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INSTRUCTION MANUAL
Cordless Multi Tool
DTM40
DTM50
IMPORTANT: Read Before Using.
1
012764
ENGLISH (Original instructions)
SPECIFICATIONS
Oscillation per minute
Oscillation angle, left/right
Overall length
Standard battery cartridge
BL1430/
BL1440
6,000 - 20,000 (min
-1
)
1.6
゚ (3.2 ゚ total)
324 mm
BL1415*/
BL1415N*
BL1830/ BL1840/
BL1850
BL1815*/ BL1815N*/
BL1820*
Net weight without dust extraction attachment with dust extraction attachment
1.9 kg
2.0 kg
1.7 kg
1.8 kg
2.0 kg
2.1 kg
1.8 kg
1.9 kg
Rated voltage D.C. 14.4 V D.C. 18 V
* NOTE: For continuous operation, high capacity battery cartridge BL1430, BL1440, BL1830, BL1840 and BL1850 are recommended.
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
END221-2
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
・ Read instruction manual.
Cd
Ni-MH
Li-ion
・ Wear
・ Only for EU countries
Do not dispose of electric equipment or battery pack together with household waste material!
In observance of European Directive
2002/96/EC on waste electric and electronic equipment, 2006/66/EC on batteries and accumulators and waste batteries and accumulators and their implementation in accordance with national laws, electric equipment and battery pack that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
ENE080-1
Intended use
The tool is intended for sawing and cutting wood, plastic, gypsum, non-ferrous metals, and fastening elements (e. g. unhardened nails and staples). It is also intended for working soft wall tiles, as well as dry sanding and scraping of small surfaces. It is especially for working close to edge and flush cutting.
ENG905-1
Noise
The typical A-weighted noise level determined according to EN60745:
Work mode: Sanding
Sound pressure level (L pA
) : 78 dB (A)
Uncertainty (K) : 3 dB (A)
The noise level under working may exceed 80 dB (A).
Work mode: Cutting with plunge cut saw blade
Model DTM40
Sound pressure level (L pA
Sound power level (L
WA
) : 82 dB (A)
) : 93 dB (A)
Uncertainty (K) : 3 dB (A)
Model DTM50
Sound pressure level (L pA
Sound power level (L
WA
) : 84 dB (A)
) : 95 dB (A)
Uncertainty (K) : 3 dB (A)
Work mode: Cutting with segmental saw blade
Sound pressure level (L pA
Sound power level (L
WA
) : 81 dB (A)
) : 92 dB (A)
Uncertainty (K) : 3 dB (A)
Work mode: Scraping
Model DTM40
Sound pressure level (L pA
) : 81 dB (A)
Sound power level (L
WA
) : 92 dB (A)
Uncertainty (K) : 3 dB (A)
Model DTM50
Sound pressure level (L pA
) : 83 dB (A)
Sound power level (L
WA
) : 94 dB (A)
Uncertainty (K) : 3 dB (A)
Wear ear protection
2
ENG900-1
Vibration
The vibration total value (tri-axial vector sum) determined according to EN60745:
Work mode: Sanding
Vibration emission (a h
) : 2.5 m/s
2
or less
Uncertainty (K) : 1.5 m/s
2
Work mode: Cutting with plunge cut saw blade
Model DTM40
Vibration emission (a h
) : 9.5 m/s
2
Uncertainty (K) : 1.5 m/s
2
Model DTM50
Vibration emission (a h
) : 10.0 m/s
2
Uncertainty (K) : 1.5 m/s
2
Work mode: Cutting with segmental saw blade
Model DTM40
Vibration emission (a h
) : 5.0 m/s
2
Uncertainty (K) : 1.5 m/s
2
Model DTM50
•
Vibration emission (a h
) : 5.5 m/s
2
Uncertainty (K) : 1.5 m/s
2
Work mode: Scraping
Model DTM40
Vibration emission (a h
) : 7.5 m/s
2
Uncertainty (K) : 1.5 m/s
2
Model DTM50
Vibration emission (a h
) : 9.5 m/s
2
Uncertainty (K) : 1.5 m/s
2
ENG901-1
The declared vibration emission value has been measured in accordance with the standard test
• method and may be used for comparing one tool with another.
The declared vibration emission value may also be used in a preliminary assessment of exposure.
•
•
WARNING:
The vibration emission during actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used.
Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).
3
ENH101-17
For European countries only
EC Declaration of Conformity
Makita declares that the following Machine(s):
Designation of Machine:
Cordless Multi Tool
Model No./ Type: DTM40, DTM50
Conforms to the following European Directives:
2006/42/EC
They are manufactured in accordance with the following standard or standardized documents:
EN60745
The technical file in accordance with 2006/42/EC is available from:
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
31.12.2013
000331
Yasushi Fukaya
Director
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
GEA006-2
General Power Tool Safety Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2.
Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause you to lose control.
Electrical safety
4.
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
5.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
9.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
16. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions
and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one
terminal to another. Shorting the battery terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause irritation or burns.
4
Service
28. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
GEB094-2
CORDLESS MULTI TOOL
SAFETY WARNINGS
1.
This power tool is intended to function for sawing, cutting, grinding and sanding. Read all safety warnings, instructions, illustrations and
specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
2.
Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact
hidden wiring. Cutting accessory contacting a
"live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
3.
Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
4.
Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT safety glasses.
5.
Avoid cutting nails. Inspect workpiece for any nails and remove them before operation.
6.
Hold the tool firmly.
7.
Make sure the application tool is not contacting the workpiece before the switch is turned on.
8.
Keep hands away from moving parts.
9.
Do not leave the tool running. Operate the tool only when hand-held.
10. Always switch off and wait for the blade to
come to a complete stop before removing the blade from the workpiece.
11. Do not touch the application tool or the
workpiece immediately after operation; they may be extremely hot and could burn your skin.
12. Do not operate the tool at no-load
unnecessarily.
13. Always use the correct dust mask/respirator
for the material and application you are working with.
14. Some material contains chemicals which may
be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
15. This tool has not been waterproofed, so do not
use water on the workpiece surface.
16. Ventilate your work area adequately when you
perform sanding operations.
17. Use of this tool to sand some products, paints
and wood could expose user to dust containing hazardous substances. Use appropriate respiratory protection.
18. Be sure that there are no cracks or breakage
on the pad before use. Cracks or breakage may cause a personal injury.
19. Do not use accessories which are not
specifically designed and recommended by
the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
20. Wear personal protective equipment.
Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear hearing protectors, gloves and workshop apron capable of stopping
small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations . The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
21. Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
22. Never lay the power tool down until the
accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
23. Do not run the power tool while carrying it at
your side. Accidental contact with the accessory could snag your clothing, pulling the accessory into your body.
24. Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
25. Do not use accessories that require liquid
coolants. Using water or other liquid coolants may result in electrocution or shock.
26. Always be sure that the tool is switched off
and unplugged or that the battery cartridge is removed before carrying out any work on the tool.
5
27. Always be sure you have a firm footing. Be
sure no one is below when using the tool in high locations.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
ENC007-7
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1.
Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2.
Do not disassemble battery cartridge.
3.
If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4.
If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5.
Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
6.
Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50
゚ C (122 ゚ F).
7.
Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
8.
Be careful not to drop or strike battery.
9.
Do not use a damaged battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1.
Charge the battery cartridge before completely discharged.
Always stop tool operation and charge the battery cartridge when you notice less tool power.
2.
Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3.
Charge the battery cartridge with room temperature at 10
゚ C - 40 ゚ C (50 ゚ F - 104 ゚ F).
Let a hot battery cartridge cool down before charging it.
4.
Charge the battery cartridge once in every six months if you do not use it for a long period of time.
6
FUNCTIONAL DESCRIPTION
•
WARNING:
Always be sure that the tool is switched off and battery cartridge is removed before adjusting
or checking function on the tool. Failure to switch off and remove the battery cartridge may result in serious personal injury from accidental start-up.
Installing or removing battery cartridge
Battery protection system
(Lithium-ion battery with star marking)
1
1. Star marking
1
2
3
1. Button
2. Red indicator
3. Battery cartridge
012765
•
•
CAUTION:
Always switch off the tool before installing or removing of the battery cartridge.
Hold the tool and the battery cartridge firmly
when installing or removing battery cartridge.
Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.
To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.
•
•
CAUTION:
Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.
012128
Lithium-ion batteries with a star marking are equipped with a protection system. This system automatically cuts off power to the tool to extend battery life.
The tool will automatically stop during operation if the tool and/or battery are placed under one of the following conditions:
•
Overloaded:
The tool is operated in a manner that causes it to draw an abnormally high current.
In this situation, slide the slide switch on the
• tool toward the "O (OFF)" position and stop the application that caused the tool to become overloaded. Then slide the slide switch toward the "I (ON)" position again to restart.
If the tool does not start, the battery is overheated. In this situation, let the battery cool before sliding the slide switch toward the
"I (ON)" position again.
Low battery voltage:
The remaining battery capacity is too low and the tool will not operate. In this situation, remove and recharge the battery.
Switch action
1
1. Slide switch
012768
CAUTION:
•
Before installing the battery cartridge into the tool, always check to see that the tool is switched off.
To start the tool, slide the slide switch toward the "I (ON)" position.
To stop the tool, slide the slide switch toward the "O
(OFF)" position.
7
Adjusting the orbital stroke rate
1. Dial
Indication lamp
1. Indication lamp
1
012770
The orbital stroke rate is adjustable. To change the orbital stroke rate, turn the dial between 1 and 6. The higher the number is, the higher the orbital stroke rate is. Preset the dial to the number suitable for your workpiece.
NOTE:
•
The dial cannot be turned directly from 1 to 6 or from 6 to 1. Forcing the dial may damage the tool.
When changing the dial direction, always turn the dial moving it through each intermediate number.
Lighting up the front lamp
•
WARNING:
Never look into the light directly. Direct light causes damage to your eyes.
1
1. Front lamp
012779
Slide the slide switch toward the "I (ON)" position to light up the front lamp. The lamp keeps on lighting while the switch is the "I (ON)" position. The light automatically goes out after pressing the rear of the slide switch, and then sliding the slide switch toward the "O (OFF)" position.
Overload protection
When the tool is overloaded and the tool temperature reaches a certain level, the front lamp blinks and the tool automatically stops. Remove a cause of overload to restart.
2
1
3
012826
1
012771
•
When the remaining battery capacity gets low, the indication lamp blinks.
•
When the remaining battery capacity gets much lower, the tool stops during operation and the indication lamp lights up about 10 seconds.
At this time, remove the battery cartridge from the tool and charge it.
ASSEMBLY
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.
Installing or removing application tool
(optional accessory)
•
•
WARNING:
Do not install application tool upside down.
Installing application tool upside down may damage the tool and cause serious personal injury.
Install attachment tool in the correct direction according to your work. Application tool can be installed at an angle of every 30 degree.
1. Application tool installation bolt
2. Holes in the application tool
3. Protrusions of the tool flange
8
1
3
2
1. Application tool installation bolt
2. Hex wrench
3. Tighten
012767
Put an application tool (optional accessory) on the tool flange so that the protrusions of the tool flange fit in the holes in the application tool and secure the application tool by tightening the bolt firmly with the hex wrench.
When using sanding application tool, mount the application tool on the sanding pad so that it matches the sanding pad direction.
The sanding pad has a hook and loop type fitting system which allows easy and rapid fitting of a sanding paper.
As sanding papers have holes for dust extraction, mount a sanding paper so that the holes in a sanding paper match those in the sanding pad.
To remove a sanding paper, raise its end and peel it off.
Loosen and remove the application tool installation bolt using a hex wrench and then take off the application tool.
3
4
1
2
1. Application tool installation bolt
2. Holes in the application tool
3. Adapter (required for some application tools)
4. Protrusions of the tool flange
012847
When using application tools with a different type of installation section, use a correct adapter (optional accessory).
Hex wrench storage
1
1. Hex wrench
OPERATION
•
WARNING:
Before starting the tool and during operation, keep your hand and face away from the application tool.
•
CAUTION:
Do not apply excessive load to the tool which may cause a motor lock and stop the tool.
Cutting, sawing and scraping
•
CAUTION:
Do not move on the tool forcibly in the direction (eg. towards either side) of tool application with no cutting edge. It may damage the tool.
012801
Put the application tool on the workpiece.
And then move the tool forward so that the application tool movement does not slow down.
NOTE:
•
Forcing or excessive pressure on the tool may
• reduce efficiency.
Before cutting operation, it is recommended to preset the orbital stroke rate 4 - 6.
Sanding
•
•
CAUTION:
Do not reuse a sanding paper used for sanding metal to sand wood.
Do not use a worn sanding paper or sanding paper without grit.
012766
When not in use, store the hex wrench as shown in the figure to keep it from being lost.
9
012769
Apply a sanding paper on the workpiece.
NOTE:
•
Using a test material sample to try is
• recommendable to determine a correct orbital stroke rate suitable for your work.
Use a sanding paper with the same grit until sanding the whole workpiece is completed.
Replacing a sanding paper with different grit sanding paper may not get a fine finish.
Dust extraction attachment
(optional accessory)
2
3
8
4
1
7
9
5
6
1. Nozzle band
2. Dust nozzle
3. Dust nozzle
4. Dust attachment
5. Felt ring
6. Pad
7. Application tool installation bolt
8. Holes in the tool
9. Protrusions on the nozzle band
012778
•
•
Install dust nozzles and dust attachment.
Install the nozzle band on the tool so that its
• protrusions fit in the holes in the tool to secure it.
Put the felt ring and the sanding pad on the dust attachment and then secure them with the application tool installation bolt.
012800
When you wish to perform cleaner operation, connect a vacuum cleaner to your tool. Connect a hose of vacuum cleaner to the dust extraction attachment (optional accessory).
MAINTENANCE
CAUTION:
•
•
Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.
To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and replacement, any other maintenance or adjustment should be performed by
Makita Authorized Service Centers, always using Makita replacement parts.
OPTIONAL ACCESSORIES
•
•
•
•
•
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
•
Segment saw blade
•
•
•
•
Round saw blade
Plunge cut saw blade
Scraper (rigid)
Scraper (flexible)
Serrated seg blade
General joint cutter
HM remover
HM seg saw blade
10
•
•
•
•
•
•
•
•
•
HM sanding plate
Diamond seg sawblade
Sanding pad
Adapter
Abrasive paper delta (red / white / black)
Fleece delta (medium / coarse / without grit)
Polishing felt delta
Hex wrench
Dust extraction attachment
Makita genuine battery and charger
•
NOTE:
•
Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.
11
885278A220
Makita
Jan-Baptist Vinkstraat 2, 3070, Belgium
Makita Corporation
Anjo, Aichi, Japan
INSTRUCTION MANUAL
Cordless Impact Driver
DTD134
DTD146
IMPORTANT: Read Before Using.
1
012010
ENGLISH (Original instructions)
SPECIFICATIONS
Model DTD134 DTD146
Machine screw
Capacities
Standard bolt
High tensile bolt
No load speed (min
-1
)
Impacts per minute
Overall length
0 - 2,400
4 mm - 8 mm
5 mm - 14 mm
5 mm - 12 mm
0 - 3,200
138 mm
0 - 2,300
Net weight
1.2 kg (with battery BL1415/BL1415N)
1.4 kg (with battery BL1430/BL1440)
1.3 kg (with battery BL1815/BL1815N/BL1820)
1.5 kg (with battery BL1830/BL1840/BL1850)
Rated voltage D.C.14.4 V D.C.18 V
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
END004-6
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
・ Read instruction manual.
Cd
Ni-MH
Li-ion
・ Only for EU countries
Do not dispose of electric equipment or battery pack together with household waste material!
In observance of the European
Directives, on Waste Electric and
Electronic Equipment and Batteries and
Accumulators and Waste Batteries and
Accumulators and their implementation in accordance with national laws, electric equipment and batteries and battery pack(s) that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
ENE033-1
Intended use
The tool is intended for screw driving in wood, metal and plastic.
ENG905-1
Noise
The typical A-weighted noise level determined according to EN60745:
Model DTD134
Sound pressure level (L pA
) : 92 dB (A)
Sound power level (L
WA
) : 103 dB (A)
Uncertainty (K) : 3 dB (A)
Model DTD146
Sound pressure level (L pA
Sound power level (L
WA
) : 93 dB (A)
) : 104 dB (A)
Uncertainty (K) : 3 dB (A)
Wear ear protection
ENG900-1
Vibration
The vibration total value (tri-axial vector sum) determined according to EN60745:
•
•
Model DTD134
Work mode : impact tightening of fasteners of the maximum capacity of the tool
Vibration emission (a h
) : 12.0 m/s
2
Uncertainty (K) : 1.5 m/s
2
Model DTD146
Work mode : impact tightening of fasteners of the maximum capacity of the tool
Vibration emission (a h
) : 15.5 m/s
2
Uncertainty (K) : 2.0 m/s
2
ENG901-1
The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another.
The declared vibration emission value may also be used in a preliminary assessment of exposure.
•
WARNING:
The vibration emission during actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used.
2
•
Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).
ENH101-17
For European countries only
EC Declaration of Conformity
Makita declares that the following Machine(s):
Designation of Machine:
Cordless Impact Driver
Model No./ Type: DTD134, DTD146
Conforms to the following European Directives:
2006/42/EC
They are manufactured in accordance with the following standard or standardized documents:
EN60745
The technical file in accordance with 2006/42/EC is available from:
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
31.12.2013
000331
Yasushi Fukaya
Director
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
GEA006-2
General Power Tool Safety Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2.
Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause you to lose control.
Electrical safety
4.
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
5.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
9.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control of the power tool in unexpected situations.
3
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
16. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions
and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one
terminal to another. Shorting the battery terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause irritation or burns.
Service
28. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
GEB054-1
CORDLESS IMPACT DRIVER
SAFETY WARNINGS
1.
Hold power tool by insulated gripping surfaces, when performing an operation
where the fastener may contact hidden wiring.
Fasteners contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
2.
Always be sure you have a firm footing.
Be sure no one is below when using the tool in high locations.
3.
Hold the tool firmly.
4.
Wear ear protectors.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence to safety rules for the subject product.
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
ENC007-8
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1.
Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
4
2.
Do not disassemble battery cartridge.
3.
If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4.
If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5.
Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
6.
Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50
゚ C (122 ゚ F).
7.
Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
8.
Be careful not to drop or strike battery.
9.
Do not use a damaged battery.
10. Follow your local regulations relating to
disposal of battery.
SAVE THESE INSTRUCTIONS.
FUNCTIONAL DESCRIPTION
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.
Installing or removing battery cartridge
2
1
1. Red indicator
2. Button
3. Battery cartridge
3
012012
•
Always switch off the tool before installing or
•
• removing of the battery cartridge.
To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely. Install it fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
Do not use force when installing the battery cartridge. If the cartridge does not slide in easily, it is not being inserted correctly.
Tips for maintaining maximum battery life
1.
Charge the battery cartridge before completely discharged.
Always stop tool operation and charge the battery cartridge when you notice less tool power.
2.
Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3.
Charge the battery cartridge with room temperature at 10
゚ C - 40 ゚ C (50 ゚ F - 104 ゚ F).
Let a hot battery cartridge cool down before charging it.
4.
Charge the battery cartridge once in every six months if you do not use it for a long period of time.
Battery protection system
(Battery cartridge with a star mark)
1
1. Star mark
011389
The battery cartridge with a star mark is equipped with the protection system, which automatically cuts off the output power for its long service life.
The tool stops during operation when the tool and/or battery are placed under the following situation. This is caused by the activation of protection system and does not show the tool trouble.
5
•
•
•
When the tool is overloaded:
At this time, release the switch trigger, remove the battery cartridge and remove causes of overload and then pull the switch trigger again to restart.
When battery cells get hot:
If any operation of the switch trigger, the motor will remain stopped.
At this time, stop use of the tool and cool or charge the battery cartridge after removing it from the tool.
When the remaining battery capacity gets low:
If any operation of the switch trigger, the motor will remain stopped.
At this time, remove the battery cartridge from the tool and charge it.
Switch action
1. Switch trigger
1
012015
•
CAUTION:
Before installing the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.
To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop.
Lighting up the front lamp
NOTE:
•
Use a dry cloth to wipe the dirt off the lens of lamp.
Be careful not to scratch the lens of lamp, or it may lower the illumination.
Reversing switch action
A
B
1. Reversing switch lever
1
012017
This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation.
When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.
•
•
•
CAUTION:
Always check the direction of rotation before operation.
Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.
When not operating the tool, always set the reversing switch lever to the neutral position.
Empty signal for remaining battery capacity
1. Button
2. LED indicator
1. Lamp
1
012016
CAUTION:
•
Do not look in the light or see the source of light directly.
Pull the switch trigger to light up the lamp. The lamp keeps on lighting while the switch trigger is being pulled.
The light automatically goes out 10 - 15 seconds after the switch trigger is released.
6
1
2
012021
Stop the tool and with the tool stopped press the button on the switch panel and the remaining battery capacity will be signaled on the panel.
The status displayed on the switch panel and the remaining battery capacity is shown in the following table.
For tool with deep bit hole
LED indicator status Remaining battery capacity
A=17mm
B=14mm
To install these types of bits, follow the procedure (1).
About 50% or more
About 20% - 50%
About less than 20%
012023
NOTE:
•
Before checking the remaining battery capacity, be sure to stop the tool.
ASSEMBLY
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.
Installing or removing driver bit or socket bit
A=12mm
B=9mm
To install these types of bits, follow the procedure (2).
(Note) Bit-piece is necessary for installing the bit.
011405
1. To install the bit, pull the sleeve and insert the bit into the sleeve as far as it will go.
1. Bit
2. Sleeve
1
2
012063
2. To install the bit, insert the bit-piece and bit into the sleeve as far as it will go. The bit-piece should be inserted into the sleeve with its pointed end facing in. Then release the sleeve to secure the bit.
2
1. Bit-piece
2. Bit
004521
Use only bits that has inserting portion shown in the figure.
For tool with shallow bit hole
A=12mm
B=9mm
Use only these type of bit. Follow the procedure (1).
(Note) Bit-piece is not necessary.
006348
1
012013
To remove the bit, pull the sleeve and pull the bit out.
NOTE:
•
For all countries other than Europe, it's not
• necessary to pull the sleeve when installing the bit.
If the bit is not inserted deep enough into the sleeve, the sleeve will not return to its original position and the bit will not be secured. In this case,
•
• try re-inserting the bit according to the instructions above.
When it is difficult to insert the bit, pull the sleeve and insert it into the sleeve as for as it will go.
After inserting the bit, make sure that it is firmly secured. If it comes out, do not use it.
7
Hook
OPERATION
Standard bolt
N m
(kgf cm)
120
(1,224)
100
(1,020)
80
(816)
M14
M12
(M14)
60
(612)
40
(408)
20
(204)
M10
(M12)
M8
0 1.0
2.0
3.0
Fastening time (S)
(M10)
(M8)
006255
1. Hook
2. Screw
1
2
012014
The hook is convenient for temporarily hanging the tool.
This can be installed on either side of the tool.
To install the hook, insert it into a groove in the tool housing on either side and then secure it with a screw.
To remove, loosen the screw and then take it out.
012050
The proper fastening torque may differ depending upon the kind or size of the screw/bolt, the material of the workpiece to be fastened, etc. The relation between fastening torque and fastening time is shown in the figures.
8
High tensile bolt
N m
(kgf cm)
120
(1,224)
100
(1,020)
80
(816)
60
(612)
40
(408)
20
(204)
M8
M12
(M12)
M10
(M10)
(M8)
0 1.0
2.0
3.0
Fastening time (S)
006257
Hold the tool firmly and place the point of the driver bit in the screw head. Apply forward pressure to the tool to the extent that the bit will not slip off the screw and turn the tool on to start operation.
NOTE:
•
Use the proper bit for the head of the screw/bolt
• that you wish to use.
When fastening screw M8 or smaller, carefully adjust pressure on the switch trigger so that the screw is not damaged.
•
•
•
Hold the tool pointed straight at the screw.
If you tighten the screw for a time longer than shown in the figures, the screw or the point of the driver bit may be overstressed, stripped, damaged, etc. Before starting your job, always perform a test operation to determine the proper fastening time for your screw.
If you use a spare battery to continue the operation, rest the tool at least 15 min.
The fastening torque is affected by a wide variety of factors including the following. After fastening, always check the torque with a torque wrench.
1. When the battery cartridge is discharged almost completely, voltage will drop and the fastening torque will be reduced.
2. Driver bit or socket bit
Failure to use the correct size driver bit or socket bit will cause a reduction in the fastening torque.
3. Bolt
•
Even though the torque coefficient and the class of bolt are the same, the proper
• fastening torque will differ according to the diameter of bolt.
Even though the diameters of bolts are the same, the proper fastening torque will differ according to the torque coefficient, the class of bolt and the bolt length.
4. The manner of holding the tool or the material of driving position to be fastened will affect the torque.
5. Operating the tool at low speed will cause a reduction in the fastening torque.
MAINTENANCE
•
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.
Replacing carbon brushes
1. Limit mark
Raise the arm part of the spring and then place it in the recessed part of the housing with a slotted bit screwdriver of slender shaft or the like.
1. Carbon brush cap
1
012020
Use pliers to remove the carbon brush cap of the carbon brushes. Take out the worn carbon brushes, insert the new ones and replace the carbon brush cap in reverse.
1. Lead wire
2. Carbon brush cap
1
1
006258
Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.
1
1. Screws
2. Rear cover
2
013950
Make sure to place the lead wire in opposite side of the arm.
1
1. Hole
2. Carbon brush cap
2
012018
Use a screwdriver to remove two screws then remove the rear cover.
1
1. Spring
2. Arm
3. Recessed part
012019
2
3
2
006304
Make sure that the carbon brush caps fit into the holes in brush holders securely.
Reinstall the rear cover and tighten two screws securely.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.
9
OPTIONAL ACCESSORIES
CAUTION:
•
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
•
•
•
•
•
Screw bits
Hook
Plastic carrying case
Various type of Makita genuine batteries and chargers
Battery protector
NOTE:
•
Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.
10
11
885243B229
Makita
Jan-Baptist Vinkstraat 2, 3070, Belgium
Makita Corporation
Anjo, Aichi, Japan
INSTRUCTION MANUAL
Cordless Hammer Driver Drill
DHP343
DHP453
IMPORTANT: Read Before Using.
1
009083
ENGLISH (Original instructions)
SPECIFICATIONS
Capacities
No load speed (min
-1
Blows per minute (min
)
-1
)
Concrete
Steel
Wood
Wood screw
Machine screw
High (2)
Low (1)
High (2)
Low (1)
10 mm
10 mm
25 mm
5.1 mm x 63 mm
6 mm
0- 1,300
0 - 400
0 - 19,500
0 - 6,000
13 mm
13 mm
36 mm
6 mm x 75 mm
Overall length
Net weight
211 mm
1.4 kg
232 mm
1.7 kg
Rated voltage D.C. 14.4 V D.C. 18 V
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
END004-4
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
・ Read instruction manual.
Cd
Ni-MH
Li-ion
・ Only for EU countries
Do not dispose of electric equipment or battery pack together with household waste material!
In observance of European Directive
2002/96/EC on waste electric and electronic equipment, 2006/66/EC on batteries and accumulators and waste batteries and accumulators and their implementation in accordance with national laws, electric equipment and battery pack that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
ENE039-1
Intended use
The tool is intended for impact drilling in brick, concrete and stone as well as for drilling without impact in wood, metal, ceramic and plastic.
ENG905-1
Noise
The typical A-weighted noise level determined according to EN60745:
Model DHP343
Sound pressure level (L pA
Uncertainty (K) : 3 dB (A)
) : 80 dB (A)
The noise level under working may exceed 80 dB (A).
Model DHP453
Sound pressure level (L pA
Sound power level (L
WA
) : 83 dB (A)
) : 94 dB (A)
Uncertainty (K) : 3 dB (A)
Wear ear protection
ENG900-1
Vibration
The vibration total value (tri-axial vector sum) determined according to EN60745:
Model DHP343
Work mode: impact drilling into concrete
Vibration emission (a h,ID
) : 10.0 m/s
2
Uncertainty (K) : 2.5 m/s
2
Work mode: drilling into metal
Vibration emission (a h,D
) : 2.5 m/s
2
or less
Uncertainty (K) : 1.5 m/s
2
2
•
•
Model DHP453
Work mode: impact drilling into concrete
Vibration emission (a h,ID
) : 10.0 m/s
2
Uncertainty (K) : 1.5 m/s
2
Work mode: drilling into metal
Vibration emission (a h,D
) : 2.5 m/s
2
or less
Uncertainty (K) : 1.5 m/s
2
ENG901-1
The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another.
The declared vibration emission value may also be used in a preliminary assessment of exposure.
WARNING:
•
•
The vibration emission during actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used.
Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).
ENH101-17
For European countries only
EC Declaration of Conformity
Makita declares that the following Machine(s):
Designation of Machine:
Cordless Hammer Driver Drill
Model No./ Type: DHP343, DHP453
Conforms to the following European Directives:
2006/42/EC
They are manufactured in accordance with the following
Standard or standardized documents:
EN60745
The Technical file in accordance with 2006/42/EC is available from:
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
31.12.2013
000331
Yasushi Fukaya
Director
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
GEA006-2
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2.
Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause you to lose control.
Electrical safety
4.
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
5.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
9.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
3
under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
16. If devices are provided for the connection of
dust extraction and collection facilities, ensure these are connected and properly
used. Use of dust collection can reduce dust-related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions
and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one
terminal to another. Shorting the battery terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause irritation or burns.
Service
28. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
GEB056-4
CORDLESS HAMMER DRIVER
DRILL SAFETY WARNINGS
1. Wear ear protectors with impact drilling.
Exposure to noise can cause hearing loss.
2.
Use auxiliary handle(s), if supplied with the
tool. Loss of control can cause personal injury.
3.
Hold power tool by insulated gripping surfaces, when performing an operation where the
cutting accessory may contact hidden wiring.
Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
4
4.
Hold power tool by insulated gripping surfaces, when performing an operation
where the fastener may contact hidden wiring.
Fasteners contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
5.
Always be sure you have a firm footing.
Be sure no one is below when using the tool in high locations.
6.
Hold the tool firmly.
7.
Keep hands away from rotating parts.
8.
Do not leave the tool running. Operate the tool only when hand-held.
9.
Do not touch the bit or the workpiece immediately after operation; they may be extremely hot and could burn your skin.
10. Some material contains chemicals which may
be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
ENC007-7
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1.
Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2.
Do not disassemble battery cartridge.
3.
If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4.
If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5.
Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
6.
Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50
゚ C (122 ゚ F).
7.
Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out.
The battery cartridge can explode in a fire.
8.
Be careful not to drop or strike battery.
9.
Do not use a damaged battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1.
Charge the battery cartridge before completely discharged.
Always stop tool operation and charge the battery cartridge when you notice less tool power.
2.
Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3.
Charge the battery cartridge with room temperature at 10
゚ C - 40 ゚ C (50 ゚ F - 104 ゚ F).
Let a hot battery cartridge cool down before charging it.
4.
Charge the battery cartridge once in every six months if you do not use it for a long period of time.
5
FUNCTIONAL DESCRIPTION
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.
Installing or removing battery cartridge
1
1. Red indicator
2. Button
3. Battery cartridge
2
3
012153
•
Always switch off the tool before installing or removing of the battery cartridge.
•
•
•
To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely. Install it fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
Do not use force when installing the battery cartridge. If the cartridge does not slide in easily, it is not being inserted correctly.
Battery protection system
(Lithium-ion battery with star marking)
The tool will automatically stop during operation if the tool and/or battery are placed under one of the following conditions:
•
Overloaded:
The tool is operated in a manner that causes it to draw an abnormally high current.
In this situation, release the trigger switch on
• the tool and stop the application that caused the tool to become overloaded. Then pull the trigger switch again to restart.
If the tool does not start, the battery is overheated. In this situation, let the battery cool before pulling the trigger switch again.
Low battery voltage:
The remaining battery capacity is too low and the tool will not operate. In this situation, remove and recharge the battery.
Switch action
1
009084
•
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.
To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
Reversing switch action
1. Switch trigger
1
1. Star marking
1. Reversing switch lever
012128
Lithium-ion batteries with a star marking are equipped with a protection system. This system automatically cuts off power to the tool to extend battery life.
A
B
1
009086
This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation.
When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.
6
•
•
•
CAUTION:
Always check the direction of rotation before operation.
Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.
When not operating the tool, always set the reversing switch lever to the neutral position.
Speed change
1
1. Speed change lever
•
CAUTION:
Always set the ring correctly to your desired mode mark. If you operate the tool with the ring positioned halfway between the mode marks, the tool may be damaged.
Adjusting the fastening torque
3
4
6 8 10
1
2
1. Adjusting ring
2. Action mode changing ring
3. Graduation
4. Arrow
009079
To change the speed, first switch off the tool and then slide the speed change lever to the "2" side for high speed or "1" side for low speed. Be sure that the speed change lever is set to the correct position before operation. Use the right speed for your job.
•
•
CAUTION:
Always set the speed change lever fully to the correct position. If you operate the tool with the speed change lever positioned halfway between the "1" side and "2" side, the tool may be damaged.
Do not use the speed change lever while the tool is running. The tool may be damaged.
Selecting the action mode
009087
The fastening torque can be adjusted in 16 steps by turning the adjusting ring so that its graduations are aligned with the arrow on the tool body. The fastening torque is minimum when the number 1 is aligned with the arrow, and maximum when the number 16 is aligned with the arrow.
Before actual operation, drive a trial screw into your material or a piece of duplicate material to determine which torque level is required for a particular application.
ASSEMBLY
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.
Installing or removing driver bit or drill bit
1. Sleeve
3
1
1. Adjusting ring
2. Action mode changing ring
3. Graduation
4. Arrow
1
4
6 8 10
2
009087
This tool employs an action mode changing ring. Select one of the three modes suitable for your work needs by using this ring.
For rotation only, turn the ring so that the arrow on the tool body points toward the mark on the ring.
For rotation with hammering, turn the ring so that the arrow points toward the mark on the ring.
For rotation with clutch, turn the ring so that the arrow points toward the mark on the ring.
009088
Turn the sleeve counterclockwise to open the chuck jaws.
Place the bit in the chuck as far as it will go. Turn the sleeve clockwise to tighten the chuck.
To remove the bit, turn the sleeve counterclockwise.
7
OPERATION
Hammer drilling operation
CAUTION:
•
There is a tremendous and sudden twisting force exerted on the tool/bit at the time of hole break-through, when the hole becomes clogged with chips and particles, or when striking reinforcing rods embedded in the concrete.
First, turn the action mode changing ring so that the arrow on the tool body points to the marking. The adjusting ring can be aligned in any torque levels for this operation.
Be sure to use a tungsten-carbide tipped bit.
Position the bit at the desired location for the hole, then pull the switch trigger. Do not force the tool. Light pressure gives best results. Keep the tool in position and prevent it from slipping away from the hole.
Do not apply more pressure when the hole becomes clogged with chips or particles. Instead, run the tool at an idle, then remove the bit partially from the hole. By repeating this several times, the hole will be cleaned out and normal drilling may be resumed.
Blow-out bulb (optional accessory)
1
1. Blow-out bulb
002449
After drilling the hole, use the blow-out bulb to clean the dust out of the hole.
Screwdriving operation
009085
First, turn the action mode changing ring so that the arrow on the tool body points to the marking. Adjust the adjusting ring to the proper torque level for your work.
Then proceed as follows.
Place the point of the driver bit in the screw head and apply pressure to the tool. Start the tool slowly and then increase the speed gradually. Release the switch trigger as soon as the clutch cuts in.
•
CAUTION:
Make sure that the driver bit is inserted straight in the screw head, or the screw and/or bit may be damaged.
NOTE:
•
When driving wood screws, predrill pilot holes to make driving easier and to prevent splitting of the workpiece. See the chart.
Nominal diameter of wood screw
(mm)
4.8
5.1
5.5
5.8
6.1
3.1
3.5
3.8
4.5
006421
Recommended size of pilot hole
(mm)
2.0 - 2.2
2.2 - 2.5
2.5 - 2.8
2.9 - 3.2
3.1 - 3.4
3.3 - 3.6
3.7 - 3.9
4.0 - 4.2
4.2 - 4.4
Drilling operation
First, turn the adjusting ring so that the pointer points to the marking. Then proceed as follows.
•
•
•
CAUTION:
Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pressure will only serve to damage the tip of your bit, decrease the tool performance and shorten the service life of the tool.
There is a tremendous force exerted on the tool/bit at the time of hole break through. Hold the tool firmly and exert care when the bit begins to break through the workpiece.
A stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out. However, the tool may back out abruptly if you do not hold it firmly.
•
•
Always secure small workpieces in a vise or similar hold-down device.
If the tool is operated continuously until the battery cartridge has discharged, allow the tool to rest for
15 minutes before proceeding with a fresh battery.
Drilling in wood
When drilling in wood, the best results are obtained with wood drills equipped with a guide screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
8
Drilling in metal
To prevent the bit from slipping when starting a hole, make an indentation with a center-punch and hammer at the point to be drilled. Place the point of the bit in the indentation and start drilling.
Use a cutting lubricant when drilling metals. The exceptions are iron and brass which should be drilled dry.
MAINTENANCE
•
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.
OPTIONAL ACCESSORIES
CAUTION:
•
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
•
•
•
•
•
•
•
•
•
•
•
•
Drill bits
Tungsten-carbide tipped hammer bit
Phillips bit
Slotted bit
Socket bit
Blow-out bulb
Safety goggles
Various type of Makita genuine batteries and chargers
Rubber pad assembly
Wool bonnet
Foam polishing pad
Plastic carrying case
NOTE:
•
Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.
9
10
11
885265A229
Makita
Jan-Baptist Vinkstraat 2, 3070, Belgium
Makita Corporation
Anjo, Aichi, Japan
INSTRUCTION MANUAL
Cordless Angle Grinder
DGA402
DGA450
DGA452
IMPORTANT: Read Before Using.
1
007214
ENGLISH (Original instructions)
SPECIFICATIONS
Wheel diameter
Max. wheel thickness
Spindle thread
100 mm
6.4 mm
M10
6.4 mm
115 mm
6.4 mm
M14 or 5/8" (country specific)
Rated speed (n) / No load speed (n
0
) 11,000
Overall length
Net weight 2.2 kg
317 mm
2.2 kg 2.3 kg
Rated voltage D.C. 18 V D.C. 14.4 V D.C. 18 V
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
END221-4
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
・ Read instruction manual.
・ Wear
Cd
Ni-MH
Li-ion
・ Only for EU countries
Do not dispose of electric equipment or battery pack together with household waste material!
In observance of the European
Directives, on Waste Electric and
Electronic Equipment and Batteries and
Accumulators and Waste Batteries and
Accumulators and their implementation in accordance with national laws, electric equipment and batteries and battery pack(s) that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
ENE048-1
Intended use
The tool is intended for grinding, sanding and cutting of metal and stone materials without the use of water.
ENG905-1
Noise
The typical A-weighted noise level determined according to EN60745:
Model DGA450
Sound pressure level (L pA
) : 74 dB (A)
Uncertainty (K) : 3 dB (A)
The noise level under working may exceed 80 dB (A).
Model DGA452
Sound pressure level (L pA
) : 76 dB (A)
Uncertainty (K) : 3 dB (A)
The noise level under working may exceed 80 dB (A).
Wear ear protection
ENG900-1
Vibration
The vibration total value (tri-axial vector sum) determined according to EN60745:
Model DGA450
Work mode : surface grinding
Vibration emission (a h,AG
Uncertainty (K) : 1.5 m/s
) : 8.5 m/s
2
2
Work mode: disc sanding
Vibration emission (a h,DS
Uncertainty (K) : 1.5 m/s
) : 2.5 m/s
2
2
or less
Model DGA452
Work mode : surface grinding
Vibration emission (a h,AG
Uncertainty (K) : 1.5 m/s
) : 10.0 m/s
2
2
Work mode: disc sanding
Vibration emission (a h,DS
Uncertainty (K) : 1.5 m/s
) : 2.5 m/s
2
2
or less
2
•
•
•
ENG902-1
The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another.
The declared vibration emission value may also be used in a preliminary assessment of exposure.
The declared vibration emission value is used for main applications of the power tool. However if the power tool is used for other applications, the vibration emission value may be different.
•
•
WARNING:
The vibration emission during actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used.
Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).
ENH101-16
For European countries only
EC Declaration of Conformity
We Makita Corporation as the responsible manufacturer declare that the following Makita machine(s):
Designation of Machine:
Cordless Angle Grinder
Model No./ Type: DGA450,DGA452 are of series production and
Conforms to the following European Directives:
2006/42/EC
And are manufactured in accordance with the following standards or standardised documents:
EN60745
The technical documentation is kept by:
Makita International Europe Ltd.
Technical Department,
Michigan Drive, Tongwell,
Milton Keynes, Bucks MK15 8JD, England
30.1.2009
000230
Tomoyasu Kato
Director
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi, 446-8502, JAPAN
GEA006-2
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2.
Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause you to lose control.
Electrical safety
4.
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
5.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
9.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under
3
the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
16. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
4
22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions
and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one
terminal to another. Shorting the battery terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause irritation or burns.
Service
28. Have your power tool serviced by a qualified
repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
GEB059-3
CORDLESS GRINDER SAFETY
WARNINGS
Safety Warnings Common for Grinding, Sanding,
Wire Brushing, or Abrasive Cutting-Off Operations:
1.
This power tool is intended to function as a grinder, sander, wire brush or cut-off tool. Read all safety warnings, instructions, illustrations
and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
2.
Operations such as polishing are not recommended to be performed with this
power tool. Operations for which the power tool was not designed may create a hazard and cause
personal injury.
3.
Do not use accessories which are not specifically designed and recommended by
the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
4.
The rated speed of the accessory must be at least equal to the maximum speed marked on
the power tool. Accessories running faster than their rated speed can break and fly apart.
5.
The outside diameter and the thickness of your accessory must be within the capacity rating of
your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
6.
Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating
diameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
7.
Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-
load speed for one minute. Damaged accessories will normally break apart during this test time.
8.
Wear personal protective equipment.
Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or
workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations . The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
9.
Keep bystanders a safe distance away from work area. Anyone entering the work area
must wear personal protective equipment.
Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
10. Hold the power tool by insulated gripping
surfaces only, when performing an operation where the cutting tool may contact hidden
wiring. Contact with a "live" wire will also make exposed metal parts of the power tool "live" and could give the operator an electric shock.
11. Never lay the power tool down until the
accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at
your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
14. Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
15. Do not use accessories that require liquid
coolants. Using water or other liquid coolants may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory.
Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out.
The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below. a) Maintain a firm grip on the power tool and
position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over
kickback or torque reaction during start-up.
The operator can control torque reactions or kickback forces, if proper precautions are taken. b) Never place your hand near the rotating
accessory. Accessory may kickback over your hand. c) Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging. d) Use special care when working corners,
sharp edges etc. Avoid bouncing and snagging
the accessory. Corners, sharp edges or bouncing
5
have a tendency to snag the rotating accessory and cause loss of control or kickback. e) Do not attach a saw chain woodcarving
blade or toothed saw blade. Such blades create frequent kickback and loss of control.
Safety Warnings Specific for Grinding and Abrasive
Cutting-Off Operations:
a) Use only wheel types that are recommended
for your power tool and the specific guard
designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. b) The grinding surface of centre depressed
wheels must be mounted below the plane of
the guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be adequately protected. c) The guard must be securely attached to the
power tool and positioned for maximum safety, so the least amount of wheel is exposed
towards the operator. The guard helps to protect the operator from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing. d) Wheels must be used only for recommended
applications. For example: do not grind with
the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter. e) Always use undamaged wheel flanges that
are of correct size and shape for your selected
wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage.
Flanges for cut-off wheels may be different from grinding wheel flanges. f) Do not use worn down wheels from larger
power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.
Additional Safety Warnings Specific for Abrasive
Cutting-Off Operations:
a) Do not “jam” the cut-off wheel or apply
excessive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage. b) Do not position your body in line with and
behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you. c) When wheel is binding or when interrupting
a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may
occur. Investigate and take corrective action to eliminate the cause of wheel binding. d) Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed and
carefully re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece. e) Support panels or any oversized workpiece
to minimize the risk of wheel pinching and
kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel. f) Use extra caution when making a “pocket
cut” into existing walls or other blind areas.
The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.
Safety Warnings Specific for Sanding Operations:
a) Do not use excessively oversized sanding
disc paper. Follow manufacturers recommendations, when selecting sanding
paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.
Safety Warnings Specific for Wire Brushing
Operations:
a) Be aware that wire bristles are thrown by the
brush even during ordinary operation. Do not overstress the wires by applying excessive
load to the brush. The wire bristles can easily penetrate light clothing and/or skin. b) If the use of a guard is recommended for
wire brushing, do not allow interference of the
wire wheel or brush with the guard. Wire wheel or brush may expand in diameter due to work load and centrifugal forces.
Additional Safety Warnings:
16. When using depressed centre grinding
wheels, be sure to use only fiberglassreinforced wheels.
17. NEVER USE Stone Cup type wheels with this
grinder. This grinder is not designed for these types of wheels and the use of such a product may result in serious personal injury.
18. Be careful not to damage the spindle, the
flange (especially the installing surface) or the lock nut. Damage to these parts could result in wheel breakage.
19. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
20. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or
6
wobbling that could indicate poor installation or a poorly balanced wheel.
21. Use the specified surface of the wheel to
perform the grinding.
22. Do not leave the tool running. Operate the tool
only when hand-held.
23. Do not touch the workpiece immediately after
operation; it may be extremely hot and could burn your skin.
24. Observe the instructions of the manufacturer
for correct mounting and use of wheels.
Handle and store wheels with care.
25. Do not use separate reducing bushings or
adaptors to adapt large hole abrasive wheels.
26. Use only flanges specified for this tool.
27. For tools intended to be fitted with threaded
hole wheel, ensure that the thread in the wheel is long enough to accept the spindle length.
28. Check that the workpiece is properly
supported.
29. Pay attention that the wheel continues to
rotate after the tool is switched off.
30. If working place is extremely hot and humid,
or badly polluted by conductive dust, use a short-circuit breaker (30 mA) to assure operator safety.
31. Do not use the tool on any materials
containing asbestos.
32. When use cut-off wheel, always work with the
dust collecting wheel guard required by domestic regulation.
33. Cutting discs must not be subjected to any
lateral pressure.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
ENC007-8
IMPORTANT SAFETY
INSTRUCTIONS
2.
Do not disassemble battery cartridge.
3.
If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4.
If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5.
Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
6.
Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50
゚ C (122 ゚ F).
7.
Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
8.
Be careful not to drop or strike battery.
9.
Do not use a damaged battery.
10. Follow your local regulations relating to
disposal of battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1.
Charge the battery cartridge before completely discharged.
Always stop tool operation and charge the battery cartridge when you notice less tool power.
2.
Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3.
Charge the battery cartridge with room temperature at 10
゚ C - 40 ゚ C (50 ゚ F - 104 ゚ F).
Let a hot battery cartridge cool down before charging it.
4.
Charge the battery cartridge once in every six months if you do not use it for a long period of time.
FOR BATTERY CARTRIDGE
1.
Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
7
FUNCTIONAL DESCRIPTION
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.
Installing or removing battery cartridge
2
1
1. Button
2. Red indicator
3. Battery cartridge
•
In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.
If the tool does not start, the battery is overheated. In this situation, let the battery cool before turning the tool on again.
Low battery voltage:
The remaining battery capacity is too low and the tool will not operate. In this situation, remove and recharge the battery.
NOTE:
The overheat protection works only with a battery cartridge with a star mark.
1
1. Star marking
3
013993
CAUTION:
•
•
Always switch off the tool before installing or removing of the battery cartridge.
Hold the tool and the battery cartridge firmly
when installing or removing battery cartridge.
Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.
To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.
•
•
CAUTION:
Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.
Battery protection system
The tool is equipped with a battery protection system.
This system automatically cuts off power to the motor to extend battery life.
The tool will automatically stop during operation if the tool and/or battery are placed under one of the following conditions:
•
Overloaded:
The tool is operated in a manner that causes it to draw an abnormally high current.
012128
Indication lamp with multi function
1
1. Indication lamp
8
007224
Indication lamps are located in two positions.
When the battery cartridge is inserted on the tool with the slide switch positioned in the "O (OFF)", the indication lamp flickers quickly for approximately one second. If it does not flicker so, the battery cartridge or indication lamp may be broken.
− Overload protection
− When the tool becomes overloaded, the indication lamp lights up. When the load on the tool is reduced, the lamp goes out.
− If the tool continues to be overloaded and the indication lamp continues to light up for approximately two seconds, the tool stops.
This prevents the motor and its related parts from being damaged.
− In this situation, move the slide switch to the
"O (OFF)" position once. And then move it to the "I (ON)" position again to restart.
− Battery cartridge replacing signal
− When the remaining battery capacity is low, the indicator lamp lights up during operation earlier than that of high battery capacity.
− Accidental re-start preventive function
− Even if the battery cartridge is inserted on the tool with the slide switch in the "I (ON)" position, the tool does not start. In this situation, the lamp flickers slowly. It indicates that the accidental re-start preventive function is at work.
− To start the tool, first slide the slide switch toward the "O (OFF)" position and then slide it toward the "I (ON)" position.
Shaft lock
ASSEMBLY
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.
Installing side grip (handle)
1. Shaft lock
1
007216
CAUTION:
•
Never actuate the shaft lock when the spindle is moving. The tool may be damaged.
Press the shaft lock to prevent spindle rotation when installing or removing accessories.
Switch action
1. Slide switch
1
007225
CAUTION:
•
Always be sure that the side grip is installed securely before operation.
Screw the side grip securely on the position of the tool as shown in the figure.
Installing or removing wheel guard
(For depressed center wheel, multi disc / abrasive cut-off wheel, diamond wheel)
For tool with locking screw type wheel guard
1
1. Wheel guard
2. Bearing box
3. Screw
2
3
007217
•
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the slide switch actuates properly and returns to the "OFF" position when the rear of the slide switch is depressed.
To start the tool, slide the slide switch toward the "I
(ON)" position. For continuous operation, press the front of the slide switch to lock it.
To stop the tool, press the rear of the slide switch, then slide it toward the "O (OFF)" position.
007218
•
WARNING:
When using a depressed center grinding wheel/Multi-disc, flex wheel, wire wheel brush, cutoff wheel or diamond wheel, the wheel guard must be fitted on the tool so that the closed side of the guard always points toward the operator.
•
When using an abrasive cut-off / diamond wheel, be sure to use only the special wheel guard designed for use with cut-off wheels. (In European countries, when using a diamond wheel, the ordinary guard can be used.)
Mount the wheel guard with the protrusion on the wheel guard band aligned with the notch on the bearing box.
Then rotate the wheel guard to such an angle that it can protect the operator according to work. Be sure to tighten the screw securely.
9
To remove wheel guard, follow the installation procedure in reverse.
Installing or removing depressed center grinding wheel/Multi-disc
1
2
3
007219
WARNING:
•
Always use supplied guard when depressed center grinding wheel/Multi-disc is on tool. Wheel can shatter during use and guard helps to reduce chances of personal injury.
Mount the inner flange onto the spindle. Fit the wheel/disc on the inner flange and screw the lock nut onto the spindle.
To tighten the lock nut, press the shaft lock firmly so that the spindle cannot revolve, then use the lock nut wrench and securely tighten clockwise.
1
1. Lock nut
2. Depressed center grinding wheel/Multi-disc
3. Inner flange
1. Lock nut wrench
2. Shaft lock
OPERATION
•
•
•
•
•
WARNING:
It should never be necessary to force the tool. The weight of the tool applies adequate pressure.
Forcing and excessive pressure could cause dangerous wheel breakage.
ALWAYS replace wheel if tool is dropped while grinding.
NEVER bang or hit grinding disc or wheel onto work.
Avoid bouncing and snagging the wheel, especially when working corners, sharp edges etc.
This can cause loss of control and kickback.
NEVER use tool with wood cutting blades and other sawblades. Such blades when used on a grinder frequently kick and cause loss of control leading to personal injury.
•
•
•
CAUTION:
Make the depth of a single cut up to 5 mm. Adjust pressure on the tool so that the tool does not slow down during the operation.
After operation, always switch off the tool and wait until the wheel has come to a complete stop before putting the tool down.
If the tool is operated continuously until the battery cartridge has discharged, allow the tool to rest for
15 minutes before proceeding with a fresh battery.
Grinding and sanding operation
2
007220
To remove the wheel, follow the installation procedure in reverse.
WARNING:
Only actuate the shaft lock when the spindle is not moving.
10
A
B
007221
ALWAYS hold the tool firmly with one hand on housing and the other on the side handle. Turn the tool on and then apply the wheel or disc to the workpiece.
In general, keep the edge of the wheel or disc at an angle of about 15 degrees to the workpiece surface.
During the break-in period with a new wheel, do not work the grinder in the B direction or it will cut into the workpiece. Once the edge of the wheel has been rounded off by use, the wheel may be worked in both A and B direction.
Operation with abrasive cut-off / diamond wheel (optional accessory)
1
2
3
4
1. Lock nut
2. Abrasive cut-off wheel/diamond wheel
3. Inner flange
4. Wheel guard for abrasive cut-off wheel/diamond wheel
010855
The direction for mounting the lock nut and the inner flange varies by wheel thickness. Refer to the table below.
100 mm (4")
Abrasive cut-off wheel
Diamond wheel
Thickness: Less than 4 mm (5/32")
1
Thickness: 4 mm (5/32") or more
2
16 mm (5/8") 16 mm (5/8")
3
Thickness: Less than 4 mm (5/32")
1
Thickness: 4 mm (5/32") or more
4
20 mm (13/16") 20 mm (13/16")
3
1.
Lock nut 2.
Abrasive cut-off wheel
115 mm (4 - 1/2") / 125 mm (5")
Abrasive cut-off wheel
3.
Inner flange 4.
Diamond wheel
Diamond wheel
010848
Thickness: Less than 4 mm (5/32")
1
Thickness: 4 mm (5/32") or more
22.23 mm (7/8")
1. Lock nut
2
22.23 mm (7/8")
3
2.
Abrasive cut-off wheel
Thickness: Less than 4 mm (5/32")
1
Thickness: 4 mm (5/32") or more
4
3.
22.23 mm (7/8")
Inner flange
22.23 mm (7/8")
3
4.
Diamond wheel
11
•
•
•
•
•
•
WARNING:
When using an abrasive cut-off / diamond wheel, be sure to use only the special wheel guard designed for use with cut-off wheels. (In European countries, when using a diamond wheel, the ordinary guard can be used.)
NEVER use cut-off wheel for side grinding.
Do not "jam" the wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback, wheel breakage and overheating of the motor may occur.
Do not start the cutting operation in the workpiece.
Let the wheel reach full speed and carefully enter into the cut moving the tool forward over the workpiece surface. The wheel may bind, walk up or kickback if the power tool is started in the workpiece.
During cutting operations, never change the angle of the wheel. Placing side pressure on the cut-off wheel (as in grinding) will cause the wheel to crack and break, causing serious personal injury.
A diamond wheel shall be operated perpendicular to the material being cut.
MAINTENANCE
•
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.
Replacing carbon brushes
1. Limit mark
1
001145
Remove and check the carbon brushes regularly.
Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.
Insert the top end of slotted bit screwdriver into the notch in the tool and remove the holder cap cover by lifting it up.
1. Holder cap cover
2. Screwdriver
1 2
007226
Use a screwdriver to remove the brush holder caps.
Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
1. Brush holder cap
2. Screwdriver
1
1. Exhaust vent
2. Inhalation vent
2
007222
The tool and its air vents have to be kept clean.
Regularly clean the tool's air vents or whenever the vents start to become obstructed.
1
2
007223
Reinstall the holder cap cover on the tool.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.
12
OPTIONAL ACCESSORIES
CAUTION:
•
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
•
•
•
•
•
•
Wheel guard (wheel cover) For depressed center wheel / multi disc
Wheel guard (wheel cover) For abrasive cut-off wheel / diamond wheel
Depressed center wheels
Abrasive cut-off wheels
Multi discs
Diamond wheels
•
•
•
•
•
•
•
•
•
Wire cup brushes
Wire bevel brush 85
Abrasive discs
Inner flange
Lock nut for depressed center wheel / abrasive cut-off wheel / multi disc / diamond wheel
Lock nut for abrasive disc
Lock nut wrench
Side grip
Makita genuine battery and charger
NOTE:
•
Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.
13
14
15
885268A223
Makita Corporation
Anjo, Aichi, Japan
INSTRUCTION MANUAL
Cordless Combination Hammer
DHR202
IMPORTANT: Read Before Using.
1
008828
ENGLISH (Original instructions)
SPECIFICATIONS
Model DHR202
Capacities
No load speed (min
Blows per minute
Overall length
Net weight
-1
) 0 - 1,200
0 - 4,000
358 mm
3.5 kg
Rated voltage D.C. 18 V
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
END004-4
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
・ Read instruction manual.
Cd
Ni-MH
Li-ion
・ Only for EU countries
Do not dispose of electric equipment or battery pack together with household waste material!
In observance of European Directive
2002/96/EC on waste electric and electronic equipment, 2006/66/EC on batteries and accumulators and waste batteries and accumulators and their implementation in accordance with national laws, electric equipment and battery pack that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
ENE043-1
Intended use
The tool is intended for hammer drilling and drilling in brick, concrete and stone as well as for chiselling work.
It is also suitable for drilling without impact in wood, metal, ceramic and plastic.
ENG905-1
Noise
The typical A-weighted noise level determined according to EN60745:
Sound pressure level (L pA
Sound power level (L
WA
) : 87 dB (A)
) : 98 dB (A)
Uncertainty (K) : 3 dB (A)
Wear ear protection
ENG900-1
Vibration
The vibration total value (tri-axial vector sum) determined according to EN60745:
Work mode : hammer drilling into concrete
Vibration emission (a h,HD
Uncertainty (K) : 1.5 m/s
) : 14.5 m/s
2
2
•
•
Work mode : chiselling
Vibration emission (a h,CHeq
Uncertainty (K) : 1.5 m/s
2
) : 11.0 m/s
2
Work mode: drilling into metal
Vibration emission (a h,D
) : 3.0 m/s
2
Uncertainty (K) : 1.5 m/s
2
ENG901-1
The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another.
The declared vibration emission value may also be used in a preliminary assessment of exposure.
•
•
WARNING:
The vibration emission during actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used.
Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).
2
ENH101-17
For European countries only
EC Declaration of Conformity
Makita declares that the following Machine(s):
Designation of Machine:
Cordless Combination Hammer
Model No./ Type: DHR202
Conforms to the following European Directives:
2006/42/EC
They are manufactured in accordance with the following
Standard or standardized documents:
EN60745
The Technical file in accordance with 2006/42/EC is available from:
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
31.12.2013
000331
Yasushi Fukaya
Director
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
GEA006-2
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2.
Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause you to lose control.
Electrical safety
4.
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
3
5.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
9.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
16. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions
and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one
terminal to another. Shorting the battery terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause irritation or burns.
Service
28. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
GEB046-2
CORDLESS ROTARY HAMMER
SAFETY WARNINGS
1. Wear ear protectors. Exposure to noise can cause hearing loss.
2.
Use auxiliary handle(s), if supplied with the
tool. Loss of control can cause personal injury.
3.
Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact
hidden wiring. Cutting accessory contacting a
"live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
4.
Wear a hard hat (safety helmet), safety glasses and/or face shield. Ordinary eye or sun glasses are NOT safety glasses. It is also highly recommended that you wear a dust mask and thickly padded gloves.
5.
Be sure the bit is secured in place before operation.
6.
Under normal operation, the tool is designed to produce vibration. The screws can come loose easily, causing a breakdown or accident.
Check tightness of screws carefully before operation.
7.
In cold weather or when the tool has not been used for a long time, let the tool warm up for a while by operating it under no load. This will loosen up the lubrication. Without proper warm-up, hammering operation is difficult.
8.
Always be sure you have a firm footing.
Be sure no one is below when using the tool in high locations.
9.
Hold the tool firmly with both hands.
10. Keep hands away from moving parts.
11. Do not leave the tool running. Operate the tool
only when hand-held.
12. Do not point the tool at any one in the area
when operating. The bit could fly out and injure someone seriously.
13. Do not touch the bit or parts close to the bit
immediately after operation; they may be extremely hot and could burn your skin.
4
14. Some material contains chemicals which may
be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
ENC007-7
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1.
Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2.
Do not disassemble battery cartridge.
3.
If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4.
If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5.
Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
6.
Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50
゚ C (122 ゚ F).
7.
Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
8.
Be careful not to drop or strike battery.
9.
Do not use a damaged battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1.
Charge the battery cartridge before completely discharged.
Always stop tool operation and charge the battery cartridge when you notice less tool power.
2.
Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3.
Charge the battery cartridge with room temperature at 10
゚ C - 40 ゚ C (50 ゚ F - 104 ゚ F).
Let a hot battery cartridge cool down before charging it.
4.
Charge the battery cartridge once in every six months if you do not use it for a long period of time.
5
FUNCTIONAL DESCRIPTION
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.
Installing or removing battery cartridge
1
1. Red indicator
2. Button
3. Battery cartridge
2
3
012133
•
Always switch off the tool before installing or removing of the battery cartridge.
•
•
•
To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely. Install it fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
Do not use force when installing the battery cartridge. If the cartridge does not slide in easily, it is not being inserted correctly.
Battery protection system
(Lithium-ion battery with star marking)
•
•
Overloaded:
The tool is operated in a manner that causes it to draw an abnormally high current.
In this situation, release the trigger switch on the tool and stop the application that caused the tool to become overloaded. Then pull the trigger switch again to restart.
If the tool does not start, the battery is overheated. In this situation, let the battery cool before pulling the trigger switch again.
Low battery voltage:
The remaining battery capacity is too low and the tool will not operate. In this situation, remove and recharge the battery.
Switch action
1. Switch trigger
1
008831
•
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.
To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop.
Lighting up the lamp
1. Lamp
1
1. Star marking
1
012128
Lithium-ion batteries with a star marking are equipped with a protection system. This system automatically cuts off power to the tool to extend battery life.
The tool will automatically stop during operation if the tool and/or battery are placed under one of the following conditions:
008836
CAUTION:
•
Do not look in the light or see the source of light directly.
Pull the switch trigger to light up the lamp. The lamp keeps on lighting while the switch trigger is being pulled.
The light automatically goes out 10 - 15 seconds after the switch trigger is released.
6
NOTE:
•
Use a dry cloth to wipe the dirt off the lens of lamp.
•
Be careful not to scratch the lens of lamp, or it may lower the illumination.
Do not use thinner or gasoline to clean the lamp.
Such solvents may damage it.
Reversing switch action
Rotation only
1. Rotation only
A
1
B
1. Reversing switch lever
008832
This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation.
When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.
•
•
•
CAUTION:
Always check the direction of rotation before operation.
Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.
When not operating the tool, always set the reversing switch lever to the neutral position.
Selecting the action mode
Rotation with hammering
2
1
1. Rotation with hammering
2. Lock button
3. Action mode changing knob
1
007576
For drilling in wood, metal or plastic materials, depress the lock button and rotate the action mode changing knob to the symbol. Use a twist drill bit or wood bit.
Hammering only
1. Hammering only
3
007575
For drilling in concrete, masonry, etc., depress the lock button and rotate the action mode changing knob to the
symbol. Use a tungsten-carbide tipped bit.
1
007577
For chipping, scaling or demolition operations, depress the lock button and rotate the action mode changing knob to the symbol. Use a bull point, cold chisel, scaling chisel, etc.
•
•
CAUTION:
Do not rotate the action mode changing knob when the tool is running. The tool will be damaged.
To avoid rapid wear on the mode change mechanism, be sure that the action mode changing knob is always positively located in one of the three action mode positions.
Torque limiter
The torque limiter will actuate when a certain torque level is reached. The motor will disengage from the output shaft. When this happens, the bit will stop turning.
•
•
CAUTION:
As soon as the torque limiter actuates, switch off the tool immediately. This will help prevent premature wear of the tool.
Hole saws cannot be used with this tool. They tend to pinch or catch easily in the hole. This will cause the torque limiter to actuate too frequently.
7
ASSEMBLY
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.
Side grip (auxiliary handle)
1
1. Grip base
2. Teeth
3. Side grip
4. Protrusion
5. Loosen
6. Tighten 5
6
2
4
3
008830
•
CAUTION:
Always use the side grip to ensure operating safety.
Install the side grip so that the teeth on the grip fit in between the protrusions on the tool barrel. Then tighten the grip by turning clockwise at the desired position. It may be swung 360° so as to be secured at any position.
Bit grease
Coat the bit shank head beforehand with a small amount of bit grease (about 0.5 -1 g). This chuck lubrication assures smooth action and longer service life.
Installing or removing the bit
Clean the bit shank and apply bit grease before installing the bit.
1
1. Bit shank
2. Bit grease
If the bit cannot be pushed in, remove the bit. Pull the chuck cover down a couple of times. Then insert the bit again. Turn the bit and push it in until it engages.
After installing, always make sure that the bit is securely held in place by trying to pull it out.
To remove the bit, pull the chuck cover down all the way and pull the bit out.
1. Bit
2. Chuck cover
1
2
001298
Bit angle (when chipping, scaling or demolishing)
1. Action mode changing knob
2. O symbol
2
1
007578
The bit can be secured at the desired angle. To change the bit angle, depress the lock button and rotate the action mode changing knob to the O symbol. Turn the bit to the desired angle.
Depress the lock button and rotate the action mode changing knob to the symbol. Then make sure that the bit is securely held in place by turning it slightly.
2
001296
Insert the bit into the tool. Turn the bit and push it in until it engages.
1. Bit
2. Chuck cover
1
2
007342
007579
8
Depth gauge
1. Depth gauge
1
008838
The depth gauge is convenient for drilling holes of uniform depth. Loosen the side grip and insert the depth gauge into the hole in the side grip. Adjust the depth gauge to the desired depth and tighten the side grip.
NOTE:
•
The depth gauge cannot be used at the position where the depth gauge strikes against the gear housing.
Dust cup
1. Dust cup
1
Do not force the tool. Light pressure gives best results.
Keep the tool in position and prevent it from slipping away from the hole.
Do not apply more pressure when the hole becomes clogged with chips or particles. Instead, run the tool at an idle, then remove the bit partially from the hole. By repeating this several times, the hole will be cleaned out and normal drilling may be resumed.
•
CAUTION:
There is a tremendous and sudden twisting force exerted on the tool/bit at the time of hole break-through, when the hole becomes clogged with chips and particles, or when striking reinforcing rods embedded in the concrete. Always use the side grip (auxiliary handle) and firmly hold the tool by both side grip and switch handle during operations. Failure to do so may result in the loss of control of the tool and potentially severe injury.
NOTE:
Eccentricity in the bit rotation may occur while operating the tool with no load. The tool automatically centers itself during operation. This does not affect the drilling precision.
Blow-out bulb (optional accessory)
1. Blow-out bulb
001300
Use the dust cup to prevent dust from falling over the tool and on yourself when performing overhead drilling operations.
Attach the dust cup to the bit as shown in the figure. The size of bits which the dust cup can be attached to is as follows.
Dust cup 5
Dust cup 9
006382
OPERATION
Hammer drilling operation
Bit diameter
6 mm - 14.5 mm
12 mm - 16 mm
1
002449
After drilling the hole, use the blow-out bulb to clean the dust out of the hole.
Chipping/Scaling/Demolition
008833
Set the action mode changing knob to the symbol.
Position the bit at the desired location for the hole, then pull the switch trigger.
9
008837
Set the action mode changing knob to the symbol.
Hold the tool firmly with both hands. Turn the tool on and apply slight pressure on the tool so that the tool will not bounce around, uncontrolled. Pressing very hard on the tool will not increase the efficiency.
Drilling in wood or metal
004223
1
2
1. Chuck adapter
2. Keyless drill chuck
MAINTENANCE
•
•
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.
Replacing carbon brushes
1. Limit mark
1. Sleeve
2. Ring
1
2
007048
Use the optional drill chuck assembly. When installing it, refer to "Installing or removing the bit" described on the previous page.
Set the action mode changing knob so that the pointer points to the symbol.
•
•
•
•
•
CAUTION:
Never use "rotation with hammering" when the drill chuck assembly is installed on the tool. The drill chuck assembly may be damaged. Also, the drill chuck will come off when reversing the tool.
Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pressure will only serve to damage the tip of your bit, decrease the tool performance and shorten the service life of the tool.
There is a tremendous twisting force exerted on the tool/bit at the time of hole breakthrough. Hold the tool firmly and exert care when the bit begins to break through the workpiece.
A stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out. However, the tool may back out abruptly if you do not hold it firmly.
Always secure small workpieces in a vise or similar hold-down device.
10
1
001145
Remove and check the carbon brushes regularly.
Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.
Remove holder cap covers by inserting the slotted bit screwdriver into the recessed part in the tool and lifting it up.
1. Recesed part
2. Holder cap cover
008834
Use a screwdriver to remove the brush holder caps.
Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
1
2
1
2
1. Brush holder cap
2. Screwdriver
008835
Remount the holder cap covers on the tool.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.
OPTIONAL ACCESSORIES
CAUTION:
•
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
•
•
•
•
•
•
•
•
SDS-Plus Carbide-tipped bits
Bull point
Cold chisel
Scaling chisel
Grooving chisel
Drill chuck assembly
Drill chuck S13
Chuck adapter
•
•
•
•
•
•
•
•
•
•
•
Chuck key S13
Bit grease
Side grip
Depth gauge
Blow-out bulb
Dust cup
Dust extractor attachment
Safety goggles
Plastic carrying case
Keyless drill chuck
Various type of Makita genuine batteries and chargers
NOTE:
•
Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.
11
885256A220
Makita
Jan-Baptist Vinkstraat 2, 3070, Belgium
Makita Corporation
Anjo, Aichi, Japan
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