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INSTALLATION INSTRUCTIONS
READ & SAVE THESE INSTRUCTIONS!
Heat-Light Combination
(with Night Light)
MODEL: 9960-R02
IMPORTANT INSTRUCTIONS
FOR BEST RESULTS
READ ALL INSTRUCTIONS BEFORE INSTALLING OR USING THIS
HEATER.
To reduce the risk of fire, electric shock, or injury to persons, observe the
following:
1. Use this unit only in the manner intended by the manufacturer. If you
have questions, contact the manufacturer at the address or
telephone number listed in the warranty.
2. Before servicing or cleaning unit, switch power off at service panel
and lock the service disconnecting means to prevent power from
being switched on accidentally. When the service disconnecting
means cannot be locked, securely fasten a prominent warning
device, such as a tag, to the service panel.
3. Installation work and electrical wiring must be done by a qualified
person(s) in accordance with all applicable codes and standards,
including fire-rated construction codes and standards.
4. When cutting or drilling into wall or ceiling, do not damage electrical
wiring and other hidden utilities.
5. This heater is hot when in use. To avoid burns, do not let bare skin
touch hot surfaces. Keep combustible materials, such as furniture,
pillows, bedding, papers, clothes, etc. and curtains at least 3 feet
(0.9 m) from the front of the heater.
6. Extreme caution is necessary when any heater is used by or near
children or invalids and whenever the heater is left operating and
unattended.
7. Do not operate any heater after it malfunctions. Disconnect power at
service panel and have heater inspected by a reputable electrician
before reusing.
8. Do not use outdoors.
9. To disconnect heater, turn controls to off, and turn off power to heater
circuit at main disconnect panel (or operate internal disconnect
switch, if provided).
10. Do not insert or allow foreign objects to enter any ventilation or
exhaust opening, as this may cause an electric shock or fire, or
damage the heater.
11. To prevent a possible fire, do not block air intakes or exhaust in any
manner.
12. A heater has hot and arcing or sparking parts inside. Do not use it in
areas where gasoline, paint, or flammable vapors or liquids are used
or stored.
13. Use this heater only as described in this manual. Any other use not
recommended by the manufacturer may cause fire, electric shock, or
injury to persons.
14. Install heater at least 12 inches from floor or any adjacent wall.
15. To avoid electrical shock: Do not install unit in a tub or shower
enclosure or any location where it may come in contact with water.
Never place a switch where it can be reached from a tub or shower.
16. This product is designed for installation in ceilings up to a 12/12 pitch.
Duct connector must point up. DO NOT MOUNT THIS PRODUCT IN
A WALL.
17. Do not connect heater to dimmer switch or speed control.
18. Ducted fans must always be vented to the outdoors.
19. Provide a separate 20 AMP circuit. Use 12 GA. power cable of type
which meets code.
20. This product must be grounded.
SAVE THESE INSTRUCTIONS
In a new construction site, install the housing (complete
with heater) during rough-in construction of the building. The
light assembly and the grille should be installed when the
finished ceiling is in place.
Installation in an existing, finished building requires an
accessible area (attic or crawl space) above the planned
location. See “INSTALLATION IN EXISTING
CONSTRUCTION.”
Do not install closer than 12 inches to a vertical surface.
Do not install over tub or shower enclosure.
• For installation in sloped ceilings up to 12/12 pitch.
• Ductwork must point up.
UNIT DIMENSIONS
Refer to Figure 1 for housing's dimensions.
NOTE: If there will be a finished second floor above,
the Model 9960 housing requires a minimum of 2" x 8"
joist construction for mounting.
WIRING AND DUCTWORK
1. Run the required wiring during rough-in stage of
construction.
2. Total connected load: 1680 watts.
3. Plan to run 120vAC, 60 Hz wiring (with ground) on a
separate 20 Amp circuit from a power source, through
the provided wall switch, to the housing’s junction box.
See wiring diagram.
93⁄4"
73⁄4"
14"
FIGURE 1
1
30042495B
INSTALLATION IN
NEW CONSTRUCTION
PREPARATION
1. Loosen hanger bar brackets to allow bars to be inserted.
2. Refer to Figure 2. Insert hanger bars into brackets.
3. Refer to Figure 3. Slide hanger bar brackets down to end
of slot closest to outside edge of housing. Tighten brackets
in this position.
4. Refer to Figure 4. Remove junction box cover by
removing one screw.
5. Refer to Figure 4. Remove appropriate wiring knockout(s)
and install approved box connector(s).
HANGER BARS
FIGURE 2
MOUNTING THE HOUSING
1. Locate housing between joists.
2. Refer to Figure 5. Using nails, secure hanger bars to joist.
NOTE: The hanger bar brackets are adjustable.
Allowing for the thickness of the finished ceiling,
mount hanger bars so that edge of housing will be
flush with the finished ceiling.
3. Adjust brackets as required. Tighten brackets.
JUNCTION
BOX
COVER
ADJUSTMENT
SLOT
FIGURE 3
KNOCKOUTS
FIGURE 4
FIGURE 5
2
INSTALLING THE SWITCH
HEATER
JUNCTION BOX
1. Install double-gang switch box in chosen location.
2. Refer to Figure 6. Run wiring and make wiring
connections.
3. Use supplied screws to secure switch bracket assembly
to switch box.
4. Using supplied screws, secure wall plate to switch bracket.
HEATER
(WHITE)
RED
LIGHT
WHT WHT
BLK
NIGHT
LIGHT
WHT
BLK
INSTALLING AND CONNECTING THE WIRING
Refer to Figure 6.
All wiring must comply with local codes and unit must
be properly grounded.
1. Using 12-gauge wire, run 120vAC, 60 Hz wiring (with
ground) from a power source to the wall switch location.
The unit must be wired on a separate 20 Amp circuit.
2. Run wiring from switch location to housing as shown in the
wiring diagram.
3. Make wiring connections as shown in wiring diagram.
4. Replace junction box cover. Slide slotted hole in cover over
screw. Tighten screw securely.
5. Secure wire cover with one screw.
6. Insert heater and ventilator plugs into proper receptacles
as shown.
NIGHT
LIGHT
HEAT
LIGHT
SWITCH
BOX
T
BLACK
WHITE
GROUND
120vAC
LINE
3
NOTE:
WHEN THERMOSTAT
OR TIMER IS USED,
CONNECT AT T
FIGURE 6
MOUNTING THE GRILLE ASSEMBLY
1. Refer to Figure 7. Place the reflector into the grille.
2. Refer to Figure 8. Insert light plug and night light plug into
receptacles.
3. Refer to Figure 7. Using two provided screws, secure
grille and reflector to housing.
4. Install 100 watt (maximum) light bulb into light socket.
5. Install 7 watt (maximum) C-7 candelabra type bulb into
night light socket.
6. Refer to Figure 9. Snap lens into place.
HEATER
NIGHT
LIGHT
LIGHT
FIGURE 8
GRILLE
(LENS OMITTED
FROM DRAWING
FOR ILLUSTRATIVE
PURPOSES)
FIGURE 7
(LENS DETACHED
IN DRAWING FOR
ILLUSTRATIVE
PURPOSES)
LENS
FIGURE 9
4
INSTALLATION IN
EXISTING CONSTRUCTION
In an existing, finished building, installation of the HeatLight Combination requires an accessible area (attic or crawl
space) above the planned location. If the location that has
been chosen for installation has a finished floor above it,
be certain there is sufficient space available to install the
housing.
141⁄8"
PLANNING
Review “INSTALLATION IN NEW CONSTRUCTION” and
follow all instructions that apply.
CAUTION: Check the area above the planned location
to make sure that:
(1) Wiring can be run to the planned location.
(2) No wiring or other obstructions might interfere with
the installation.
97⁄8"
INSTALLATION
1. The housing must be mounted between ceiling joists.
2. Refer to Figure 10. Mark ceiling for cutout. Cutout
dimensions: 141⁄8" long x 97⁄8" wide. Make cutout in ceiling.
3. Follow steps under “PREPARATION” page 1.
4. From above, lower housing into the cutout and secure
hanger brackets. Run wiring through box connectors.
5. From below, adjust housing so that it is flush with the
finished ceiling.
6. Form below, make wiring connections as shown in figure 6.
7. Replace junction box cover.
8. Insert heater, light, and night light plugs into proper
receptacles.
9. Install grille, reflector and lens.
FIGURE 10
5
OPERATION
Before using heater, make sure heater has been properly
installed according to all installation steps.
6
MAINTENANCE
Replace light bulbs with a 100-Watt (maximum)
incandescent light bulb and a 7-Watt (maximum) C-7 type
night light bulb.
The following maintenance and cleaning tasks can be
performed by the user. All other servicing must be
performed by an authorized technician If you have any
questions, please consult with our customer service
department at: 888-336-3948.
LUBRICATION
The heater is permanently lubricated and never needs oiling
or disassembly.
CLEANING
Clean heater once a month as follows:
1. Turn off power at service panel.
2. Make sure heating element is cool.
3. Use a soft brush attachment to gently vacuum grille
openings or wipe grille clean with a soft cloth.
4. Restore power.
CAUTION: METAL AND ELECTRICAL PARTS SHOULD
NEVER BE IMMERSED IN WATER.
BROAN-NUTONE ONE YEAR LIMITED WARRANTY
Broan-NuTone warrants to the original consumer purchaser of its products that such products will be free from defects in materials or
workmanship for a period of one year from the date of original purchase. THERE ARE NO OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE.
During this one-year period, Broan-NuTone will, at its option, repair or replace, without charge, any product or part which is found to be
defective under normal use and service.
THIS WARRANTY DOES NOT EXTEND TO FLUORESCENT LAMP STARTERS, TUBES, HALOGEN AND INCANDESCENT BULBS,
FUSES, FILTERS, DUCTS, ROOF CAPS, WALL CAPS AND OTHER ACCESSORIES FOR DUCTING. This warranty does not cover
(a) normal maintenance and service or (b) any products or parts which have been subject to misuse, negligence, accident, improper
maintenance or repair (other than by Broan-NuTone), faulty installation or installation contrary to recommended installation instructions.
The duration of any implied warranty is limited to the one-year period as specified for the express warranty. Some states do not allow
limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
BROAN-NUTONE’S OBLIGATION TO REPAIR OR REPLACE, AT BROAN-NUTONE’S OPTION, SHALL BE THE PURCHASER’S
SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. BROAN-NUTONE SHALL NOT BE LIABLE FOR INCIDENTAL,
CONSEQUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH PRODUCT USE OR PERFORMANCE.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may
not apply to you.
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. This warranty
supersedes all prior warranties.
To qualify for warranty service, you must (a) notify Broan-NuTone at the address or telephone number below, (b) give the model
number and part identification and (c) describe the nature of any defect in the product or part. At the time of requesting warranty
service, you must present evidence of the original purchase date.
Broan-NuTone LLC, 926 W. State Street, Hartford, Wisconsin 53027
7
www.nutone.com
888-336-3948
SERVICE PARTS
MODEL: 9960-R02
Ref. No. Old Part Number
1
K3132
2
K3133
3
K3134
4
K9010
5
K3135
6
K3136
7
K3137
8
K3097
9
K3096
10
K3094
11
K3010
12
89347
13
85921
14
85933
15
K3173
16
88568
17
88569
18
61579
19
66583
20
0969B
*
K9012
Description
Bezel/Lens Assembly
Bezel Only
Lens Only
Grille Assembly
Reflector
Socket - Large (100 Watt)
Socket - Small (7 Watt)
Receptacle - Black (1)
Receptacle - White (1)
Mounting Bracket (1) - 4 required
Hanger Rod Assembly
Hardware Bag Assembly (Complete Switch Set)
Double Toggle Switch
Switch Plate
Single Toggle Switch
B Unit Assembly (Heat)
Motor
Heat Scroll
Blower Wheel
Heating Element (Includes Thermal Protector)
Grille Screw Set (2) - not shown
8
New Part Number
S10941174
Use Ref. No. 1
Use Ref. No. 1
S89339-000
S100173000
S99770112
S35759-000
S66204-000
S56721-000
Not Available
Not Available
Not A Parts Item
S85921-000
Not Available
Not Available
S10941171
S88569-000
S61579-000
S66583-000
S0969B-000
Not Available
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