Maxstar 700 - Terrace Supply Company

Maxstar 700 - Terrace Supply Company
Issued June 2013 • Index No. DC/24.0
Maxstar 350 and 700
®
Quick
Specs
Industrial Applications
Processes
Precision Metal Fabrication
Tube Mills
Pipe and Tube Fabrication
Tool and Die
Exotic Material Fabrication
Pressure Vessel Fabrication
TIG (GTAW)
Pulsed TIG (GTAW-P)
Stick (SMAW)
Air Carbon Arc (CAC-A)
350: 1/4-in. maximum
700: 3/8-in. maximum
TIG/Stick Welding
Power Source
Input Power 208 – 575 V, 3- or 1-Phase Power
Amperage Range 350: 3 – 350 A
700:
5 – 700 A
Rated Output
350:
700:
300 A at 32 V, 60% Duty Cycle
600 A at 44 V, 60% Duty Cycle
Weight
350:
700:
135 lb. (61 kg)
198 lb. (90 kg)
DC TIG Features
Allows
for any
input voltage hookup (208–575 V)
with no manual linking, providing
convenience in any job setting. Ideal
solution for dirty or unreliable power.
Exceptionally smooth
and precise arc for welding
exotic materials.
High-speed DC TIG pulse
controls. Pulse frequency
capable of pulsing 5000
pulses per second. Pulsing
adds arc stability, reduces
heat input and warpage and
can increase travel speeds.
Other parameters include
peak amperage, peak time
and background amperage.
Blue Lightning™ high-frequency
arc starter for more consistent
non-contact starts and greater
reliability compared to traditional
HF arc starters.
Lift-Arc™ start provides arc starting
without the use of high frequency.
DC Stick Features
Meter calibration allows meters
to be calibrated for certification.
Tailored arc control (DIG)
allows the arc characteristic
to be changed for specific
applications and electrodes.
Smooth running 7018 or
stiffer, more penetrating 6010.
120-volt auxiliary power receptacle
for cooling system or small tools.
Wind Tunnel Technology™ protects
internal electrical components from
airborne contaminates, extending
the product life.
Fan-On-Demand™ power source
cooling system operates only when
needed, reducing noise, energy use
and the amount of contaminates
pulled though the machine.
Hot Start™ adaptive control
provides positive arc starts
without sticking.
Maxstar 700
Maxstar 350
Program memory features nine independent program
memories that maintain/save your parameters.
Auto-postflow calculates the
length of postflow time based
on the amperage setting.
This eliminates the need to
independently set the postflow
time for different amperages.
This feature preserves your
tungsten and prevents porosity.
Power source is warranted for 3 years, parts and labor.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
MillerWelds.com
Specifications (Subject to change without notice.)
Model
Input
Power
Maxstar
350
ThreePhase
SinglePhase
Maxstar
700
ThreePhase
SinglePhase
Welding
Amperage
Range
3– 350 A
3– 350 A
5 – 700 A
5 – 700 A
Rated
Output
Amps Input at Rated Load Output, 50/60 Hz
208 V 230 V 400 V 460 V 575 V KVA KW
250 A at 30 V,
100% Duty Cycle
27
24
14
12
9
9.7
9.3
300 A at 32 V,
60% Duty Cycle
33
30
17
15
12
12
11.5
180 A at 27.2 V,
100% Duty Cycle
32
32
—
14
11
6.4
6
225 A at 29 V,
60% Duty Cycle
41
37
—
19
15
8.6
8.2
500 A at 40 V,
100% Duty Cycle
67
60
35
30
24
24
23
600 A at 44 V,
60% Duty Cycle
89
80
46
40
32
32
31
360 A at 34 V,
100% Duty Cycle
77
70
—
35
28
16
15
450 A at 38 V,
60% Duty Cycle
106
96
—
48
38
22
21
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Performance Data
DUTY CYCLE
Maxstar 700
3-PHASE
%
30%
60%
100%
3-PHASE
AMPERAGE
350 A
300 A
250 A
%
30%
60%
100%
AMPERAGE
350 A
250 A
225 A
180 A
%
10%
30%
60%
100%
1-PHASE
%
10%
30%
60%
100%
2
75 VDC
10 –15 VDC*
75 VDC
10 –15 VDC*
Dimensions
Net
Weight
H: 24.75 in. (629 mm)
W: 13.75 in. (349 mm)
D: 22 in. (559 mm)
135 lb.
(61 kg)
with TIGRunner®
H: 43.125 in. (1095 mm)
W: 23.125 in. (587 mm)
D: 43.75 in. (1111 mm)
with
TIGRunner®
308 lb.
(140 kg)
H: 34.5 in. (876 mm)
W: 13.75 in. (349 mm)
D: 22 in. (559 mm)
198 lb.
(90 kg)
All CE models conform to the applicable parts of the IEC 60974 series of standards.
*Indicates sense-voltage for Lift-Arc™ TIG and Low OCV Stick.
Maxstar 350
Max.
Open-Circuit
Voltage
AMPERAGE
700 A
600 A
500 A
1-PHASE
AMPERAGE
700 A
500 A
450 A
360 A
Maxstar 350 and 700 Control Panel
®
9
10
11
8
1
7
2
3
4
5
6
Control Panel Parameter Values
1. Memory
18 Combinations
(9 DC TIG)
(9 DC Stick)
2. Process/
Arc Starting
TIG: HF Impulse, Lift Arc
STICK: Adaptive Hot Start
3. Output Control
Standard Remote,
2T Trigger Hold,
Output ON
4. Pulser Control
Pulses per Second DC: 0.1– 5000 PPS
Peak Time
5 – 95%
Background Amps 5 – 95%
5. Sequencer Control
Initial Amps
Maxstar 350: 3 – 350 A
Maxstar 700: 5 –700 A
Initial Slope
0.0 – 50.0 seconds
Final Slope
0.0 – 50.0 seconds
Final Amps
Maxstar 350: 3 – 350 A
Maxstar 700: 5 –700 A
6. Gas/DIG Preflow
Postflow
DIG
7. Amperage Control
8. Encoder Control
9. Ammeter Display
10. Voltmeter Display
11. Memory Display
0.0 – 25.0 seconds
Auto Postflow,
Adjust 0.0 – 50 seconds
0 –100%
Additional Setup Parameter Values
Preprogrammed Starts
Maxstar 350
.020 – 3/16 in. tungsten
Maxstar 700
.040 –1/4 in. tungsten
Programmable Starts
Amperage
Maxstar 350: 3 – 200 A
Maxstar 700: 5 – 200 A
Time
1– 200 milliseconds
Ramp Time
0 – 250 milliseconds
Minimum Amperage Maxstar 350: 3 – 25 A
Maxstar 700: 5 – 25 A
Additional Triggers 3T, 4T, Mini Logic,
4T Momentary
Spot/Weld Timer
0.0 – 999 seconds
OCV
Low OCV, Normal OCV
Stick Stuck Check
On/Off
Lockouts
Four levels
Arc Timer
0.0 – 9999 hours
and 0 – 59 minutes
Cycle Counter
0 – 999,999 cycles
Meter Calibration
±0 – 20.0 amps
±0 – 20.0 volts
3
Pulse TIG Controls
High Speed DC TIG-Pulse Controls
• PPS Pulses per second (Hz): DC = 0.1 – 5,000 PPS
• % ON – % Peak Time: 5 – 95% (Controls the amount of time during each pulse cycle at the PEAK amperage.)
• Background Amps: 5 – 99% (Sets the low-pulse amperage value as a % of the Peak Amps.)
CONVENTIONAL PULSED TIG
Peak Amps
Peak Time %
Background Amps
(% of Peak)
Typically from 1 to 10 PPS. Provides a heating and
cooling effect on the weld puddle and can reduce
distortion by lowering the average amperage. This
heating and cooling effect also produces a distinct
ripple pattern in the weld bead. The relationship
between pulse frequency and travel speed
determines the distance between the ripples. Slow
pulsing can also be coordinated with filler metal
addition and can increase overall control of the
weld puddle.
Pulse Cycle
HIGH SPEED PULSED TIG
Peak Time %
Peak Amps
Pulsing the weld current at high speeds — between
a high Peak and a low Background amperage —
can also constrict and focus the arc. This results
in maximum arc stability, increased penetration
and increased travel speeds (Common Range:
100 – 500 PPS).
Background Amps
(% of Peak)
Pulse Cycle
4
In excess of 40 PPS, Pulsed TIG becomes more
audible than visible — causing increased puddle
agitation for a better as-welded microstructure.
The Arc-Sharpening effects of high speed pulsing
are expanded to new dimensions. The ability to
pulse at 5,000 PPS further enhances arc stability
and concentration potential — which is extremely
beneficial to automation where maximum travel
speeds are required.
Maxstar 350 and 700 Models/Packages
®
#907 334-00-1
package shown.
#907 334 and
#907 103
models shown.
Water-Cooled
(Machine/Cart/Cooler)
Machine Only
Model
#951 400
package shown.
Water-Cooled Complete Packages
(Machine/Cart/Cooler/Torch Kit/Remote)
TIGRunner®
Foot Control Complete
Wireless Foot Control Complete
#907 334-00-1
#951 399
#951 400
Maxstar 350 (CSA)
#907 334
Maxstar 350 (CE)
#907 334-02-1
—
—
—
Maxstar 350 (Automation)
#907 334-00-2
—
—
—
Maxstar 700 (CSA)
#907 103
—
—
—
Maxstar 700 (CE)
#907 103-02-1
—
—
—
Comes with:
• 8-ft. primary cord (350 model)
• Setup video and quick-reference guide
• Two Dinse 50-mm connectors (350 model)
• Two thread-lock connectors (700 model)
• One thread-lock water-cooled adapter (700 model)
Comes with:
• 8-ft. primary cord (350 model)
• Setup video and quick-reference guide
• Runner Cart #300 244
• Coolmate 3.5 #300 245
Comes with:
• 8-ft. primary cord (350 model)
• Setup video and quick-reference guide
• Runner Cart #300 244
• Coolmate 3.5 #300 245
• Coolant (4 gal.) #043 810
• 300 A Water-Cooled Torch Kit #300 183
• Remote Control #194 744 (Foot) or
Remote Control #300 429 (Wireless Foot)
Four Easy Steps to Create Your Own Package (Select desired stock number for each step.)
Step #1 Select TIGRunner
#907 334-00-1 350 TIGRunner
#907 103
700 machine only
(add #300 244 cart
and #300 245
Coolmate to create
TIGRunner)
Step #2 Select Remote Control
#300 429
#194 744
#151 086
#043 688
#187 208
#129 337
#242 211 020
#300 430
Wireless Foot
RFCS-14 HD Foot
RCC-14 E/W Fingertip
RCCS-14 N/S Fingertip
RMS-14 Pushbutton
RMLS-14 Momentary/Maintained
RHC-14 Hand
Wireless Hand
Step #3 Select Torch Kit
Step #4 Select Coolant
#300 185 250 A, WP20 Kit
#300 183 310 A, CS310 Kit
(recommended for
350 model)
#300 186 400 A, WP18SC Kit
(recommended for
700 model)
#043 810 Low-Conductivity Coolant
Sold in multiples of four one-gallon
recyclable plastic bottles. Miller®
coolants contain a base of ethylene
glycol and deionized water to protect
against freezing to -37° Fahrenheit
(-38° C) or boiling to 227° Fahrenheit
(108° C).
5
Genuine Miller Accessories
®
Torch Kits
250 A Water-Cooled Torch Kit #300 185
25-foot (7.6 m) Weldcraft® WP20 torch
with Dinse
Torch cable cover
AK4C torch accessory kit includes
shielding cups, collets, collet bodies
and 2% ceriated tungsten electrodes
(1/16, 3/32 and 1/8 inch)
Regulator/flowmeter HM2051A-580
Gas hose (regulator to machine)
15-foot (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
310 A Water-Cooled Torch Kit #300 183
Recommended for Maxstar 350
25-foot (7.6 m) Weldcraft® CS310 torch
with Dinse
Torch cable cover
CS310AKC torch accessory kit includes
shielding cups, collets, collet bodies
and 2% ceriated tungsten electrodes
(1/16, 3/32 and 1/8 inch)
Regulator/flowmeter HM2051A-580
Gas hose (regulator to machine)
15-foot (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
400 A Water-Cooled Torch Kit #300 186
Recommended for Maxstar 700
25-foot (7.6 m) Weldcraft® WP18SC
torch with thread-lock
Torch cable cover
AK18C torch accessory kit includes
shielding cups, collets, collet bodies
and 2% ceriated tungsten electrodes
(3/32, 1/8 and 5/32 inch)
Regulator/flowmeter H1954D-580
Gas hose (regulator to machine)
12-foot (3.7 m) 4/0 weld lead with clamp
(work or ground lead)
Wireless Remote
Foot Control
#300 429
For remote
current and
contactor control.
Receiver plugs
directly into the 14-pin receptacle of Miller
machine. 90-foot (27.4 m) operating range.
RCC-14 Remote Contactor and Current
Control #151 086
East/west rotary-motion fingertip control
fastens to TIG torch using two Velcro®
straps. Great for production or contractors
that need quick ramp-up. Includes 26.5-foot
(8 m) cord and 14-pin plug.
RMLS-14 Switch #129 337
Momentary- and maintained-contact rocker
switch for contactor control. Push forward
for maintained contact and backward for
momentary contact. Includes 26.5-foot
(8 m) cord and 14-pin plug.
Wireless Remote Hand
Control #300 430
For remote current
and contactor control.
Receiver plugs directly
into the 14-pin
receptacle of Miller
machine. 300-foot (91.4 m) operating range.
RFCS-14 HD Foot
Control #194 744
Maximum flexibility
is accomplished
with a reconfigurable cord that
can exit the front, back or either side of the
pedal. Foot pedal provides remote current
and contactor control. Includes 20-foot
(6 m) cord and 14-pin plug.
Remote Controls and Switches
RCCS-14 Remote Contactor and
Current Control #043 688
North/south rotary-motion fingertip control
fastens to TIG torch using two Velcro®
straps. Great for applications that require a
finer amperage control. Includes 26.5-foot
(8 m) cord and 14-pin plug.
6
RHC-14 Hand Control
#242 211 020
Miniature hand control
for remote current
and contactor control.
Dimensions: 4 x 4 x
3.25 inches (102 x 102 x 83 mm). Includes
20-foot (6 m) cord and 14-pin plug.
RMS-14 On/Off Control #187 208
Momentary-contact switch for contactor
control. Rubber-covered pushbutton
dome switch ideal for repetitive on-off
applications. Includes 26.5-foot (8 m) cord
and 14-pin plug.
Extension Cables for 14-Pin Remote
Controls
#242 208 025 25 ft. (7.6 m)
#242 208 050 50 ft. (15.2 m)
#242 208 080 80 ft. (24.4 m)
Genuine Miller Accessories (Continued)
®
TIG Welding Gloves
Runner Cart #300 244
Designed to accommodate Dynasty® or
Maxstar® 350 or 700 power sources and
a Coolmate™ 3.5 Cooler. Cart features
single cylinder rack, foot pedal holder,
three cable/torch holders, and two TIG
electrode filler holders.
Coolmate™ 3.5 #300 245
Designed to integrate with the Dynasty® and
Maxstar® 350 and 700 power sources. For
use with water-cooled torches rated up to
600 amps. 3.5 gallon capacity.
Low-Conductivity
TIG Coolant
#043 810
Sold in multiples
of four in onegallon recyclable
plastic bottles.
Miller coolants
contains a base of ethylene glycol and
deionized water to protect against freezing
to -37° Fahrenheit (-38° C) or boiling to
227° Fahrenheit (108° C).
Water-Cooled Dinse Torch Adapter
#195 377
For Maxstar® 350. Used to adapt WP20,
WP18, and CS310 to Dinse-style connector.
Industrial TIG
Welding Gloves
#249 199 Large
#249 200 X-Large
Unlined pigskin leather
palm with reinforced
palm patch.
Water-Cooled
Thread-Lock Torch
Adapter #225 028
For Dynasty and
Maxstar 700. Used
with (WP125, WP24W,
WP25, WP20, WP18,
WP12, CS310, CS410, WP22, WP27)
water-cooled torch.
TIG Welding Gloves
#249 178 Medium
#249 179 Large
#249 180 X-Large
Durable goatskin
back and palm with
flame-resistant cotton
fleece back.
Automation Interface Connection Kit
#195 516 Field
Provides control of power source welding
parameters through a 28-pin receptacle.
The 28-pin receptacle replaces the standard
14-pin receptacle and requires a PLC
controller to operate the power source.
Ideal for automated equipment integration.
TIG Welding Gloves
(Short Cuff)
#249 181 Medium
#249 182 Large
#249 183 X-Large
Durable pigskin back
and goatskin palm with
3-inch cuff.
Weld Current Sensor #300 179 Field
Detects when work clamp is not connected
and prevents expensive damage to
disconnect devices and input power cord
and wiring.
Educational Materials
To order, please call Miller Literature at 866-931-9732
or visit MillerWelds.com/resources/tools.
Gas Tungsten Arc Welding (TIG) Publication
#250 833
Simulator and Setup CD-ROM #233 558
DVD Setup Video #251 116
Video topics include tungsten selection, setup
menus, DC pulse, sequencer, balance and
frequency settings. (Included with machine.)
Tungsten
Tungsten
Amp Range
2% Ceriated (AC/DC)
2% Lanthanated (AC/DC)
1/16 in. (1.6 mm)
70 –150 A
WC116X7
WL2116X7
3/32 in. (2.4 mm)
140 – 250 A
WC332X7
WL2332X7
1/8 in. (3.2 mm)
225 – 400 A
WC018X7
WL2018X7
5/32 in. (4.0 mm)
300 – 500 A
WC532X7
WL2532X7
7
Ordering Information
Equipment and Options
Stock No.
Description
Maxstar® 350
#907 334
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8-ft. primary cord
Qty.
Maxstar® 350 International
#907 334-02-1
Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE. 8-ft. primary cord
Maxstar® 350 with Automation Interface
Connection
#907 334-00-2
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8-ft. primary cord
Maxstar® 350 TIGRunner®
#907 334-00-1
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8-ft. primary cord. Requires coolant
Maxstar 350 Complete
with Wireless Remote Foot Control
#951 399
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8-ft. primary cord
Maxstar® 350 Complete with Foot Control
#951 400
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8-ft. primary cord
Maxstar 700
#907 103
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA
Maxstar 700 International
#907 103-02-1
Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE
Weldcraft® Water-Cooled Torch Kits
#300 185
#300 183
#300 186
250 A, WP-20 Kit. See page 6
310 A, CS310 Kit. See page 6. Recommended for Maxstar 350
400 A, WP18SC Kit. See page 6. Recommended for Maxstar 700
Weldcraft® 200 A Air-Cooled Torch
#WP2625RM
For Maxstar 350 only. Adapter #195 379 required
Wireless Remote Foot Control
#300 429
Foot control with wireless 90-ft. (27.4 m) operating range
Wireless Remote Hand Control
#300 430
Hand control with wireless 300-ft. (91.4 m) operating range
RCCS-14
#043 688
North/south fingertip control
RCC-14
#151 086
East/west fingertip control
RFCS-14 HD
#194 744
Heavy-duty foot control
RHC-14
#242 211 020
Hand control
RMLS-14
#129 337
Momentary/maintained rocker switch
RMS-14
#187 208
®
®
®
TIG Torch Kits
Remote Controls
Extension Cables
Momentary rubber dome switch
See page 6
Accessories
Runner ™ Cart
#300 244
Coolmate™ 3.5
#300 245
See page 7
115 VAC, 50/60 Hz, CE. Requires coolant
TIG Coolant
#043 810
Sold in multiples of four in one-gallon plastic bottles
Automation Interface Kit
#195 516
Field. Provides required automation connections
Weld Current Sensor
#300 179
Field. Installation required
Water-Cooled Dinse Torch Adapter
#195 377
Used to connect water-cooled torch to Dinse terminal machine. For WP20,
WP18 and CS310 (adapter included in torch kit)
Water-Cooled Thread-Lock Torch Adapter
#225 028
Used to connect water-cooled torch to Dynasty/Maxstar 700
(adapter included with 700 models)
Dinse Connector 50 mm (1 male)
#042 418
Used to connect weld lead to Dinse terminal machine
Thread-Lock Connectors (2 male)
#225 029
Used to connect weld lead to Dynasty 700 or Maxstar 700
Dinse Connector 50 mm (1 male, 1 female)
#042 419
Used to extend weld cables
Tweco® Terminal Adapter
#042 465
Male Dinse to female Tweco
Cam-Lok Terminal Adapter
#042 466
Male Dinse to female Cam-Lok
Supplied with torch kits
Torch Adapters
Supplied with power source and torch kits
Cable Connectors
Gas Tungsten Arc Welding (TIG) Publication
#250 833
Simulator and Setup CD-ROM
#233 558
DVD Setup Video (included with machine)
#251 116
To order, call Miller Literature at 866-931-9732
or visit MillerWelds.com/resources/tools
Tungsten
See page 7
TIG Welding Gloves
See page 7
Consumables, Cylinder, Hose and Fittings
Date:
Distributed by:
© 2013 Miller Electric Mfg. Co.
Total Quoted Price:
Price
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