User manual | A AD4-8 Dynasty 200.qxd

Dynasty 200 Series
Issued March 2003 • Index No. AD/4.8
™
Quick
Specs
TIG/Stick Welding
Power Source
Heavy Industrial Applications
Processes
Input Power
Petro/Chem Fabrication
Aerospace
Food/Beverage Industry
Mechanical Contractors
Shipboard Installation/Repair
Dairy Industry
TIG (GTAW)
Pulsed TIG (GTAW-P) with DX Model
Stick (SMAW)
Amperage Range
Requires 3- or 1-Phase Power
1 – 200 A
Max. Open-Circuit Voltage
Weight
80
45 lb (20.5 kg)
The Power of Blue .
®
NEW! Low OCV Stick is a simple
design that reduces the open-circuit
voltage to 13 volts when the welding
power source is not in use. This
built-in circuit design eliminates the
need for add-on voltage reducers.
Easy installation — Auto-Line™ provides
state-of-the-art flexibility to the end user. The
Auto-Line circuitry automatically connects to
120 – 460 VAC, single- or three-phase power
without removing the covers to relink the power
source. No longer is there a concern if you have
the correct machine for shop or the job site.
Advanced Squarewave arc for improved weldability on
aluminum and magnesium using low power. Continuous
high-frequency is NOT needed because of the advanced
Squarewave arc, and extended balance control allows
you to fine-tune the duration of the electrode negative
portion of the cycle from 30 to 90%. This provides
precise cleaning control and prolonged tungsten life.
Inverter-based, AC/DC power
source has state-of-the-art operator
interface allowing the user extra
set-up capabilities in a compact
machine. Features more precise
control of output parameters.
Programmable HF start parameters
allows the operator to independently
set HF starting conditions based
upon process or application.
HF start for non-contact arc starting
that eliminates tungsten or material
contamination.
Dynasty 200 SD
Lift-Arc™ start for TIG arc starting
without the use of high frequency.
Dynasty 200 DX
Available in Two Models:
SD — Provides the basic features that are required for most AC/DC TIG or Stick welding applications.
Superior arc performance even on
difficult to run electrodes like E6010.
Portable in the shop or at the job site
— at 45 lb the Dynasty 200 is easily
moved from location to location.
DX — When the job demands greater control the DX provides pulse on/off, pulse frequency, peak % time,
background amperage, initial amperage, initial slope time, final slope time and final amperage control.
Extended Balance Control range (30–90% EN)
allows precise cleaning control and prolonged
tungsten life.
AC frequency control range of 20–250 Hz provides
control for a focused arc, resulting in better directional
control to help produce desired arc/weld bead
characteristics.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(Subject to change without notice.)
Welding
Mode
Input
Power
Rated
Output
Welding
Amperage
Range
TIG
(GTAW)
3-Phase
200 A at 18 V,
20% Duty Cycle
120 VAC
1 –110 A
150 A at 16 V,
60% Duty Cycle
200 – 460 VAC
1 –200 A
1-Phase
Stick
(SMAW)
3-Phase
1-Phase
Max.
OpenCircuit
Voltage
Amps Input at Rated Load Output, 50/60 Hz
120 V 230 V 400 V 460 V KVA KW
—
—
13.7 8.7
6.9
5.5
5.2
0.16* 0.24* 0.25* 0.06* 0.03*
—
—
9.4
6.0
4.7
3.8
3.6
0.16* 0.24* 0.25* 0.06* 0.03*
150 A at 16 V,
60% Duty Cycle
—
—
15.8 —
0.23* —
140 A at 15.6 V,
40% Duty Cycle
31.0 —
0.42* —
—
—
—
—
3.6
3.5
0.05* 0.03*
100 A at 14 V,
100% Duty Cycle
20.7 —
0.42* —
—
—
—
—
2.3
2.3
0.05* 0.03*
80 VDC
5 – 10**
7.9
3.6
3.6
0.25* 0.05* 0.02*
—
—
20.8 13.0 10.2 8.1
7.8
0.16* 0.24* 0.25* 0.06* 0.03*
—
—
12.3 7.6
6.0
4.8
4.6
0.16* 0.24* 0.25* 0.06* 0.03*
130 A at 25.2 V,
60% Duty Cycle
—
—
20.0 —
0.23* —
100 A at 24 V,
60% Duty Cycle
31.3 —
0.42* —
—
—
—
—
3.6
3.6
0.05* 0.03*
90 A at 23.6 V,
100% Duty Cycle
27.6 —
0.42* —
—
—
—
—
3.2
3.2
0.05* 0.03*
200 A at 28 V,
20% Duty Cycle
120 VAC
1 –90 A
130 A at 25.2 V,
60% Duty Cycle
200 – 460 VAC
1 –200 A
80 VDC
5 – 10**
Dimensions
H: 13-1/2 in
(343 mm)
W: 7-1/2 in
(191 mm)
D: 21-1/2 in
(546 mm)
Net
Weight
45 lb
(20.5 kg)
10.0 4.7
4.7
0.25* 0.05* 0.03*
*While idling. **Sense voltage for Stick and Lift-Arc ™ TIG. Note: Duty cycle limitations on units with 115 V input power are due to the input power cord supplied with the unit.
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
Conforms to European standards.
Control Panels
Dynasty 200 SD
Dynasty 200 DX
6
1
2
6
1
2
7
1. Voltmeter
2. Ammeter
3. Polarity Control
4. Process Control
5. Output Control
6. Encoder Control
7. Amperage Control
8. AC Waveshape Control
9. Adjust Control
10. Sequencer Controls
11. Pulser Control
8
9
3
4
5
7
4
5
Dynasty 200 SD (CE)
Dynasty 200 DX (CE)
6
1
8
9
10
11
3
6
1
2
2
7
7
8
9
10
3
4
5
8
9
10
11
3
4
5
Control Panel Parameter Values
A. Preflow (s)
B. Initial Amperage (A)
C. Initial Slope Time (s)
D. Weld Amperage (A)
2
0.0 – 25
5 – 200
0.0 – 25
5 – 200
E. AC Frequency (Hz)
F. Balance Control (%EN)
G. Background Amperage (%)
H. Pulse Frequency (Hz)
I. Peak Percent Time (%)
20 – 250
50 – 90
0 –100
0.1 – 500
5 – 95
J. Final Slope Time (s)
K. Final Amperage (A)
L. Postflow Time (s)
M. Dig (%)
0.0 – 25
5 – 200
0.0 – 50
0 – 100
Performance Data
115 VAC INPUT / AC OUTPUT
115 VAC INPUT / DC OUTPUT
140
140
STICK MAX
120
80
100
TIG MAX
*
VOLTS
VOLTS
100
STICK MAX
120
60
60
40
DIG MAX
40
STICK/TIG MIN
20
TIG MAX
*
80
STICK/TIG MIN
20
0
0
0
50
100
150
200
250
0
50
100
AMPERES
230 VAC SINGLE-PHASE INPUT / AC OUTPUT
140
140
STICK MAX
250
STICK MAX
120
100
TIG MAX
*
80
VOLTS
VOLTS
200
230 VAC SINGLE-PHASE INPUT / DC OUTPUT
120
100
*
80
60
TIG MAX
60
40
40
STICK/TIG MIN
20
STICK/TIG MIN
DIG MAX
20
0
0
0
50
100
150
200
250
0
50
100
AMPERES
150
200
250
AMPERES
3-PHASE VOLTAGE INPUT / AC OUTPUT
3-PHASE VOLTAGE INPUT / DC OUTPUT
140
140
120
120
STICK MAX
STICK MAX
100
*
80
VOLTS
100
TIG MAX
60
40
*
80
TIG MAX
60
40
STICK/TIG MIN
20
STICK/TIG MIN
DIG MAX
20
0
0
0
50
100
150
200
250
0
50
AMPERES
100
150
200
250
AMPERES
*DIG setting must be reduced to obtain currents less than those shown in Volt-Ampere curves.
DUTY CYCLE CHART
250
OUTPUT AMPERES
VOLTS
150
AMPERES
200
TIG
TIG (115 V INPUT)
150
STICK
100
STICK (115 V INPUT)
50
0
10
20
30
40
50
60
70 80 90 100
% DUTY CYCLE
3
Included Accessories
Non-CE SD/DX Models Include:
CE SD/DX Models Include:
(1) DA1820L torch adapter
(2) International-style connectors 35/50
(2) International-style connectors 35/50
(1) 14-pin amphenol with clamp
(1) 3/8 in - 19 BSPP gas fitting
Ordering Information
Equipment and Options
Stock No.
Description
#907 099
#907 100
#907 099-01-1
#907 100-01-1
Basic controls for TIG/Stick, 120 – 460 VAC
Basic controls for TIG/Stick, 120 – 460 VAC, CE
Full feature controls for TIG/Stick, 120 – 460 VAC
Full feature controls for TIG/Stick, 120 – 460 VAC, CE
#194 720
#190 219
#194 724
#195 055
#195 054
DA-917F
DA-1820L
DA-26R
150 A TIG/Stick with RCCS-14 fingertip control
150 A TIG/Stick with RFCS-14 HD foot control
See Diamondback TIG Torch Selector Guide
See Parts Guide
Remote Controls
RFCS-14 HD
RFCS-14
RCCS-14
RCC-14
RMLS-14
RMS-14
#194 744
#043 554
#043 688
#151 086
#129 337
#187 208
Heavy-duty foot control
Foot control
North/south fingertip control
Side-to-side fingertip control
Momentary/maintained rocker control
Momentary rubber dome switch
Educational Resources
Gas Tungsten Arc (TIG) Welding Book
TIG Fundamentals Welding CD
#170 555
#196 567
Qty.
Power Source
Dynasty™ 200 SD
Dynasty™ 200 DX
TIG Accessories
TIG Torch Adapters
Contractor Kits
Diamondback™ TIG Torches
Consumables, Tungsten
Gas Cylinder, Gas Hose and Fittings
Stick Accessories
Stick Electrodes
Coolant Systems
Coolmate™ 3
Coolmate™ V3
Coolmate™ 4
Aluminum-Protecting Coolant
Low-Conductivity Coolant
Cooling System Hoses
International-Style Connectors
International-Style Connector Kit
Extension Kit for International-Style
International/Tweco® Adapter
International/Cam-Lok Adapter
#043 007
#043 007-01-2
#043 008
#043 008-01-2
#043 009
#043 009-01-2
#042 288
#042 288-01-5
#043 809
#043 810
115 VAC
115 VAC, CE
230 VAC
230 VAC, CE
115 VAC
115 VAC, CE
115 VAC
115 VAC, CE
#042 418
#042 419
#042 465
#042 466
50 mm
50 mm
A one-piece adapter with International-style male plug
A one-piece adapter with International-style male plug
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price

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