READ THIS FIRST - Grizzly Industrial

READ THIS FIRST - Grizzly Industrial
READ THIS FIRST
Model G0699
***IMPORTANT UPDATE***
For Machines Mfd. Since 01/16
and Owner's Manual Printed 11/15
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
The following changes were recently made to this machine since the owner's manual was printed:
•
•
New scoring blade pulley.
New scoring motor belt.
Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.
Revised Scoring Blade Parts
511V3
520V2
601V2
REF
PART #
DESCRIPTION
511V3 P06990511V3 SCORING BLADE PULLEY V3.01.16
520V2 P06990520V2 FLAT BELT 18 X 355MM V2.01.16
601V2 P06990601V2 HEX BOLT M8-1.25 X 16 V2.01.16
COPYRIGHT © JUNE, 2016 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#MN18260 PRINTED IN TAIWAN
MODEL G0699
12" SLIDING TABLE SAW
w/SCORING MOTOR
OWNER'S MANUAL
(For models manufactured since 5/12)
COPYRIGHT © JUNE, 2010 BY GRIZZLY INDUSTRIAL, INC., REVISED NOVEMBER, 2015 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS12139 PRINTED IN TAIWAN
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
•
•
•
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION................................................ 2
Manual Accuracy............................................ 2
Contact Info.................................................... 2
Machine Description....................................... 2
Identification.................................................... 3
Machine Data Sheet....................................... 4
SECTION 1: SAFETY........................................ 7
Safety Instructions for Machinery................... 7
Additional Safety for Sliding Table Saws........ 9
Preventing Kickback..................................... 10
Protecting Yourself From Kickback.............. 10
Glossary Of Terms........................................ 11
SECTION 2: POWER SUPPLY....................... 12
440V Conversion.......................................... 14
Correcting Phase Polarity............................. 15
SECTION 3: SETUP........................................ 16
Needed for Setup.......................................... 16
Unpacking..................................................... 16
Inventory....................................................... 17
Hardware Recognition Chart........................ 19
Cleanup......................................................... 20
Site Considerations....................................... 21
Lifting & Placing............................................ 22
Assembly & Setup........................................ 22
Dust Collection.............................................. 34
Power Connection........................................ 35
Test Run....................................................... 36
Recommended Adjustments......................... 38
SECTION
6:
SHOP-MADE
SAFETY
ACCESSORIES............................................... 55
Push Sticks................................................... 55
Push Blocks.................................................. 57
SECTION 7: MAINTENANCE.......................... 61
Schedule....................................................... 61
Cleaning........................................................ 61
Unpainted Cast Iron...................................... 61
Lubrication.................................................... 62
SECTION 8: SERVICE.................................... 64
Troubleshooting............................................ 64
Belt Service................................................... 66
Calibrating Blade Tilt..................................... 67
Adjusting Sliding Table Parallelism.............. 68
Squaring Crosscut Fence to Blade............... 70
Rip Fence Adjustments................................. 71
SECTION 9: WIRING & ELECTRICAL........... 72
Wiring Safety Instructions............................. 72
220V Electrical Cabinet Wiring Diagram...... 73
Component Wiring Diagrams........................ 74
Main & Scoring Motor Wiring Diagrams....... 75
Electrical Component Photographs.............. 76
SECTION 4: OPERATIONS............................ 39
Operation Overview...................................... 39
Safety Precautions........................................ 40
Machine Controls.......................................... 40
Workpiece Inspection................................... 42
Non-Through and Through Cuts................... 42
Changing Main Blade................................... 43
Riving Knife Alignment.................................. 44
Adjusting & Replacing Scoring Blade........... 46
Rip Cutting.................................................... 48
Crosscutting.................................................. 50
Miter Cutting................................................. 52
SECTION 10: PARTS...................................... 77
Cabinet Body................................................ 77
Tables........................................................... 79
Main Blade Trunnion & Motor....................... 80
Main Blade Arbor.......................................... 81
Tilt & Elevation Handwheels......................... 82
Scoring Blade Arbor & Motor........................ 83
Scoring Blade Adjustment System............... 84
Swing Arm.................................................... 85
Crosscut Table.............................................. 86
Crosscut Fence............................................. 87
Rip Fence..................................................... 88
Sliding Table................................................. 89
Blade Guard.................................................. 90
Electrical Cabinet.......................................... 91
Accessories................................................... 92
Front Machine Labels................................... 93
Rear & Blade Guard Machine Labels........... 94
SECTION 5: ACCESSORIES.......................... 53
WARRANTY AND RETURNS......................... 97
Model G0699 (Mfd. Since 5/12)
-1-
INTRODUCTION
Manual Accuracy
Contact Info
We are proud to provide a high-quality owner’s
manual with your new machine!
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number and manufacture date from the
machine ID label. This will help us help you faster.
We made every effort to be exact with the instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that sometimes the machine you receive is
slightly different than shown in the manual.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something, check our
website for an updated version. We post current
manuals and manual updates for free on our website at www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the Manufacture Date and Serial Number from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
Manufacture Date
Serial Number
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Machine Description
A sliding table saw is primarily used to rip and
crosscut sheet stock or panels in a production
setting. The sliding table saves time and increases
accuracy by removing the burden of sliding large
and heavy panels over a stationary table surface.
This saw can also be used as a traditional table
saw for most types of through-cuts.
The Model G0699 is equipped with a scoring
blade, which is a smaller blade located in front
of the main blade. It makes a shallow cut in the
workpiece in the opposite direction of the main
blade, greatly reducing tear-out and chipped
edges.
When using the sliding table saw as a traditional
table saw, the sliding table is locked in place and
the rip fence is then used to guide the workpiece
through the cut.
-2-
Model G0699 (Mfd. Since 5/12)
Identification
5"
Dust Port
End
Shoe
Flip
Stops
Blade Guard
w/Dust Port
Rip
Fence
Extension
Wing
Extension
Wing
Sliding
Table
Workpiece
Hold-down
Crosscut
Fence
Blade Elevation
Handwheel
Crosscut
Table
Swing
Arm
Blade Tilt
Handwheel
& Scale
STOP Button
Main Blade
ON/OFF Button
Scoring Blade
ON/OFF Button
Figure 1. Model G0699 identification.
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
Model G0699 (Mfd. Since 5/12)
-3-
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0699 12" SLIDING TABLE SAW WITH SCORING
BLADE MOTOR
Product Dimensions:
Weight............................................................................................................................................................ 1219 lbs.
Width (side-to-side) x Depth (front-to-back) x Height....................................................................... 139 x 133 x 45 in.
Footprint (Length x Width)............................................................................................................... 74-1/2 x 35-1/2 in.
Space Required for Full Range of Movement (Width x Depth)................................................................ 280 x 139 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................ Wood Crate
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................. 1206 lbs.
Length x Width x Height............................................................................................................. 45 x 82 x 44 in.
Must Ship Upright......................................................................................................................................... Yes
Carton #2
Type................................................................................................................................................ Wood Crate
Content.......................................................................................................................................... Sliding Table
Weight.................................................................................................................................................... 262 lbs.
Length x Width x Height........................................................................................................... 19 x 133 x 12 in.
Must Ship Upright.......................................................................................................................................... No
Electrical:
Power Requirement..................................................................................................... 220V or 440V, 3-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating.................................................................................................. 23A at 220V, 11.5A at 440V
Minimum Circuit Size.......................................................................................................... 30A at 220V, 15A at 440V
Connection Type....................................................................................................................... Cord at 220V, Perman
Power Cord Included............................................................................................................................................... No
Recommended Power Cord.................................................................. “S”-Type, 4-Wire, 8 AWG, 300 VAC for 220V
Plug Included........................................................................................................................................................... No
Recommended Plug Type.................................................................................................................. L15-30 for 220V
Switch Type......................................................................................... Button Controls w/Magnetic Switch Protection
Voltage Conversion Kit................................................................................................................ P06991310 for 440V
Recommended Phase Converter....................................................................................................................... G5845
Motors:
Main
Type........................................................................................................................................... TEFC Induction
Horsepower............................................................................................................................................. 7.5 HP
Phase.................................................................................................................................................... 3-Phase
Amps..................................................................................................................................................... 20A/10A
Speed................................................................................................................................................ 3450 RPM
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Model G0699
-4-
The information contained herein is deemed accurate as of 11/24/2015 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 3
Model G0699 (Mfd. Since 5/12)
Scoring Blade
Type........................................................................................................................................... TEFC Induction
Horsepower................................................................................................................................................ 1 HP
Phase.................................................................................................................................................... 3-Phase
Amps...................................................................................................................................................... 3A/1.5A
Speed................................................................................................................................................ 3450 RPM
Power Transfer .................................................................................................................................. Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Information
Main Blade Size......................................................................................................................................... 12 in.
Main Blade Arbor Size................................................................................................................................. 1 in.
Scoring Blade Size................................................................................................................ 4-3/4 in. (120 mm)
Scoring Blade Arbor Size........................................................................................................................ 20 mm
Main Blade Tilt.................................................................................................................................. 0 – 45 deg.
Main Blade Speed............................................................................................................................. 4000 RPM
Scoring Blade Tilt............................................................................................................................. 0 – 45 deg.
Scoring Blade Speed......................................................................................................................... 8000 RPM
Cutting Capacities
Max Depth of Cut At 90 Deg................................................................................................................ 3-5/16 in.
Max Depth of Cut At 45 Deg.................................................................................................................. 2-3/8 in.
Rip Fence Max Cut Width.................................................................................................................... 49-3/4 in.
Sliding Table w/Crosscut Fence Max Cut Width...................................................................................... 126 in.
Sliding Table w/Crosscut Fence Max Cut Length.................................................................................... 126 in.
Miter Fence Max Cut Width at 45 Deg..................................................................................................... 126 in.
Table Information
Floor To Table Height................................................................................................................................ 36 in.
Table Size Length................................................................................................................................ 21-1/2 in.
Table Size Width................................................................................................................................. 35-1/4 in.
Table Size Thickness................................................................................................................................... 3 in.
Table Size With Ext Wings Length............................................................................................................ 59 in.
Table Size With Ext Wings Width.............................................................................................................. 68 in.
Table Size With Ext Wings Thickness......................................................................................................... 3 in.
Sliding Table Length................................................................................................................................ 126 in.
Sliding Table Width.................................................................................................................................... 14 in.
Fence Information
Crosscut Fence Type....................................................................... Single Lever Locking, Extruded Aluminum
Crosscut Fence Size Length...................................................................................................................... 73 in.
Crosscut Fence Size Width................................................................................................................... 2-3/8 in.
Construction Materials
Table....................................................................................................................... Precision-Ground Cast Iron
Sliding Table....................................................................................................................................... Aluminum
Cabinet....................................................................................................................................................... Steel
Rip Fence Rails......................................................................................................................... Hardened Steel
Guard....................................................................................................................................................... Plastic
Spindle Bearing Type............................................................... Lubricated & Permanently Sealed Ball Bearing
Cabinet Paint Type/Finish.......................................................................................................... Powder Coated
Other Related Information
No of Dust Ports............................................................................................................................................... 2
Dust Port Size.................................................................................................................................... 2-1/2, 5 in.
Model G0699
The information contained herein is deemed accurate as of 11/24/2015 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
Model G0699 (Mfd. Since 5/12)
PAGE 2 OF 3
-5-
SLIDING TABLE
SAW CAPACITIES
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0699 12" SLIDING TABLE SAW
126"
126"
493⁄4"
Ripping Width
Cross Cut
42"
126"
42"
59"
126"
Miter Cut 90º
(push cut)
Miter Cut 45º
(push cut)
126"
126"
126"
Miter Cut 45º
Cross Cut
731⁄8"
(fence not extended)
88"
731⁄8"
42"
59"
731⁄8"
Miter Cut 45º
(push cut, fence not extended)
-6-
126"
88"
Miter Cut 45º
(fence not extended)
Model G0699 (Mfd. Since 5/12)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
Model G0699 (Mfd. Since 5/12)
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
-7-
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
-8-
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
Model G0699 (Mfd. Since 5/12)
Additional Safety for Sliding Table Saws
Serious injury or death can occur from getting cut or having body parts, such as fingers,
amputated by rotating saw blade. Workpieces thrown by kickback can strike operators or
bystanders with deadly force. Flying particles from cutting operations or broken blades can
cause eye injuries or blindness. To minimize risk of getting hurt or killed, anyone operating
machine MUST completely heed hazards and warnings below.
HAND & BODY POSITIONING. Keep hands
away from saw blade and out of blade path during operation, so they cannot slip accidentally into
blade. Stand to side of blade path. Never reach
around, behind, or over blade. Only operate at
front of machine.
BLADE GUARD. Use blade guard for all cuts
that allow it to be used safely. Make sure blade
guard is installed and adjusted correctly. Promptly
repair or replace if damaged. Re-install blade
guard immediately after operations that require its
removal.
FENCE ADJUSTMENTS. Make sure rip fence
remains properly adjusted and parallel with blade.
Always lock fence before using.
PUSH STICKS/BLOCKS. Use push sticks or
push blocks whenever possible to keep your
hands farther away from blade while cutting. In
event of an accident these devices will often take
damage that would have happened to hands/
fingers.
RIVING KNIFE. Use riving knife for all cuts. Make
sure riving knife is aligned and positioned correctly. Promptly repair or replace it if damaged.
BLADE ADJUSTMENTS. Adjusting blade height
or tilt during operation increases risk of crashing blade and sending metal fragments flying
with deadly force at operator or bystanders. Only
adjust blade height and tilt when blade is completely stopped and saw is OFF.
KICKBACK. Kickback occurs when saw blade
ejects workpiece back toward operator. Know how
to reduce risk of kickback. Learn how to protect
yourself if it does occur.
CHANGING BLADES. Always disconnect power
before changing blades. Changing blades while
saw is connected to power greatly increases
injury risk if saw is accidentally powered up.
WORKPIECE CONTROL. Feeding workpiece
incorrectly increases risk of kickback. Make sure
workpiece is in stable position on tables and
supported by rip fence or crosscut fence during
cutting operation. Never start saw with workpiece
touching blade. Allow blade to reach full speed
before cutting. Only feed workpiece against direction of main blade rotation. Always use some type
of guide to feed workpiece in a straight line. Never
back workpiece out of cut or move it backwards
or sideways after starting a cut. Feed cuts all the
way through to completion. Never perform any
operation “freehand”. Turn OFF saw and wait
until blade is completely stopped before removing
workpiece.
DAMAGED SAW BLADES. Never use blades
that have been dropped or otherwise damaged.
Model G0699 (Mfd. Since 5/12)
CUTTING CORRECT MATERIAL. Never cut
materials not intended for this saw. Only cut natural and man-made wood products, laminate covered wood products, and some plastics. Cutting
metal, glass, stone, tile, etc. increases risk of
operator injury due to kickback or flying particles.
-9-
Preventing Kickback
Protecting Yourself
From Kickback
Do the following to prevent kickback:
•
When rip cutting, only cut workpieces that
have at least one smooth and straight edge.
DO NOT cut excessively warped, cupped or
twisted wood. If workpiece warpage is questionable, always choose another workpiece.
•
Never attempt freehand cuts. If the workpiece
is not fed parallel with the blade, kickback
will likely occur. Always use the rip fence or
crosscut fence to support the workpiece.
•
Ensure sliding table slides parallel with the
blade; otherwise, the chances of kickback are
extreme. Take the time to check and adjust
the sliding table before cutting.
•
Always use the riving knife whenever possible. It reduces risk of kickback and reduces
your risk of injury if it does occur.
•
Always keep blade guard installed and in
good working order.
•
Feed cuts through to completion. Any time
you stop feeding a workpiece in the middle
of a cut, the chance of kickback is greatly
increased.
•
Ensure rip fence is adjusted parallel with the
blade; otherwise, the chances of kickback are
extreme. Take the time to check and adjust
the rip fence before cutting.
-10-
Even if you know how to prevent kickback, it
may still happen. Here are some precautions
to help protect yourself if kickback DOES
occur:
•
Stand to the side of the blade path when
cutting. If a kickback does occur, the thrown
workpiece usually travels directly towards the
front of the blade.
•
Wear safety glasses or a face shield. In the
event of a kickback, your eyes and face are
the most vulnerable parts of your body.
•
Never, for any reason, place your hand behind
the blade path. Should kickback occur, your
hand will be pulled into the blade.
•
Use a push stick or push block to keep your
hands farther away from the moving blade. If
a kickback occurs, these safety devices will
most likely take the damage that your hand
would have received.
•
Use featherboards or anti-kickback devices
to prevent or slow down kickback.
Statistics show that the most common accidents among table saw users can be linked
to kickback. Kickback is typically defined as
the high-speed expulsion of stock from the
table saw toward the operator. In addition to
the danger of the operator or others in the
area being struck by the flying stock, it is
often the case that the operator’s hands are
pulled into the blade during the kickback.
Model G0699 (Mfd. Since 5/12)
Glossary Of Terms
The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this sliding table saw and woodworking in general. Become familiar with these terms for assembling,
adjusting or operating this machine. Your safety is VERY important to us at Grizzly!
Arbor: Metal shaft extending from the drive
mechanism, to which saw blade is mounted.
Bevel Edge Cut: Tilting the arbor and saw blade
to an angle between 0° and 45° to cut a beveled edge onto a workpiece.
Blade Guard: Metal or plastic safety device that
mounts over the saw blade. Its function is to
prevent the operator from coming into contact
with the saw blade.
Crosscut: Cutting operation in which the crosscut fence is used to cut across the grain, or
across the shortest width of the workpiece.
Dado Blade: Blade or set of blades that are used
to cut grooves and rabbets.
Dado Cut: Cutting operation that cuts a flat bottomed groove into the face of the workpiece.
Featherboard: Safety device used to keep the
workpiece against the rip fence and against the
table surface.
Kerf: The resulting cut or gap in the workpiece
from the saw blade passing through it while
cutting.
Kickback: A dangerous event that happens if
the blade catches on the workpieces while
cutting. The force of the blade then throws the
workpiece back toward the operator with what
sounds like a horrible explosion. The danger
comes from flying stock striking the operator or
bystanders. The operator’s hands may also be
pulled into the blade during the kickback. Refer
to Preventing Kickback on Page 10 for additional information.
Model G0699 (Mfd. Since 5/12)
Non-Through Cut: A sawing operation in which
the workpiece is not completely sawn through.
Dado and rabbet cuts are considered NonThrough Cuts because the blade does not
protrude above the top face of the wood stock.
Parallel: When two objects are spaced an equal
distance apart at every point along two given
lines or planes (I.e. the rip fence face is parallel
to the face of the saw blade).
Perpendicular: Lines or planes that intersect and
form right angles. I.e. the blade is perpendicular
to the table surface.
Push Stick: Safety device used to push the
workpiece through a cutting operation. Used
most often when rip cutting thin workpieces.
Rabbet: Cutting operation that creates an
L-shaped channel along the edge of the
workpiece.
Rip Cut: Cutting operation in which the rip fence
is used to cut with the grain, or cut across the
widest width of the workpiece.
Riving Knife: Metal plate located behind the
blade maintains the kerf opening in the wood
when cutting, and helps reduce the risk of injury from a kickback that otherwise would result
in amputation.
Straightedge: A tool with a perfectly straight
edge used to check the flatness, parallelism, or
consistency of a surface(s).
Through Cut: A sawing operation in which the
workpiece is completely sawn through.
-11-
SECTION 2: POWER SUPPLY
Circuit Requirements
Availability
Circuit Requirements for 220V
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:
Nominal Voltage............................... 220V/240V
Cycle...........................................................60 Hz
Phase..................................................... 3-Phase
Circuit Rating....................................... 30 Amps
Plug/Receptacle.......................... NEMA L15-30
Cord............4-Wire, 8 AWG, 300VAC, “S”-Type
Circuit Requirements for 440V
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
This machine can be converted to operate on a
440V power supply (refer to Voltage Conversion
instructions) that has a verified ground and meets
the following requirements:
Nominal Voltage............................... 440V/480V
Cycle...........................................................60 Hz
Phase..................................................... 3-Phase
Rated Size............................................ 15 Amps
Connection.......Hardwire with Locking Switch
Full-Load Current Rating at 220V...... 23 Amps
Full-Load Current Rating at 440V... 11.5 Amps
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
-12-
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
Model G0699 (Mfd. Since 5/12)
Grounding Instructions
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
For 220V operation: The power cord and plug
specified under “Circuit Requirements for 220V”
on the previous page have an equipment-grounding wire and a grounding prong. The plug must
only be inserted into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances
(see figure below).
Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
GROUNDED
L15-30 RECEPTACLE
Grounding Prong
is Hooked
L15-30
PLUG
Extension Cords (220V Only)
Current Carrying Prongs
Figure 2. Typical L15-30 plug and receptacle.
For 440V operation: As specified in “Circuit
Requirements for 440V” on the previous page, the
machine must be hardwired to the power source,
using a locking switch as a disconnecting means
(see below). The machine must also be connected to a grounded metal permanent wiring system;
or to a system having an equipment-grounding
conductor. Due to the complexity and high voltage
involved, this type of installation MUST be done
by a qualified electrician.
Power
Source
Locking
Disconnect Switch
Conduit
Machine
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Minimum Gauge Size..............................8 AWG
Maximum Length (Shorter is Better).......50 ft.
Conduit
Ground
Ground
Figure 3. Typical hardwire setup with a locking
disconnect switch.
Model G0699 (Mfd. Since 5/12)
-13-
440V Conversion
Move 2A
Fuse To Here
The Model G0699 can be converted for 440V
operation. This conversion job consists of disconnecting the saw from the power source, replacing
both overload relays, moving the fuse to the 440V
holder, and rewiring the main and scoring blade
motors for 440V operation.
Purchase the Model G0699 440V Conversion Kit
(Part No. P06991310) that includes the necessary overload relays for this procedure by calling
Grizzly Customer Service at (800) 523-4777.
All wiring changes must be inspected by a qualified electrician before the saw is connected to the
power source. If, at any time during this procedure you need help, call Grizzly Tech Support at
(570) 546-9663.
To rewire the Model G0699 for 440V operation:
Overload Relays
Figure 5. Locations of the overload relays on the
electrical panel.
1. DISCONNECT SAW FROM POWER!
4. Disconnect and remove both overload relays,
then replace them with the relays included in
the 440V conversation kit.
2. Remove the electrical panel cover from the
back of the frame (see Figure 4).
Note: Although the two 220V relays look similar, they are not the same models. However,
the two 440V relays are the same models
and can be installed in either position.
5. Set the amperage dial on the left relay to 10A
and the right relay to 2A.
6. Move the 2 amp fuse from the 220V fuse
holder to the 440V fuse holder, as shown in
Figure 5.
Electrical
Panel Cover
Figure 4. Location of electrical panel cover.
3. Make note of wire locations on both overload
relays installed on the electrical panel (see
Figure 5 and refer to Electrical Cabinet
Wiring Diagram on Page 73).
-14-
7. Open the junction boxes on the main and
scoring blade motors, then rewire the motors
as shown on the diagrams located inside the
motor junction box covers.
Note: When changing the motor wiring for the
440V conversion, refer to the wiring diagrams
inside the motor junction box covers, as they
will reflect any changes to the motors shipped
with the machine. As an aid to understanding
these wiring diagrams or if they are missing, refer to the motor wiring diagrams on
Page 75.
Model G0699 (Mfd. Since 5/12)
Correcting Phase
Polarity
This subsection is only provided for troubleshooting. If you discover during the test run that
the saw will not operate, or that the blades spin
backward, the power connections may be wired
out-of-phase. Without the proper test equipment
to determine the polarity of the power source legs,
wiring machinery to 3-phase power may require
trial-and-error. Correcting phase polarity is simply
a matter of reversing the positions where two of
the incoming power source wires are connected
at the junction box.
If this machine is wired out-of-phase, the
blades will spin in the wrong directions. If
you attempt a cutting operation with the
blades spinning backward, the workpiece
could be thrown aggressively from the table
during the cutting operation. This could
result in death or serious personal injury.
You MUST make sure the blades are spinning in the correct directions before attempting any cutting operations. Perform Step 9
of the test run on Page 37 to make sure the
machine is correctly wired.
To correct phase polarity:
1. DISCONNECT SAW FROM POWER!
3. Swap any two of the hot incoming power
connections (see Figure 7), then replace the
junction box cover.
Make sure the incoming ground wire is
connected to the right-most terminal post
in the power connection junction box to
ensure the machine is properly grounded.
An ungrounded or improperly grounded
machine could cause electrocution.
Hot
Ground
Figure 7. Incoming power connections.
4. Perform Step 9 of the test run on Page 37
to confirm that the power connections are
correct.
—If the motors and blades are still rotating
in the wrong direction, contact our Tech
Support at (570) 546-9663 for assistance.
2. Remove the power connection junction box
cover (see Figure 6).
Power Connection
Junction Box
Figure 6. Location of power connection junction
box.
Model G0699 (Mfd. Since 5/12)
-15-
SECTION 3: SETUP
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
The following are needed to complete the setup
process, but are not included with your machine.
DescriptionQty
• Additional People.......................... At Least 3
• Safety Glasses......................... 1 Per Person
• Cleaner/Degreaser (Page 20)..... As Needed
• Disposable Shop Rags................ As Needed
• Forklift (Rated for At Least 1500 lbs.).......... 1
• Saw Blade 12"............................................. 1
• Straightedge 3'............................................ 1
• Precision Ruler............................................ 1
• Felt Tip Pen................................................. 1
• Adjustable Carpenter's Square................... 1
• Feeler Gauge Set........................................ 1
• 90° Square.................................................. 1
• Screwdriver Phillips #2................................ 1
• Hex Wrench 3mm........................................ 1
• Hex Wrench 4mm........................................ 1
• Hex Wrench 5mm........................................ 1
• Hex Wrench 6mm........................................ 1
• Hex Wrench 8mm........................................ 1
• Wrench 12mm............................................. 1
• Dust Collection System............................... 1
• Dust Hose 2 1⁄ 2"............................................ 1
• Dust Hose 5"............................................... 1
• Hose Clamps 5".......................................... 2
Unpacking
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover the machine is damaged, please immediately call Customer Service at (570) 546-9663
for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, inventory the contents.
-16-
Model G0699 (Mfd. Since 5/12)
Inventory
The following is a description of the main components shipped with your machine. Lay the components out to inventory them.
B
A
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Crate 1: (Figure 8)
Qty
A. Forward Extension Wing............................. 1
B. Rear Extension Wing.................................. 1
C. Crosscut Table............................................ 1
D. Crosscut Fence........................................... 1
E. Crosscut Table Brace.................................. 1
F. Rip Fence Rail w/Fasteners........................ 1
G. Rip Fence Scale.......................................... 1
H. Rip Fence.................................................... 1
I. Rip Fence Body Assembly.......................... 1
J. Blade Guard Assembly............................... 1
K. Crosscut Fence Flip Stops.......................... 2
L. End Shoe Assembly.................................... 1
M. Push Stick................................................... 1
N. Hold-Down Assembly.................................. 1
O. Riving Knife................................................. 1
P. Dust Hose Support...................................... 1
Q. Tool Box (Not Shown).................................. 1
—Scoring Arbor Wrench............................. 1
—Combo Wrench 17/19mm........................ 1
—Wrench 30mm......................................... 1
—T-Handle Wrench 8mm............................ 1
NOTICE
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
D
C
E
G
H
F
J
I
K
L
M
N
O
P
Figure 8. Crate 1 inventory.
Model G0699 (Mfd. Since 5/12)
-17-
Hardware (Not Shown)
Qty
Blade Guard:
—Dust Hose Clamps 2-1/2"......................... 2
Sliding Table:
—T-Bolts M12-1.75 x 50.............................. 3
—Flat Washers 12mm................................. 3
—Lock Washers 12mm............................... 3
—Hex Nuts M12-1.75................................... 3
—Push Handle M12-1.75 x 12..................... 1
—Flat Washer 12mm................................... 1
—Nylon Flat Washer 12mm........................ 1
—T-Nut M12-1.75......................................... 1
Rip Fence:
—Handles M10-1.5 x 12.............................. 2
—Knob M10-1.5 x 70................................... 1
—Button Head Cap Screws M6-1 x 12....... 3
—Flat Washers 6mm................................... 3
Wings:
—Cap Screws M10-1.5 x 25........................ 5
—Lock Washers 10mm............................... 5
—Flat Washers 10mm................................. 5
—Set Screws M10-1.5 x 20......................... 5
—Hex Nuts M10-1.5.................................... 5
Dust Hose Support:
—Hex Bolt M10-1.5 x 20.............................. 1
—Flat Washers 10mm................................. 2
—Lock Nut M10-1.5..................................... 1
Crate 2: (Figure 9)
Qty
R. Sliding Table Assembly............................... 1
S. End Handle Assembly................................. 1
R
Rip Fence Rail:
—Rip Fence Stop Ring w/Set Screw.......... 1
—Flat End Cap............................................ 1
—Lock Washer 8mm................................... 1
—Cap Screw M8-1.25 x 16......................... 1
Cross Cut Table:
—Lock Handle M12-1.75 x 55...................... 1
—Flat Washer 12mm................................... 1
—T-Nut Plate M12-1.75................................ 1
Cross Cut Table Brace:
—T-Nuts M8-1.25........................................ 2
—Fender Washers 8mm............................. 2
—Knobs M8-1.25 x 50................................. 2
Cross Cut Fence:
—T-Bolt M8-1.25 x 60................................. 1
—Fender Washer 8mm............................... 1
—Knob M8-1.25.......................................... 1
—Pivot Stud M8-1.25 x 10........................... 1
—Fiber Flat Washer 8mm........................... 1
—T-Nuts M8-1.25........................................ 3
—Knob M8-1.25 x 25 w/Nylon Tip.............. 1
—Knob M8-1.25 x 50.................................. 1
—Stop Block............................................... 1
—Cap Screw M8-1.25 x 35......................... 1
—Lock Washer 8mm................................... 1
-18-
S
Figure 9. Crate 2 inventory.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
If any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Model G0699 (Mfd. Since 5/12)
Hardware Recognition Chart
Model G0699 (Mfd. Since 5/12)
-19-
Cleanup
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide
variety of situations. Always follow the manufacturer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
•
Disposable rags
•
Cleaner/degreaser (WD•40 works well)
•
Safety glasses & disposable gloves
•
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
Put on safety glasses.
2.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
3.
Wipe off the surfaces. If your cleaner/degreaser is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
4.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
-20-
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avo i d
u sing t h e s e p r o d u c t s
to c l e a n m a c hin e r y.
Many cleaning solvents
are toxic if inhaled. Only
work in a well-ventilated
area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from the non-painted parts of the
machine during clean up.
Figure 10. T23692 Orange Power Degreaser.
Model G0699 (Mfd. Since 5/12)
Site Considerations
Weight Load
Physical Environment
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
other hazards. Make sure to leave enough space
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
280"
139"
133"
(Drawing Not To Scale)
Figure 11. Minimum working clearances.
Model G0699 (Mfd. Since 5/12)
-21-
Lifting & Placing
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
To lift and move the machine:
1. After removing the shipping crate from the
pallet, move the smaller components and
boxes to a safe area.
2. Position the forklift forks completely under the
cabinet, as illustrated in Figure 12.
Assembly & Setup
You must successfully complete the assembly and setup of this saw as instructed below
before connecting the machine to power.
Otherwise, the saw will not operate safely
and could cause serious personal injury or
machine damage.
Before proceeding with the next steps, wear
leather gloves to protect your hands when
handling the saw and scoring blades.
To assemble the sliding table saw:
1. Use the elevation handwheel on the right side
of the cabinet to raise the main blade arbor
all the way up, then open the blade safety
cover to expose the blade arbors, as shown
in Figure 13.
T-Handle
Wrench
Main
Blade
Arbor
Scoring Blade
Figure 12. Example of lifting the table saw
assembly.
3. With the help of additional people to steady
the load, lift the machine enough to clear the
pallet and any floor obstacles, then move it to
its permanent location.
-22-
Figure 13. Blade arbors exposed.
Model G0699 (Mfd. Since 5/12)
2. Insert the provided T-handle wrench through
the table top hole shown in Figure 13 and
into one of the holes in the main blade pulley
under the table top. This will keep the blade
arbor from rotating during the next step.
5. Loosen the riving knife bolt (see Figure 16),
position the bottom slot of the knife over the
locating pins, then hand tighten the bolt.
3. While holding the T-handle wrench with
one hand, rotate the arbor nut clockwise to
remove it and the flange (see Figure 14).
Arbor Nut
Flange
Figure 16. Installing the riving knife.
6. Position the riving knife so that there is an
even 3mm distance between it and the blade
teeth along its full length.
Figure 14. Main blade arbor nut and flange.
4. Slide the saw blade over the arbor with the
teeth facing to the right, then re-install the
flange and arbor nut while holding the arbor
steady with the T-handle wrench, as shown in
Figure 15.
Tip: For a quick spacing gauge, use a
3mm hex wrench to set the correct spacing
between the riving knife and the blade, as
shown in Figure 17.
3mm Hex
Wrench
The beveled edge of the flange must be facing out and the arbor nut must be fully tightened to safely secure the blade.
Figure 17. Setting the correct riving knife
spacing.
Figure 15. Installing main blade.
Model G0699 (Mfd. Since 5/12)
7. Fully tighten the riving knife bolt and recheck its position and spacing. If necessary,
repeat Step 6 until the riving knife is properly
positioned.
-23-
8. To make sure the scoring blade arbor nut is
fully tightened, hold the arbor wrench on the
arbor behind the blade and use the wrench
on the nut to tighten it clockwise, as shown in
Figure 18.
11. Remove the four cap screws threaded into
the end of the sliding table assembly, the cap
screw securing the lock handle, and the two
cap screws pre-installed in the end handle
(see Figure 20 ).
End
Handle
Arbor Wrench
Remove These
Cap Screws
Figure 18. Tightening the scoring blade arbor
nut.
Figure 20. Cap screws to remove for end handle
installation.
9. Close the blade cover and lower the main
blade all the way down so that it does not
present a hazard during the following steps.
12. Attach the end handle to sliding table with the
cap screws removed in Step 11. Slide the
sliding table base out of the way to install the
two larger cap screws shown in Figure 21.
NOTICE
The sliding table is heavy, so you must get
help lifting it during the installation process. We recommend two strong people lift
the sliding table and an additional person
help position the T-bolts into the mounting
holes as the table is lowered.
10. Turn the sliding table assembly upside down,
as shown in Figure 19.
Base
Cap Screws
Figure 21. End handle installed.
Figure 19. Sliding table saw upside down.
-24-
Model G0699 (Mfd. Since 5/12)
13. Insert the (3) M12-1.75 x 60 T-bolts into the
sliding table T-slot, as shown in Figure 22,
and space them apart the same distance as
the mounting holes in the frame top.
In the next steps, you will align the sliding
table parallel with the table saw. This is necessary to ensure straight cutting operations
and to prevent workpieces from binding and
kicking back.
15. Move the sliding table all the way back.
Mounting
Hole
T-Bolt
16. Tilt the main saw blade to 0° and raise it all
the way up.
17. Use the felt tip pen to mark the right blade
edge that is even with the table.
18. Use the adjustable square and feeler gauges
to measure the distance between the sliding
table T-slot and the main saw blade at the
mark you made in Step 17. This is distance
"A" shown in Figure 24.
Figure 22. T-bolts inserted into the sliding table
T-slot.
14. Have two people turn the sliding table assembly right side up, then have another person
guide the T-bolts into the mounting holes as
the sliding table is lowered onto the frame.
Important: As you align the sliding table
parallel with the main saw blade in the next
steps, the locating cap screw shown in
Figure 23 must remain against the right side
of the frame before securing the sliding table
in place. This will correctly position the sliding
table with the rest of the machine.
Main Saw Blade
B
A
Sliding Table T-Slot
Figure 24. Measuring the distance between
sliding table T-slot and main blade.
19. Move the sliding table all the way forward,
rotate the saw blade so the mark you made
in Step 17 is at location "B", then take the
measurement of "B".
Locating
Cap Screw
Figure 23. Sliding table locating cap screw
against the right side of the frame.
Model G0699 (Mfd. Since 5/12)
—If the difference is equal to or less than
0.004" between the "A" and "B" measurements, the sliding table parallelism is
acceptable. Continue with Step 23.
—If the difference between the "A" and "B"
measurements is greater than 0.004", the
sliding table parallel adjustment bolts need
to be re-adjusted. Continue with the next
step.
-25-
20. Loosen the jam nuts on the sliding table parallel bolts (see Figure 25) that are on both
sides of the cabinet behind the sliding table,
then adjust the bolts in or out in small increments to change the sliding table parallelism
to the saw blade.
Parallel Adjustment
Bolt & Jam Nut (1 of 2)
Figure 25. Sliding table parallel adjustment bolt
(1 of 2).
21. Make sure the sliding table is against the
adjustment bolts, then repeat Steps 18–19
until the difference between the "A" and "B"
measurements is acceptable.
22. Re-tighten the jam nuts.
23. Remove the panels on both sides of the
frame to gain access to the forward and rear
sliding table T-bolts (see Figure 26 for the
location of the forward access T-bolt).
24. Locate the middle sliding table T-bolt through
the 5" dust chute hole on the forward side of
the cabinet, as shown in Figure 27.
Figure 27. Location of the middle sliding table
T-bolt.
25. Make sure the sliding table is against both
parallel adjustment bolts and the locating cap
screw shown in Figure 23 on Page 24, then
secure the sliding table with (3) M12-1.75
hex nuts, 12mm lock washers, and 12mm
flat washers. Replace the forward and rear
access panels.
26. Install the sliding table push handle into the
front T-slot with a 12mm flat washer, 12mm
nylon flat washer, and a M12-1.75 T-nut, as
shown in Figure 28.
Push Handle
Figure 28. Sliding table push handle installed.
Figure 26. Location of the forward sliding table
T-bolt from the rear of the frame.
-26-
Model G0699 (Mfd. Since 5/12)
27. With the help of another person to hold the
forward extension wing, attach it to the cast
iron table with (2) M10-1.5 x 25 cap screws,
10mm lock washers, and 10mm flat washers,
as shown in Figure 29.
29. Thread (5) M10-1.5 x 20 set screws into the
threaded holes under each of the extension
wing cap screws on both wings (see Figures
29–30).
Hand tighten the cap screws for now—they
will be fully tightened in a later step.
Make sure the set screws do not stick out
from the wing mating surface, which would
interfere with the leveling process in the next
step.
30. Place the straightedge across the cast iron
table and an extension wing, then adjust the
set screws in or out to make the top surface
of the wings even with that of the cast iron
table (see Figure 31).
Cap Screws
& Set Screws
Straightedge
Extension Wing
Figure 29. Forward extension wing attached (as
viewed under the wing).
28. With the help of two other people to hold
the rear extension wing, attach it to the cast
iron table with (3) M10-1.5 x 25 cap screws,
10mm lock washers, and 10mm flat washers,
as shown in Figure 30.
Hand tighten the cap screws for now—they
will be fully tightened in a later step.
Figure 31. Using a straightedge to make sure
the table/wing top surfaces are even.
31. When the top surfaces are even, thread (5)
M10-1.5 hex nuts onto the set screws without
changing their settings. Fully tighten the hex
nuts to secure the set screws in place.
32. Fully tighten the extension wing cap screws,
then re-check to make sure the top surfaces
remain even.
—If the top surfaces did not remain even after
tightening the cap screws, loosen them,
then repeat Steps 30–32 until they remain
even.
Cap Screws
& Set Screws
Figure 30. Rear extension wing attached.
Model G0699 (Mfd. Since 5/12)
-27-
33. Attach the dust hose support to the left side
of the rear extension wing with (1) M10-1.5 x
25 cap screw, (2) 10mm flat washers, and (1)
M10-1.5 lock nut, as shown in Figure 32.
Dust Hose
Support
36. Install the rip fence rail by inserting the studs
into the provided holes in the cast iron table
and rear extension wing, as shown in Figure
34, then secure them with the hex nuts,
lock washers, and flat washers removed in
Step 35.
Rip Fence
Rail
Figure 32. Dust hose support attached.
34. Attach the rip fence scale to the rear side
of the cast iron table and rear extension
wing with (3) M6-1 x 12 button head cap
screws and 6mm flat washers, as shown in
Figure 33.
Hand-tighten the cap screws for now—they
will be fully tightened in a later step.
Figure 34. Rip fence rail installed.
37. Slide the rip fence body assembly onto the
rip fence rail, then install the two handles and
one knob, as shown in Figure 35.
You may have to adjust the rip fence rail hex
nuts on both sides so that the fence body
does not rub against the sides of the table
and extension wing.
Rip Fence Scale
Fence Lock
Handle
Figure 33. Rip fence scale attached.
Fence Clamp
Handle
Micro-Adjust
Lock Knob
Figure 35. Rip fence body assembly installed.
35. Remove one hex nut, lock washer, and flat
washer from each of the fence rail mounting
studs.
-28-
Model G0699 (Mfd. Since 5/12)
The rip fence stop screws keep the fence
from moving forward and slipping off the
fence body, which could draw your hands
and arms into the spinning blade during
operation. Always keep these stop screws
properly installed.
38. Remove the rip fence stop screw from the tall
side of the rip fence (see Figure 36).
40. Slide the rip fence toward you, re-install the
stop screw that you removed in Step 38,
move the fence forward until it stops, then
tighten the fence clamp handle.
41. Insert the T-handle wrench into the left-hand
hole of the two shown in Figure 38, engage
it with the scoring blade elevation bolt under
the table top, and rotate it counterclockwise
to lower the scoring blade below the table
surface.
Fence Stop
Screws
Note: This will keep the scoring blade from
interfering with the rip fence alignment process in the next steps.
Figure 36. Rip fence stop screws.
39. Loosen the fence clamp handle (see Figure
37), then slide the fence onto the T-slot plates
and the clamp plate so that the tall side of the
fence is facing the blade.
Figure 38. Lowering the scoring blade.
42. Raise the main saw blade all the way up,
then slide the rip fence against it without
pushing on it, as shown in Figure 39.
Clamp
Handle
Rip Fence
Clamp Plate
Figure 37. Installing the rip fence.
Model G0699 (Mfd. Since 5/12)
Figure 39. Rip fence against the saw blade.
43. Loosen the fence rail hex nuts on both sides
and adjust the rail in or out until the rip fence
is even with the saw blade along its full
length, then hand-tighten the hex nuts again.
-29-
NOTICE
The rip fence body will scratch the table
and rear extension wing surfaces if the ride
height is not adjusted correctly.
Note: The goal of the adjustments in the
next step is to make the rip fence body ride
height as close to and even with the table and
extension wing surfaces without touching or
scratching them.
44. Check if the any part of the metal rip fence
body rests on the surface of the table.
—If the forward end of the fence body rests
on the table, lift the fence up so that you
can access the roller adjustment bolt and
set screw shown in Figure 40. Loosen the
set screw, rotate the eccentric adjustment
bolt until the roller extends slightly beyond
the body, then re-tighten the set screw.
Roller
45. If you have not already fully tightened the
outer fence rail hex nuts in a previous step,
do so now.
46. Make sure the rip fence is still even with the
saw blade and the ride height is still correct.
If necessary, repeat previous steps to make
the rip fence position correct.
47. Move the rip fence up against the saw blade,
then position the rip fence scale so that the
zero mark is even with face of the rip fence,
as shown in Figure 41.
Make sure the scale is even with the top surfaces of the table and extension wing, then
fully tighten the cap screws that secure the
scale in place.
Fence Scale
Zero Mark
Set Screw
Eccentric
Adjustment Bolt
Figure 41. Rip fence scale zero mark even with
the rip fence face.
Figure 40. Rip fence body roller controls.
—If the rear end of the fence body rests on
the table, adjust the height of the fence
rail.
-30-
Model G0699 (Mfd. Since 5/12)
When properly positioned, the rail stop ring
prevents the rip fence from contacting the
saw blade. If this happens during cutting
operations, flying metal debris could cause
serious personal injury. Always make sure
the rail stop ring is secured in the proper
position before beginning operations.
48. Back the rip fence away from the saw blade
at least 1⁄8", then slide the fence rail stop
ring onto the rail and secure it against the
fence body by tightening the pre-installed set
screw, as shown in Figure 42.
Stop Ring
⁄8" Away
From Blade
The scoring blade has wedge-shaped teeth
so that the higher the blade is raised, the
wider the scoring kerf will be.
The goal in the next step is to adjust the scoring blade vertical and horizontal positions
so that the scoring kerf is the same width
as the main saw blade kerf. This procedure
requires placing the straightedge on both
sides of the blades multiple times as you
make adjustments.
50. When positioning the straightedge, place it
against teeth at both ends of the main saw
blade to obtain an accurate reading of the
main saw blade kerf.
—Horizontal Adjustment: Insert the T-handle
wrench into the right hole shown in
Figure 44, engage it with the adjustment
bolt under the table, then rotate the wrench
to position the scoring blade.
1
Scoring Blade
Straightedge
Figure 42. Installing the rip fence stop ring.
49. Attach the flat end cap to the other end of
the rail with the M8-1.25 x 16 cap screw and
8mm lock washer, as shown in Figure 43.
Note: The purpose of the end cap is to prevent the rip fence assembly from slipping off
the end of the rail.
Figure 44. Adjusting the horizontal position of
the scoring blade.
End Cap
Figure 43. Rip fence rail end cap attached.
Model G0699 (Mfd. Since 5/12)
-31-
—Vertical Adjustment: Insert the T-handle
wrench into the left hole shown in Figure 45,
engage it with the adjustment bolt under
the table, then rotate the wrench to position
the scoring blade.
52. With the help of another person, place the
crosscut table on the swing arm pivot pin, as
shown in Figure 47, then slide the T-plate
into the sliding table T-slot.
T-Plate Into T-Slot
Figure 45. Adjusting the vertical height of the
scoring blade.
51. Insert the M12-1.75 x 55 lock handle with a
12mm flat washer through the middle hole of
the crosscut table, as shown in Figure 46,
then loosely thread it into the T-nut plate.
Figure 47. Installing the crosscut table into the
sliding table.
53. Position the crosscut table approximately in
the middle of the sliding table, then tighten
the lock handle to secure it in place.
Lock
Handle
T-Nut
Plate
54. Slide (2) M8-1.25 T-nuts into the crosscut
table brace, align the T-nuts with the holes
in the crosscut table, then secure the brace
with (2) M8-1.25 x 50 knobs and 8mm fender
washers, as shown in Figure 48.
Figure 46. Crosscut lock handle installed.
Crosscut
Table Brace
Figure 48. Installing the crosscut table brace.
-32-
Model G0699 (Mfd. Since 5/12)
55. To install the bottom T-slot components of
the crosscut fence, lay the fence across the
left side of the crosscut table with the polyurethane end block facing the main blade, then
do the following:
d) Align (1) M8-1.25 T-nut with the pivot stud
placement position, then hand-tighten
the M8-1.25 x 10 pivot stud with the 8mm
fiber flat washer into the T-nut, as shown
in Figure 50.
a) Insert and align an M8-1.25 T-nut with
the hole in the slot that is farthest from
the saw blade, then thread (1) M8-1.25 x
25 knob with the nylon end through the
T-nut and into the fence hole, as shown
in Figure 49. This will secure the fence
extension in place when fully tightened.
56. Turn the crosscut fence over, insert the pivot
stud in its placement hole (see Figure 50),
then slide the fence up to the main saw blade
so that polyurethane end block is against the
blade.
Stop Block
M8-1.25 x 25 Knob
57. Using the precision ruler against a tooth of
the blade, adjust the fence so that the 2"
mark on the fence scale is exactly 2" from a
blade tooth, as shown in Figure 51.
2" Mark
90° Stop Bolt
End
Block
Figure 49. Front end crosscut T-slot
components.
b) Align an M8-1.25 T-nut with the 90°
stop bolt shown in Figure 49, insert (1)
M8-1.25 x 35 cap screw with a 8mm
lock washer through the stop block, then
thread the cap screw into the T-nut.
c) Align the M8-1.25 x 60 T-bolt with the
placement position shown in Figure 50.
Pivot Stud
Figure 51. Setting the correct space between
the crosscut fence and blade.
58. Carefully lift the crosscut fence up, fully
tighten the pivot stud, then re-insert the stud
into the hole. Re-check the distance between
the scale and blade—if necessary, loosen
the stud and repeat Steps 57–58 until the
distance is correct.
T-Bolt
T-Bolt
Placement
Pivot Stud Placement
Figure 50. Back end crosscut T-slot
components.
Model G0699 (Mfd. Since 5/12)
-33-
59. Slide the crosscut fence against the 90° stop
bolt, then secure it in place by tightening the
M8-1.25 knob with the 8mm fender washer
on the T-bolt, as shown in Figure 52.
Note: Adjusting the crosscut fence in different
positions will be discussed in the Operations
section later in this manual.
Figure 52. Securing the crosscut fence.
60. Move the crosscut extension fence out so
that you can install the flip stop assemblies,
as shown in Figure 53.
Flip Stops
Extension
Fence
Dust Collection
DO NOT operate the Model G0699 without an
adequate dust collection system. This saw
creates substantial amounts of wood dust
while operating. Failure to use a dust collection system can result in short and long-term
respiratory illness.
Required CFM at 5" Dust Port:
615 CFM
Required CFM at 2 1 ⁄ 2" Dust Port: 150 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
To connect the saw to dust collection system:
1. Secure a 5" dust hose to the port located
under the table on the left side with a hose
clamp, as shown in Figure 54.
Figure 53. Crosscut flip stops installed.
Figure 54. 5" dust port location.
-34-
Model G0699 (Mfd. Since 5/12)
2. Attach the blade guard to the riving knife with
the pre-installed cap screw and hex nut, as
shown in Figure 55, then attach a 2 1⁄2" dust
hose to it with a hose clamp.
Power Connection
Before the machine can be connected to the
power source, an electrical circuit must be made
available that meets the minimum specifications
given in the Circuit Requirements subsection on
Page 12. If a power circuit has not been prepared
for the machine, do that now. To ensure a safe
and code-compliant setup, we strongly recommend that all electrical work be done by a qualified electrician.
NOTICE
Figure 55. Blade guard and 2 1⁄2" dust hose
attached.
3. Run the 2 1⁄2" dust hose over the hose support, as shown in Figure 56.
The Model G0699 is prewired for 220V. If
you plan to operate the machine at 440V,
the two overload relays on the electrical
panel must be replaced and the motors
must be rewired (refer to 440V Conversion
on Page 14 for detailed instructions).
To connect the saw to the power source:
1. Open the power connection junction box
shown in Figure 57.
Power Connection
Junction Box
Figure 56. 2 1⁄2" Dust hose held up by hose
support.
4. Tug on all the hose connections to make sure
that they are tight and secure.
Strain Relief
Figure 57. Location of power connection junction
box.
2. Feed the incoming power cord through the
strain relief at the bottom of the junction box
(see Figure 57).
Model G0699 (Mfd. Since 5/12)
-35-
3. Make sure there is enough power cord inside
the junction box to make the connections with
the same amount of slack as the wires connected on top of the terminal bar, then tighten
the strain relief around the cord.
4. Tug on the cord with moderate force to make
sure it does not move.
—If the power cord comes loose when you
tug on it, re-position it and re-tighten the
strain relief. If the strain relief does not
adequately secure the cord, then replace
it with one that is correctly sized for the
cord.
In the next step, connect the incoming hot
wires to the three left terminals and the
ground wire to the right-most terminal, as
shown in Figure 58.
5. Loosen the terminal screw, insert the wires
between the terminal plates, then fully tighten
the terminal screw. Tug on the wires to make
sure that they are secure.
—If a wire comes loose when you tug on it,
repeat this step. If you continue to have
difficulty connecting the wires securely,
consider using clamp-on ring or spade terminals on the ends of the wires.
Test Run
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The Troubleshooting table in the
SERVICE section of this manual can help.
The test run consists of verifying the following:
1) The motors power up and run correctly, 2) the
safety features of the Emergency Stop button and
blade cover switch work correctly, and 3) the main
blade turns forward (clockwise when viewed from
front of saw) and the scoring blade turns opposite
the main blade.
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
may result in malfunction or unexpected results that can lead to serious injury,
death, or machine/property damage.
To test run the machine:
1. Make sure you understand the safety instructions at the beginning of the manual and that
the machine is set up properly.
2. Make sure all tools and objects used during
setup are cleared away from the machine.
Hot Connections
Ground
Connection
Figure 58. Incoming power connections.
6. Re-install the junction box lid before continuing with the test run.
-36-
Model G0699 (Mfd. Since 5/12)
3. Review the power controls shown in
Figure 59.
7. WITHOUT resetting the STOP button, press
the main blade ON button. The machine
should not start.
—If the machine does not start, the STOP
button safety feature is working correctly.
Main Blade
ON/OFF Buttons
STOP Button
Scoring Blade
ON/OFF Buttons
Figure 59. Power controls.
4. Push the STOP button in, then twist it clockwise so it pops out. When the STOP button
pops out, the switch is reset and ready for
operation (see Figure 60).
—If the machine does start (with the STOP
button pushed in), turn the main blade
motor OFF and immediately disconnect the
power. The STOP button safety feature is
not working correctly. This safety feature
must work properly before proceeding with
regular operations. Call Tech Support for
help.
8. Reset the STOP button.
9. Verify that the power is not connected outof-phase by starting/stopping the main blade
and determining if the motor and blade turn
in the correct direction, using the criteria
below:
—If the main blade turns clockwise (when
standing in front of the machine), it is turning in the correct direction (see Figure 61).
Figure 60. Resetting the STOP button.
5. Verify that the machine is operating correctly
by pushing the main and scoring blade ON
buttons.
—When operating correctly, the machine
runs smoothly with little or no vibration or
rubbing noises.
—Investigate and correct strange or unusual
noises or vibrations before operating the
machine further. Always stop the machine
and disconnect it from power before investigating or correcting potential problems.
6. Press the STOP button to stop the machine.
Model G0699 (Mfd. Since 5/12)
—If the main blade turns counterclockwise, it is turning in the wrong direction.
Stop the machine, disconnect it from the
power source, then refer to Correcting
Phase Polarity on Page 15 to correct this
condition.
Correct
Viewed Facing Blade From Front
Not Correct
Figure 61. Correct and incorrect rotation
directions for the main blade.
-37-
10. Push the STOP button, move the sliding table
all the way to the left, then carefully open the
red blade cover, as shown in Figure 62. This
activates the blade cover safety switch to
prevent the saw from starting while the cover
is open.
Recommended
Adjustments
For your convenience, the adjustments listed
below have been performed at the factory.
However, because of the many variables involved
with shipping, we recommend that you at least
verify the following adjustments to ensure the best
possible results from your new machine.
Step-by-step instructions for these adjustments
can be found on the referenced page for each
item.
Factory adjustments that should be verified:
Blade Cover
Figure 62. Blade cover open.
11. While staying safely away from the blade,
reset the STOP button, then attempt to start
the scoring blade.
•
Riving knife alignment (Page 44)
•
Blade tilt calibration (Page 67)
•
Sliding table parallelism to blade (Page 68)
•
Crosscut fence 90° to blade (Page 70)
—If the machine does not start, the blade
cover safety switch safety feature is working correctly.
—If the machine does start (with the blade
cover open), immediately turn the machine
OFF and disconnect the power. The blade
cover safety switch safety feature is not
working correctly. This safety feature must
work properly before proceeding with regular operations. Call Tech Support for help.
12. Push the STOP button, carefully close the
blade cover, then move the sliding table back
to the center of the machine.
Congratulations! You have completed the assembly, setup, and test run of the saw. Continue
with the recommended adjustments in the next
section.
-38-
Model G0699 (Mfd. Since 5/12)
SECTION 4: OPERATIONS
Operation Overview
The purpose of this overview is to provide the novice machine operator with a basic understanding
of how the machine is used during operation, so
the machine controls/components discussed later
in this manual are easier to understand.
Due to the generic nature of this overview, it is
not intended to be an instructional guide. To learn
more about specific operations, read this entire
manual and seek additional training from experienced machine operators, and do additional
research outside of this manual by reading "howto" books, trade magazines, or websites.
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
To complete a typical operation, the operator
does the following:
1. Examines workpiece to make sure it is suitable for cutting.
2. Adjusts blade tilt, if necessary, to correct
angle of desired cut.
3. Adjusts blade height approximately 1⁄4" higher
than thickness of workpiece.
4. Adjusts fence to desired width of cut, then
locks it in place.
5. Adjusts blade guard for workpiece height.
6. Checks outfeed side of machine for proper
support and to make sure workpiece can
safely pass all the way through the blade
without interference.
7. Puts on safety glasses, respirator, and hearing protection. Locates push sticks, if needed.
8. Feeds workpiece all the way through blade
while maintaining firm pressure on workpiece
against table and fence.
Damage to your eyes, lungs, and hearing
could result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
9. Turns machine OFF immediately after cut is
complete and waits for blades to completely
stop before removing workpiece.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
Model G0699 (Mfd. Since 5/12)
-39-
Safety Precautions
Machine Controls
Your safety is important. The items below are
intended to supplement the SAFETY section in
the front of the manual. But remember, no safety
list can cover every situation. The operator is ultimately responsible for their own safety, as well as
the safety of bystanders. Every cutting operation
is uniquely different and may require safety equipment or safety procedures not mentioned in this
manual.
Review the control descriptions and Figures
63–67 to better understand their functions and
how to use them.
Please follow these safety precautions EVERY
time you use your saw:
STOP Button: Cuts power to both motors.
•
Stand to the side of the blade line-of-cut
when performing a cutting operation.
•
Turn OFF the saw and allow the blade to
come to a complete stop before removing the
cut-off piece.
•
Make sure that the riving knife is always
aligned with the main blade before cutting!
•
Always keep the blade guard properly
installed.
Main Blade ON/OFF Buttons: Starts and stops
the main saw blade.
Scoring Blade ON/OFF Buttons: Starts and
stops the scoring blade.
Main Blade
ON/OFF Buttons
Scoring Blade
ON/OFF Buttons
STOP Button
•
Carefully plan each cutting operation to avoid
injuries.
Figure 63. Power controls.
•
When you release the sliding table lock,
make sure that the lock lever is positioned so
that it will not lock the table during a cut.
Blade Tilt Handwheel & Lock Knob: Handwheel
tilts the blades from 0° to 45°. The lock knob
secures the handwheel to prevent it from moving
during operation.
Blade Tilt Scale: Displays the degree of blade
tilt.
Tilt Scale
Tilt Handwheel
& Lock Knob
Figure 64. Blade tilt controls.
-40-
Model G0699 (Mfd. Since 5/12)
Blade Elevation Handwheel & Lock Knob:
Handwheel raises and lowers the blades. The
lock knob secures the handwheel to prevent it
from moving during operation.
Rip Fence Clamp Lever: Secures the rip fence to
the rip fence body.
Rip Fence Lock Lever: Clamps the rip fence
assembly in place on the fence rail.
Micro-Adjust Knob: Provides for fine-tune adjustment for the width-of-cut (the rip fence lock lever
must be loose to use this).
Micro-Adjust Lock Knob: Clamps the rip fence
assembly to the fence rail and allows the use of
the micro-adjust knob.
Elevation Handwheel
& Lock Knob
Figure 65. Blade elevation control.
Clamp Lever
Micro-Adjust
Lock Knob
Sliding Table Lock Lever: Locks the sliding table
in position. When rotated to the left, the locking mechanism under the sliding table engages.
When the lever is rotated to the right, the lock
releases and allows the table to slide freely.
Lock
Lever
Micro-Adjust
Knob
Figure 67. Rip fence controls.
Lock
Lever
Figure 66. Sliding table locking mechanism.
Model G0699 (Mfd. Since 5/12)
-41-
Workpiece
Inspection
Some workpieces are not safe to cut or may
require modification before they are safe to cut.
Before cutting, inspect all workpieces for the
following:
•
Material Type: This machine is intended for
cutting natural and man-made wood products, laminate covered wood products, and
some plastics. Cutting drywall or cementitious backer board creates extremely fine
dust and may reduce the life of the bearings.
This machine is NOT designed to cut metal,
glass, stone, tile, etc.; cutting these materials
with a table saw may lead to injury.
•
Foreign Objects: Nails, staples, dirt, rocks
and other foreign objects are often embedded in wood. While cutting, these objects
can become dislodged and hit the operator,
cause kickback, or break the blade, which
might then fly apart. Always visually inspect
your workpiece for these items. If they can't
be removed, DO NOT cut the workpiece.
•
Large/Loose Knots: Loose knots can
become dislodged during the cutting operation. Large knots can cause kickback and
machine damage. Choose workpieces that
do not have large/loose knots or plan ahead
to avoid cutting through them.
•
Wet or "Green" Stock: Cutting wood with a
moisture content over 20% causes unnecessary wear on the blades, increases the risk of
kickback, and yields poor results.
•
Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and
often unpredictable when being cut. DO NOT
use workpieces with these characteristics!
•
-42-
Non-Through and
Through Cuts
Through Cuts
A through cut is a sawing operation in which the
workpiece is completely sawn through, as shown
in the Figure below. Examples of through cuts are
rip cuts, cross cuts, miter cuts, and beveled cuts.
The blade guard assembly MUST be used when
performing through cuts.
Figure 68. Example of a through cut (blade
guard not shown for illustrative clarity).
Non-Through Cuts
A non-through cut is a sawing operation where
the blade does not protrude above the top face
of the wood stock, as shown in the Figure below.
The
blade guardcut
assembly
MUST
be usedwhere
when
A non-through
is a sawing
operation
performing
all non-through
except
when
the blade does
not protrudecuts,
above
the top
facethe
of
guard
will stock,
not safely
accommodate
the workpiece.
the wood
as shown
in the Figure
below.
Figure 69. Example of a non-through cut.
Minor Warping: Workpieces with slight cupping can be safely supported if the cupped
side is facing the table or the fence. On
the contrary, a workpiece supported on the
bowed side will rock during a cut and could
cause kickback or severe injury.
Model G0699 (Mfd. Since 5/12)
Changing Main
Blade
The Model G0699 performs best when using high
quality, sharp blades. Whenever the main blade
starts to get dull, resharpen or replace it with a
new blade.
Tools Needed
Qty
Hex Wrench 8mm............................................... 1
Wrench 30mm.................................................... 1
T-Handle Wrench 8mm...................................... 1
Before proceeding with the next steps, wear
leather gloves to protect your hands when
handling the saw and scoring blades.
6. While holding the T-handle wrench with one
hand, rotate the arbor nut clockwise until you
can remove it and the flange (see Figure 71).
Arbor Nut
Flange
To change the main blade:
1. DISCONNECT SAW FROM POWER!
2. Adjust the blade tilt to 0° and raise the blade
all the way up.
3. Remove the blade guard from the riving
knife.
4. Move the sliding table all the way forward to
expose the blade cover, lock it in place, then
open the blade cover.
5. Insert the provided T-handle wrench through
the table top hole shown in Figure 70 and
into one of the holes in the main blade pulley
under the table top. This will keep the blade
arbor from rotating during the next step.
Figure 71. Main blade arbor nut and flange.
7. Remove the existing blade, slide the replacement blade over the arbor with the teeth facing to the right, then re-install the flange with
the beveled edge facing out.
8. Thread the arbor nut on counterclockwise
and fully tighten it to secure the flange and
blade.
9. Re-check the riving knife alignment with the
blade, as instructed in the next section.
10. Close the blade cover, re-install the blade
guard onto the riving knife, then move the sliding table back to the center of the machine.
Figure 70. Loosening the main blade arbor nut.
Model G0699 (Mfd. Since 5/12)
-43-
Riving Knife
Alignment
5. Loosen the riving knife hex nut, as shown in
Figure 72.
To be effective, the riving knife must be aligned
with the blade. If the riving knife is not aligned
with the blade, then the workpiece will be forced
sideways during the cut, which will increase the
risk of kickback.
The riving knife prevents the kerf from
closing behind the blade and binding the
workpiece, which could cause kickback. You
MUST always have the riving knife properly
installed and positioned before beginning
cutting operations.
Tools Needed
Qty
Hex Wrench 2.5mm............................................ 1
Hex Wrench 3mm............................................... 1
Hex Wrench 8mm............................................... 1
Wrench 17mm.................................................... 1
Straightedge....................................................... 1
To align the riving knife:
1. DISCONNECT SAW FROM POWER!
Figure 72. Adjusting the riving knife.
6. Position the riving knife so that there is an
even 3mm distance between it and the blade
teeth along its full length, then hand-tighten
the hex nut to hold it in place during the next
steps.
Tip: For a quick spacing gauge, use the
3mm hex wrench to set the correct spacing
between the riving knife and the blade, as
shown in Figure 73.
3mm Hex Wrench
2. Adjust the blade tilt to 0° and raise the blade
all the way up.
3. Remove the blade guard from the riving
knife.
4. Move the sliding table all the way forward to
expose the blade cover, lock it in place, then
open the blade cover.
Figure 73. Setting the correct riving knife
spacing.
-44-
Model G0699 (Mfd. Since 5/12)
7. Place the straightedge against the top and
bottom of the blade and riving knife, as
shown in Figure 74. The riving knife should
be parallel with the blade along its length at
both positions and should be in the Alignment
Zone, as shown in Figure 75.
—If the riving knife is parallel with the blade
and is in the Alignment Zone, then no further adjustments are necessary.
Fully tighten the riving knife bolt, close the
blade cover, re-install the blade guard onto
the riving knife, then move the sliding table
back to the center of the machine.
—If the riving knife is not parallel with the
blade or is not in the Alignment Zone, then
continue with Step 8.
Top Alignment
Bottom Alignment
Table
Figure 74. Checking the top and bottom riving
knife parallelism with the blade.
8. Loosen the riving knife hex nut, then remove
the knife.
9. Study the photo and illustration in Figure 76,
then adjust the set screws in the riving knife
mounting block so that, when re-installed, the
riving knife will be parallel with the blade and
in the Alignment Zone.
Alignment
Zone
Mounting
Block
Riving
Knife
Blade
Straightedge
Set Screws
(2 of 4)
Alignment
Zone
Figure 75. Riving knife alignment zone.
Mounting Block
Mis-aligned
Riving Knife
Blade
Figure 76. Riving knife mounting block set
screws.
10. Re-install the riving knife and repeat Steps
6–7.
Model G0699 (Mfd. Since 5/12)
-45-
Adjusting &
Replacing Scoring
Blade
NOTICE
To make sure that the scoring blade kerf
is the same as the main blade kerf, you
will need to adjust the scoring blade as
instructed in this procedure whenever the
dimensions of the main blade change.
The scoring blade rotates in the opposite direction
from the main blade and makes a shallow cut into
the workpiece surface. This prevents workpiece
tear-out.
Changing Scoring Blade
Some replacement scoring blades consist of an
inner and outer blade with internal shims. The
shims are provided so the scoring blade set
can match the kerf thickness of the main blade.
Figure 77 shows a typical scoring blade set with
shims.
To change the scoring blade:
The scoring blade provided with the Model G0699
has wedge-shaped teeth so that scoring kerf widens as the blade is raised.
Tools Needed
Qty
Hex Wrench 8mm............................................... 1
Scoring Blade Arbor Wrench.............................. 1
Wrench 19mm.................................................... 1
1. DISCONNECT SAW FROM POWER!
2. Adjust the blade tilt to 0° and raise the blade
all the way up.
3. Remove the blade guard from the riving
knife.
4. Move the sliding table all the way forward to
expose the blade cover, lock it in place, then
open the blade cover.
5. Place the arbor wrench on the flange behind
the scoring blade, then turn the arbor nut
counterclockwise until you can remove it and
the flange (see Figure 78).
Figure 77. Typical scoring blade set with shims.
Figure 78. Removing the scoring blade.
-46-
Model G0699 (Mfd. Since 5/12)
6. Replace the scoring blade with the teeth facing the main blade, then re-install the flange
and arbor nut. Make sure the nut is fully tightened.
5. When positioning the straightedge, place it
against teeth on both sides of the main saw
blade to obtain an accurate reading of the
main saw blade kerf.
7. Adjust the scoring blade position, as instructed below, then close the blade cover, reinstall the blade guard onto the riving knife,
and move the sliding table back to the center.
—Horizontal Adjustment: Insert the T-handle
wrench into the right hole shown in Figure
79, engage it with the adjustment bolt
under the table, then rotate the wrench to
position the scoring blade.
Adjusting Scoring Blade
The goal in this procedure is to adjust the scoring
blade vertical and horizontal positions so that the
scoring kerf is the same width as the main blade
kerf and is aligned with it. This will require placing
the straightedge on both sides of the blades multiple times as you make adjustments.
Scoring Blade
Straightedge
Tools Needed
Qty
Hex Wrench 8mm............................................... 1
T-Handle Wrench 8mm...................................... 1
Straightedge....................................................... 1
To adjust the scoring blade position:
1. DISCONNECT SAW FROM POWER!
2. Adjust the blade tilt to 0° and raise the blade
all the way up.
3. Remove the blade guard from the riving
knife.
Figure 79. Adjusting the horizontal position of
the scoring blade.
—Vertical Adjustment: Insert the T-handle
wrench into the left hole shown in Figure
80, engage it with the adjustment bolt
under the table, then rotate the wrench to
position the scoring blade.
4. Move the sliding table all the way forward to
expose the red blade cover, lock it in place,
then open the blade cover.
Figure 80. Adjusting the vertical height of the
scoring blade.
6. Close the blade cover, re-install the blade
guard onto the riving knife, and move the sliding table back to the center.
Model G0699 (Mfd. Since 5/12)
-47-
Rip Cutting
The Model G0699 has the capability of rip cutting
full-size panels, as shown in Figure 81. The sliding table saves time and increases accuracy by
removing the burden of sliding a large and heavy
panel over a stationary table surface.
Use the hold-down and the end shoe to hold
down the workpiece ends to prevent it from
raising up, which could cause kickback.
Rip Cutting With Sliding Table
1. DISCONNECT SAW FROM POWER!
2. Make sure the 90° stop bolt is properly adjusted, as instructed in the Squaring Crosscut
Fence to Blade on Page 70.
3. Loosen the crosscut fence pivot stud under
the crosscut fence, insert it into its hole in the
crosscut table, then rotate the fence against
the 90° stop bolt.
Figure 81. Example of full panel rip cutting.
This saw also has the capability of rip cutting
smaller workpieces, using the machine as a traditional table saw, as shown in Figure 82. Smaller,
lighter boards are easier to slide across the stationary cast iron table surface to the right of the
saw blade with the use of the rip fence.
Note: The fence can be mounted in the forward or rear position, depending on the size
of the workpiece and which position will provide the safest operation.
4. Use a precision ruler against a tooth of the
blade, then adjust the fence so that the 2"
mark on the fence scale is exactly 2" from the
blade tooth, as shown in Figure 83.
2" Mark
End
Block
Rip
Fence
Figure 83. Setting the correct space between
the crosscut fence and blade for rip cutting.
Figure 82. Example of using the rip fence with
smaller workpieces.
-48-
Model G0699 (Mfd. Since 5/12)
5. Carefully lift the crosscut fence up, fully tighten the pivot stud, then re-insert the stud into
the hole. Re-check the spacing between the
end block and blade—if necessary, loosen
the stud and repeat Steps 3–5 until the spacing is correct.
4. Loosen the rip fence clamp handle, position the leading edge of the fence so it is
even with the center of the main saw blade,
as shown in Figure 85, then re-tighten the
clamp handle.
Rip Fence
6. Set a flip stop to the desired width-of-cut.
7. Load the workpiece onto the sliding and
crosscut tables.
8. Install the hold-down into the sliding table
T-slot and use it to secure the workpiece to
the sliding table. The set up should look similar to Figure 81 on the previous page.
9. Take all the necessary safety precautions,
connect the saw to power, then perform the
cutting operation.
Rip Cutting With Rip Fence
1. DISCONNECT SAW FROM POWER!
2. Move the sliding table forward out of the way,
then lock it place.
3. The rip fence can be installed in the vertical
position for thicker workpieces, or in the horizontal position for smaller workpieces (see
Figure 84).
Figure 85. Rip fence properly positioned to
the main saw blade (blade guard removed for
clarity).
5. Lift the fence lock lever and position the rip
fence to the approximate width-of-cut (see
Figure 86).
Clamp Lever
Micro-Adjust
Lock Knob
Vertical
Lock
Lever
Micro-Adjust
Knob
Figure 86. Rip fence controls.
Horizontal
Figure 84. Rip fence positions.
6. Tighten the micro-adjust lock knob, then turn
the micro adjust knob to fine tune the desired
width-of-cut.
7. Push the lock lever down to lock the fence
assembly in place, connect the saw to power,
then perform the cutting operation.
Model G0699 (Mfd. Since 5/12)
-49-
Crosscutting
The Model G0699 crosscuts full size panels with
the fence in the forward or rear position. However,
it is easier to load full size panels with the crosscut
fence mounted in the forward position, as shown
in Figure 87.
When setup properly, this table saw also has the
capability of crosscutting workpieces while using
the rip fence as a cut-off gauge, as shown in
Figure 89.
Figure 89. Crosscutting using the rip fence as a
cut off gauge.
Crosscutting Full Size Panels
Figure 87. Crosscut fence mounted forward to
handle full size panel.
Mounting the crosscut fence in the rear position
provides greater stability for crosscutting smaller
panels, as shown in Figure 88.
1. DISCONNECT SAW FROM POWER!
2. Make sure the forward 90° stop bolt is properly adjusted, as instructed in the Squaring
Crosscut Fence to Blade on Page 70.
3. Loosen the crosscut fence pivot stud under
the crosscut fence, install the fence in the forward position, as indicated in Figure 90, then
rotate the fence against the 90° stop bolt.
Forward
Position
Figure 88. Crosscut fence mounted in the rear
position for smaller panels.
Rear
Position
Figure 90. Forward and rear crosscut fence
mounting positions.
-50-
Model G0699 (Mfd. Since 5/12)
4. Use a precision ruler against a tooth of the
blade, then adjust the fence so that the 2"
mark on the fence scale is exactly 2" from the
blade tooth, as shown in Figure 91.
2" Mark
End
Block
Figure 91. Setting the correct space between
the crosscut fence and blade for rip cutting.
5. Carefully lift the crosscut fence up, fully tighten the pivot stud, then re-insert the stud into
the hole. Re-check the spacing between the
end block and blade—if necessary, loosen
the stud and repeat Steps 3–5 until the spacing is correct.
6. Set either crosscut fence flip stop to the
desired width-of-cut.
Note: Extend the crosscut fence slide if the
workpiece is more than 74".
Crosscutting Smaller Panels
Follow the same steps in the Crosscutting Full
Size Panels subsection on Page 50, but mount
the crosscut fence in the rear position, as indicated in Figure 90 on the previous page. Then,
load the workpiece so your setup looks similar to
Figure 88 on the previous page.
Crosscutting Using Rip Fence as a
Cut-Off Gauge
1. Follow the same steps in the Crosscutting
Full Size Panels subsection on Page 50, but
mount the crosscut fence in the rear position,
as indicated in Figure 90 on the previous
page.
When using the rip fence with the crosscut fence, the rip fence must be positioned
behind the front edge of the blade to prevent
the workpiece from binding and causing a
kickback hazard.
2. Position the rip fence for the desired width-ofcut, then slide the leading end of the rip fence
behind the front edge of the main blade, as
shown in Figure 92.
Rip Fence
7. Load the workpiece onto the table saw. The
set up should look similar to Figure 87 on the
previous page.
8. Once all the necessary safety precautions
have been taken, then perform the cutting
operation.
Front Edge
of Blade
Rip Fence
Leading Edge
Figure 92. Proper rip fence position when using
it as a cut-off gauge.
3. Take all the necessary safety precautions,
connect the saw to power, then perform the
cutting operation.
Model G0699 (Mfd. Since 5/12)
-51-
Miter Cutting
The crosscut fence can be positioned for miter
cuts from 0° to 135°. The miter scale on top of the
crosscut table has a resolution of 1".
—For miter cuts from 90° to 135°, insert the
fence pivot stud into the forward hole and
angle the fence to the rear, as shown in
Figure 94.
To perform a miter cut:
1. DISCONNECT SAW FROM POWER!
2. Position the crosscut table to provide the
greatest amount of workpiece support, then
lock it in place.
3. Install the crosscut fence onto the crosscut
table in the position that will allow for the
desired angle of cut.
—For miter cuts from 0° to 90°, insert the
fence pivot stud into the rear hole and
angle the fence forward, as shown in
Figure 91.
Figure 94. Crosscut fence positioned for miter
cuts from 90° to 135°.
4. Rotate the fence to the desired angle of cut,
make sure the fence end block is clear of
the blade so that it will not be cut during the
operation, then use the fence lock knob to
secure the fence in place.
5. Position the flip stop for the desired widthof-cut, then load the workpiece onto the
table. The set up should look similar to
Figures 93–94.
6. Once all the necessary safety precautions
have been taken, connect the saw to power,
then perform the cutting operation.
Figure 93. Crosscut fence positioned for miter
cuts from 0° to 90°.
-52-
Model G0699 (Mfd. Since 5/12)
ACCESSORIES
SECTION 5: ACCESSORIES
Installing unapproved accessories may
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
H2499—Small Half-Mask Respirator
H3631—Medium Half-Mask Respirator
H3632—Large Half-Mask Respirator
H3635—Cartridge Filter Pair P100
Wood dust has been linked to nasal cancer and
severe respiratory illnesses. If you work around
dust everyday, a half-mask respirator can be a
lifesaver. Also compatible with safety glasses!
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96 ® Gun Treatment 12 oz Spray
H3789—G96 ® Gun Treatment 4.5 oz Spray
Figure 96. Half-mask respirator with disposable
cartridge filters.
Figure 95. Recommended products for protecting unpainted cast iron/steel part on machinery.
G4173—Baby Power Feeder 110V
G4176—1⁄4 HP Power Feeder 110V
G4179—1⁄2 HP Power Feeder 220V
G4181—1 HP Power Feeder 220V
Installing a power feeder on your table saw will
make repetitive cuts much easier and safer. Can
be installed on nearly any table saw. Easy to
adjust wherever needed, including out of the way
when not needed! A must for any shop.
Figure 97. G4179 Power Feeder.
order online at www.grizzly.com or call 1-800-523-4777
Model G0699 (Mfd. Since 5/12)
-53-
Cyclone Dust Collectors
G0440—2 HP, 1354 CFM @ 2.5" SP
G0441—3 HP, 1654 CFM @ 2.0" SP
G0443—1 1 ⁄ 2 HP, 1025 CFM @ 2.6" SP
Cyclone action separates the heavy dust particles
from the fine particles and drops them into the
steel drum. Any remaining fine dust travels past
the impeller and is then trapped by a cartridge filter made of spun-bond polyester that filters 99.9%
of particles from 0.2–2.0 microns in size. The cartridge filter is pleated to provide a large surface
area for efficient air movement and a clear plastic
bag collect the fine cake that shakes off the filter
for consistent dust collector performance. Casters
mounted to the steel drum also make disposal of
the larger chips and dust as easy as it gets.
T23037—Scoring Blade Replacement
Figure 99. Model T23037 Scoring Blade
G7581—Superbar™
G7582—Master Plate
The miter slot mounted Superbar™ will align, tune
and calibrate your table saw to within ±0.001 in
just minutes. Replace your table saw blade when
calibrating the double disk ground Master Plate
for a precision measurement, with no run out!
Figure 100. Superbar™ and Master Plate.
H8029—5 Piece Safety Kit
This kit has four essential jigs. Includes two push
blocks, push stick, featherboard and combination
saw and router gauge. Featherboard fits 3 ⁄ 8" x 3 ⁄4"
miter slots.
Figure 98. Model G0440 Cyclone Dust Collector.
Figure 101. H8029 5 Piece Safety Kit.
order online at www.grizzly.com or call 1-800-523-4777
-54-
Model G0699 (Mfd. Since 5/12)
SECTION 6: SHOP-MADE SAFETY
ACCESSORIES
Safety devices such as push sticks, featherboards, and push blocks can be made easily and inexpensively.
They increase safety by keeping hands a safe distance from the blade when feeding workpieces into the
blade.
Push Sticks
Push sticks are particularly useful when cutting small or narrow workpieces. They provide added leverage,
enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time,
the push stick keeps the operator’s hands safely away from the saw blade. A push stick is included with
your table saw. To make additional push sticks, refer to the template in Figure 102 for construction details.
90º
15 3
/4 "
Mi
nim
um
Le
ng
Cut here to
push 1⁄4" stock
th
SIZING: Push stick
must be at least 15 3⁄4"
long. Use 1⁄2"–3⁄4" thick
material.
Cut here to push 1⁄2" stock
Notch for placing on
corners of workpieces
⁄ " Grid
12
Notch to help
prevent hand
from slipping
MATERIAL: Only use
hardwood, sturdy plywood,
or high-density plastic. Do
not use softwood that may
break under pressure or
metal that can break teeth
from the blade!
SANDING: Sand
edges to remove
rough edges and
increase comfort.
Figure 102. Template for a shop-made push stick (shown at 70% of full size).
Model G0699 (Mfd. Since 5/12)
-55-
Push sticks should be made of plywood or hard
wood and can be made in a variety of shapes
and sizes. Avoid making push sticks out of material that may break under pressure (soft wood or
particle board) or out of material that may damage
the blade during accidental contact (metal).
The push stick must be at least 153⁄4" long. The
pattern for making a basic push stick, such as
the one shown in Figure 102, can be laid out on
a piece of wood and cut out using a bandsaw,
jig saw, or scroll saw. Sand the handle area and
edges to increase comfort and safety.
Feeding: Place the notched end of the push stick
against the end of the workpiece and out of the
blade path. Use steady downward and forward
pressure to push the workpiece into the blade.
Supporting: A second push stick may also
be used with the other hand to apply sideways
pressure on the workpiece to keep it held firmly
against the fence while starting the cut. When
using a push stick in this manner, do not apply
pressure to the workpiece against or behind
the blade (see "Push Stick Prohibition Zone" in
Figure 103). Otherwise, pressure from the push
stick will increase the risk of kickback.
Using a Push Stick
Figure 103 shows an example of push sticks
used to feed and support a workpiece.
Push Stick
Prohibition
Zone
Push Stick
Supporting
Blade
Path
Push Stick
Feeding
Figure 103. Example of shop-made push stick
used to rip narrow stock.
-56-
Model G0699 (Mfd. Since 5/12)
Push Blocks
The notched end of the push block is then used
to push the workpiece the rest of the way through
the cut, keeping the operator's hands at a safe
distance from the blade. A push stick is often
used at the same time in the other hand to support the workpiece during the cut (see "Using a
Push Stick" on previous page).
When used correctly, a push block reduces the
risk of injury by keeping hands away from the
blade while cutting. In the event of an accident,
a push block often takes the damage that would
have otherwise happened to hands or fingers.
Push Stick
Prohibition
Zone
Using a Push Block
A push block can be used in place of or in addition to a push stick for feeding workpieces into the
blade. Due to their design, push blocks allow the
operator to apply firm downward pressure on the
workpiece that could not otherwise be achieved
with a push stick.
Push Stick
Supporting
Blade
Path
The push block design on this page can be used
in two different ways (see inset Figure below).
Typically, the bottom of the push block is used
until the end of the workpiece reaches the blade.
Feeding
Push
Block
Figure 105. Using a push block and push stick
to make a rip cut.
CAUTION: Bottom
of handle must be
at least 4" above
bottom of push
block to keep
hand away
from blade.
Making a Push Block
Use this template to make your own push block.
Handle for
firm grip
Figure 104. Side view of a push block in use.
Notch for use
as a push stick
Make push block with
1⁄2"–3⁄4" thick material
4"
CAUTION: Only use hardwood, sturdy plywood,
or high-density plastic. Do not use softwood that
may break under pressure or metal that can break
teeth from the blade!
⁄ " Grid
12
/4"–1/2"
1
Lip for pushing workpiece
9"−10" Minimum Length
Figure 106. Template for a shop-made push block (shown at 50% of full size).
Model G0699 (Mfd. Since 5/12)
-57-
Using a Push Block
1. Place the lip of the push block (Figure 106,
Page 57) against the end of the workpiece,
and use steady downward and forward pressure to push the workpiece into the blade.
Use a push stick to apply sideways pressure on the workpiece to keep it held firmly
against the fence, as shown in the example
of Figure 107).
Making a Narrow-Rip Push Block for
an Auxiliary Fence
1. Cut a piece of 1⁄2" thick plywood 6" by 39 1⁄2",
and cut a piece of 3⁄4" thick hardwood 3" by
39 1⁄2", as shown in Figure 108.
/4" Hardwood
3
391/2"
Push Stick
Prohibition
Zone
/2" Plywood
1
3"
391/2"
Push Stick
6"
Figure 108. Auxiliary fence dimensions.
Blade
Path
Push
Block
Figure 107. Example of using a push block to
feed a workpiece into the blade.
2. As the workpiece nears the end of the cut,
release the push stick just before the blade,
(see Figure 107).
3. Use steady downward and forward pressure
to push the workpiece the rest of the way
through the blade.
Note: We recommend cutting the hardwood
board oversize, then jointing and planing it
to the correct size to make sure the board is
square and flat.
Only use furniture-grade plywood or kilndried hardwood to prevent warping.
2. Pre-drill and countersink eight pilot holes 3⁄8"
in from the edge of the 6" wide board, as
shown in Figure 109, for the wood screws
that will attach the boards together in next
step.
Pilot Hole for #8 Wood Screw
⁄ " Hardwood
34
⁄ " Plywood
12
Figure 109. Location of pilot holes.
-58-
Model G0699 (Mfd. Since 5/12)
3. Fasten the 6" and 3" wide boards with eight
#6 x 1⁄4" wood screws through the holes you
drilled in Step 2; the fence should look like
the one shown in Figure 110.
7. Make a lip from scrap wood that is approximately 21⁄2 x 3⁄8" x 3⁄8", then fasten this piece
to the bottom of the base, as shown in Figure
112.
#8 x 11⁄2"
Wood Screw
⁄ " Hardwood
3⁄4" Plywood
34
Tip: Try using cyanoacrylate type wood glue
or small wood screws to secure the lip to the
push block base.
Using the Auxiliary Fence and Push
Block
Figure 110. Auxiliary fence complete.
Completed
Fence
4. Cut a piece of plywood 15" long and 51⁄4" wide
for the base of a push block, then cut off a
strip 3⁄8" wide by 121⁄2" long (see Figure 111).
1. Place the auxiliary fence on the table and
clamp it to the fence at both ends, then adjust
the distance between the auxiliary fence and
the blade—this determines how wide the
workpiece will be ripped (see the example in
Figure 113).
Auxilliary Fence
55/8"
Blade
15"
21/2"
Workpiece
Cutting Width
/8 "
3
51/4"
121/2"
Figure 111. Push block base pattern.
5. Cut a piece of ⁄2" plywood 10" long by 5"–9"
high for the handle, then cut it to the desired
final shape.
1
6. Pre-drill and countersink three holes through
the bottom center of the base, then attach the
handle to the base with #6 x 1⁄4" wood screws
(see Figure 112).
Figure 113. Example of adjusting ripping
distance between blade and auxiliary fence.
Keep the riving knife and blade guard properly installed during cutting operations. Failure
to do this present amputation hazards!
Handle
Lip
/8 "
3
21/2"
/8 "
3
Figure 112. Push block and lip.
Model G0699 (Mfd. Since 5/12)
-59-
2. Place the workpiece 1" in front of the blade
and evenly against the table and the auxiliary
fence.
Release
Push Stick
Before Blade
Auxilliary Fence
Blade
Push
Block
Lip
Workpiece
Blade Path
Push Stick
for Side
Support
Push
Block
Blade Path
Figure 114. Push block in position to push
workpiece through blade.
3. Turn the saw ON, then begin ripping the
workpiece using a push stick for side support.
-60-
Figure 115. Example of ripping with push block.
Turn the saw OFF and allow the blade to
come to a complete stop before removing
the cut-off piece. Failure to follow this warning could result in serious personal injury.
As the workpiece nears the end of the cut,
place the push block on the auxiliary fence
with the lip directly behind the workpiece,
then release the push stick just before it
is even with the blade (see the example in
Figure 115).
Model G0699 (Mfd. Since 5/12)
SECTION 7: MAINTENANCE
Cleaning
To reduce risk of shock or
accidental startup, always
disconnect machine from
power before adjustments,
maintenance, or service.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Ongoing Check:
• Loose mounting bolts.
• Damaged saw blades.
• Worn or damaged switches or wires.
• Any other unsafe condition.
Weekly Maintenance:
• Clean sliding table surface and grooves
• Clean and lubricate sliding table ways
(Page 63)
• Clean cast iron saw table
• Clean the rip fence assembly
Cleaning the Model G0699 is relatively easy.
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. If any
resin has built up, use a resin dissolving cleaner
to remove it. Treat all unpainted cast iron and steel
with a non-staining lubricant after cleaning.
Unpainted Cast Iron
Protect the unpainted cast iron surfaces on the
table by wiping the table clean after every use—
this ensures moisture from wood dust does not
remain on bare metal surfaces.
Keep tables rust-free with regular applications of
products like G96® Gun Treatment, SLIPIT®, or
Boeshield ® T-9 (see Section 5: Accessories on
Page 53 for more details).
Monthly Check:
• V-belt tension, damage, or wear.
• Clean/vacuum dust buildup from inside cabinet and off motor.
Every 6-12 Weeks:
• Lubricate tilt and elevation trunnions
(Page 62)
• Lubricate tilt and elevation leadscrews
(Page 63)
Model G0699 (Mfd. Since 5/12)
-61-
Lubrication
Other than the lubrication points covered in this
section, all other bearings are internally lubricated
and sealed at the factory. Simply leave them
alone unless they need to be replaced.
Although it is not necessary to remove the table
to complete the lubrication tasks for the trunnions and leadscrews, to do so makes it easier to
access these areas for proper inspection, cleaning, and lubrication.
Important: Take care not to get any lubrication on
the drive V-belts to prevent slippage and damage.
If you do, replace them.
Removing Main Table
Tools Needed
Qty
Hex Wrench 4mm............................................... 1
Hex Wrench 6mm............................................... 1
Hex Wrench 8mm............................................... 1
Wrench 19mm.................................................... 1
Wrench 24mm.................................................... 1
To remove the table:
1. DISCONNECT SAW FROM POWER!
2. Remove the rip fence assembly, rip fence
rail, rip fence scale, and both extensions
wings from the cast iron table.
3. Move the sliding table all the way forward and
lock it in place.
4. Remove the four hex nuts and spacers from
the bottom of the studs that secure the cast
iron table to the cabinet (see Figure 116).
Important: The position of the four upper
lock nuts were set at the factory so that the
cast iron table is square with the saw blade
from side to side and back to front. DO NOT
change the position of these lock nuts (see
Figure 116). Otherwise, you will have to perform the time consuming procedure of bringing the table back to square with the blade.
Figure 116. Main table mounting fasteners.
5. With the help of another person for lifting,
remove the table from the cabinet and place
it in a safe location.
6. Remove the four spacers from the top of the
cabinet.
Trunnions
The tilt and elevation trunnions (see Figure 117)
are curved cast iron surfaces that allow the heavy
motors, arbor assemblies, and blades to tilt and
change elevation.
It will be necessary to use the tilt and elevation
handwheels to gain access to the full lengths of
the trunnion sliding surfaces. Use mineral spirits
and shop rags to clean away the grime and debris,
then apply a thin coat of multi-purpose grease to
the full length of the trunnions. Move the trunnions
through their full range of movement several times
to evenly distribute the grease.
Tilt Trunnions
Elevation Trunnion
Figure 117. Locations of the trunnions.
-62-
Model G0699 (Mfd. Since 5/12)
Leadscrews
Sliding Table Ways
Use mineral spirits and shop rages to clean away
grime and debris from the full lengths of the tilt
and elevation leadscrews (see Figures 118–119).
Then, apply a thin coat of light machine oil (see
Accessories on Page 53) to their full lengths with
a shop rag. Move the leadscrews through their
full range of movement several times to evenly
distribute the oil.
There are steel ways (see Figure 120) on both
sides of the sliding table that fit between the top
and the base and allow these parts to slide past
each other. Clean the ways with mineral spirits
and shop rags, then apply a thin coat of light
machine oil with a shop rag. Move the sliding
table through its full range of movement several
times to evenly distribute the oil.
Tilt
Leadscrew
Figure 118. Tilt leadscrew (viewed through the
gap between the sliding table and cabinet).
Way
(1 of 2)
Figure 120. Sliding table way (1 of 2).
Replacing Main Table
Replace the main table in the reverse steps from
which it was removed.
Before re-tightening the mounting hex nuts, use
a straightedge to adjust the table position so that
the leading edge of the blade gap is parallel to
saw blade, as illustrated in Figure 121.
Main Table
Elevation
Leadscrew
Figure 119. Elevation leadscrew
(viewed from between the motors).
Measuring
Locations
Straightedge
Main Blade
Figure 121. Measuring locations for squaring the
main table to the blade.
Model G0699 (Mfd. Since 5/12)
-63-
SECTION 8: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you
need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather
the serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
Symptom
Possible Cause
Machine does not
start or a breaker
trips.
1. STOP push-button is engaged/faulty.
2. Power supply switched OFF or is at fault.
Machine stalls or is
overloaded.
1. Decrease feed rate/cutting speed.
1. Feed rate/cutting speed too fast for task.
2. Workpiece material is not suitable for this 2. Only cut wood products; make sure moisture content
is below 20% and there are no foreign materials in
machine.
the workpiece (see Page 42).
3. Replace bad belt (if V-belts, replace as matched set,
3. Belt(s) slipping.
align pulleys, and re-tension (see Page 66).
4. Correct motor wiring connections.
4. Motor connection is wired incorrectly.
5. Test by rotating shaft; rotational grinding/loose shaft
5. Motor bearings are at fault.
requires bearing replacement.
6. Test/repair/replace.
6. Motor is at fault.
-64-
Possible Solution
1. Rotate clockwise slightly until it pops out/replace it.
2. Ensure power supply is switch on; ensure power
supply has the correct voltage.
3. Move blade cover to the working position; replace
3. Blade cover limit switch engaged/at fault.
faulty limit switch.
4. Correct motor wiring connections.
4. Motor connection wired incorrectly.
5. Turn amperage dial to 110% of motor full-load
5. Thermal overload relay has tripped.
amperage and push the reset pin. Replace if tripped
multiple times (weak relay).
6. Ensure circuit size is suitable for this machine;
6. Wall fuse/circuit breaker is blown/tripped.
replace weak breaker; check wiring at machine.
7. Contactor not getting energized/has burnt 7. Test for power on all legs and contactor operation.
Replace unit if faulty.
contacts.
8. Check for broken wires or disconnected/corroded
8. Wiring is open/has high resistance.
connections, and repair/replace as necessary.
9. Replace faulty ON/OFF switch.
9. Motor ON/OFF switch is at fault.
10.Test/repair/replace.
10.Motor is at fault.
Model G0699 (Mfd. Since 5/12)
Symptom
Machine has vibration or noisy
operation.
Possible Cause
Possible Solution
1. Motor or component is loose.
1. Inspect/replace stripped or damaged bolts/
nuts, and re-tighten with thread locking fluid.
2. Replace warped, bent, or twisted blade;
resharpen dull blade.
3. Re-tension (see Page 66). Replace is
necessary.
4. Realign/replace shaft, pulley, setscrew, and
key as required.
5. Tighten/replace.
6. Relocate/shim machine.
7. Retighten/replace arbor pulley with shaft and
thread locking liquid.
8. Reposition fan cover; replace if damaged;
replace loose/damaged fan.
9. Replace arbor housing bearings; replace
arbor.
10.Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
2. Blade is at fault.
3. Belt(s) worn or loose.
4. Pulley is loose.
5. Motor mount loose/broken.
6. Machine is sits unevenly.
7. Arbor pulley is loose.
8. Motor fan is rubbing on fan cover.
9. Arbor bearings are at fault.
10.Motor bearings are at fault.
Main blade runs
counterclockwise.
1. Two of the incoming power wires are 1. Swap any two hot wires in the main power
reversed.
junction box (Page 15).
Operation
Symptom
Possible Cause
Possible Solution
Workpiece has burned edges,
binds, or kicks back.
1. Sliding table or rip fence is not 1.
parallel to blade.
2.
2. Riving knife is not aligned with the
3.
blade.
3. Blade is warped or damaged.
Make sliding table or rip fence parallel to the
blade (Pages 68 & 71).
Shim the riving knife to align it with the main
blade.
Replace the blade.
Workpiece has chip out on the
bottom edge.
1. Scoring blade kerf does not match 1. Properly adjust the scoring blade to the main
the main blade.
blade (Page 47).
Sliding table saw does not cut
square.
1. Sliding table is not parallel to blade.
Rip fence hits table top when
sliding across table.
1. Rip fence rail is too low.
2. Rip fence roller is too low.
Blade does not reach 90˚, or
blade does not reach 45˚.
1. Blade stop
adjustment.
The rip fence scale is not
accurate.
1. The rip fence scale is out of calibration 1. Adjust the rip fence scale (Page 71).
or was not set up correctly.
Tilt or elevation handwheels
difficult to turn.
1. Lock knob is tight.
2. Gears caked with dust.
1. Make sliding table parallel to the
blade (Page 68).
2. Adjust the rip fence parallel to blade (Page
2. Rip fence is not parallel to blade.
29).
3. Crosscut fence is not perpendicular 3. Adjust the 90° stop bolts so that the fence is
perpendicular to the blade (Page 70).
to the blade.
Model G0699 (Mfd. Since 5/12)
bolts
are
1. Raise the rip fence rail (Page 71).
2. Adjust the rip fence roller (Page 71).
out
of 1. Adjust the stop bolts (Page 67).
1. Release the lock knob.
2. Clean out dust and grease the gears.
-65-
Belt Service
To ensure the efficient transfer of power from the
motors to the blade arbors, the drive belts must be
in good condition and properly tensioned. As the
belts wear with normal use, they will stretch and
need to be re-tensioned. If the belts show signs of
cracking, fraying, or damage, replace them.
Although it is not necessary, removing the cast
iron table from the cabinet could make most belt
servicing tasks safer and easier. Refer to the
Removing Main Table subsection on Page 62
and the Replacing Main Table on Page 63 for
detailed instructions.
3. If the V-belts need replacing, lift the motor up
to release the tension, roll the old V-belts off
the pulleys, then install the new V-belts as a
matched set.
4. Adjust the motor until there is approximately
1
⁄4" deflection when you use moderate pressure between the pulleys, as illustrated in
Figure 123, then re-tighten the motor mounting bolts.
⁄4"
Deflection
1
Pulley
Note: Replace the main motor V-belts as a
matched set so that they will wear evenly.
Main Motor V-Belts
1. DISCONNECT SAW FROM POWER!
2. Loosen the three mounting hex bolts shown
in Figure 122 to allow the motor to rotate.
Pulley
Figure 123. Testing for the correct amount of
belt tension.
V-Belts
Mounting
Bolts
Figure 122. Locations of main motor mounting
bolts (cast iron table removed).
-66-
Model G0699 (Mfd. Since 5/12)
Scoring Motor Ribbed V-Belt
The scoring motor ribbed V-belt is automatically
correctly tensioned by a spring that puts downward pressure on the motor.
To replace the scoring motor ribbed V-belt:
1. DISCONNECT SAW FROM POWER!
2. Lift up on the scoring motor, roll the old V-belt
off the pulleys (see Figure 124).
Note: It takes considerable upward pressure
against the spring to raise the motor.
Calibrating Blade Tilt
The blade tilt stop nuts were correctly calibrated at
the factory, but can be re-calibrated if they change
position during the life of the machine.
Tools Needed
Qty
Hex Wrench 2.5mm............................................ 1
90° Square......................................................... 1
45° Square......................................................... 1
To calibrate the tilt stop nuts:
1. DISCONNECT SAW FROM POWER!
Flat
Belt
2. Raise the main blade all the way up and tilt it
all the way toward the 0° mark until it stops.
This moves the leadscrew clamp up against
the 0° stop nut and the blade perpendicular
to the table.
3. Place the 90° square flat on the table and
against the main blade.
Figure 124. Scoring motor flat belt.
3. Make sure all of the ribs of the V-belt are
seated in the grooves of the pulleys as you
install the new V-belt.
—If the main blade is not 90° to the table,
reach through the rear door, loosen the
two set screws on the 0° tilt stop nut (see
Figure 125), then adjust the stop nut until
you can move the blade so that it is 90° to
the table. Re-tighten the set screws on the
stop nut.
0° Stop Nut
Figure 125. Tilt leadscrew 0° stop nut
(viewed from between the motors).
Model G0699 (Mfd. Since 5/12)
-67-
4. Move the sliding table all the way forward and
lock it in place.
5. Tilt the main blade all the way to the 45°
mark, then place the 45° square against the
blade and table.
—If the blade is not 45° to the table, reach
through the gap between the main table
and sliding table base (see Figure 126),
loosen the two set screws on the 45° stop
nut, then adjust the nut on the leadscrew
until you can move the blade to be 45° to
the main table. Re-tighten the set screws
on the stop nut.
45°
Stop Nut
Adjusting Sliding
Table Parallelism
If the cuts are not square when using the sliding
table, the table may not be parallel to the main
blade. Making sure that the sliding table is parallel
to the blade is necessary to ensure straight cutting operations and to prevent the workpiece from
binding and kicking back.
Tools Needed
Qty
Felt Tip Pen........................................................ 1
Adjustable Square.............................................. 1
Wrench 17mm.................................................... 1
Wrench 19mm.................................................... 1
To check and adjust the sliding table parallelism:
1. DISCONNECT SAW FROM POWER!
2. Move the sliding table all the way back.
3. Move the main saw blade to 0° and raise it all
the way up.
Figure 126. Tilt leadscrew 45° stop nut (viewed
with main table removed for clarity).
4. Use the felt tip pen to make a mark on the
right blade edge that is even with the table.
5. Use the adjustable square to measure the
distance from the sliding table T-slot and the
main saw blade at the mark you made in Step
4. This is distance "A" shown in Figure 127.
Main Saw Blade
B
A
Sliding Table T-Slot
Figure 127. Measuring the distance between
sliding table T-slot and main blade.
-68-
Model G0699 (Mfd. Since 5/12)
6. Move the sliding table all the way forward,
rotate the saw blade so the mark you made in
Step 4 is at location "B", then take the measurement of "B".
—If the difference is equal to or less than
0.004" between the "A" and "B" measurements, the sliding table parallelism to the
saw blade is acceptable and adjustment is
necessary.
8. Loosen the jam nuts on the sliding table parallel adjustment bolts (see Figure 128) that
are on both sides of the frame behind the
sliding table, then adjust the bolts in or out in
small increments to change the parallel relationship of the sliding table to the saw blade.
—If the difference between the "A" and "B"
measurements is greater than 0.004", the
sliding table parallel adjustment bolts need
to be re-adjusted. Continue with the next
step.
7. Loosen the three sliding table mounting hex
nuts that hold the sliding table in place.
Note: Access two of the hex nuts by removing the access panels on both sides of the
frame, and the middle hex nut through the 5"
dust port gap in the cabinet side.
Parallel Adjustment
Bolt & Jam Nut (1 of 2)
Figure 128. Sliding table parallel adjustment bolt
(1 of 2).
9. Make sure the sliding table is up against the
adjustment bolts, then repeat Steps 5, 6 and
8 until the difference between the "A" and "B"
measurements is acceptable.
10. Re-tighten the jam nuts on the adjustment
bolts.
11. Make sure the sliding table is against both
adjustment bolts, then re-tighten the mounting hex nuts to secure the table in place.
Model G0699 (Mfd. Since 5/12)
-69-
Squaring Crosscut
Fence to Blade
Squaring the crosscut fence to the blade ensures
that cuts made with this fence will be square.
This procedure is done by using a piece of scrap
plywood as a test piece and making five test cuts,
then adjusting the 90° stop bolts on both ends of
the crosscut table (see Figure 129).
Test Piece
2
1
3
4
Stop
Block
Figure 130. Crosscut fence adjustment test
piece.
3. Move the crosscut fence stop block against
one of the 90° stop bolts, then use the fence
to cut 1⁄2" off each side of the test piece, then
cut side 1 again—five cuts total.
90° Stop Bolt
& Jam Nut
Figure 129. Crosscut fence stop block and 90°
stop bolt.
Qty
Tool Needed
Wrench 13mm.................................................... 1
To adjust the 90° stop bolts:
4. Measure the test piece diagonally from corner to corner, as illustrated in Figure 130.
—If both measurements are within 1⁄16" of
each other, then no further adjustments are
necessary.
—If both measurements are not within 1⁄16" of
each other, then the stop bolt needs to be
adjusted. Proceed to the next step.
1. Make sure the sliding table is parallel to
the main saw blade (see the Sliding Table
Parallel Adjustment procedure on Page 68
for detailed instructions).
5. Loosen the 90° stop bolt jam nut, adjust the
bolt in or out, repeat Steps 3–4 until the diagonal measurements are within 1⁄16" of each
other, then tighten the stop bolt jam nut.
2. Prepare the test piece by cutting it to a
dimension of 32" x 32", then number all four
sides, as illustrated in Figure 130.
6. Repeat Steps 3–5 with the other 90° stop
bolt.
-70-
Model G0699 (Mfd. Since 5/12)
Rip Fence
Adjustments
There are three adjustments that affect the accuracy and operation of the rip fence: 1) Height
above the table, 2) parallelism to the blade, and
3) rip fence scale position. If your cuts are not
square when using the rip fence, check these
adjustments.
Height Above Table
The rip fence and body should ride as close to the
table surface as possible without touching it and
with an even gap along the length. This is accomplished by adjusting the rip fence rail and the roller
at the end of the fence body.
Tools Needed
Qty
Hex Wrench 2.5mm............................................ 1
Wrench 17mm.................................................... 1
Wrench 19mm.................................................... 1
To adjust the rip fence height above the
table:
1. Observe the gap between the fence body and
the table along the entire length.
—If the near end of the fence body is too low,
loosen the hex nuts that secure the rail,
raise the rail until the fence body gap is
even, then re-tighten the rail hex nuts.
—If the far end of the fence body is too low,
pull the body up from the table, loosen the
set screw shown in Figure 131, then turn
the eccentric adjustment bolt to rotate the
roller and extend it out from the body.
Parallelism To Blade
Tool Needed
Qty
Wrench 19mm.................................................... 1
To adjust the rip fence parallel to the main
blade:
1. DISCONNECT SAW FROM POWER!
2. Raise the main blade all the way up and bring
the tilt to 0°.
3. Slide the rip fence against the main blade
and check if it touches both ends of the blade
evenly.
—If the rip fence does not touch both ends of
the blade evenly, loosen the rail hex nuts
and adjust one end in or out until the rip
fence is parallel with the blade, then retighten the hex nuts.
Calibrating Rip Fence Scale
Tool Needed
Qty
Phillips Screwdriver #2....................................... 1
To calibrate the rip fence scale:
1. DISCONNECT SAW FROM POWER!
2. Make sure the rip fence is parallel to the main
blade, then move it against the blade so that
it just touches the teeth.
3. Observe the reading on the scale underneath
the rip fence (see Figure 132).
—If the scale reading is not zero, loosen the
screws that secure it to the table, adjust it
so that it does read zero, then re-tighten
the screws to secure the setting.
Set Screw
Roller
Eccentric
Adjustment Bolt
Figure 131. Rip fence body roller controls.
Model G0699 (Mfd. Since 5/12)
Fence Scale Zero Mark
Figure 132. Rip fence scale zero mark.
-71-
SECTION 9: WIRING & ELECTRICAL
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this section carefully. If there are differences between
your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance
BEFORE making any changes to the wiring on your machine.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
-72-
Model G0699 (Mfd. Since 5/12)
electrical cabinet wiring diagram
220V Electrical Cabinet Wiring Diagram
B
To Power Connection Junction Box
(Page 74)
Transformer
Chang Electric
S-198-009-1
440
220
R
0
E
OV
440V
220V
24V
110V
R
T
2
S
S
1
3
R
T
0
1
1
1
4
4
5
5
7
7
220
R
S
T
9
4
R
a
S
T
a
L2 3
L3 5
NO 13
NC 15
NC 16
T1 2
T2 4
NO 14
T3 6
5
Contactor SDE MA-09 220V
Contactor SDE MA-30 220V
L1 1
L1 1
L2 3
L3 5
7
Fast-Acting
2 Amp/250V
Fuse
T1 2
5
T2 4
T3 6
8
7
b
V1
5/6
26
W1
18
96
98
8
95
Ground
E
22
220V Overload Relay
SDE RA-20
220V Overload Relay
SDE RA-30
U1
3/4
T
T
b
1/2
440
220V
8
A
To Control
Panel
(Page 74)
440V
0V
Ground
1/2
3/4
U
5/6
V
W
4.4
3.5
2.7
96
98
9
95
0
U1
V1
W1
U
V
W
1
2
3
4
5
6
U1
V1
W1
U
V
W
Ground
E
C
D
Model G0699 (Mfd. Since 5/12)
To Scoring Motor
(Page 75)
To Main Motor
(Page 75)
To Main Motor Thermostat
(Page 76)
READ ELECTRICAL SAFETY
ON PAGE 72!
-73-
control panel wiring diagram
Component Wiring Diagrams
Control Panel
(Viewed From Behind)
5
NO
3
2
4
NC
NO
1
3
7
2
Main
Scoring
4
NC
1
4
A
To Electrical Cabinet
(Page 73)
1
1
STOP
Button
NC
2
Blade Guard Safety Swtich
24
12
11
To Electrical
Cabinet
(Page 73)
23
B
Power Connection
Junction Box
440V 3-Phase
Hardwired To
Disconnect Switch
(As Recommened)
Rewired to 440V
R
S
T
1
2
3
HOT
HOT
HOT
4
HOT
HOT
HOT
Ground
-74-
READ ELECTRICAL SAFETY
ON PAGE 72!
220V 3-Phase
NEMA L15-30
(As Recommended)
Model G0699 (Mfd. Since 5/12)
motor wiring diagrams
Main & Scoring Motor Wiring Diagrams
220V Main Motor
12
440V Main Motor
10
11
9
6
5
4
Ground
Ground
1
1
9
2
U1
To Electrical Cabinet
(Page 73)
V1
3
10
W1
D
11
12
3
7
8
2
U1
V1
W1
(Additional 440V Conversion Steps Required)
220V Scoring Motor
1
2
7
440V Scoring Motor
9
8
3
Ground
4 7
5 8
6
9
5
4
1
6
2
3
Ground
U
To Electrical Cabinet
(Page 73)
8
7
5
4
6
C
Model G0699 (Mfd. Since 5/12)
V
W
U
V
W
(Additional 440V Conversion Steps Required)
READ ELECTRICAL SAFETY
ON PAGE 72!
-75-
Electrical Component Photographs
Figure 135. Main motor wiring.
Figure 133. Electrical panel wiring.
Figure 136. Scoring motor wiring.
Figure 134. Control panel wiring.
Figure 137. Blade guard safety switch.
-76-
READ ELECTRICAL SAFETY
ON PAGE 72!
Model G0699 (Mfd. Since 5/12)
SECTION 10: PARTS
Cabinet Body
70
71
69
50
51
52
68
75
53
76
77
78
80
72
54
44
79
73
45
81
74
46
68
47
48
91
90
95
49
33
32
82
67
92 31
10
5
11
7
6
2
34
41
84
24
40
83
25
21
22 23
55
27
35
60
59
16
3
12
93
94
28
20
17
18
57 56
58
15
14
26
42
13
62
63
43
19
4
86
88
29
85
30
87
89
Model G0699 (Mfd. Since 5/12)
61
36
93
94
65
96
66
8
1
9
-77-
Cabinet Body Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
40
41
42
43
44
45
46
47
48
49
P06990001
PB31M
PN02M
P06990004
P06990005
PCAP26M
PLW03M
PW03M
PFN02M
PSS25M
PN01M
P06990012
PBHS09M
PCAP33M
PLW01M
P06990016
PS52M
P06990018
P06990019
PW05M
PCAP03M
PLW03M
PW03M
PCAP03M
PLW01M
P06990026
P06990027
PN04M
P06990029
PBHS11M
P06990031
PW04M
PLW06M
PCAP84M
PHTEK17M
P06990036
P06990040
P06990041
P06990042
PHTEK17M
PBHS05M
P06990045
P06990046
PS05M
PBHS06M
P06990049
ELECTRICAL PANEL GASKET
HEX BOLT M10-1.5 X 40
HEX NUT M10-1.5
MACHINE FRAME
TABLE SIDE MOUNTING PLATE
CAP SCREW M6-1 X 12
LOCK WASHER 6MM
FLAT WASHER 6MM
FLANGE NUT M6-1
SET SCREW M6-1 X 20
HEX NUT M6-1
FRAME REAR ACCESS PANEL
BUTTON HD CAP SCR M6-1 X 12
CAP SCREW M5-.8 X 12
LOCK WASHER 5MM
DOOR HINGE
PHLP HD SCR M4-.7 X 20
TILT SCALE COVER
TILT SCALE
FLAT WASHER 4MM
CAP SCREW M5-.8 X 8
LOCK WASHER 6MM
FLAT WASHER 6MM
CAP SCREW M5-.8 X 8
LOCK WASHER 5MM
TABLE MIDDLE MOUNTING PLATE
SUPPORT BRACE
HEX NUT M4-.7
ELECTRICAL PANEL COVER
BUTTON HD CAP SCR M6-1 X 10
BLADE TILT TRUNNION
FLAT WASHER 10MM
LOCK WASHER 10MM
CAP SCREW M10-1.5 X 35
TAP SCREW M5 X 20
STOP BUTTON
DOOR LOCK
DOOR
HANGER
TAP SCREW M5 X 20
BUTTON HD CAP SCR M6-1 X 20
JUNCTION BOX
TERMINAL BLOCK 4P
PHLP HD SCR M5-.8 X 8
BUTTON HD CAP SCR M5-.8 X 12
STRAIN RELIEF PG20
50
51
52
53
54
55
56
57
58
59
60
61
62
63
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
PN09M
PLW05M
PW06M
P06990053
P06990054
P06990055
P06990049
P06990057
P06990058
PLW03M
PCAP26M
P06990061
PB25M
PLW05M
P06990065
P06990066
PRP93M
PCAP50M
PW02M
PS09M
P06990071
P06990072
PW03M
P06990074
PSS05M
P06990076
PCAP26M
PLW03M
P06990079
PW03M
P06990081
P06990045
P06990045
P06990084
P06990085
P06990086
PSBHS35M
P06990088
P06990089
PBHS09M
PLW03M
PW03M
PB51M
PN13M
P06990095
P06990096
HEX NUT M12-1.75
LOCK WASHER 12MM
FLAT WASHER 12MM
ALL-THREAD STUD M12-1.75 X 185
CONCRETE BLOCK
STRAIN RELIEF PG11
STRAIN RELIEF PG20
STRAIN RELIEF MGB25
CORD PLATE
LOCK WASHER 6MM
CAP SCREW M6-1 X 12
PLUG
HEX BOLT M12-1.75 X 25
LOCK WASHER 12MM
ELECTRICAL PANEL ASSEMBLY
ELECTRICAL BACK PANEL
ROLL PIN 6 X 25
CAP SCREW M5-.8 X 10
FLAT WASHER 5MM
PHLP HD SCR M5-.8 X 10
POINTER
TILT SCALE BRACKET
FLAT WASHER 6MM
STEEL WIRE
SET SCREW M5-.8 X 10
POINTER BRACKET
CAP SCREW M6-1 X 12
LOCK WASHER 6MM
SHAFT
FLAT WASHER 6MM
COMPRESSION SPRING
JUNCTION BOX GASKET
JUNCTION BOX COVER
DOOR HINGE BLOCK
CONTROL PANEL GASKET
CONTROL PANEL
BUTTON HD CAP SCR M5-.8 X 10
ON/OFF BUTTON SWITCH
BUTTON SWITCH DUST COVER
BUTTON HD CAP SCR M6-1 X 12
LOCK WASHER 6MM
FLAT WASHER 6MM
HEX BOLT M16-2 X 50
HEX NUT M16-2
LEFT BOTTOM CABINET PANEL
RIGHT BOTTOM CABINET PANEL
-78-
Model G0699 (Mfd. Since 5/12)
Tables
103
104
108
104
108
107
107
101
102
105
101
102
109
106
110
111
112
113
114
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
SET SCREW M10-1.5 X 20
HEX NUT M10-1.5
LEFT EXTENSION WING
HEX BOLT M10-1.5 X 25
SAW TABLE
REAR EXTENSION WING
FLAT WASHER 10MM
108
109
110
111
112
113
114
LOCK WASHER 10MM
BUTTON HD CAP SCR M6-1 X 12
SAW TABLE ANGLE INSERT
ALL-THREAD STUD M16-2 X 100
LOCK NUT M16-2
TABLE MOUNT SPACER 16MM
HEX NUT M16-2
PSS10M
PN02M
P06990103
PB32M
P06990105
P06990106
PW04M
Model G0699 (Mfd. Since 5/12)
PLW06M
PBHS09M
P06990110
P06990111
PLN07M
P06990113
PN13M
-79-
Main Blade Trunnion & Motor
241V2
239
248
222
216
217
234
251
252
243V2
245
247
243V2-1
246V2
236
243V2-2
253
225
243V2-3
250
231
249 226
244
235
218
219
232
221
220
224
225
226
227
242
238V2
212
237
205 206 207
204
208
201
209
202
203
210
211
240
229
230
233
228
223
225
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
P06990201
P06990202
P06990203
P06990204
P06990205
P06990206
P06990207
P06990208
P06990209
P06990210
P06990211
P06990212
P06990213
P06990214
P06990215
P06990216
P06990217
P06990218
P06990219
P06990220
P06990221
P06990222
P06990223
P06990224
P06990225
P06990226
P06990227
P06990228
CAP SCREW M5-.8 X 8
LOCK WASHER 5MM
FLAT WASHER 5MM
CAP SCREW M6-1 X 12
LOCK WASHER 6MM
CAP SCREW M5-.8 X 16
ANGLE PLATE
FLAT WASHER 5MM
LOCK NUT M5-.8
CAP SCREW M5-.8 X 12
LOCK WASHER 5MM
CAP SCREW M8-1.25 X 12
LOCK WASHER 8MM
FLAT WASHER 8MM
CUSHION STRIP
PHLP HD SCR M4-.7 X 35
BLADE COVER SAFETY SWITCH
FLAT WASHER 5MM
SWITCH BRACKET
BLADE COVER MAGNET
FLAT HD CAP SCR M6-1 X 20
DUST PORT
BLADE COVER
BLADE COVER DOOR HINGE
FLAT WASHER 5MM
LOCK WASHER 5MM
CAP SCREW M5-.8 X 8
HINGE BRACKET
229
230
231
232
233
234
235
236
237
238V2
239
240
241V2
242
243V2
243V2-1
243V2-2
243V2-3
244
245
246V2
247
248
249
250
251
252
253
P06990229
P06990230
P06990231
P06990232
P06990233
P06990234
P06990235
P06990236
P06990237
P06990238V2
P06990239
P06990240
P06990241V2
P06990242
P06990243V2
P06990243V2-1
P06990243V2-2
P06990243V2-3
P06990244
P06990245
P06990246V2
P06990247
P06990248
P06990249
P06990250
P06990251
P06990252
P06990253
FLAT WASHER 5MM
LOCK WASHER 5MM
CAP SCREW M5-.8 X 10
MAGNET HOLDER
ELEVATION TRUNNION
V-BELT V3X-250
SET SCREW M8-1.25 X 10
MAIN BLADE MOTOR PULLEY
SPACER
MAIN BLADE MOUNTING PLATE V2.06.15
MOTOR MOUNT FLAT WASHER 12MM
LOCK WASHER 12MM
HEX BOLT M12-1.75 X 35 V2.06.15
KEY 8 X 7 X 40
MAIN MOTOR 7-1/2HP 220/440V 3-PH V2.06.15
MAIN MOTOR FAN COVER V2.06.15
MAIN MOTOR FAN V2.06.15
MAIN MOTOR JUNCTION BOX V2.06.15
FLAT WASHER 8MM
LOCK WASHER 8MM
HEX BOLT M8-1.25 X 25 V2.06.15
CAP SCREW M12-1.75 X 30
DUST PORT CAP
CAP SCREW M5-.8 X 16
HEX NUT M5-.8
CAP SCREW M10-1.5 X 50
FLAT WASHER 10MM
THERMOSTAT WIRING
-80-
Model G0699 (Mfd. Since 5/12)
Main Blade Arbor
339
330
302
303
333
329V2
314
312
313
304
307
331
308
328
327
330
309
326
316
306
335
332
309A
301
334
336
305
338
337
311
310
323
325
317
318
322
321
319
320
324
REF PART #
DESCRIPTION
REF
PART #
DESCRIPTION
301
302
303
304
305
306
307
308
309A
309
310
311
312
313
314
316
317
318
319
320
GIB
BUTTON HD CAP SCR M10-1.5 X 25
LOCK WASHER 10MM
HEX BOLT M10-1.5 X 30
RIVING KNIFE FLAT WASHER 10MM
RIVING KNIFE
FRONT RIVING KNIFE BRACKET
KEY 5 X 5 X 20
RIVING KNIFE BRACKET ASSEMBLY
BRACKET
HEX NUT M10-1.5
PIVOT LINK
REAR RIVING KNIFE BRACKET
LOCK WASHER 5MM
BUTTON HD CAP SCR M5-.8 X 10
SET SCREW M5-.8 X 10
HEX NUT M16-2
MAIN BLADE ARBOR FLANGE
BUTTON HD CAP SCR M8-1.25 X 20
LOCK WASHER 8MM
321
322
323
324
325
326
327
328
329V2
330
331
332
333
334
335
336
337
338
339
PW01M
P06990322
P06990323
PBHS22M
P06990325
P06990326
PLW04M
PCAP14M
P06990329V2
P6206LLB
P06990331
PSS03M
P06990333
P06990334
P06990335
P06990336
PW01M
PLW04M
PBHS22M
FLAT WASHER 8MM
BUSHING
ARBOR HOUSING PIVOT SHAFT
BUTTON HD CAP SCR M8-1.25 X 20
BUSHING
PIVOT SHAFT FLAT WASHER
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 20
ARBOR-HOUSING ASSEMBLY V2.05.11
BALL BEARING 6206 LLB
SPACER
SET SCREW M6-1 X 8
ARBOR PULLEY
ARBOR HOUSING
WAVE WASHER
MAIN BLADE ARBOR
FLAT WASHER 8MM
LOCK WASHER 8MM
BUTTON HD CAP SCR M8-1.25 X 20
P06990301
PBHS10M
PLW06M
PB01M
P06990305
P06990306
P06990307
PK34M
P06990309A
P06990309
PN02M
P06990311
P06990312
PLW01M
PBHS35M
PSS05M
PN13M
P06990318
PBHS22M
PLW04M
Model G0699 (Mfd. Since 5/12)
-81-
Tilt & Elevation Handwheels
437
436
435 433
434
431
432
442
428
441
Elevation Handweel
427
440 439
430
426
429
443 444
438
425
423
422
419
413
406A
404
405
409
406
412
410
415
414
421
420
411
416
408V2
445
403
418
417
419
418
Tilt Handweel
402
407
401
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
401
402
403
404
405
406A
406
407
408V2
409
410
411
412
413
414
415
416
417
418
419
420
421
422
P06990401
P06990402
P06990403
P06990404
P06990405
P06990406A
P06990406
P06990407
P06990408V2
P06990409
P06990410
P06990411
P06990412
P06990413
P06990414
P06990415
P06990416
P06990417
P06990418
P06990419
P06990420
P06990421
P06990422
LOCK KNOB M10-1.5
FLAT WASHER 10MM
HANDWHEEL FLAT WASHER 10MM
TILT HANDWHEEL ASSEMBLY
KEY 7 X 7 X 20
HANDWHEEL SHAFT ASSEMBLY
HANDWHEEL SHAFT
BEARING WASHER
BALL BEARING 6902-2RS V2.11.13
BEARING SEAT
LOCK WASHER 8MM
THRUST BEARING NTB1528 AS
UNIVERSAL JOINT
TILT LEADSCREW
FLAT WASHER 8MM
CAP SCREW M8-1.25 X 20
SET SCREW M6-1 X 6
TRUNNION CONNECTOR
SET SCREW M6-1 X 6
TILT LEADSCREW NUT
LOCK KNOB M10-1.5
FLAT WASHER 10MM
HANDWHEEL FLAT WASHER 10MM
423
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
P06990423
P06990425
P06990426
P06990427
P06990428
P06990429
P06990430
P06990431
P06990432
P06990433
P06990434
P06990435
P06990436
P06990437
P06990438
P06990439
P06990440
P06990441
P06990442
P06990443
P06990444
P06990445
ELEVATION HANDWHEEL ASSEMBLY
LEADSCREW SLEEVE
ELEVATION LEADSCREW
SET SCREW M6-1 X 6
ELEVATION LEADSCREW NUT
CAP SCREW M6-1 X 25
LOCK WASHER 6MM
ELEVATION LEADSCREW CLAMP
CAP SCREW M8-1.25 X 60
LOCK WASHER 8MM
LEADSCREW BRACKET
FLAT WASHER 6MM
LOCK WASHER 6MM
CAP SCREW M6-1 X 12
KEY 5 X 5 X 20
FLAT WASHER 6MM
CAP SCREW M6-1 X 10
CAP SCREW M10-1.5 X 35
HEX NUT M10-1.5
LOCK COLLAR
SET SCREW M8-1.25 X 10
EXT RETAINING RING 28MM
-82-
Model G0699 (Mfd. Since 5/12)
Scoring Blade Arbor & Motor
511V2
505
506
507
505
536
505
504
506
510
508
512
509
526-1
503
526-2
502
515
501
525
526-3
535
524
526
521
537
527
520
518
523
534
522
529
528
532
533
530
531
516
517
REF
PART #
DESCRIPTION
REF PART #
DESCRIPTION
501
502
503
504
505
506
507
508
509
510
511V2
512
515
516
517
518
520
521
522
PB49M
P06990502
P06990503
P6202-2RS
PR54M
PR21M
P06990507
PW03M
PFH38M
P06990510
P06990511V2
PRP49M
T23037
PCAP149M
PLW05M
P06990518
P06990520
P06990521
PBHS22M
HEX BOLT M12-1.75 X 20
SCORING BLADE ARBOR FLANGE
SCORING BLADE ARBOR
BALL BEARING 6202-2RS
INT RETAINING RING 15MM
INT RETAINING RING 35MM
ARBOR HOUSING
FLAT WASHER 6MM
FLAT HD SCR M6-1 X 16
WAVE WASHER 26MM
SCORING BLADE PULLEY V2.03.15
ROLL PIN 5 X 25
SCORING BLADE 20T
CAP SCREW M12-1.75 X 100
LOCK WASHER 12MM
SCORING MOTOR PULLEY
RIBBED FLAT BELT 140J7
PIVOT SHAFT
BUTTON HD CAP SCR M8-1.25 X 20
523
524
525
526
526-1
526-2
526-3
527
528
529
530
531
532
533
534
535
536
537
LOCK WASHER 8MM
SCORING MOTOR MOUNTING PLATE
LOCK NUT M14-2
SCORING MOTOR 1HP 220/440V 3PH
SCORING MOTOR FAN COVER
SCORING MOTOR FAN
SCORING MOTOR JUNCTION BOX
HEX NUT M10-1.5
CAP SCREW M10-1.5 X 20
TENSION SPRING
CAP SCREW M10-1.5 X 50
HEX NUT M10-1.5
FLAT WASHER 6MM
LOCK WASHER 6MM
CAP SCREW M6-1 X 16
FLAT WASHER 14MM
BALL BEARING 6202-2RS
KEY 5 X 5 X 20
Model G0699 (Mfd. Since 5/12)
PLW04M
P06990524
PLN11M
P06990526
P06990526-1
P06990526-2
P06990526-3
PN02M
PCAP61M
P06990529
PCAP143M
PN02M
PW03M
PLW03M
PCAP01M
PW10M
P6202-2RS
PK34M
-83-
Scoring Blade Adjustment System
616
617
614
615
613
612
604
611
607
608
606
603
601
609
610
605
602
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
601
602
603
604
605
606
607
608
609
CAP SCREW M8-1.25 X 20
FLAT WASHER 8MM
HORIZONTAL ADJUSTMENT SHAFT
ECCENTRIC SHAFT
LOCK NUT M6-1
BELLEVILLE DISC SPRING 6MM
COMPRESSION SPRING
PIVOT ARM
FLAT WASHER 6MM
610
611
612
613
614
615
616
617
LOCK WASHER 6MM
CAP SCREW M6-1 X 16
VERTICAL ADJUSTMENT SHAFT
SET SCREW M6-1 X 25
HEX NUT M6-1
HEX NUT M8-1.25
ROLL PIN 3 X 12
VERTICAL ADJUSTMENT BOLT
-84-
PCAP14M
PW01M
P06990603
P06990604
PLN03M
P06990606
P06990607
P06990608
PW03M
PLW03M
PCAP01M
P06990612
PSS12M
PN01M
PN03M
PRP61M
P06990617
Model G0699 (Mfd. Since 5/12)
Swing Arm
704
709
709
707
708
702
728 705
703
710
720
724
723
725 726
710
727
736
722V2
729
721
704
706
723
701
724
725
735
716
718
719
717
715A
730
710 711
714
715
712
716 713 717
731
719A
734
735
732
733
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715A
715
716
717
718
P06990701
P06990702
P06990703
P06990704
P06990705
P06990706
P06990707
P06990708
P06990709
P06990710
P06990711
P06990712
P06990713
P06990714
P06990715A
P06990715
P06990716
P06990717
P06990718
SWING ARM MAGNET
CROSSCUT PIVOT STUD M20-2.5
HEX NUT M20-2.5
END PLUG 40 X 120MM
SET SCREW M8-1.25 X 35
MAGNET HOLDER
SLIDING TUBE
HEX BOLT M8-1.25 X 20
HEX NUT M8-1.25
BUTTON HD CAP SCR M6-1 X 10
SWING ARM END PLATE
FLAT WASHER 8MM
SET SCREW M8-1.25 X 25
ROLLER AXLE
ROLLER ASSEMBLY
ROLLER
BALL BEARING 6202ZZ
EXT RETAINING RING 15MM
BEARING SPACER
719A
719
720
721
722V2
723
724
725
726
727
728
729
730
731
732
733
734
735
736
P06990719A
P06990719
P06990720
P06990721
P06990722V2
P06990723
P06990724
P06990725
P06990726
P06990727
P06990728
P06990729
P06990730
P06990731
P06990732
P06990733
P06990734
P06990735
P06990736
BEARING SHAFT ASSEMBLY
BEARING SHAFT
SWING ARM
BEARING WASHER 20 X 37MM
BALL BEARING 6004-2RS V2.11.13
BRUSH
FLAT WASHER 6MM
CAP SCREW M6-1 X 20
FLAT WASHER 20MM
BRUSH COVER
LOCK WASHER 8MM
HEX NUT M8-1.25
SET SCREW M10-1.5 X 12
SWING ARM PIVOT SHAFT
SET SCREW M10-1.5 X 20
HEX NUT M10-1.5
HEX NUT M8-1.25
COVER NUT 13MM
SWING ARM TOP PLATE
Model G0699 (Mfd. Since 5/12)
-85-
Crosscut Table
841 840
812 813
839
838
837
842
843
816
836
814
823
815
844
817V2
845
846
847
848
818
805V3
804
834
826
827
828
829 801V2
824
821
822
824
802
825
831
832
830 829
819
820
835
803
804
833
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
801V2
802
803
804
805V3
812
813
814
815
816
817V2
818
819
820
821
822
823
824
825
826
827
P06990801V2
P06990802
P06990803
P06990804
P06990805V3
P06990812
P06990813
P06990814
P06990815
P06990816
P06990817V2
P06990818
P06990819
P06990820
P06990821
P06990822
P06990823
P06990824
P06990825
P06990826
P06990827
BALL BEARING 6201-2RS V2.11.13
SPACER
ROLLER
LARGE FRAME END PLUG
CROSSCUT TABLE FRAME V3.04.12
TAP SCREW #8 X 3/8
BRACE END PLUG
CROSSCUT TABLE BRACE
LOCK T-BAR
LOCK LEVER ASSEMBLY
SLIDE T-BAR V2.05.11
CUSHION
FLAT WASHER 6MM
LOCK WASHER 6MM
BUTTON HD CAP SCR M6-1 X 16
PLUG
FLAT WASHER 12MM
FENDER WASHER 8MM
KNOB BOLT M8-1.25 X 50
HEX BOLT M8-1.25 X 30
HEX NUT M8-1.25
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
P06990828
P06990829
P06990830
P06990831
P06990832
P06990833
P06990834
P06990835
P06990836
P06990837
P06990838
P06990839
P06990840
P06990841
P06990842
P06990843
P06990844
P06990845
P06990846
P06990847
P06990848
BUTTON HD CAP SCR M8-1.25 X 25
HEX NUT M8-1.25
LOCK WASHER 8MM
ROLLER EYE BOLT M8-1.25 X 40
FLAT WASHER 8MM
KNOB BOLT M8-1.25 X 50
INT RETAINING RING 32MM
PIVOT BLOCK
SET SCREW M5-.8 X 10
TUBE
SCALE
SCALE
END COVER PLATE
TAP SCREW M3 X 6
FIXED BLOCK
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 25
T-NUT BLOCK
FLAT WASHER 8MM
HANDLE
PLASTIC PLUG HP-16
-86-
Model G0699 (Mfd. Since 5/12)
Crosscut Fence
921
905
920
903
904
922
902
923
901
919
906
918
907
917
916
929
928
926
909
927
910
908
925
924
911 901
915
914
913
912
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
901
902
903
904
905
906
907
908
909V2
910V2
911
912
913
914
915
916V2
917
P06990806
P06990902
P06990903
P06990904
P06990905
PSS16M
PLN05M
P06990908
P06990909V2
P06990910V2
PHTEK15M
PBHS03M
PLW04M
P06990914
P06990807
P06990916V2
P06990917
T-NUT M8-1.25
STOP BRACKET
KNOB BOLT M8-1.25 X 40
FLIP STOP PIVOT SHAFT
FLIP STOP
SET SCREW M8-1.25 X 10
LOCK NUT M10-1.5
EXTENSION CONNECTOR
EXTENSION FENCE V2.04.12
EXTENSION FENCE END PLATE V2.04.12
TAP SCREW M4 X 10
BUTTON HD CAP SCR M8-1.25 X 16
LOCK WASHER 8MM
SUPPORT PLATE
KNOB BOLT M8-1.25 X 25
CROSSCUT FENCE V2.04.12
PIVOT SHAFT
918
919
920V2
921
922
923
924
925
926
927
928
929V2
930
931
932
933
934
P06990918
P06990806
P06990920V2
PS38M
P06990922
P06990923
PCAP40M
PLW04M
P06990926
P06990806
PSS02M
P06990929V2
P06990930
P06990931
P06990932
P06990933
PSS26M
FIBER FLAT WASHER 10MM
T-NUT M8-1.25
POLYURETHANE FENCE END PIECE V2.04.12
PHLP HD SCR M4-.7 X 10
NYLON PAD
FIBER FLAT WASHER
CAP SCREW M8-1.25 X 35
LOCK WASHER 8MM
T-BLOCK
T-NUT M8-1.25
SET SCREW M6-1 X 6
T-BOLT M8-1.25 X 35 V2.05.12
RULER 0-2000MM
RULER 1720-3420MM
SQUARE NUT M5-.8
KNURLED CUP SET SCREW M5-.8 X 5
SET SCREW M5-.8 X 6
Model G0699 (Mfd. Since 5/12)
-87-
Rip Fence
1046
1022
1031
1032
1043
1044
1002
1033
1034
1001
1003V2
1059
1028
1055 1027
1029
1058
1035V2
1041
1042
1039
1043
1045 1040
1038V2
1036
102310471005
1017
1037
1013
1003A
1057
1056
1054
1026
10511053
1051 1006
1048
1052
1049 1050
1018
1007V2
1063 1062
1064
1060
1008
1009
1061
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1001
1002
1003A
1003V2
1005
1006
1007V2
1008
1009
1013
1017
1018
1022
1023
1026
1027
1028
1029
1031
1032
1033
1034
1035V2
1036
1037
1038V2
P06991001
P06991002
P06991003A
P06991003V2
P06991005
P06991006
P06991007V2
PLN05M
P06991009
PFH38M
P06991017
P06991018
PW03M
P06991023
PLW03M
PCAP04M
P06991028
PB83M
P06991031
PN09M
PCAP11M
PLW04M
P06991035V2
P06991036
PSS01M
P06991038V2
FENCE SLIDE LOCK KNOB
LOCK KNOB HANDLE
RIP FENCE CASTING ASSEMBLY
RIP FENCE CASTING V2.04.12
CASTING SUPPORT BAR
MICRO-ADJUST KNOB BOLT
FENCE RAIL BRACKET V2.04.12
LOCK NUT M10-1.5
LOCK-DOWN HANDLE
FLAT HD SCR M6-1 X 16
CLAMP PLATE
RIP FENCE
FLAT WASHER 6MM
ECCENTRIC SHAFT
LOCK WASHER 6MM
CAP SCREW M6-1 X 10
ECCENTRIC RING
HEX BOLT M6-1 X 16
ALL-THREAD STUD M12-1.75 X 115
HEX NUT M12-1.75
CAP SCREW M8-1.25 X 16
LOCK WASHER 8MM
RIP FENCE RAIL END PLATE V2.04.12
RIP FENCE RAIL
SET SCREW M6-1 X 10
RIP FENCE STOP RING V2.04.12
1039
1040
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1051
1052
1053
1054
1055
1056
1057
1058
1059
1060
1061
1062
1063
1064
PBHS09M
PW03M
P06991041
PW06M
PLW05M
PN09M
P06991045
PN01M
PLN04M
PN03M
P06991049
P06991050
PW01M
PB20M
P6202ZZ
PR83M
P06991055
PSS30M
P06991057
PSTB002M
P06991059
PW04M
P06991061
P06991062
P06991063
PR54M
BUTTON HD CAP SCR M6-1 X 12
FLAT WASHER 6MM
RIP FENCE SCALE
FLAT WASHER 12MM
LOCK WASHER 12MM
HEX NUT M12-1.75
SCALE RAIL
HEX NUT M6-1
LOCK NUT M8-1.25
HEX NUT M8-1.25
ROLLER
SPACER
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 35
BALL BEARING 6202ZZ
INT RETAINING RING 20MM
WAY WIPER
SET SCREW M10-1.5 X 10
COMPRESSION SPRING
STEEL BALL 8MM
LOCK KNOB FLAT WASHER
FLAT WASHER 10MM
KNOB BOLT M10-1.5 X 55
SHAFT
ROLLER
INT RETAINING RING 15MM
-88-
Model G0699 (Mfd. Since 5/12)
Sliding Table
1132AV2
1163
1135V2
1162
1136
1131V2
1130V2
1128V2
1127
1154V2
1161
1126V2
1125V2
1165
1153V2
1152V2
1124
1139
1140
1132V2
1123
1122
1121
1155
1129V2
1128V2
1137
1138
1156
1146
1145V2
1157
1160
1158
1149V2
1151V2
1159
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1121
1122
1123
1124
1125V2
1127
1126V2
1128V2
1129V2
1130V2
1131V2
1132AV2
1132V2
1135V2
1136
1137
1138
1139
PN09M
PLW05M
PW06M
P06991124
P06991125V2
PFH26M
P06991126V2
P06991130V2
P06991130V2
P06991130V2
P06991131V2
P06991132AV2
P06991132V2
P06991135V2
P04930501A
PFH75M
PLN05M
PCAP58M
HEX NUT M12-1.75
LOCK WASHER 12MM
FLAT WASHER 12MM
T-BOLT M12-1.75 X 40
SLIDING TABLE BASE 3200MM V2.05.11
FLAT HD SCR M6-1 X 30
BASE LEFT SIDE COVER V2.05.11
BLOCK PLATE V2.05.11
BLOCK PLATE V2.05.11
BLOCK PLATE V2.05.11
SLIDING TABLE LEFT SIDE COVER V2.05.11
SLIDING TABLE ASSY V2.05.11
SLIDING TABLE 3200MM V2.05.11
SLIDING TABLE WAY V2.05.11
COVER STRIP
FLAT HD CAP SCR M10-1.5 X 20
LOCK NUT M10-1.5
CAP SCREW M8-1.25 X 12
1140
1145V2
1146
1149V2
1151V2
1152V2
1153V2
1154V2
1155
1156
1157
1158
1159
1160
1161
1162
1163
1165
P06991140
P06991145V2
PBHS09M
P06991149V2
P06991151V2
P06991152V2
P06991153V2
P06991154V2
PFH26M
PBHS35M
P06991157
P06991158
PHTEK15M
PCAP115M
P06991161
PBHS11M
P06991163
P06991165
HANDLE
SLIDING TABLE RIGHT END PLATE V2.05.11
BUTTON HD CAP SCR M6-1 x 12
LOCK PLATE V2.05.11
BASE RIGHT SIDE COVER V2.05.11
HARDENED STEEL BALL V2.05.11
SLIDE PLATE V2.05.11
WOOL PAD V2.05.11
FLAT HD SCR M6-1 X 30
BUTTON HD CAP SCR M5-.8 X 10
LOCK GUIDE
LOCK ROD
TAP SCREW M4 X 10
BUTTON HD CAP SCR M6-1 X 16
LOCK ROD END CAP
BUTTON HD CAP SCR M6-1 X 10
WAY ADHESIVE STRIP
LOCK ROD FLAT WASHER
Model G0699 (Mfd. Since 5/12)
-89-
Blade Guard
1203
1209
1202
1204
1204
1215
1201
1212
1207
1208
1206
1210
1211
1214
1213
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1201
1202
1202A
1203
1204
1206
1207
1208
PCAP64M
P06991202
P06991202A
PLN05M
PHTEK34M
P06991206
P06991207
P06991208
CAP SCREW M10-1.5 X 25
MAIN BLADE GUARD 2-PC
BLADE GUARD ASSEMBLY
LOCK NUT M10-1.5
TAP SCREW M3 X 16
PIVOT SCREW M5-.8 X 10
PIVOT SLEEVE
SCORING BLADE GUARD 2-PC
1209
1210
1211
1212
1213
1214
1215
P06991209
PCAP64M
PLW06M
P06991212
PW04M
PLN05M
PLN02M
HOSE CLAMP 2-1/2"
CAP SCREW M10-1.5 X 25
LOCK WASHER 10MM
DUST HOSE SUPPORT PLATE
FLAT WASHER 10MM
LOCK NUT M10-1.5
LOCK NUT M5-.8
-90-
Model G0699 (Mfd. Since 5/12)
Electrical Cabinet
1301
1303
1306
1311
1302
1307
1304
1305
1310
440V Conversion Kit
1309
1308
1303
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1301
1302
1303
1304
1305
1306
ELECTRICAL CABINET BACK PLATE
TERMINAL BAR 3-POST
TERMINAL BAR 6-POST
CONTACTOR SDE MA-30 220V
CONTACTOR SDE MA-09 220V
FUSE HOLDER
1307
1308
1309
1310
1311
FUSE 2A
OL RELAY SDE RA-30 18-26A
OL RELAY SDE RA-20 2.7-4.4A
440V CONVERSION KIT
TRANSFORMER 0-440V
P06991301
P06991302
P06991303
P06991304
P06991305
P06991306
Model G0699 (Mfd. Since 5/12)
P06991307
P06991308
P06991309
P06991310
P06991311
-91-
Accessories
1401
1402V2
1403
1407
1405
1404
1406
1408V2
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1401
1402V2
1403
1404
P06991401
P06991402V2
PWR1719
P06991404
TOOL BOX
SCORING ARBOR WRENCH V2.04.12
WRENCH 17/19MM
WRENCH 30MM
1405
1406
1407
1408V2
P06991405
P06991406
P06991407
P06991408V2
T-HANDLE WRENCH 8MM
PUSH STICK
HOLD-DOWN ASSEMBLY
EDGE SHOE ASSEMBLY V2.04.12
-92-
Model G0699 (Mfd. Since 5/12)
Front Machine Labels
1503
1504
1502
1501
1505
1513
1512
1506
1509
1507
1511
1510
1508
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
Model G0699 (Mfd. Since 5/12)
-93-
Rear & Blade Guard Machine Labels
1514
1516
1515
1517
1518
1519
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1501
1502
1503
1504
1505
1506
1507
1508
1509
1510
SAW BLADE TILT LABEL
READ MANUAL LABEL
CONTROL PANEL LABEL
AMPUTATION HAZARD LABEL
MACHINE ID LABEL
ENTANGLEMENT HAZARD LABEL
DISCONNECT POWER LABEL
GRIZZLY LABEL
EYE/LUNG HAZARD LABEL
MODEL NUMBER LABEL
1511
1512
1513
1514
1515
1516
1517
1518
1519
GRIZZLY OVAL NAMEPLATE
GRIZZLY PUTTY TOUCH-UP PAINT
GRIZZLY GREEN TOUCH-UP PAINT
ELECTRICITY LABEL
PREWIRED 220V LABEL
SAW BLADE ELEVATION LABEL
KICKBACK HAZARD LABEL
BLADE GUARD WARNING LABEL
CUTTING HAZARD LABEL
-94-
P06991501
PLABEL-12A
P06991503
PLABEL-60B
P06991505
PLABEL-55
PLABEL-63
P06991508
PLABEL-57
P06991510
G8589
PPAINT-11
PPAINT-1
PLABEL-14
PLABEL-34C
P06991516
P06991517
P06991518
P06991519
Model G0699 (Mfd. Since 5/12)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1.
CUT ALONG DOTTED LINE
2.
How did you learn about us?
____ Advertisement
____ Card Deck
4.
5.
6.
____ Catalog
____ Other:
Which of the following magazines do you subscribe to?
____
____
____
____
____
____
____
____
____
____
3.
____ Friend
____ Website
Cabinetmaker & FDM
Family Handyman
Hand Loader
Handy
Home Shop Machinist
Journal of Light Cont.
Live Steam
Model Airplane News
Old House Journal
Popular Mechanics
____
____
____
____
____
____
____
____
____
____
Popular Science
Popular Woodworking
Precision Shooter
Projects in Metal
RC Modeler
Rifle
Shop Notes
Shotgun News
Today’s Homeowner
Wood
____
____
____
____
____
____
____
Wooden Boat
Woodshop News
Woodsmith
Woodwork
Woodworker West
Woodworker’s Journal
Other:
What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $50,000-$59,000
____ $60,000-$69,000
____ $40,000-$49,000
____ $70,000+
What is your age group?
____ 20-29
____ 50-59
____ 40-49
____ 70+
____ 30-39
____ 60-69
How long have you been a woodworker/metalworker?
____ 0-2 Years
____ 2-8 Years
____ 8-20 Years
____ 20+ Years
How many of your machines or tools are Grizzly?
____ 0-2
____ 3-5
____ 6-9
____ 10+
7.
Do you think your machine represents a good value?
_____ Yes
_____No
8.
Would you recommend Grizzly Industrial to a friend?
_____ Yes
_____No
9.
Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times.
_____ Yes
_____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
WARRANTY AND RETURNS
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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