FARMI CH150, OEM Chipper Operation, Maintenance and Spare Parts Manual

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FARMI CHIPPER
CH150 / CH150 OEM
OPERATION, MAINTENANCE AND
SPARE PARTS MANUAL
Machine code: 03340007
Hy oi
me
=
HF 150 Hydraulic feed chute
HD11 Optional independent hydraulic unit
CH150 from machine no: 3340370 —
CH1500EM from machine no; 3340864 —
HF150 from machine no: 3343401 --
МОИ? Orion Corporation
normet
Ahmolantie 6
FIN 74510 PELTOSALMI, Finland
tel. int. + (858 77) 15241
fax. int. + (358 77) 23606
GUARANTEE OF MACHINE CONFORMANCE
TO EU REQUIREMENTS
. NORMET
Ahmolantie 6, FIN-74510 PELTOSALMI, Finland
informs that the machine, launched on to the market,
CH 150 HF
(make)
Farmi chipper
(type)
3340370-
(serial number)
conforms to Machine Directive 89/392/ETY, to the amendments related to it as well as to
the national statutes (VNp 1314/94) which bring them into force.
The following unified standards have been applied to the design of the machine:
prEN 1553
The following national standards and specifications have been applied to the design of the
machine:
ISO/CD 11850, CENITC 144 / WG 6 / Entwurf 4/94
Peltosalmi, Finland 18.06.1996
(place) (date)
Lona Lala
Seppo Kovalamen, President
A-03340007-—sa-0O-oc0386m ia
Table of contents
Es coronas enamora sss о . CH150 Chi pper
03340007
SAFETY PRECAUTIONS LD... 2202000 a 2 a 4 4e a aa ee a 8 a aa a de a a aa aa ae 0 Page 1
TECHINCAL SPECIFICATIONS
1. INTRODUCTION ..enneanaaianananannenerresneracarececena aran eeneeeac ner ero acene 2
2. MAIN PARTS ...Ñ.ccccoonnaroanorrrrrecaoreocecernena tn ecane nao rca rcartoaoao 2
3. DIMENSIONS ,..Ñ.Ñ..o.eoccorroerrerrcrrecaorerenarecocecaererrencorerronarer nao. 3
4. TECHNICAL DATA ..........e_eerecccoccccrereora encore. nacer orear era eor erronea 3
ASSEMBLY AND MOUNTING
1. ASSEMBLY ......0.e.esenooecanrorareoreecenerrra coco nerrneaceoracanroredaerreoreve 4
1.1. CUTTING THE PTO SHAFT TO THE CORRECT LENGTH ...................... 4
1.2. MOUNTING THE OPTIONAL SCREEN AND TWIG BREAKER ................... 6
OPERATING INSTRUCTIONS
1. USING THE CHIPPER/SHREDDER ............eeeerersrorernaveceeneconroreceveccas 7
1.1. PRE OPERATION CHECKS ei 7
1.2. OPERATION 1.122002 444 AAA AR A AAA A AA ea AAA A a 4 AAA de aa a a a aan à 7
1.3. TURNING THE CHIPPER OFF . a, 8
2, STORAGE ..Ñ......eceorenecoraereocroreararerorreoaeoneravr evevarieneeecaneecanaooo 8
MAINTENANCE INSTRUCTIONS
1. PERIODIC SERVICE ..enereneerecorrronvecacaroorerroracrcorearer orrorarereave nec 9
1.1. LUBRICATION LL 201012 aacerorereerecaearar aca. 9
1.2. MAINTENANCE SCHEMA «ee ena 10
1.3. TIGHTENING THE RPT.O CLUTCH .... ii, 10
2. SERVICING THE KNIVES .....c.aerreooeoaoreocarereracarcererrorrorrarereamereca, 11
2.1. Sharpening the Knives oi a aa e. 11
2.2. SHARPENING THE ANVIL LL. 2.0000. a aa e... 12
2.3. ADJUSTING THE KNIVES (ADJUSTING CHIP SIZE) .......................... 13
3. ASSEMBLY OF THE BEARINGS .....ñ.....eroreocosorvororerevanarrrverroranecaname 15
4. CHANGING THE DRIVE SHAFT ................e0drcricvrererareraararecnerereco nao. 16
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Table of contents
CH150 Chipper
03340007
SPARE PARTS
CH/SH 250 Chipper/shredder, 2 or 3 Knife
03297600/03297900 ......... a aaa erreroceraco ooo rorea, Page 17
CH/SH 250 OEM
03298000 naaa a aan eaaaaoacoooooaar rara aaóea 21
2-Knife Disc, complete
03298110 ura AL AAA AA a A sea aa de dd Aa Ra dd A A Aa AA 23
3-Knife Disc, complete
03297130 ....... erario er cede A RAA A A dd A AA RAA RAA 24
Disc, complete (OEM)
03298040 .......... ere e a e AAA AA Ad a AR a RAR RAA aa AAA 25
Bearing, complete
03296370 LL LL LL LA AN AL 4 AAA de A 4e ARR AA A AA a A de A RAR A AA 26
Discharge pipe
03296450 Le AS a ea ea AAA A Ada de ea aa a aa a Aa na 27
Long discharge pipe, (option)
03297370 euereaooaaoooanaoor e irene areracocrecio ooroeeranenaoaa 28
Twig crusher (option)
0329/8650... aa ea aa necia aa anoioa aaa aaó 29
Plastic shredding screen (option)
0329/7630 ener A AAA A RAA A A de a aa AA Aa aa aan 30
F250 Feed chute
03297520 LL 4 A 44 4 AA A4 A A Ada AAA AA AAA AA AA A0 31
DF232 Drop spout
03295080 44 LL AAA AAA A 4e a RAA A A a 4 A AAA NN da a ae 32
WHEN ORDERING SPARE PARTS, PLEASE INDICATE MACHINES TYPE FROM THE MACHINE
PLATE, SPARE-PARTS ORDER NUMBER, DESCRIPTION AND QUANTITY REQUIRED.
EXAMPLE: CH/SH 250, 43290733, KNIFE, 3 pcs.
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A-093340007—usa-0—1-0396mta
Safety precautions
CH150 Chipper
03340007
Read before operating this machine! it is the owner's responsibility to instruct
(LL all equipment operators and support personnel in the operation of this chipper.
Do not attempt to operate this chipper without proper training
DANGER! | Do not operate this machine until the owner’s manual has been completely read
and understood.
pieces, push them in with longer pieces. If the feed roller becomes tangled, reverse
the feed until the material comes loose. then disengage the pto. Turn the engine off
Do not put any part of your body inside the feed chute for any reason! To feed short
WARNING!
and remove the tangle. Do not work in front of the feed chute! Stand on the left side of
the chute when you are feeding the chipper. The feed roller might jerk the tree up or to
the right. if a tree jams inside the feed chute, turn the engine off and wait for all movement to stop
before reaching inside the feed chute.
Ensure that all bystanders are at least 100 feet away from the machine when it is running.
Make sure that no one is in the path of flying woodchips. Point the discharge chute away from
windows, doorways and other areas where people or animals may be. Point the discharge down
wind so dust or chips will not biow onto the operator.
Check that the feed chute is free from debris or other foreign objects before starting up. Check the
material before you feed it. The material must be free from nails, rocks and all other materials that
are not wood, paper or plastic. Feeding wire and barb wire into the chipper is very dangerous as it
might drag in the operator.
The operator should not use gloves that are in poor condition, because they may become caught
in branches.
e Let go of the tree when the feedrollers or the knives get hold of it.
® Do not use the chipper for other uses than chipping wood.
e Check the moving parts. They should be fastened in place, in good working condition and all
shieids and quards must be in place.
Familiarize yourself with the controls and how to stop the feedrollers and the disc in an emer-
gency.
e Do not let children or incapable persons operate the chipper.
Do not wear loose clothing, loose sleeves, neckties or long uncovered hair around moving parts of
machinery.
Keep the work area clean so there is nothing to trip over.
Eye and ear protection must be used when operating this machine.
Ensure that other people do not become endangered when you are using the chipper.
Do not leave the chipper running unattended.
Disengage the pto and turn the tractor off before you service the chipper. Remove the keys so that
the tractor cannot be started up accidentally.
Use only original parts replacements. Do not make any modifications.
Inform everyone who works with the chipper about the risks and how they can avoid accidents.
Stay alert! Do not operate chipper when fatigued.
Failure to heed the warnings printed on the chipper or in the operator's manual might result in a
serious injury or death.
ROTATING KNIVES
Don't risk cutting injury or being struck by high speed particles.
Don't reach into the feed chute for any reason.
Failure to follow these instructions could result in serious injury or death.
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Technical specifications
CH150 Chipper
03340007
1.INTRODUCTION
2. MAIN PARTS
Valby CH150 is a multipurpose chipper for small
dimension wood material up to 8” (150 mm) in
diameter. It produces uniform chips which can
be used for fuel, animal bedding, landscaping
and mulch. Valby CH150 is a mobile, light
machine for handling all kinds of wood waste
from parks, roadsides and other environmental
cleaning.
CH150 options:
e Dual motor hydraulic feed, manual or grav-
ity hopper.
e independent hydraulic unit.
© NO Os WN
Upper chamber
Lower chamber
Disc
Knife
Vertical anvil
Horizontal anvil
Twig blade
Discharge chute
|
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Fig.1. Main parts.
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Technical specifications
CH150 Chipper:
03340007
3. DIMENSIONS
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28” | 81 |
_ 57 _ 59" _
Fig.2. Dimensions of CH150 with HF150
4. TECHNICAL DATA
Output 5—20 m3/h (177-706 #3/h)
Chip length 13 mm (1/27)
Max timber diameter 2150 mm (87)
Power demand 18-40 kW (25-55 H.P)
Rev. speed 1200-2200 rpm
Number of knives 2 pcs.
Power source Tractor or stationary electric motor
Anchorage 3—point or bolted to base
Rotor diameter & 670 mm (26 1/3”)
Rotor weight 100 kg (220 ibs)
Bearings Spherical roller bearings
Discharge chute 360° rotatable
Discharge chute height 2,3 m (7 1/2’)
Opening of upper chamber single hinge
Chipper weight 450 kg (990 Ibs) hydraulic, 350 kg (770 lbs) manual
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Assembly and mounting
CH150 Chipper
03340007
5. LIFTING
6. ASSEMBLY
Before lifting the machine or
machine parts, check that the
lifting equipment is in order.
if the lifting points have been
marked, lift only from the mar-
Ked points,
CAUTION!
Only a correct type of machine with a sufficient
lifting capacity can be used for lifting. It is forbid-
den to lift equipment and parts of equipment
with other equipment than lifters designed for
this purpose.
The weight of the load to be lifted must be
known and the operating capacity of the lifter
informed by the manufacturer must not be
exceeded,
The course of the lift must be chosen so that
loads are not moved above people or object
which may have people inside.
The hoisting cables and chains must be
checked regularly. Discarded cables must be
marked and removed from use immediately.
Weight 310 kg, 683 Ibs
y
|
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Fig.3. CHT50 lifting points.
Te pr PE a ET EU EEE EE EU EU EU SES EEE
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e Fasten the 3-point hitch lift bar (part 37in
spare parts drawing ) to the chipper frame.
Try first the holes that move the chipper far-
ther away from the tractor. That position
increases the life of the universal shaft, (If
the tractor can not lift the chipper from that
position or if the front end of the tractor
becomes too light, then move the lift bar in.)
e Tighten the nuts with a 1 9/45" or 30 mm
wrench to 260 Nm (190 foot pounds).
e fasten the feed chute with pin as instructed
in the separate feed chute's manual.
* Connect the discharge chute to the chip-
рег. Adjust the lid control with the rad.
e The power is transferred to the chipper with
a Power Take—Off shaft. The chipper has a
1 3/8" diameter 6 spline PTO hookup.
e Check that the PTO shaft is at correct
length.
6.1. CUTTING THE PTO SHAFT TO
THE CORRECT LENGTH
Н the PTO shaft is too long it
might bind when the three point
hitch is lifted up. Damage might
be caused to the bearings ofthe
CAUTION!
chipper or to the PTO of the
tractor. If the PTO shaft is too
long it must be cut. Both PTO
halves must be shortened by
equal amounts.
e Turn the tractor off. Lower the chipper on a
flat surface.
e Mount the chipper on the three point hitch
of the tractor.
e With the chipper resting on the ground, see
that the splined shafts of the tractor and
chipper are horizontal.
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Assembly and mounting
e oe bode
CH150 Chipper 2:
haan
03340007
e Connect one shaft half to the chipper's PTO e Cut a piece from profile tube which is as
and the other half at the tractor's PTO. Lay long as the piece you cut off from the
the other PTO half on its side so that the end shield. Shorten the other PTO shaft by the
of the shaft is one inch from the PTO—end same length. After cutting file sharp edges.
of the chipper. Mark lengths required. The See fig.6.— 7.
tubes must be shortened so that they can-
not reach the bottom when the chipper is
lifted or lowered. Cut the plastic shield. See
Fig.5.
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a-03340007-us-3-1-0396mta
me
7. USING THE CHIPPER
Do not attempt to operate this
chipper without proper training.
£ ¢ * | Read and understand the own-
WARNING!| F's manual before operating
the machine.
Failure to heed the warnings
printed on the chipper or in the
operators manual might result
in serious injury or death!
7.1. PRE OPERATION CHECKS
Turn the tractor off.
Lower the chipper on its legs on a hard,
level surface so it will not tip over.
e Turn the chipper's axe by hand to ensure
that the disk can turn freely and that there
are no foreign objects in the chipper.
e Look inside feedchute to ensure that it is
empty.
e Make sure that all shields are in place and
intact, Removal of the shields is prohibited!
e Direct the discharge tube in desired posi-
tion.
7.2. STARTING THE CHIPPER
® Whenever engaging the PTO clutch on
your tractor, you are turning a flywheel with
a 300-600 Ib. load. Engage PTO slowly,
allowing the flywheel to begin to rotate.
Once you have the chipper moving, you
may completely engage the PTO and then
bring up your rom to operating speed (540
rom).
e The chipper is now ready for use,
7.3. CHIPPING
e Before feeding make sure that the material
Is free from stones, nails and all other mate-
rials that are not wood, paper or plastic,
® When feeding trees, do not stand in front of
the feed chute. The feed roller might jerk
the tree up or to the right. Feed the tree
standing on the left side of the chute.
Operating instructions
au CH150 Chipper
03340007
e When chipping wood, push the tree trunk
inside the feed chute until the knives or
feedrollers touch the tree. The chipper is
self feeding, so let go of the tree as soon as
the knives touch it.
e Ifyou have a hydraulic feed chute, see sep-
arate operator manual for operating the
chute.
CAUTION!
VW.
DANGER!
CAUTION!
Do not use chipper if tempera-
ture falls below —5°F (—20°C).
This practice will prevent risk of
damage to the knives. Also
avoid chipping trees that are
frozen solid as they will not
seif—feed well.
ROTATING KNIVES!
Don’t risk cutting injury or
being struck by high speed
particles.
Don’t reach into the feed chute
for any reason.
Failure to follow these instruc-
tions could result in serious
injury or death.
FIRE WARNING!
Always keep sufficient fire
fighting equipment on hand
when you are using the chipper.
To prevent a fire, monitor the
outside temperature of the
shipper. Stop chipping until the
chipper cools off.
You must pay very close atten-
tion to maintenance.
Check for hot bearings and
maintain good housekeeping
by cleaning up loose dust.
Pour water down the feed chute
if the chipper starts smoking.
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Operating instructions
CH/SH 250 Chipper
03297600/03297990
7.4. REDUCING THE POWER
REQUIRED,
When using a small tractor to power the Valby
CH 150 chipper you must select the 540 rpm
PTO speed. The tractor must be run at full
engine speed. The PTO will turn about 600-650
rom.
if your tractor is still stalling when chipping, you
must reduce the power requirement by making
the chipper cut with only one knife,
This is done by removing the knife and attach-
ing it to the other side of the disk. This enables
you to chip material that is twice as thick. The
material will feed at half the speed.
1. Remove the knife using an 17 mm (11/45)
socket. First remove the locknuts. The disk
bolts are threaded through the disk so the
bolts must be turned out.
2. Before fastening the knife, prepare the
A-03297600 990 -En-3- 1-0895MTa
7.5. CLEARING THE MACHINE
e Prior to shutting the machine down, always
run a large branch of 80-100 mm (3 to 4
inches) in diameter into the knives, allow-
ing the chipper to cut a few inches off the
end of the branch. At this time, reverse the
feed roll and clear the knives, leaving the
branch in the machine (to remind yourself
later that you cleared the knives). This will
always eliminate the possibility of jamming
the machine when you start it up the next
time.
7.6. TURNING THE CHIPPER OFF
e Reduce the tractor rpm to idle before shif-
ting the PTO to OFF —position. This is par-
ticularly important on tractors with PTO bra-
kes, such as Ford. On these tractors, after
idling the tractor, you should slowly move
the PTO control lever to the OFF —position.
bolts in this manner: Place a spring washer
on the bolt. Screw on the locknut and
tighten to 45 Nm (38 Ibft).
3. Place another lock washer on the bolt and
thread it through the knife into the disk as
shown in picture 8. Tighten bolts to 45 Nm
(38 [bft). To retain balance it is important
that all four bolts are used to fasten the
ito, 8. STORAGE
4. Use the counterweight knife half the time as
a cutter, so both knives are sharpened as
many times. That way the knives will be
worn equally and the disk stays in balance.
After turning the chipper off,
wait for all movement to stop;
the disk continues rotating by
fiywheel moment after the PTO
has been disconnected.
DANGER!
e |fthe chipper stands unused for long peri-
ods of time, cover the knives with grease.
® Make sure that the water drains on the
lower housing are open,
_
LOCK WASHER A |
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Fig.8. Remave the knife and attach it to the
other side of the disk. The dotted line
shows the knife in its normal cutting
position.
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Lubricating and maintenance instructions
revere a | er SRE ; C H 1 5 0 C h | р ре r
03340007
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e Lubricatethe PT.O shaft before putting into
9. PERIODIC SERVICE operation and frequently as shown in fig.9.
e Appiy grease to inside of PT.O's outer tele-
Always disengage the PTO scopic profile.
and turn the tractor OFF before e When used in winter the guard tubes must
¿ 5 ou service or repair the chip- \
Dore ber р Р be greased to prevent them from freezing
Wait for all movement to stop before reach- ms
ing inside the feed chute. Swing joints sideways for greasing
Remove the keys so that the tractor can not
be started up accidentally.
Lock the disk for service or repair
Park the chipper on hard and level ground,
so it will not fall down.
When handling the knives, use protective
gloves.
When used in winter Арр\у grease to inside of
the guard tubes must outer telescopic profile
Use only original spare parts. be greasedto prevent |
them freezing solid. h= working hours
Modifications of chipper are prohibited.
Fig9. EPRT.O shaft's lubrication points and
Observe common safety practises. frequency of lubrication.
e Open the upper housing bolts. (/,” or
19mm wrench). Remove or turn the upper
nousing.
Lock the disk with the lock bolt.See fig.10.
Remove or turn the feed chute to the side.
9.1. LUBRICATION
e The bearings are greased at the factory
with Shell Alvania Grease R 3. A similar
lubricant such as Kendall L427 should be
used by you. Avoid overgreasing because
it causes heat which reduces lubrication.
e Lubricate the bearings every 200 working
hours or once a year.
1. Remove the top of the pillow bearing hou-
sing. Remove as much grease as you can
and replace it with new grease, but do not
fill the housing completely with grease. See
bearing's assembly, fig. on page
2. Replace the top of the bearing housing.
Tighten to 90 Nm (65 foot pounds)
a- 03346007 —usg ~4-1-0356mia
Lubricating and maintenance instructions
C Hq 50 C h i p p e r Do
03340007
9.2. MAINTENANCE SCHEMA
Check the tightness of the bolts and tighten when needed.
The tightness of fasteners in the chipper must be checked once a week. On a new machine
check the tightening after one hour of use.
® On anew machine, check the belt tension after first two working hours and after that periodically
every month, |
Tighten as indicated in maintenance schema below.
.
1, Check knife bolts tightness - 17mm (11/16”) | 45 (38)
2, Check bearing housing bolts tightness 19mm (3/47) 90 (65)
3, Check anvil bolts tightness 24mm (15/16) 200 (155)
4, Check clearance between knives and anvil 19mm (3/4") i 2-15 mm (1/30")
5, Check V-beit's tightness 19mm (3/47) 3-5 mm (1/8")
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Lubricating and maintenance instructions
10. SERVICING THE KNIVES
ROTATING KNIVES!
Wait for all movement to stop
before reaching inside the feed
chute.
>
DANGER!
The disk continues rotating by
flywheel moment after the PT.O
has been disconnected.
Failure to follow safety precau-
tions could result in serious
personal injury or death,
e Turn the tractor off.
Open the upper housing bolts (3/4" or
19mm wrench). Turn the upper housing to
the side.
Lock the disk with lock bolt, See fig10.
Remove or turn the feed chute to the side.
Use protective gloves when handling the
Knives.
10.1. Sharpening the knives
You will notice the need to sharpen the knives
when:
e Trees do not self-feed well.
e The power requirement is increased.
® The smoothness of the chip surface is
decreased.
Keep the knives with their original pairs. That
way the knives will be worn equally and the disk
stays in balance.
Use gloves when removing or
handiing the knives, Turn the
wrench so that your knuckles
will not touch the knife if the
wrench slips.
CAUTION!
1. Lock the disk with lock bolt, Remove the
four locknuts behind the knife frame
(socket size 11/15” or 17mm). See fig.10.
2. Remove the knife—fastening bolts, they are
threaded through the disk (socket size
17mm or 11/16”). Turn the wrench so that
your knuckles will not touch the knife if the
wrench slips. Use gloves. See fig.11.
CH150 Chipper
03340007
Fig. 10.
<
Fig. 11.
3.
Sharpen the knives at a 30 degree angle as
shown in fig.12.
0 |
30°
a -— 3340007 —usa—-4-1--0396mia
Lubricating and maintenance instructions
ee
CH150 Chipper
03340007
Avoid getting the knife hot when sharpening.
Sharpen both of the knives the same amount.
Certain corn choppers use the same style of
knife as the CH/SH 250 Chipper (Papec for
example). Automatic grinders, for example
ANO 230x7x22 A30, to service this style of knife
can thus be found at some implement dealers.
Of course, grinders to service chipper knives
are available from grinder and knife manufac-
turers.
e Fasten the knife and tighten the bolts to 38
foot pounds or 45 Nm.
e Adjust anvil clearance if needed.
The anvil clearance must be adjusted after
every 5—10 sharpenings, when the clear-
ance between the knife and anvil becomes
more than 1 mm or 1/54”.
10.2. ADJUSTING THE CLEARANCE
BETWEEN KNIVES AND ANVIL
Usually you can sharpen the knives 10 times
before there is a need to adjust the anvil. Adjust
the anvil if the gap to the edge of the knives is
over 1,5 mm or 1/39 of an inch. See fig.14. onthe
facing page.
1. Loosen the three bolts (A, B) that fasten the
anvils. One of the bolts is under the feed
chute. The wrench size is 15/45" or 24 mm.
2, Turn the disk so that a knife comes against
the anvil. Move the anvil with the adjusting
nuts (Pos. C. fig.13. wrench size 3/4” or 19
mm) until the clearance is between 1/59 and
1/55 of an inch. If you do not have a gauge,
use a matchbook cover as a guide.
3. Tighten adjusting nuts (C). Tighten anvil
lock bolts (A and B) to 200 Nm or 155 foot
pounds.
Dans pps
Mu
Fig. 13.
I EEE EW Rm EE FEA EE EE Rm ERR a EER NEALE hhh hd bra
ee ee A a 0 a ne te a al a 2 a a mT Ba A Em Sh EE fmm улья луз
Sth ee ea me AAA TALA EA A A AA AAA TALA ME RN AAA
P Eee ene ED D ÉTEND A atea eta
D ea ee ee En TETE TETE EE Qu Aaa ia ATA AAA ar Le ST ah) Te Mann En
ATA a a LT a Te BL Ba Ta aT EAT RL Ta Rm Ha mam an a aa ma PT TR a Se a
rar mma nnn a a a TT
a-- 03340007 ~usa ~4~ 1 -0396mia
Lubricating and maintenance instructions
CLEARANCE 1/20" — 1/30" (4 2-i.5mm)
ANVIL LOCK BOLT (A)
TIGHTENING TORQUE 155 FOOT POUNDS (200 N
NN A
LLL
ANVIL ADJUSTING NUTS (C) KNIFE
В
KNIFE BOLT
TIGHTENING TORQUE 38 FOOT POUN
(45 Nm)
Ll LLO O ELLO O ELL
AA
CAEN EL
Fig. 14.
10.3. SHARPENING THE ANVIL
if you notice wear or rounding of the inner edge
of the anvil, sharpen the anvil so that original
angles are retained.
ALL AECA DA
éme = D CE EE EEE SEE EE EE EE TA AE AE ee a aa и
pe PO ee Tee SE ee ET a Ten TE OT EE EE EE EEE ee ET EE EEE PEER е
a-—-0H40007 —sa—4— 1-03965mta
Lubricating and maintenance instructions
CH150 Chipper
03340007
10.4. REPLACING A BEARING
Fig.15. Bearing assembly
1. Open the upper housing. 9. Mount the axle nut #4 and tighten until the
2. Open and remove the tops of the pillow bearing is tight on the cone. Do not tighten
bearings. so much that you can feel resistance when
you are turning the outer ring of the bea-
3. Mark the location of the bearing on the axle.
4. Lift the disk from the pillow housings. You
do not have to remove the disk from the
disk housing. THE DISK WEIGHS OVER 90
kg (200 Ibs), SO DO NOT ATTEMPT TO ® The ring bushing #6, the washer on the
LIFT IT BY HAND, axle end, and the bolt #5 are mounted only
on the feed chute side of the chipper.
ring.
10.Finally, fold over a tab of the securing ring
#3 to a notch on the axle nut.
5. Remove bolt #5 (see fig.15.) and the was- |
her, and pull out the old bearing. e The bearing onthe pulley end ofthe axle is
mounted so that it rests in the middle of the
6. Place the new tightening cone #1 on the pillow housing (see fig. 15., position X).
axle with the thread facing out. Place the
tightening cone exactly where the old tigh-
tening cone was located.
7. Mount bearing #2 on the tightening cone
so that the inside of the bearing fits on the
tightening cone.
8. The securing ring 43 is placed on the tigh-
tening cone so that the inside tab goes in
the groove of the tightening cone and the
outside tabs are turned away from the bea-
ring.
a8 = 334007 — usa —4 — 1 -0396mita
Lubricating and maintenance instructions
RE canon я
5 ipper
am See
a `
ppm ru
10.5. ADJUSTING THE BEARINGS.
1. Remove the two bolts that lock the top half
of the pillow block bearing housing. The
wrench size is 17 mm or 11/45". Remove the
top of the bearing housing.
2. Remove the grease from the bearing hous-
ing. Store it on a clean paper so that you
can put the grease back later.
3. Remove the ring bushing #6 (fig.15.).
4, Measure with a feeler gauge the radial
clearance of the bearing at the top of the
bearing between the rollers and the outer
ring. The clearance should be 0.0008 to
0.0012". Measure by pushing the feeler
gauge between the rollers (point A, fig.16.)
through the bearing, and after that by push-
ing the gauge through the clearance
between the rollers and the outer ring by
moving it back and forth (fig.17.). Do not
push the feeler gauge by force through the
clearance. |
5. ltthe clearance is greater than 0,02—0,03
mm (0.0008 to 0.0012"), remove the — 3
washer by opening the bolt #5 and fold the AR
tab of the securing ring #3 from the notch
of the axle nut #4. The bearing is tightened
by turning the axle nut #4 clockwise with a
70 mm ог 2 3/," hook spanner (fig.18.) until
the right clearance is achieved. Do not
tighten by hammering at the axle nut.
6. Turn the nut clockwise so that the notch
lines up with the nearest tab and fold the Fig.17. Measure the clearance by moving
tab over into the notch. Do not fold the the feeler gauge back and forth.
same tab which has been folded earlier.
7. Mount the washer with the bolt #5 and
replace the ring bushing #6.
8. Replace grease on the bearing.
8. Replace the top half of the pillow block
bearing. Tighten the bolts to 50 Nm or 38
foot pounds.
] UN
Fig. 16. Push the feeler gauge between the
rollers.
Fig.18. Tighten the bearing by turning the
axle nut clockwise with a 2 %"” hook
spanner until the right clearance is
achieved.
LA CCC EE ото
a - 03340007 — usa —d— | - 0396mia
Lubricating and maintenance instructions
CH150 Chipper
03340007
10.6. CHANGING BELTS
If the belts are worn or damaged, they must be
changed. The belts will stretch with use, so you
must replace all of them at one time. Use indus-
trial grade belts.
1. Open up the upper housing and turn it to
the side
2. Remove the upper pulley assembly, weight
30 kg (66 Ibs).
5. Remove the tops from both bearing hou-
sings. Do not remove the bearings which
are fastened to the axle nor the lower part of
the bearing housing, otherwise the disks
axial position changes and you have to re—
adjustthe knives.
4, Lift up the disk; the disk weighs over 90 kg
(200 Ibs), so do not attempt to move it by
hand.
5. Remove the belts and place your new belts
on the lower pulley. BE CAREFUL NOT TO
GET GREASE TO THE BELTS FROM THE
BEARINGS!
6. Lower the disk so that the bearings go into
their correct places.
7. Check the grease on the bearings (add if
necessary) and replace the top half of the
pillow block bearing. Tighten the bolts to
45 Nm or 38 foot pounds.
8. Replace the upper pulley assembly.
9. Putthe beits in the grooves.
10.Tighten belts as described in chapter 10.7.
"Tightening V~belts”.
10.7. TIGHTENING THE V-BELTS
When using your machine for the first time, run
the chipper for no more than two hours. Locate
the idler onthe left side ofthe pulleys. Check the
belt tension.
New belts will stretch alot and must be retigh-
tened after one and four hours of use.
To tighten the belts, loosen the locknut on the
рей tightener (wrench size 3/4" or 19mm) and
then turn the tightening bolt until the right tight-
ness is reached, then tighten the locknut.
See fig, 19.
AAA ALA A AAA AT ETA AAA A NA
The belts have the right tightness if you press on
one belt with a force of 50N (15 Ibs) and the belt
moves 3—5 mm (1/8 inch). See fig. 20.
Run the machine another 3 to 4 hours. Re—
check tension as above. After you have adjus-
ted the belts about 3 or 4 times, all the stretch
should be out of them. However, checking belt
tension periodically is an important mainte-
nance procedure,
Belt tightening
bolt
Fig.19. Tightening the belts.
Ma
s=1/8"
F=151bs
Nu,
Fig.20. Checking the tightness of the belts.
ECN te eT BE
a Me AAN Me Ne Me Pe e AC er ee CU nln aw a dre a
RETREAT NN As
A—032976500-En-tocgb-0S833MTa
Table of contents
CH/SH 250 Chipper/Shredder
03297600
WHEN ORDERING SPARE PARTS, PLEASE INDICATE MACHINES TYPE FROM THE MACHINE
PLATE, SPARE-PARTS ORDER NUMBER, DESCRIPTION AND QUANTITY REQUIRED.
EXAMPLE: CH150, 43340041, KNIFE, 2 pcs.
ta at ata at at EEE AAA RA AE EE EE EEE ETS
peer TT a TR aa a a LATA LAA re a REE RR LAr bE RE RA dr hr a mr a mr EE ERA EE AUS OU AM SE NN HEN SH ASA AV She nu men e EU REC ACUNAUEULAUAUES
ee EE EE ee ee Eee tre ATA EE EE EE RE ET EE RTE TE EE EE ee a aa we TANTA aT LA Илл wn mn wen
e Xara an ye e e aa ATi Mie a Aaa a mao TIE e Ane Te ey Ta Te Se De en el ES
A—-O3340007-En-8-10356M Ta
Spare parts
CH150 Chipper :
03340007
69 70
we -
/
24 36 31 25
A—03340007-En-B--1-0398MTa
Spare parts
CH150 Chipper
03340007
Part Order ho. Description Remarks Qty.
1. .... 13342134 ..... Lower housing + ti i i ter re ce ee 1
2. .... 03340023 ..... Disk, complete .................. incl. parts 3,456 ............... 1
3. .... 283340037 ..... DISKRETER RR RR KK 1
4. .... 43340041 ..... Knite e... reed ee A ERA A a ee Aa a 00 2
5. ..., 52060258 ..... Bolt... area M10 x 40 DIN 933 .............. 8
6. ....682117108 ..... Nut ......... La LL eee ae a 00 MIODINSBS .................. 13
7. .... 54512355 ..... Bearinghousing ................. SNE510 EC ......... eee. 2
8. ....54512363 ..... Rollerbearing ................... 22210 K oo ii. 2
9. .... 54512371 ..... Tightenersleeve ................. H-310 ... i iia, 2
10. ... 54512389 ..... Spacer ring .........e eee e. FRA- 10/90 ......... 0.000... 1
11. ‚.. 54512397 ..... End plate 000000 4 44 44e 444 a ea 44 44e 44 ee a A a de a a da A A aa na ne 2
12. ... 52062072 ..... BO arerreaarecedr aca M12 x 80 DIN 931 .......,...... 2
13. ... 52062056 ..... 516): GAS M12 x 60 DIN 931 .............. 2
14. ... 41215682 ..... Wasner 010040444644 a 44464 AA 4 44 ee 4 de da à Aa ee ee Ana aa an + 4
15. ... 52117124 ..... TE .euereeovoocccrdaaareneavar M12 DIN 985 .................. 13
16. ... 54822382 ..... V—<belt 112041444444 44 LA Le ri rerrorocreceorrnarecdearerdroao aa 4
17. ... 23342546 ..... V-—Dbelt pulley ......... i i e reee eee ero A 1
18. ... 33342577 ..... Bearing NOUSING «vr ir ee a 1
19. ... 52062031 ..... >16) | GRAS M12 x 40 DIN 933 .............. 8
20. ... 43340421 ..... Adjusting plate oe a ea a a a a sara ae» 1
21. ... 13340435 ..... Upper NOUSMmG i i ei te ear der ere. 1
22. ... 52082023 ..... =70: 2 колл клев квууаавае М12 х 30 DIN 933 ............., 4
23. ... 43340546 ..... BOE... ecaravecórrerecerececorendererieeraceaccore veda 1
24. ... 33341009 ..... Vertical anvil LL 001101044444 ee AA à Ad A Re Aa A Re Re de 1
25. ... 33340893 ..... Нопйгхоп{@! апмИ 2... ee 1
26. ... 54512140 ..... Ballbearing..................... 62092BS .... 2
27. ... 52230257 ..... CIrclip ... era ore 45xX2,5DINA471................ 1
28. ... 43281103 ..... ANVIL AA UST Er Le ea seres 2
29. ... 52110053 ..... NUL Co era. M12 DIN 934... 0 9
30. ... 52062106 ..... Bolt... M16 x 30 DIN 933 .............. 2
37. ... 52062008 ..... Bolt... ву кал уввуоувваовоно М16 х 25 DIN 93 ................ 2
32. ... 40293737 ..... Sleeve eee ee 2
33. ... 52842150 ..... Lynch pin ......... _o seres it, D10 L=45 .................. 2
34. ... 03291143 ..... Chain... eserirerir era racer rarerecearerec ore có ereare, 3
35. ... 52832045 ..... Rivet ..... eres ea 48х19 ..... recrear 4
36. ... 43310489 ..... Washer LL ee 1
37. ... 43341254 ..... raAW Ar Le ce Ra 1
38. ... 52117207 ..... Selflockingnut.................. M2ODINSBS ............. 0e 4
39. ... 33340613 ..... Discharge tube ... i ee 1
40. ... 43340702 ..... Deflector bonnet eee eee 1
A-03340007-En—5- 1-0396MTa
Spare parts
CH150 Chipper _
03340007
69 70
11 9 ,8 15,14
del 0
24 36 31 25
hE ma EEE REE EEE EE EEE EET Err mr mh EET ET EE rm rom mh fh dh Bh dk EAL A Eh LEE Er EE EE Em Em EE EE EE ETE REE ER EE EE EE EEE ERT EE EE EE EE EE EERE AE EE EE EEN AA ALLA A A AAA
A-03340007—En-6-1—)386M Ta
Spare parts
CH150 Chipper
03340007
Part Order no. Description Remarks Qty.
41. .., 43340728 ..... ROO ..rerenorererererecedrredraraarenraredcrorerarroraanro arado 1
42. ... 43340736 ..... Deflector control Loo 70,000 22720c0ÓÁ0n " ..". 1
43. ... 43340751 ..... Roller e... rece e receo.deaa dare oa, à 2
44. ... 52060241 ..... Bolt... i M10 x 35 DIN 933 .............. 2
45. ... 43340769 ..... МИИОПЫЕ ee ee A
46. ... 52060233 ..... Bolt ........ rrivecedeo ea М10 х 35 DIN 933 .............. 1
47. ... 43340834 ..... AXle end plate... dear eader er earorecare. 1
48. ... 52211042 ..... Spring washer .................. MIODINT27 ................... 1
49, ... 43340967 ..... Disk lock .... e... 00 raoioaaeor erre rerroeceresian aro naca 1
50. ... 52842143 ..... Cotter pin ......... e... 05 X105 oo e 1
57, ... 520627931 ..... Bolt... M16 x 220 DIN 931 ............. 1
52. ... 52117165 ..... Nut rrr RK 1 aa ea ana ane MIGDINGBS ................... 1
53. ... 43341114 ..... PÍN eusccico nene ear ra earenacoavararerecorerrrerecarareoa ra 1
54. ... 43341064 ..... Belt tightener, complete .......... incl. parts 53, 55-58... 1
55. ... 43341072 ..... CPT K 1
56. ... 43341106 ..... BO Er Le 1
57. ... 54511134 ..... Ballbearing ..................... 8005 2RS ...... ie. 2
58. ... 52840055 ..... SIG WAST oii rene 1
59. ... 52063658 ..... Bolt... i M12 x 120 DIN 933 ............. 1
60. ... 43341130 ..... Tightener pin ee ee 1
61. ... 43341148 ..... PIN ee a 1
62. ... 52813086 ..... Сой ег ри oe 2
63. ... 52211058 ..... Spring washer .................. EE 4
64. ... 52062213 ..... Hex.screw ............... cou... M20x40 ........ ci 4
65. ... 52211083 ..... Spring washer .................. M20 .........0.0mmereciee ae. 4
66. ... 52110079 ..... Nut ereKa М16 11.111 ea a ea ea a aa ee 1
67, ... 52062916 ..... 21015) A MiS x 60 DIN 933 .............. 1
68. ... 43342823 ..... Belt shield .............e.mr.e.rereiecreriorerererareroareraer are 1
69. ... 52060126 ..... Hex.screw ......_..e.reeecerovaeón M8 x 20 DIN 933... ee... 4
70. ... 52117082 ..... LOCK Ut ........o.roeroerrerereea. MBDINGBS .................... 4
71. ... 52332384 ..... Seal ee LP 45/45 ............ ВИ 2
A—03340007-En-5-2-03596MTa
Spare parts
CH150 OEM Chipper :…
03341294
Page 22
A-Q3340007-En--3-2-0356M Ta
Spare parts
CH150 OEM Chipper
03341294
Part Order no. Description Remarks Qty.
7. .... 13341300 ...,. Lower housing «titi tit it te ete ee ee ne 1
2. .... 03341385 ..... Disk, complete .................. incl. pats 3,4,56 ............... 1
3. .... 23341399 ..... DISK oe rereneacareareoreerea 1
4. .... 43340041 ..... KE ee 2
5. .... 582080258 ..... Bolt ......... es. Mi0 x 40 DIN 933 .............. 8
6. .... 52117108 ..... Nut oo уу кул ау уавоавьанвьнь, MÍO DIN 985... reee 13
7. .... 54512355 ..... Bearinghousing................. SNESIQEC ever 2
8, .... 54512363 ..... Rollerbearing ................... 22210 K oo recrea. 2
9. .... 54512371 ..... Tightenersleeve ................. H—310 LL 0 ea a ea ae 2
10. ... 54512389 ..... Spacer ring .......... ee... e... FRA- 10/90... 1
11. ... 54512397 ..... End plate ........... 2.02... es rerreceri e enearacoona anar are à 2
12. ... 43341429 ..... Locking pin ......... i ee aa ae» 2
13. ... 52062056 ..... Bolt... у лево вввревноен M12 x 60 DIN 931 .............. 2
14. ... 41215682 ..... aS, Li ee 4
15. ... 52117124 ..... Nut «oe MI2ZDINGBS .................. 13
76. ... 52842143 ..... Cotterpin ...................... D5x105 ver 1
17. ... 52062781 ..... Bolt ......... co i Miex220 DING3T ............. 1
18. ... 82117185 ..... Nut ........ iii, MIGDINGBS ................... 1
19. ... 52062031 ..... Bolt ......... ca M12 x 40 DIN 933 .............. 6
20. ... 52110079 ..... NUE ..ccoroerorrrerrerorerecece, M16 DIN 934... ... 1
21. ... 13340435 ..... Upper hoUuSiNQ 01000000000 rrerrec er 1
22. ... 92062023 ..... Во! ....... oa, M12 x 30 DIN 933 .............. 2
23. ... 43340546 ..... EEE 1
24. ... 333410098 .,... Vertical anvil ............... erieerecarer ear re oereri an arco 1
25. ... 33340993 ..... Horizontal anvil ............._.ercririesieea aereo arre. 1
26. ... 52062816 ..... Bolt... Lea ea a 1 aa na ae M16 x 60 DIN 933 .............. 1
27. ... 43341437 ..... CE 1
28. ... 43291103 ..... Anvil adjuster ...............e..:0.10:es:ríeserer ie en A de de an en 2
28. ... 52110053 ..... Nut «oo MIZDINSG34 ................... 8
30. ... 52062106 ..... Bolt... MIEX30DING33 .............. 2
31. ... 52062008 ..... Bolt... ук вк ук вауввавввоео М16 х 25 ОЧ 93... ............. 2
32. ... 53220372 ..... V—belt puiley ee + 1
33. ... 53220380 ..... Sleeve .........ccereccirece e. or eres erre eeaeceaoecirerr nera 1
34. ... 032981143 ..... CAIN oe Re ee Ra Re A Ra dan 1
35. ... 52832045 ..... Rivet ...... 0... 48x19 Deere a a aa aa» 2
36. ... 43310499 ..... WasSher eme .e.erivreror ia redarericdereoccerieneonarorronaoaa 1
37. ... 43341270 ..... Mounting plate oe 2
38. ... 52004116 ..... SCTeW Li вла вуллвуловое 58" X14 EEE 2
39. ... 33340613 ..... Discharge tube «ee erererecre a 1
40. ... 43340702 ..... Deflector bonnet oe RK 1
EA
a o
Ps
A—03340007-En-8-2-0396M Ta
Spare parts
CH150 OEM Chipper
03341294
\ SN
ASUS
HM
a 6 a
sa
43 | 42
140 2
21
AAN ETT Et
E Aa ана mara EN Ta traen na Ta Fate are enn aa ea aaa aaa TT EE EE Te Te Tata aaa ara aan a rata ere aman a eat a ana
ra Tra dra Tara Ta nar rr eN aan НН al aa at ais aa TL A ph kn MN e NAPA O ANA APT PAP PINE ae ae laa ae tae eL NA
A-03340007-En-6-2-0396M Ta
Spare parts
CH150 OEM Chipper
03341294
Part Order no. Description Remarks Qty.
47. ... 43340728 ..... TT CP 1
42. ... 43340736 ..... Bolt Le arar 1
43. ... 43340751 ..... Roller ec ee 2
44. ... 52060241 ..... BOR RAA NG MIOX35DING33 .............. 2
45. ... 43340769 ..... NU ..cccarasooeocari erica econ erecar ieocireor aero ren ecooeca as 1
46. ... 52060233 ..... BO EOS M10 x 35 DIN 933 .............. 1
47. ... 43340834 ..... AXle end plate... oe eee ce cee 1
48. ... 52211042 ..... Springwasher .................. M10 DIN 127 oo 0... 1
49. ... 52332384 ..... ФеаЁ ........................... LP 45/45 ,........ are. 3
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SERIE
SERIES 4
SERIES
Pic Рап + DESCRIPTION Quan
a ar 6 a i a rm A wm hk yy AR ee eh A Yr det om EE
8041 OUTER YOKE WITH QUICK COUPLER 2
1073 PUSH PIN SET | 2
8081 CROSS 2
8115 INNER YOKE FOR INNER TUBE 1
4704 SPRING TENSION PIN FOR IT, 1
8106 INNER TUBE 1
8205 OUTER TUBE 1
8225 INNER YOKE FOR OUTER TUBE 1
8203 SPRING TENSION PIN FOR OT. 1
10 8253 PLASTIC RETAINING RING OT 1
11 8163 PLASTIC RETAINING RING IT 1
12 8091 SHIELD, COMPLETE 1
13 1000 CHAIN 1
WOO Ea una NS
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