'Ring
378 Gasket- Oil Cooler
401 Nozzle- Mist Eliminator
402 Plate- Venturi
403 Screw
.25 x 2.5
405 Tube- Filter 406 Sight Glass
407 Plug- With O'Ring
410 Screw
#10 x 3.0
411 Washer- Lock
.190
412 Plate- Mist Eliminator
419 Screw
.25 x 1
422 Oil Cooler
Head- Oil Cooler
Gasket- Oil Cooler Head
424 Block Off- Oil Cooler
428 Spring- Spin Down
433 Piston- Spin Down
448 Cover- Oil Filter
449 Plug- with O'Ring
450 Screw
.25 x 1.2
451 Oil Filter
452 Valve- Check
.25P
453 Adapter
.25F x .125MPT
454 Oil Tube Assy
Check Valve
.255
455 Elbow- 90°
.25F x .12MPT
456 Elbow
.37F x .25P
457 Plug- with O'Ring
.50
458 Oil Line Assy
Strainer
459 Oil Line Assy
460 Union
.25F
N/S O'Ring Kit
Main Gear Train
Part
Qty.
Number
735017314
4
735043635 11
735043657 1
3
735043661 11
735073615 11
070199015
1
735073610 11
735073639 14
735073656 1
5
735073655 11
070199801
2
775208301
1
070526602
1
735017322
6
735085709
1
015997816
2
735017102
2
735034919
2
048164806
2
070286201
1
735017316
4
744404701
1
744404601
1
070199601
1
744404502
1
735036924
1
744024802
1
070220201
1
735017104
1
735017317
4
735006905
1
735040316
1
001276700
1
070806801
1
735040351
1
001276600
1
036218700
4
735017107
2
759734703
1
735030502
1
070792501
1
735044229
1
350306215K
1
N/S= Not Shown on Diagram.
1
This O'Ring is included in the Gear Housing O'Ring Kit 350306215K.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 66
Compressor
Oil Circuit and Spin Down, Oil Cooler, Spin Down Piston, Valves,
Oil Lines, Mist Eliminator, Seals Components, Continued
Specification
Ref. Description
No.
475 Coupling- Half Union
.37F x .25P
476 Tube Assy
477 Coupling- Half Union
.37F x .25F
480 Oil Pump Assy
481 Screw
.25 x 1.7
482 Washer
#12
817 Bracket- Thermostat Bulb
818 Screw
#8 x .37
819 Fitting
.25
820 Box- Electric
4 x 2.12
821 Screw
#10 x .37
912 Cap
.25F
914 Cap- Flare
.375
916 Cap- Flare
.50
2
Part
Qty.
Number
735044208
1
070804001
1
735044233
1
070178001 21
735017319
8
735043229
14
775159401
1
735032729
2
735048015
1
000127300
1
735032742
2
001106100
4
000540900
1
073244501
1
Oil Pump detail on following page.
Oil
Oil Charge= 1.75 Gallons
Oil Part Number (R134 units)= EAL46 p/n 735030435*
TSC units- Consult Daikin Applied
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 67
Compressor
Oil Pump
17
13
22
7
6
2
5
20
23
19
8
4
12
14
15
28
16
22
9
11
3
17
1
Specification
Ref. Description
No.
1 Housing
2
Bearing
3
Shaft
4 Rotor
5
Stator
6 Geroter
7
Cover
8
Pin- Geroter
9
Screw
.25 x 1.5
10 Washer- Lock
11 Nut- Hex
.190-32
12 Stud
#10 x 2.5
13 Valve- Relief, Adjustable
14 Terminal
3 PT
15 O'Ring
16 Screw
#10 x .62
17 Valve- Shut Off
.38F x .25P
19 Sight Glass
20 O'Ring
22 Plug- with O'Ring
23 Box- Electrical
28 O'Ring
N/S O'Ring
10
Part
Qty.
Number
1
1
1
1
1
1
1
1
1
1
1
1
071648802
1
072907701
1
735017318
3
048164806
4
040499807
4
735036818
4
735045837
1
070260801
1
735073635
1
735036446
4
735039967
2
015997816
1
735073634
1
735017102
2
330763801
1
735073650
1
735073655
1
N/S= Not shown on diagram.
1
If any of these parts are required, sub assy p/n 070178002 must be ordered.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 68
Compressor
Motor Section
Diagram
679
631
676
856
859
863
860
675
690
857
620
643
682 651
854
864
621
855
912
Motor Terminal Box
651
919
918
687
Motor HousingView from Back End (with cover)
807
809
621
622
905 906
365
601
641
620
Motor Detail
901
Surge Capacitor Detail
(Mounted in Terminal Box)
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 69
Compressor
Motor Section
Components
Specification
Ref. Description
No.
365 O'Ring- Motor Housing to Bearing Support
601 Motor 3
see table on next page
620 Housing- Motor 3
10" Motor
621 Cover- Motor End
622 Low Speed Shaft 1
631 Terminal- Motor
641 O'Ring- Motor Housing
643 O'Ring- Blockoff
651 O'Ring- Motor Cooling Orifice
675 Sight Glass- Motor End Cover
.75 dia.
676 Screw- Motor End Cover
.25 x 1.2
679 Terminal- Hermetic
.44-20 UNF
682 Orifice- Motor Cooling
687 Brass Union
.25" F
690 Plug- Pipe
.375" P
807 Weight, Motor- Brass
.5
809 Weight, Motor- Brass
.25
854 Terminal Box
855 Screw- Terminal Box
.25 x .50
856 Cover- Terminal Box
857 Screw- Terminal Box Cover
#10 x .50
859 Insulation
860 Diagram
863 Insulator- Terminal Box
until 5/03
Insulator- Terminal Box
5/03 & later
901 Surge Capacitor
0-480V Motor
Surge Capacitor
481- 600V Motor
905 Screw- Terminal
.37 x .50
906 Terminal
912 Cap- Tube
.25F Brass
918 Screw
.50 x 1.2
919 Block Off Tool
N/S O'Ring Kit- Motor Section
Part
Qty.
Number
735043659 21
070551601
1
070391701
1
759665402
1
074606101
6
735043623 21
735073629 21
735073639 22
015997816
2
735017317
15
070904801
2
073206601
1
735044229
1
049760903
1
070224601
3
070224603
2
759718302
1
000011400
4
759718002
1
735032843
6
735074144
1
735695301
1
070890201
1
070890202
1
736017502
1
736017503
1
735033228
4
047665402
4
001106100
2
735033246
2
070220401
1
350306214K
1
The Low Speed shaft is heat shrunk into the motor rotor, and must be ordered with the correct rotor. The motor
style number from the compressor data plate, and the part number for the rotor/shaft assemblies are found on
the following page.
2
Included in Motor O'Ring Kit 350306214K.
3
The motor stator is heat shrunk into the motor housing. If either of these parts is required, a new low speed
seal, motor housing o'ring kit, and gear train o'ring kit will also need to be ordered. If the motor cannot be
installed by a local motor shop, contact Daikin Applied for information and pricing to have the stator factory
installed.
1
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 70
Compressor
Motor Section
Motors- Stators, Rotor/Shaft Assembly
Ref. Motor Motor Motor
No. Code 1 Voltage H.P.
601
8E
220/50
88
8F
380/50
88
8G
400/50
88
8H
440/50
88
8K
415/50
88
8Y
346/50
88
10A
440/60 105
10B
208/60 105
10D
575/60 105
10E
220/50 113
10F
380/50 113
10G
400/50 113
10H
440/50 113
10K
415/50 113
10N
200/60 105
10P
220/60 105
10R
460/60 105
10S
480/60 105
10U
380/60 105
10V
230/60 105
10W 240/60 105
10Y
346/50 113
13A
440/60 135
13B
208/60 135
13D
575/60 135
13E
220/50 135
13F
380/50 135
13G
400/50 135
13H
440/50 135
13K
400/50 135
13N
200/60 135
13P
220/60 135
13R
460/60 135
13S
480/60 135
13U
380/60 135
13V
230/60 135
13W 240/60 135
13Y
346/50 135
15A
440/60 150
15B
208/60 150
15D
575/60 150
15N
200/60 150
15P
220/60 150
15R
460/60 150
15S
480/60 150
15U
380/60 150
15V
230/60 150
15W 240/60 150
1
2
Motor
P.N.
071787114
071787109
071787109
071787112
071787109
071787113
071787109 071787111
071787108
071787121
071787116
071787116
071787119
071787116
071787111
071787110
071787109
071787109
071787113
071787110
071787110
071787120
071787116
071787118
071787115
071787128
071787123
071787123
071787126
071787123
071787118
071787117
071787116
071787116
071787120
071787117
071787117
071787127
071787123
071787125
071787122
071787125
071787124
071787123
071787123
071787127
071787124
071787124
Stator
Part No.
071787214
071787209
071787209
071787212
071787209
071787213
071787209
071787211
071787208
071787221
071787216
071787216
071787219
071787216
071787211
071787210
071787209
071787209
071787213
071787210
071787210
071787220
071787216
071787218
071787215
071787228
071787223
071787223
071787226
071787223
071787218
071787217
071787216
071787216
071787220
071787217
071787217
071787227
071787223
071787225
071787222
071787225
071787224
071787223
071787223
071787227
071787224
071787224
Rotor/
Shaft Assy 2
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
071787301RS
Digits 9, 10, 11 in compressor model number.
Rotor and Low Speed Shaft shrunk fit together.
Centrifugal; WSC/TSC/HSC Sizes 048/050
Rev. L 11/16
RPL 7000000 / Page 71
Critical Daikin Applied OEM Parts
Are What Your HVAC Unit Needs!
Daikin Centrifugal Chiller
McQuay Centrifugal Chiller
WSC, TSC, HSC
Unit Sizes 048, 050
Critical Components
Control Components
MicroTech 200
Main Controller, M280
ADI Control
KDI Control
Ribbon Cable 50C, 18”
Ribbon Cable 50C, 3”
Signal Converter Board
Guardistor Board
Output Board
Solenoid Valve, 4-Way
MicroTech II
Operator Interface Panel w/Cables- 12” Beige
Main Controller, Large w/Display
Main Controller, Small w/Display
Signal Converter Board
Guardistor Board
Solenoid Valve, 4-Way
Communication Options
BACnet MS/TP
RS232 Port only
MODBUS RS485 Serial Board only
LonWorks Serial Board only
Filter Driers
Fiter Drier, Motor Drain Line
Fiter Drier, Motor Cooling Line
Sensors
Evaporator Water Temp Sensor (MT 200 only)
Low Pressure Transducer- Oil Vent
High Pressure Transducer- Cond. Refrigerant
Outdoor Air Sensor, 50 Ft
High Pressure Switch, 190 PSI (till 6/03)
High Pressure Switch, 180 PSI (6/03 & later)
Differential Pressure Switch (Code 33= B,C,E)
Differential Pressure Switch (till 5/04)
Differential Pressure Switch (5/04 & later)
Model
Unit Size
Voltage
Part Number
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
048, 050
048, 050
048, 050
048, 050
048, 050
048, 050
048, 050
048, 050
048, 050
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
065487350
330325401
073378501
049265208
072941801
049264901
067113001
072986401
735048465
ALL
ALL
ALL
ALL
ALL
ALL
048, 050
048, 050
048, 050
048, 050
048, 050
048, 050
ALL
ALL
ALL
ALL
ALL
ALL
330277501
330268311
330268111
049264901
330343901
073221501
ALL
ALL
ALL
ALL
048, 050
048, 050
048, 050
048, 050
ALL
ALL
ALL
ALL
350147407
330343102
330343101
330343401
ALL
ALL
048, 050
048, 050
ALL
ALL
021057422
735028827
ALL
ALL
ALL
ALL
ALL
ALL
048, 050
048, 050
048, 050
048, 050
048, 050
048, 050
ALL
ALL
ALL
ALL
ALL
ALL
073012002
071568501
071568601
073012005
074796302
074796301
ALL
ALL
048, 050
048, 050
ALL
ALL
070180519
330571401
Call Your Local Daikin Applied Parts Distributor For All Your Parts Needs.
To Locate A Distributor, Go To www.DaikinApplied.com or Call 1-800-37PARTS
7000000 Rev. L 11/2016
CPL Page 1 of 1
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