ETQ TG12L31 Owner's Manual

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ETQ TG12L31 Owner's Manual | Manualzz

Owner’s Manual Model TG12L31

Customer support: 1-888-908-6200 www.easterntools.com

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PREFACE

The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your generator. The equipment you have purchased is a complex piece of machinery. We recommend that that you consult with a dealer if you have doubts or concerns as to your experience or ability to properly maintain or repair your equipment. You will save time and the inconvenience of having to go back to the store if you choose to write or call us concerning missing parts, service questions, operating advice, and/or assembly questions.

The ETQ air-cooled gasoline generators are widely used when electrical power is scarce. Our generators provide a portable mobile solution in supplying power for field operations during project construction.

This manual will explain how to operate and service your generator set. If you have any questions or suggestions about this manual, please contact your local dealer or us directly. Consumers should notice that this manual might differ slightly from the

actual product as more improvements are made to our products. Some of the pictures in this manual may differ slightly from the actual product as well. Eastern

Tools and Equipment, Inc. reserves the right to make changes at any time without

notice and without incurring any obligation.

TABLE OF CONTENTS

TECHNICAL SPECIFICATIONS AND DATA

EQUIPMENT DESCRIPTION & KNOWING YOUR GENERATOR

PACKAGE CONTENTS

SAFETY PRECAUTIONS

GROUNDING THE GENERATOR

STOPPING THE GENERATOR

1

Page

2

3

4

4

5

6

RECEPTACLES

MAINTENANCE

TROUBLESHOOTING

Wiring Diagram

LIMITED WARRANTY

SPECIFICATIONS

Engine Type

Displacement

Bore × Stroke

Fuel

Fuel Tank Capacity

Operation Hours

Engine Oil

Engine Oil Capacity

Engine Start Pattern

Generator Type

Phase

Power Factor

AC Output Voltage

AC Output Frequency

AC Output Max Power

AC Output Rated

Power

Noise Level

TG12L31

4-stroke, Air-cooled, OHV

98 cc, 6.01 cu in

56×40 mm , 2.20×1.57 in

Unleaded

5.0 L

1.32 Gal

10Hrs @ 50% load

SAE 10W-30 or equivalent motor oil

0.35L (11.84 Ounces)

Manual start

Synchronous generator

Single

Cos θ = 1.0

120V

60Hz

1800 ± 10% Watts

1200 ± 8% Watts

65 dB @ 7m

Product Weight 29.0 kg63.87 lbs

Product Dimensions 46.0x36.0x42.0 cm, (18.1 x14.2 x 16.5 in)

EQUIPMENT DESCRIPTION & KNOWING YOUR GENERATOR

Please read this manual and follow the procedures covered in this manual. Become familiar with the generators functions, applications, and limitations.

Below is a diagram of the locations of the various controls and functions of the generator

ILLUSTRATION OF CONTROLS

2

6

6

9

10

11

15

16

17

18

13

12

1

1

2

3

11

4

5

10

9 14

1 AC CIRCUIT BREAKER 13.5A

2 GROUND TERMINAL

3 120V GFCI RECEPTACLE 5-20R

8

10 COCK ASSY.FUEL

11 AIR CLEANER

12 LEVER COMP,CHOKE

4 OIL DRAIN PLUG ENGINE SWITCH 13 FRAME COMP

5 OIL INDICATOR LIGHT ASSY 14 ALTERNATOR

6 OIL FILLER CAP

7 TRANSPORT FIXED BLOCK

8 BOTTOM RUBBER

15 TANK COMP,FUEL

16 MUFFLER ASSY

17 CAP COMP,FUEL FILLER

6

7

9 RECOIL STARTER 18 FUEL SENSOR ASSY

WARNING: DO NOT

exceed the generator’s wattage/amperage capacity. Our products are continuously being changed and improved. Every effort has been made to ensure that information in this manual is accurate and up to date. However, we reserve the right to change, alter or otherwise improve the product and this manual at any time without prior notice.

PACKAGE CONTENTS

Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator.

If you are missing components DO NOT RETURN TO STORE, please call

(888)908-6200 for customer service.

3

1

2

7

5

6

3

4

14

Order

No.

1 Air-cooled generator set

Tool Kit:

Name

Flat Head Screwdriver

2

3

Owner’s manual

SAFETY PRECAUTIONS

In order to ensure safety for the consumer, please carefully follow instructions on being careful with the generator

Operate the generator ONLY outdoors.

Never run the generator indoors as the engine gives off poisonous carbon monoxide, an odorless and colorless gas.

Inhaling carbon monoxide will cause nausea, fainting or death. Also, keep the generator at least 3 feet away from flammable matter for adequate ventilation.

Spark Plug Wrench

Qty

1

1

Wrench, 8×10

1

ELECTRIC SHOCK AND SHORT

CIRCUIT

Be sure to notify the utility company when using the generator for backup power. Use approved transfer equipment to isolate the generator from electric utility. In highly conductive area such as metal decking or steel work, use a ground circuit fault interrupter. Never touch the generator if the generator is wet. Also, never touch the generator if your hand is wet. Never operate your generator if the weather conditions call for any type of precipitation such as rain, snow, or fog.

DANGER

Always properly ground the generator.

Failing to do so can result in electrocution, particularly if the generator is equipped with a wheel kit.

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PREVENTION FROM ACCIDENTAL

BURNS

Never touch the muffler and its cover when the engine is running. Never touch the muffler and cover after the engine has been used, as the muffler remains hot for a good period of time.

REFUELING PRECAUTIONS

Gasoline and its vapors are extremely flammable. Do not smoke near gasoline and keep gasoline away from generator while the generator is running. When adding fuel, turn the generator off and let

it cool for at least 2 minutes before removing the gas cap. Loosen the gas cap slowly to relieve the pressure in the tank.

Fill fuel tank outdoors and never overfill the tank. excessive moisture, dust, dirt, or corrosive vapors.

GROUNDING THE GENERATOR

The National Electric Code requires that the frame of generator and the external electrically conductive parts of the generator be connected to an approved earth ground. Local codes may differ and require other grounding specifications.

For this purpose, please use the ground wire that attaches from the frame to the generator unit.

When storing gasoline or equipment with fuel in the tank. Store the gasoline away from appliances or equipment that have a pilot light or other ignition sources because it can ignite gasoline vapors

ENGINE SAFETY PRECAUTIONS

After the generator has been run, the engine produces heat. The temperature of the muffler and nearby areas can reach or exceed 1600 F. Severe burns will occur on contact with skin. Do not modify the generator in any way. The generator supplies the rated voltage and rated frequency at its governed speed.

GENERATOR SAFETY

Never overload your generator as this can damage your generator or the electrical devices connected to it

Do not start generator with electrical devices connected to it. Start the generator first and after the speed of the generator stabilizes, electrical loads can be applied to it.

When connecting electrical loads, make sure the devices are "OFF" first before connecting them. Keep the same concept when disconnecting electrical devices; make sure all devices are in the

"OFF" position before disconnecting.

Operate the generator on level surfaces only. Inclined surfaces reduce the effective lubrication of the engine.

Do not expose the generator to

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Using a No. 12 AWG (American Wire

Gauge) stranded copper wire to the frame and to an earth-driven copper or brass grounding rod provides sufficient safety against shock. However, local codes may differ. Contact a local electrician to find out specifications for grounding your generator.

Note: Grounding your generator is highly recommended. It helps prevent electrical shock if a ground fault condition exists in the generator or in faulty connected electrical devices. Also, because the generator is rotating at high speeds, static electricity tends to buildup within the unit. Grounding helps dissipate the static electricity buildup often buildup in underground devices.

CONNECTING ELECTRICAL LOADS

AND ELECTRICAL CAPACITY

Before beginning your work, you must verify that the rated (running) and surge

(starting) watts for the items you will power at the same time are within the generators operating capacity. Please refer to the following Table 1 for wattage

/ amperage ratings. Also, to prolong the life of your generator, sequentially add loads and permit the generator to stabilize before adding another load.

Never exceed the capacity of the

generator.

Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator.

STOPPING THE ENGINE

Unplug all the electrical loads from the generator panel (Figure 1).

.

Let the engine run at no-load for several minutes to stabilize the internal temperatures of engine and generator.

Turn the engine switch to the "OFF" position (Figure 2).

Figure 2.

Note: Please be sure to use electrical cords that support the amount of wattage being used.

The electrical cords should be able to handle 10 Amps of current at 125 Volts.

MAINTENACE

Below is a routine maintenance schedule

(1)These items should be serviced by a dealer.

(2)Every 3 years

Turn the fuel valve to the "OFF" position (Figure 3).

Figure 3.

RECEPTACLES

This generator is equipped with the following Receptacles

Figure 1. 5-20R: 125 Volt, 20 Amp

Duplex Receptacle

6 clogs. Note: Do not use a garden hose to clean the generator. Water can enter the fuel and intake system and cause problems. In addition, if water and dirt buildup on the generators internal windings, the resistance of these windings will decrease.

To clean the generator, use a damp cloth to wipe the exterior surfaces.

Use a soft bristle brush to loosen caked on dirt of oil.

Use a vacuum cleaner to pick up loose dirt and debris.

Compressed air (not to exceed 25 psi) may be used to blow away dirt.

SPARK PLUG

Remove the spark plug

Remove the carbon deposits

CLEANING THE GENERATOR

Generator maintenance consists of keeping the unit clean and dry. Be sure to store the unit in a clean and dry environment, where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling slots should always be clean and free from

Check for discoloration. Standard is tan in color.

Remove the oil filter cap and drain plug to drain the oil

Figure 3.

Gap measurements

0.7~0.8 mm (.028~.031 inches)

NOTE: If spark plug needs to be replaced, use

NGK(or Others) Brand: BPR4ES or

F6(R)TC STORAGE

The generator should be started at least once every week. If this cannot be done and you must store the unit more than

30 days, please follow the following guidelines.

Close the fuel valve: drain the fuel from the fuel tank

Figure 1.

Tighten the oil drain plug and fill the engine with new oil to the filter neck

Figure 4.

Pull the starter grip carefully until resistance is felt

Figure 5.

Drain the fuel from the carburetor

(Figure 2).

Figure 2.

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Store the generator in a clean area

TROUBLESHOOTING

IMPORTANT: If trouble persists please call our customer help line at (888) 908-6200 M-F

8-5 Central Time

.

Problem Cause Solution

Engine switch is set to "off".

Set engine switch to "on" position.

Fuel valve is turned to "closed".

Turn fuel valve to "open" position.

Choke is open. Close the choke

Engine will not start

Engine is out of gas.

Add gas.

Engine is filled with contaminated

Change the gas in the engine. or old gas

Spark plug is dirty. Clean spark plug.

Spark plug is broken.

Generator is not on level surface.

Replace spark plug.

Move generator to a level surface to prevent low oil shutdown from triggering.

Oil is low Add or replace oil.

Circuit reset button is off.

Wait for 2 minutes and push the circuit reset button to the "on" position.

Engine runs but

Bad connecting there is no electrical output wires/cables.

If you are using an extension cord, try a different one.

Bad electrical device connected to generator.

Try connecting a different device.

Generator runs, but does not support all electrical devices

Generator is overloaded

Try connecting fewer electrical loads to the generator.

There is a short in Try disconnecting any faulty or short-circuited electrical connected device. loads.

Air cleaner is dirty. Clean or replace air cleaner.

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WIRING DIAGRAM

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LIMITED WARRANTY

Eastern Tools & Equipment, Inc. will repair or replace, free of charge, any part or parts of the generator that are defective in material or workmanship or both. Transportation charges on parts submitted for repair or replacement under this Warranty must be borne by purchaser.

This warranty is effective for the time period and subject to the conditions provided for in this policy. For warranty service, find the nearest Authorized Service Dealer by contacting the place of purchase or Eastern Tools & Equipment, Inc. THERE IS NO OTHER

EXPRESSED WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO

ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITED BY LAW ANY AND ALL

IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR CONSEQUENTIAL DAMAGES

UNDER ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS

PERMITTED BY LAW. Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.

Eastern Tools & Equipment, Inc.

WARRANTY PERIOD***

ENGINES

WITHIN U.S.A AND CANADA OUTSIDE U.S.A. AND CANADA

CONSUMER

USE

COMMERCIAL

USE

CONSUMER

USE

COMMERCIAL

USE

GASOLINE

GENERATOR

1 year

Or 600 hours

1 year

Or 600 hours

1 year

Or 600 hours

1 year

Or 600 hours

*The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above.

“Consumer use” means personal residential household use by a retail consumer.

“Commercial use” means all other uses, including the commercial, income producing or rental purpose. Once the engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purpose of this warranty. Engines use in

competitive racing or commercial or rental tracks are not warranted.

***A two-year warranty applies to the emission control system on engines certified by EPA and CARB.

IMPORTANT

“WARRANTY REGISTRATIONS IS NECESSARY TO OBTAIN LIMITED WARRANTY ON

EASTERN TOOLS & EQUIPMENT, INC., ENGINES. THE WARRANTY REGISTRATION

CARD MUST BE RETURNED WITHIN 15 DAYS OF PURCHASE FOR LIMITED

WARRANTY TO BE VALID

About Your Product Warranty

Eastern Tools & Equipment, Inc. welcomes warranty repair and apologizes to you for being inconvenienced. Any Authorized Service Dealer may perform warranty repairs. Most warranty repairs are handled routinely, but sometimes warranty service may be inappropriate. For example, warranty would not apply if an engine is damaged because of misuse, lack of routine maintenance, shipping, handling, warehousing and improper installation. Similarly, warranty is void if the serial number on the engine has been removed or if the engine has been altered or modified. If a customer differs with the decision of the

Service Dealer, an investigation will be made to determine whether the warranty applies.

Ask the Service Dealer to submit all supporting facts to his Distributor or the factory for review. If the distributor or the factory decides that the claim is justified, the customer will be fully reimbursed for those items that are defective. To avoid misunderstanding, which

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might occur between the customer and the dealer, listed below are some of the causes of engine failure that the warranty does not cover.

Normal wear:

Engines and generators, like all mechanical devices, need periodic parts service and replacement to perform well. Warranty will not cover repair when normal use has exhausted the life of a part of an engine.

Improper maintenance:

The life of an engine or your equipment depends upon the conditions under which it operates, and the care it receives. Some applications, such as tillers, pumps, and rotary movers, are very often used in dusty or dirty conditions, which can cause what appears to be premature, wear. Such wear, when caused by dirt, dust, spark pug cleaning grit, or other abrasive material that has entered the engine because of improper maintenance is not covered by warranty.

This warranty cover engine related defective material and/or workmanship only, and not replacement or refund of the equipment to which the engine may be mounted. Nor des the warranty extend to repairs required because of:

1. Problems caused by parts that are not original eastern tools & equipment, inc., parts.

2. Equipment controls or installations that prevent starting, cause unsatisfactory engine performance, or shorten engine life. (Contact equipment manufacturer.)

3. Leaking carburetor, clogged fuel pipes, sticking valves, or other damage, caused by using contaminated or stale fuel. (Use clean, fresh, lead-free gasoline.)

4. Parts which are scored or broken because an engine was operated with insufficient or contaminated lubricating oil, or and incorrect grad of lubricating oil

(check oil level daily or after every 8 hours of operation. Refill when necessary and change at recommended intervals.) Engine damage may occur if oil level is not properly maintained. Read Operating & Maintenance Instructions.

5. Repair or adjustment of associated parts or assemblies such as clutches, transmissions, remote controls, etc., which are not manufactured by Eastern

Tools & Equipment, Inc.

6. Damage or wear to parts caused by dirt, which entered the engine because of improper air filter maintenance, re-assembly, or use of a non-original air filter element or cartridge. Read Operating & Maintenance Instructions.

7. Parts damaged by over-speeding, or overheating caused by grass, debris, or dirt, which plugs or clogs the cooling fins, or flywheel are, or damaged caused by operating the engine in a confined area without sufficient ventilation.

8. Engine or equipment parts broken by excessive vibration caused by a loosen cutter blades unbalanced blades or loose unbalanced impellers, improper attachment of equipment to engine crankshaft, over speeding or other abuse in operation.

9. A bent or broken crankshaft, caused by striking a solid object with the cutter blade of a rotary lawn mower, or excessive v-belt tightness.

10. Routine tune-up or adjustment of the engine.

11. Engine or engine component failure, i.e., combustion chamber, valves, valve seats, valve guides, or burned starter motor winding, caused by the alternated fuels such as, liquefied petroleum, natural gas, altered gasoline’s etc.

Warranty is available only through service dealers, which have been authorized by

Eastern Tools & Equipment, Inc., please contact the place of purchase or Eastern

Tools & Equipment, Inc. for a Service Dealer near you.

CALIFORNIA & US EPA EMISSION CONTROL WARRANTY STATEMENT

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The U.S. Environmental Protection Agency (EPA), the California Air Resources Board

(CARB) and Eastern Tools & Equipment, Inc. are pleased to explain the Federal and

California Emission Control System Warranty on your small nonroad engine. In California, new small nonroad engines must be designed, built and equipped to meet the State’s stringent and anti-smog standards. Eastern Tools & Equipment, Inc. must warrant the emission control system on your small nonroad engine for the periods of time listed above listed above provided there has been no abuse, neglect or improper maintenance of your small nonroad engine.

Your emission control system may include parts such as the carburetor, or fuel-injection system, the ignition system and catalytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies.

Where a warrantable condition exists, Eastern Tools & Equipment, Inc. will repair your small nonroad engine at no cost to you including diagnosis, parts and labor.

OWNER’S WARRANTY RESPONSIBILITIES

As the small nonroad engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. Eastern Tools & Equipment, Inc. recommends that you retain all receipts covering maintenance on your small nonroad engine, but Eastern

Tools & Equipment, Inc. cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the small nonroad engine owner, you should, however, be aware that Eastern Tools &

Equipment, Inc. may deny you warranty coverage if your; small nonroad or part thereof has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your small nonroad engine to Eastern Tools & Equipment,

Inc. distribution center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities or request warranty service you should contact either the place of purchase or Eastern Tools &

Equipment, Inc., c/o Service Manager, Engine and Equipment Service Division.

IMPORTANT NOTE:

This warranty statement explains your rights and obligations under Emission Control system

Warranty (ECS Warranty), which is provided to our by Eastern Tools & Equipment, Inc. pursuant to California law, Eastern Tools & Equipment, Inc. also provides to original purchasers of new Eastern Tools & Equipment, Inc. engines. Eastern Tools & Equipment,

Inc. Limited Warranties for New engines & other Equipment associated with the engine

(Eastern Tools & Equipment, Inc. Products Warranty), which is enclosed with all New

Eastern Tools & Equipment, Inc. engines and products on a separate sheet. The ECS

Warranty applies only to the emission control system of your new engine. To the extent that there is any conflict in terms between the ECS Warranty and the Eastern Tools & Equipment,

Inc., Warranty, the ECS Warranty shall apply except in any circumstances in which the

Eastern Tools & Equipment, Inc. Product Warranty may provide a longer warranty period.

Both the ECS Warranty and the Eastern Tools & Equipment, Inc. product Warranty describe important right and obligations with respect to your new engine.

Eastern Tools & Equipment, Inc. at its location in Ontario, California can perform warranty service or any authorized service dealer near you. At the time of requesting warranty service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay any charges for transporting the product to and from the place when the inspection and/or warranty preformed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of any engine or any part(s) thereof submitted for inspection and/or warranty work.

If you have any questions regarding your warranty rights and responsibilities, you should contact Eastern Tools & Equipment, Inc.

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