CFR P20 SP, P20, P20 OZ SP, P20 OZ, P20 OZ SP 230V, P20 OZ 230V carpet cleaner INSTRUCTION MANUAL
The CFR Cascade P20 SP, self-propelled cord electric model, and Cascade P20 wand systems are high efficiency cleaning systems. Standard CFR hoses and tools can be used with all Cascade P20 models. The Cascade is intended for use only as described in the manual and training video with recommended attachments and chemicals. All operators of the equipment must watch the video and read the manual before using the equipment.
advertisement
Assistant Bot
Need help? Our chatbot has already read the manual and is ready to assist you. Feel free to ask any questions about the device, but providing details will make the conversation more productive.
CASCADE
SERIES P20
INSTRUCTION MANUAl
Models:
10416A - P20 SP
10419A - P20
10425A - P20 OZ SP
10426A - P20 OZ
10427A - P20 OZ SP 230V
10428A - P20 OZ 230V
Read all instructions before using this machine.
IMPORTANT SAFETY INSTRUCTIONS
This manual is to ensure that the CFR Cascade is operated correctly.
All operators must read, understand and practice the following safety instructions.
72596A 10/2006
INTRODUCTION
Congratulations on your purchase of a CFR Cascade
20 Series Cleaning System. The CASCADE 20 Series
Cleaning Stations are the industry’s most powerful and versatile systems for the cleaning of carpets, hard surfaces, upholstery, and modular office panels.
The Cascade P20-SP, self-propelled cord electric model, and Cascade P20 wand systems, are high efficiency cleaning systems. Standard CFR hoses and tools can be used with all Cascade P20 models.
This manual has been provided, along with a training video, to provide instructions on the use and care of the Cascade system. The Cascade is intended for use only as described in the manual and training video with recommended attachments and chemicals. All operators of the equipment must watch the video and read the manual before using the equipment.
Please complete and return the enclosed warranty card.
Parts and Service
The Cascade is covered by CFR’s Preventative
Maintenance Program which is designed to maintain the
Cascade on a quarterly basis. The program focuses on: inspecting the equipment, replacing covered parts as required, and identifying potential situations where a more in-depth service or training may be required.
If service is required, it must be performed by an authorized CFR repair center. Contact your local dealer or call
1.800.533.2557 for the location of a repair center.
Serial Number
The serial number of the machine is located on the nameplate, located next to pressure regulator. This information is needed when ordering parts or scheduling repairs. Fill in the information below for future reference:
TABLE OF CONTENTS
Introduction ................................ 2
Unpacking instructions .............. 3
Components ............................. 4
Safety instructions ..................... 5
Transporting the Cascade ......... 6
Preparing for cleaning ............... 6
Operating instructions ............... 7
Pre-use inspection ..................... 7
Filling the tank ........................... 8
Operating the Cascade ............. 9
Maintenance ............................ 11
Optional accessories ............... 13
Periodic maintenance .............. 15
Trouble shooting guide ............ 16
Parts and drawings ................ 17
Preventative Maintenance ...... 22
Service
Warranty .................................. 27
Serial Number ______________________________________________________________
Part Number _______________________________________________________________
Purchase Date ____________________________________________________________
2
CFR CASCADE
UNPACKING INSTRUCTIONS
The Cascade is shipped with the tool head unattached. The tool head must be assembled and then attached prior to using the machine.
Note:
The Cascade ships complete with tool head (SP models only), spray bar (SP models only), 2 side plates for tool head (SP models only), 4 thumb screws for tool head
(SP models only), 4 black screw for tool head (P20SP only),
2 quick release pin (SP models only), extension cord, manual, main filter, inlet filter, tank lid, vacuum hose (SP models only), and priming hose
1. Position a side plate on each side of the tool head bracket by aligning the two holes in the side plates with the two holes in the bracket. The side of the plate with the foam should be placed on the inside of the bracket.
2. Secure the side plates to the tool head bracket using two black hex screws per side plate.
3. Slide the tool head underneath the tool head bracket with the tube facing away from the Cascade.
4. Take the solution hose and place it over the tool head.
5. Insert a thumbscrew on each slot of the tool head bracket and screw it into the tool head.
6. Take the two clevises that are coming out from underneath the Cascade and slide them around the tabs that are attached to the tool head.
7. Insert a quick release pin in each of the clevis.
8. Press the quick disconnect of the solution hose onto the quick disconnect of the inline strainer assembly.
1
5
Clevises
Side plate
7 8
❻
Quick release pins
4
CFR CASCADE
3
COMPONENTS
Trigger
Inlet Filter
Main Filter
Ball Filters
Vacuum Motor
Pump Motor
Cleaning Head
Control Panel
Vacuum Motor Switch..........Turn vacuum motor on/off.
Pump Motor Switch ...............Turn pump motor on/off.
Ozone Switch ..............................Turn ozone on/off.
Speed Dial .....................................Select speed control from 0-11.
Pump Circuit Breaker ...........5 AMP breaker provides overload protection for the pump motor.
The breaker will pop out if tripped.
To reset, wait several minutes and push the breaker back in.
Hour Meter ....................................Displays number of hours machine has been used. The hour meter only runs when the pump is on.
Trigger ...............................................Activates solution dispensing.
Vacuum Pump Ozone
(OZ model only)
Speed dial
Circuit breaker
Hour meter
WARNING! Do not turn power off on the machine by disconnecting the cord. The electronic drive control will sense a power failure and shut off, requiring it to be reset. Always turn off all switches before you turn off the power.
WARNING! Do not force the engagement of the trigger by tying or taping the trigger in the “on” position.
The electronic drive control will sense a power failure and shut off, requiring it to be reset.
4
CFR CASCADE
SAFETY INSTRUCTIONS
These guidelines are provided for your protection and convenience. Please read them carefully. If you have any questions regarding the use of your equipment call CFR Technical Service at 800.533.2557. Failure to adhere to instructions provided can potentially void any warranties. Precautions and safety warnings are provided for your protection. Failure to observe these warnings could result in personal injury and damage to the equipment. When using an electrical appliance, basic safety precautions should always be followed.
WARNING! Do not attach any device that would engage the trigger in the on position.
WARNING! To reduce the risk of electric shock, fire, or injury:
1. This machine should only be used by trained and authorized personnel. Operators must read and understand
this manual completely and view the training video before operating the equipment.
2. Do not leave unit unattended when plugged in when not in use. Always unplug the
equipment from outlet when not in use and before servicing.
3. Connect to a properly grounded outlet only. (See Grounding Instructions)
4. Do not use with damaged cord or plug.
5. Do not handle plug or unit with wet hands.
6. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners. Do not run machine over cord. Keep cord away from heated surfaces.
7. Turn off all controls before unplugging.
8. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
9. Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and
anything that may reduce air flow.
10. Do not use without filters in place.
11. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
12. Do not expose to rain. Store indoors.
13. If unit is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, take it to a local
CFR service center.
Grounding Instructions
This unit must be grounded. Grounding provides the path of least resistance for electric current, in the event of malfunction or breakdown, to reduce the risk of electric shock. This unit is equipped with a cord having an equipment-grounding conductor and grounding plug.
The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING! Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet; have a grounded outlet installed by a qualified electrician.
CFR CASCADE
5
Transporting the Cascade
To transport the Cascade from one location to another, it is recommended that the complete tool head be removed.
1. Disconnect vac hose and solution line from
cleaning head.
2. Remove two quick release pins.
3. Unscrew the 4 screws on the side of the tool head.
4. Remove the tool head from the machine.
5. Replace the tool head when machine is set up at
new location.
2
3
Preparing for Cleaning
Planning
The area to be cleaned should be reviewed to determine the most efficient cleaning plan to minimize turns and utilize power outlets advantageously.
If you have a rectangular room:
• Establish a path down the length of the room, overlap-
ping each pass by a minimum of 2 inches.
If you have an irregularly shaped room:
• Establish a path down the length of the room at the longest point, overlapping each pass by a minimum of
2 inches.
Vacuuming
Vacuuming is very important to the maintenance of carpet. Vacuuming removes the dry soil; loose dust, dirt and soil before it is worked down into the carpet. Built up soil is much more difficult to clean out of the carpet.
Pre-Spraying
Doorways and other heavy traffic areas will require additional maintenance and care. Pre-spraying these areas prior to cleaning will allow the chemicals additional time to work.
Spotting
The difference between a spot and a stain is how long it sits on the floor. Pre-vacuuming provides an excellent opportunity to locate and pre-treat spots.
6
CFR CASCADE
OPERATING INSTRUCTIONS
All operators should read this entire manual prior to using the machine.
Pre-Use Inspection
WARNING! Do not fill the Cascade tank prior to the pre-use inspection.
1. To prepare the Cascade for use, remove the clear
tank lid and disconnect the vacuum hose.
2. Unlatch the fasteners on the front of the machine, open the top.
3. Inspect the solution lines and the vacuum hose
checking for any damage.
4. Close the machine fastening the latches.
5. Reconnect the vacuum hose and replace the clear tank lid.
The Cascade utilizes multiple filters in the recycling of cleaning solution. It is imperative to the operation of the machine that filters are kept clean and in good working order with no tears, holes, or obvious signs of wear. Visually check all filters prior to use.
6. Remove the inlet filter, the main filter and both ball
filters inspecting them for damage.
7. Check the low water shut off float, making sure the float
moves freely.
8. Replace each filter.
Main filter
Inlet filter
Tank lid
Ball filter low water float
❶
❷
❸
❻
CFR CASCADE
7
Filling the Tank
1. Fill the tank with water to the desired level. For the full
25 gallon capacity fill to the 25 gallon mark on the level
gauge inside the tank. The Cascade requires a
minimum of approximately 15 gallons to operate
properly. This partial fill level is perfect for smaller
areas or when you are doing maintenance cleaning.
CAUTION! Water should never be higher than the inlet filter. Doing so will activate the automatic vacuum shut off and the machine will not operate.
CAUTION! Water temperature above 140° F
(60°C) will cause the tank to buckle from the strong vacuum suction.
2. Add CFR’s in-tank cleaner at the proper ratio as
described on the chemical label instructions. CFR’s
in-tank cleaners are A Excell, Excell and Perform-All.
3. Add CFR’s Defoam to the tank, per label instructions,
to prevent excess foaming.
25 gallons
15 gallons
\
WARNING! Do not use any other defoaming product other than CFR’s Defoam.
❶
❷
8
CFR CASCADE
Operating the Cascade
P20SP
– The easy to use, self-propelled Cascade cleans in the forward direction. The speed dial allows the operator to select the appropriate speed for the area to be cleaned.
The slower you drive the machine the deeper the cleaning.
Machine cleaning performance can be monitored visually through the tank lid.
1. Prior to cleaning you will need to be sure the pump
is well primed.
• Turn speed dial to 0 (zero).
• lower the floor tool.
• Turn vacuum switch on.
• Turn pump switch on.
• Squeeze the trigger for 30 seconds.
• Adjust p.s.i. from 0 to 400, if necessary.
Note:
For P20 OZ models, turn on vacuum, pump and ozone switches on and let machine run for 15 minutes before use.
P20
– The easy to use wand system cleans in the forward direction.
1. Prior to cleaning, purge the air in the solution line by
circulating solution into the tank through the hose.
• Attach hose and solution line without tool attached
and place hose end in tank opening
• Turn pump switch on and engage trigger for
30 seconds.
• Adjust p.s.i. from 0 to 400, if necessary.
This primes the pump, purges air from the lines, and automatically mixes the chemicals. The Cascade P20 is ready for cleaning. Note: If priming does not work, refer to page 16.
CFR CASCADE
9
Operating the Cascade
2. The Cascade provides the ability to clean in 2 different modes.
Maintenance Mode
- Routine Maintenance is
performed on a regular basis to maintain the
appearance and the cleanliness of the carpeting.
• Adjust the p.s.i. to 200 and set the speed dial at 7.
Restorative Mode
- Restorative Cleaning allows
for the deepest cleaning of heavily soiled carpets or
high traffic areas.
• Adjust the p.s.i. to 400 and set the speed dial at 4.
3. Engage the trigger.
4. Begin cleaning by driving the machine forward in a
straight line. Overlap each pass by 2 inches.
CAUTION! Monitor foam in the machine’s tank through the clear plastic lid. Excessive foam may cause vacuum motor flooding and machine damage.
5. When cleaning, monitor foam in the solution tank.
Residue left in the carpeting or upholstery from
other cleaning methods may cause excessive foam to
collect in the solution tank. If vacuum flooding occurs
foam and fluid will spill out onto the floor.
6. If flooding occurs turn off the pump switch.
7. Remove the vacuum hose from the machine.
8. Remove clear plastic lid.
9. Add DEFOAM to the tank according to bottle
instructions.
10. let vacuum run for 3-5 minutes to clear foam and dry
vacuum turbines.
11. Replace clear plastic lid.
12. Continue cleaning.
CAUTION! If foam continues to cause flooding, empty the solution tank and refill with fresh fluid, adding CFR DEFOAM before restarting.
13. When finished cleaning, drive the Cascade to
the janitor’s closet or to where the waste
water can be dumped.
14. Follow instructions for routine daily maintenance.
10
CFR CASCADE
MAINTENANCE
Routine Daily Maintenance
To maintain optimum performance the equipment, tools and filters should be cleaned after each use. Replace any filters that are damaged. Nozzles that cannot be cleared should be discarded.
Tank and Filters
1. Make sure all power is off.
2. Empty the tank.
• Remove the drain hose from the clamp on the
rear of the machine.
• Remove the plug and hold hose over the drain
area until tank is empty
3. Remove clear plastic lid.
4. Remove the inlet filter and rinse.
5. Rinse out the tank and drain hose with clean water.
6. Remove the main filter and the ball filters, rinse
and replace.
7. Replace the inlet filter.
8. Replace the clear plastic lid.
❷
Main filter
Inlet filter
Tank lid
Ball filter low water float
❸
❻
CFR CASCADE
11
Tool Head
The P20 is designed to be tilted back for easy access to the tool head and underside of machine.
Warning:
Never tilt machine back when tank contains solution.
1. lower the tool head.
2. Disconnect the vacuum hose.
3. Disconnect and remove the tool head.
A. Disconnect the solution hose.
B. Remove the two quick release tool pins.
C. Unscrew the two thumbscrews from each side of the
tool head and slide the tool head off.
4. Remove the spray bar and rinse.
5. Visually inspect quick disconnect spray tips
for blockage.
6. Open and clean the in-line strainer filter and replace.
• Disconnect the in-line strainer filter by using the
quick disconnect coupler.
• Remove any debris from the strainer.
• Keep o-ring and threads of the plug lubricated.
CFR DEFOAM is a good lubricant or use a
non-petroleum based lubricant. This will ensure a
tighter seal.
7. Remove any large debris from underneath the tool
head. Rinse the vacuum chamber on the tool head.
8. Replace spray bar.
9. Connect the tool head.
• Connect the solution hose.
• Replace the two quick release tool pins.
• Replace the two thumbscrews from each side of
the tool head.
10. Connect the vacuum hose.
11. Raise the tool head for storage.
C
4
Vacuum chamber
B
A
6
Spray bar
Spray tips
In-line strainer
12
CFR CASCADE
General
1. Wipe down the equipment with a damp cloth.
Do not use abrasive chemicals or solvents.
2. Remove clear plastic lid for storage.
Hand tools & wands
1. Rinse opening of tool with water to eliminate any debris.
2. Wand only – open and clean in-line strainer.
A. Disconnect the In-line Strainer by using the quick
disconnect coupler.
B. Remove the filter and rinse with water.
C. Remove any debris from the strainer.
D. Keep o-ring and threads of the plug lubricated.
CFR DEFOAM is a good lubricant or use a
non-petroleum based lubricant. This will ensure a
tighter seal.
3. Wipe tool with damp cloth and store with head up to
prevent clogging of nozzle.
OPTIONAL ACCESSORIES
Wand and Tool Usage
Attaching Wand/Hand Tool
The Cascade self-contained cleaning system works with all
CFR wands and tools. To attach a wand or hand tool:
1. Verify that all power is off.
• Turn speed dial to 0.
• Turn pump switch off
• Turn vacuum switch off.
2. Disconnect the vacuum hose on the Cascade.
3. Connect the wand hose to the vacuum intake.
4. Connect the solution hose using the quick disconnect.
5. Prime solution hose by placing hose end in tank
(without tool attached)
6. Turn the vacuum switch on.
7. Turn the pump switch on.
8. Engage trigger until trapped air is removed from the line.
9. Verify the p.s.i. setting.
10. Attach optional accessory.
B
A
CFR CASCADE
13
Carpets/Hard Floor and Surfaces
1. Place the wand on the surface to be cleaned and move it at the rate of a slow walk.
2. Apply solution by engaging the trigger.
CAUTION! When using CFR carpet wands, solution is applied on the forward stroke only. Use only enough downward pressure on the wand to move it effectively on both the push and pull stroke. Use of excessive downward pressure on the wand will decrease the efficiency.
3. Always finish cleaning with a dry stoke.
CAUTION! It is very important to keep wands properly seated to the surface being cleaned to produce maximum cleaning effectiveness and minimum dry times.
Upholstery
1. Place tool on surface to be cleaned.
2. Move (pull and push) tool at a rate of about one foot per second.
3. Apply solution on the pull stroke only.
4. Overlap passes by about 1 inch.
When cleaning upholstery edges, hold finger over part of the tool to prevent overspray. Edges can also be cleaned
by placing the tool on the edge of the upholstery and moving it parallel to the edge.
CAUTION! When using CFR hand tools, solution is applied on the pull stroke only. Use only enough downward pressure on the tool to move it effectively on both the push and pull stroke. Use of excessive downward pressure on the hand tool will decrease the efficiency.
14
CFR CASCADE
Periodic Maintenance
1. Check power cord for any breaks, separations, or cuts. Make sure the ground pin on the connector is intact or the
machine will be unsafe. Make sure the ground pin on all three prongs on the connector are intact.
2. It is very important to monitor machine operating hours for proper maintenance of the motors and pumps. After 700 hours of operation or once a year, the vacuum motor brushes should be inspected by an authorized repair center
and replaced if worn (length is 1/2 inch or less).When replacing brushes, carefully insert brushes without crimping
brush follower spring.
3. Check vacuum motor performance using a vacuum gauge. Place this gauge on the tank inlet fitting with the vacuum
turned on. Water lift should be between 120 and 135 inches. If the reading is lower, check for air leaks in the tank,
cover gasket, and drain hose.
4. Check pump performance occasionally against built-in pressure gauge.
Pump running pressure should be 380-400 p.s.i. When pumping fluid through the tool head, the minimum pressure
should be 310-350 p.s.i.
If the pumping pressure is outside of this range, check and clean the main filter and the ball filters to ensure the
pump is getting enough fluid. After 500 hours, check pressure regulator and pump. If signs of wearing
present, rebuild.
7. For extended storage or between uses in cold climates drain the system and flush pump with automobile windshield
washer fluid. If the pump is frozen it can be severely damaged.
8. Check main filter for blockage. A blocked filter will cause problems not only to daily operations but to the equipment
itself. Once the filter is blocked, rinsing is not enough. Clean the tank and fill with fresh water. Using filter cleaning
nozzle assembly with pressure of 400 p.s.i. washes off all debris inside out.
CFR CASCADE
15
16
Trouble Shooting Guide
Vacuum and pump will not run
Trips building circuit breaker
Vacuum won’t run
• Check that electrical cord is firmly seated in wall outlet.
• Check and reset building circuit breaker if tripped.
• Check main power switch.
• Circuit is overloaded – move cord to a different wall outlet.
• If using an extension cord, make sure it is in good condition, less than
70 feet long and #10 gauge or heavier.
• Check pigtail plug, and extension cord for damage.
• Check vacuum switch, it should be in the “on” position.
Pump won’t run
• Check fuse inside.
• Check pump switch – it should be in the “on” position.
• Check pump circuit breaker (5 amp) and reset if tripped.
• Check fluid level – there must be enough water to float the low
water shut-off
• lift the low water float. Pump should come on. If it doesn’t contact
CFR Technical Service.
Pump tries to run and then trips circuit breaker • Check pigtail and extension power cord for frayed, cut or worn spots.
Pump starts and stops
Excessive pressure drop when cleaning
(exceeds 100 p.s.i. drop)
Water dripping from bottom of machine exhaust
Poor recovery.
Streaks on carpet or no fluid from tool head
Pump will not prime
• Check plugs and connectors.
• If using an additional extension cord, make sure it is in good condition,
less than 70 feet long and #10 gauge or heavier.
• Check pump static p.s.i. – must be 400 p.s.i. ± 10 p.s.i.
• Check wall outlet voltage. If below 105 volts, pump will not work.
• Thoroughly clean main filter.
• Check fluid level – there must be enough water to float the low-water
shut-off.
• Adjust static pressure to 400 p.s.i. when not cleaning.
• Check and clean main filter and ball strainers in tank.
• Check and replace worn spray nozzles and loose or leaking
fittings/inline strainer.
• Re-prime pump.
• Rebuild pump or pressure regulator, if necessary.
• Check machine for excess foaming. Add CFR Defoam to tool hose
and tank. Open machine top cover and let vacuum run for 10 minutes
to dry out vacuum motor, then close lid and resume cleaning.
• Check tool head and hose for any obstructions.
• Check tool head - it must seat firmly on carpet in lowered position.
• Check clear lid cover sealing properly. Is lid gasket in good shape
with no cuts, cracks, or worn/compressed areas?
• Check drain hose and fittings for cracks and tears. Make sure drain
plug is securely fastened.
• Check wand hose for holes, cracks, or cuts.
• Check vacuum hose cuffs – it must seat firmly on inlet fitting and
tool head.
• Check carpet installation. Some carpets are installed on uneven
surfaces with ridges and bumps. It is difficult to get good drying times
with this type of installation.
• Check drain hose plug, it must be securely fastened to prevent air
leaks to vacuum causing vacuum flooding. Hose will vibrate if there is
an air leak.
• Check nozzles for full spray. Clean if clogged or replace if worn.
• Check tool and hose for obstructions.
• Check and clean inline strainer filter.
• Check and clean main filter and ball filters.
• Attach priming hose assembly to quick disconnect on front of machine.
Place hose end in solution tank and run pump for 30 seconds.
• Remove priming hose assembly, attach main solution line and
check p.s.i.
• If above does not work, reattach priming hose. Seal priming hose end
in the vacuum hose inlet on front of machine. Run vacuum and pump
motors for 30 seconds to siphon solution into pump.
CFR CASCADE
Handle Assembly
Ref # Part # Description
01 72505A Handle, Cascade
02* X8261 Screw, #6 x ? Phil Pan Black
03* 72008A Micro Switch
04* 72382A Bracket, Finger Swith
05* 72398A Handle, Finger Switch
06 72510A Handle Glide
07 72056A Screw, #8 x 5/8”, Self Tap
08* 72566A Motor Control, 125VDC
09 70050B Rocker, Switch, 15A, 2-Pole
10 72116A Switch Cover, Blank
Replaced by 70050B for ozone models
11 72387A Screw, #8 x 5/8 Phil PH Black
Component Panel Assembly
Ref # Part # Description
12* 72579A Knob, Speed Control
X8151C Plug, 3/8” Hole, Plastic, Black
13 72411A Hour Meter, AC
71544A Hour Meter, 230V
14 7FC007 Circuit Breaker, 5A
7FC009 Circuit Breaker, 3A, 230V
7FC010 Circuit Breaker, 8A, 230V
7FC003 Circuit Breaker, 15A, 115V
15** 70895A Rocket, Switch, 15A, 4 Pole
16 PX112 Pigtail, Black 12/3 SJT x 39”
17 72570A Screw, Long, Hex Head
18 X8235 Washer, ?” Flat USS Zinc
19 72173A Clip, Hand-Holding Spring
Ref # Part #
20 PD8
Description
Strain Relief, ?” NPT
21 72574A Switch Panel, P-20
22 X8282 Bolt, ?-20 x 1” Hex SS
23 X8008N Nut, Lock, ?” Steel Conduit
24 72434A Jumper Tab #6
25 72432A Terminal Block, 7 Positions
26 72361A Panel, Motor Control
27 X8256 Nut, 8-32 Keps, Zinc
28 72052A Screw, #8 x 5/8, Phil Pan TS
29 7BS002 Screw, 8-32 x ? Phil Pan
30 71952A Fiber Optic Cable --- OZ
* For self-propelled models only.
** Replace by 70050B in non SP model.
Ref # Part # Description
01 72438B Component Bracket
02* 72566B Motor Control, 125VDC
72614A Motor Control, 230V ---SP
03** 72052A Screw, #8 X 5/8 Phil Pan TS
– Add 2 for 230V models
04*** 71379A Relay, 25A, 120V
Ref # Part #
04 71379B
Description
Relay, 230V -
– Use 3 for 230V models
05
06
07
72387A
72434A
72433A
Screw, #8 x 5/8”, Black
Jumper, Tab #6
Terminal Block 3 Positions
09* 72650A Fuse, 5A / 32V
Ref # Part # Description
09 72649A Fuse, 3A / 32V --230V
10*** 72430A Fuse Clip
11 72388A Screw, #10 x 5/8 Phil Tap
* For self-propelled models only
** Use only three in non self-propelled models
*** Use only one in non self-propelled models
CFR CASCADE
17
Base Assembly P20SP
18
11
12
13
14
15
16
17
07
08
09
10
Ref #
01
Part # Description
72504A Base, Cascade 20
02
03
04
05
06
72020A
X8235
Screw, Self Tap, PHMS Zinc
Washer, ?” Flat USS Zinc
72385A Pump Assembly
7GF033
7BF003
Pad, Motor Mount
Nut, Kep #10-24 Zinc
72000A
72365A
72611A
70020B
7DL005
Rod, All Threaded
Vacuum Motor, 3 Stage
Vacuum Motor, 230V
Gasket, Vacuum Motor Seal
Hose Clamp, 1-1/2” SS
72388A Screw, #10 x 5/8 Phil Tap
72538A Panel, Vacuum Motor
72540A Gasket, Vacuum P-20
72535A Transaxle Cover Plate
72379A Screw, 3/8-16 x 2-3/4 Hex
7DL003 Clamp Hose
71817A Hose, 29” Long
CFR CASCADE
29
30
31
32
33
34
24
25
26
27
28
Ref #
18
Part # Description
72372A Panel, Mounting Regulator
19
20
21
22
23
7BS002
72369A
X8256
72052A
72561A
Screw, 8-32 x ? Phil Pan SS
Pad, Mounting Regulator
Nut, 8-32 Keps Zinc
Screw, #8 X 5/8 Phil Pan TS
Lever, Straight
7CW002 Screw
72499A
72567A
71313A
7BF004
Plate, Hole Cover w/ cut-out
Cover, Relay Bracket
Screw, ?-20 x 2 Socket Cap
Nut, Kep ?-20 Zinc
72559A Label, Base (CFR)
72511A Wheel, 10” Diameter
72571A Bushing, 7/8” Wide
72586A Transaxle / Motor, 90V
72591A Transaxle / Motor, 230V
72453A Key, Machine 3/16”
72422A Flat Washer
70
71
72
73
74
65
66
67
68
69
60
61
62
63
64
55
56
57
58
59
50
51
52
53
54
45
46
47
48
49
41
42
43
44
Ref #
35
Part # Description
72602A Screw, 5/16-24 x 7/8” Hex
36
37
38
39
40
72338C
7DT001
X8235
72551A
70100A
Plate, Transaxle Mounting
Bolt, 5/16-18 x 5/8” Hex
Washer, ? USS Flat, Zinc
Caster, 4” x 2” Wheel
Coupler, QD 1/8F
SW139
71366A
7AG002
71492A
71545A
Elbow, 1/8 Street, 90 degree
Hose, Teflon, 1/8” x 1/8”
Bushing, ?-1/8 NPT
Solenoid, 1/8 Orifice
Solenoid, 1/8 Orifice, 230V
7CX002
7AR013
PX6
72539A
7AE003
72502A
72406A
Nipple, Hex ? MPT
Nipple, ? NPT x 3” L SS
Female Quick Disonnect
Bracket, Quick Disconnect
Elbow, Wtreet ? NPT
7AV001 Tee Union ? NPT
72390A Latch, Soft
72404A Cable Short, Tool head
Support Bracket, Tool Lifting
Pin Clevis, Tool head Cable
72467A
72405A
72403B
71639A
72436A
7DL008
72495A
SW158
72600A
7DL010
72605A
Cotter Pin, 1/16” x ?” LG
Cable, Long
Lifting Plate, Adjustable
Bolt, ?-20 x 2-1/2 Hex Tap
Gasket, VAC Exhaust
7GR032 Flanged 2” White PVC
7GF006 Gasket, Flanged Short
70079C Hose, 34” Long
Clamp Hose Ozone models
Label, Cascade Tool
X8235A Washer, ?” x 1” OD, Flat
72590A Screw, #8 x 5/8”
72568A Wand Holder
Cable Clamp
Screw, #14 x 1, Phil Pan
72601A Handle, Grab
X8295+ Screw, Phil Flat TS
72472A Shim, Transaxle
7/8” Cable Clamp
Spacer, Vac, 3.5” Long
75 7CM003 Washer, OZ models
76* 71952A Convertor Kit, OZ Long
71953A Convertor Kit, 230V
77* 71716A Carbon Filter Assembly
78* 71717A Cover, Carbon Filter
79* 71875A Rivet, Pop, (.25 Grip)
80* 71775A Elbow, 1/2” Hose x 3/8”
81* X9179+ Pump Motor, 100 psi, 115V
71819A Pump/Motor, 230V
82* 7GG003 Hose A/S Braided
83* 71570A Injector, Ozone
84* 71810A Hose, Clear, Tygon
85* 71629A O-Ring, Shaft End Pulley
86* 71999A Barb Hose, 1/2”H
87* 71644A Screw, #10 x 1“, Phil Pan
88
89
90
7BF005
7CT002
Nut, Kep, 5/16-18, Zinc
7CM004 Washer, 3/8 USS Flat
Bolt, 5/16-18 x 1“, Hex Tap
* For ozone models only
Base Assembly P20
43
44
45
46
47
38
39
40
41
42
33
34
35
36
37
Ref #
30
Part # Description
72597A Push Nut, 5/8”
31
32
72587A Axle, Cascade 20
71520A Washer, 5/8” SAE, Flat Zinc
7DT001
7CR004
72551A
72590A
72568A
Bolt, 5/16-18 x 5/8” Hex Tap
Washer, 5/16 USS Flat
Caster, 4” x 2” Wheel
Screw, #8 x 5/8” Oval Head,
Wand Holder
7AR013
PX6
Nipple, NPT x 3” L SS
Female Quick Disonnect,
72539A Bracket, Quick Disconnect
PC38 Coupling, Double Thread
72390A Latch, Soft
72595A Cover Plate, Lift Mechanism
72436A Gasket, VAC Exhaust
7GR032 Adaptor Flanged 2” PVC
7GF006 Gasket, Flanged Elbow
70079C Hose, 34” Long
48
49
50
7DL008
7DL010
72605A
Clamp Hose
7/16” Cable Clamp
Spacer, Vac, 3.5” Long
51 7CM003 Washer, #10 USS, Flat 18-8
52* 71952A Convertor Kit, OZ Long
71953A Convertor Kit, 230V models
53* 71716A Carbon Filter Assembly
54* 71717A Cover, Carbon Filter
55* 71875A Rivet, Pop, (.25 Grip)
56* 71775A Elbow, 1/2” Hose x 3/8”
57* X9178+ Pump Motor, 100 psi, 115V
71819A Pump/Motor, 230V
58* 7GG003 Hose A/S Braided
2” Long to Ozone Pump and 80” Long to Orifice
59* 71570A Injector, Ozone
60* 71810A Hose, Clear, Tygon
61* 71629A O-Ring, Shaft End Pulley
62* 71999A Barb Hose, 1/2”H – PVC
63* 71644A Screw, #10 x 1”, Phil Pan
64
65
66
7BF005 Nut, Kep, 5/16-18, Zinc
7CM004 Washer, 3/8 USS Flat, 18-8
7CT002 Bolt, 5/16-18 x 1“, Hex Tap
* For ozone models only
09
10
11
12
13
14
Ref # Part #
01
02
72504A
Description
Base, Cascade 20
72020A Screw, Self Tap, PHMS Zinc
03
04
05
06
07
08
X8235
72385A
72365A
72611A
Washer, Flat USS Zinc
Pump Assembly
7GF033 Pad, Motor Mount
7BF003 Nut, Kep #10-24 Zinc
72000A Rod, All Threaded
Vacuum Motor, 3 Stage
Vacuum Motor, 230V
70020B Gasket, Vacuum Motor Seal
7DL005 Hose Clamp, 1-1/2” SS
72388A Screw, #10 x 5/8 Phil Tap
72538A Panel, Vacuum Motor
72540A Gasket, Vacuum P-20
72535A Transaxle Cover Plate
24
25
26
27
28
29
Ref # Part #
15
16
72379A
Description
Screw, 3/8-16 x 2-3/4
7DL003 Clamp Hose
17
18
19
20
21
22
23
71817A
72372A
72052A
Hose, Braided, 29” Long
Panel, Mounting Regulator
7BS002 Screw, Phil Pan SS
72369A Pad, Mounting Regulator
X8256 Nut, 8-32 Keps Zinc
Screw, #8 X 5/8 Phil Pan TS
7CW002 Screw, #6 x ? Phil Pan TS
72499A Plate, Hole Cover w/ cut-out
72567A Cover, Relay Bracket
SW158 Cable Clamp
72559A Label, Base (CFR)
72592A Bushing, 7/8”
72580A Wheel, 10” Diameter
CFR CASCADE
19
Tank Assembly
20
CFR CASCADE
Tank Assembly
16
17
18
19
20
21
22
11
12
13
14
15
06
07
08
09
10
Ref # Part #
01
02
03
04
05
72503A
72321A
72323B
72326A
72224B
Description
Tank, Cascade 20
Lid, Tank
Gasket, Lid 43”
Filter, Inlet
Filter, Main
71553A
70343A
71485A
7DE016
70100A
E-Ring, Float Switch
Switch Float 2 Pole
Header Backflush Nozzle
Nozzle H 1/8 VV CH SS
Coupler QD 1/8F
71495A
72317B
PC66
PC25+
70079C
Pump Protection Filter
Filter Mound
Fitting, Brass 1/8 NPTM
Male/Male Barb.
Hose, ? Wire Reinforced
7DL008 Hose Clamp
71897A Gasket, Filter Mount
72582A Decal, Level Gauge
72588A Heat Shrink Tubing
SW139+ Elbow, 1/8 Street.
7CX001 Nipple Hex 1/8
71576A Nipple QD 1/8 M SS
Tool Head Assembly
Ref # Part #
23
24
25
26
7AF003
(Replaced by PC25 in ozone models)
7DL003
71817A
PX31
Description
Plug, Counter Hex .
Hose Clamp
Hose, Braided
Float Cage w/ Heavy Ball
27
28
29
72598A
72589A
PX33
Screw, Long, Phil Flat SS
White Delrin Rod, ID, 7”
Vacuum Tube
30 PX63 Coupler, Plastic
31 * 72575A Label, Instruction
36
37
38
39
41
42
43
72576A Label, Instruction
32 ** PX14A Dump Valve Gasket
33 72476A Fitting, Nylon Hose Barb
34
35
7DL005
PAS37
Clamp Worm Gear
Drain Hose
PAS36
72543A
PX25
Expansion Plug Drain
Label, Tank (Cascade 20)
Fitting, Plastic, Hose Barb
72384A Hose, VAC Toolhead
71920A Ring Washer
71644A Screw, #10 x 1” Phil Pan
72390A Latch, Soft (Keeper)
Ref # Part # Description
44 7DM004 Screw, 8-32 x 3/8 PHMS SS
45 * 72384B Hose, 20”
46 * 72409A Inlet Fitting
47
48
7BH004 Screw, 10-32 x 3/8” Phil Pan
72173A Spring Clip, Black Vinyl
49
50
72615A
72616A
Coupling, PVC, 1-1/2
Pipe, PVC
51*** 7AT006 Barb, 90° Elbow 1/4-1/8
52*** 7AJ004 Anchor Connector 1/8”
53*** 71951A Orifice, Ozone Hose
54*** 72115A Washer, 5/8 x 1-3/16
Bonded Seal, Galvanized
55*** 71785A Tee, 1/4” Hose Barb, Plastic
56*** 71842A Reducer, Hose, 1/2” to 1/4”
57*** 7GG003 Hose A/S Braided
18-1/2” long from Reducer to Orifice
80” long from Orifice to Injector
* For self-propelled models only
** Use only one of the two in SP models.
*** For OZ models only.
24
25
26
27
19
20
21
22
23
14
15
16
17
18
09
10
11
12
13
Ref # Part #
01
02
72148A
X8025
Description
Nut, Cap 5/16-18 ZP
Wheel, Black
03
04
05
06
08
7BF005
72534A
72394A
72487A
72020A
Nut, Keps 5/16-18 Zinc
Tool Head Bracket, Right, P-20
Screw, Hex Self-Locking Flange
Shoulder Screw, Tool head
Screw, Self-tap PHMS Zinc
72019A
7DT002
72556A
72484A
72506A
60400B
70101A
Bolt, 5/16-18 x 2-? Hex Tap Zinc
Bolt, ?-20 x 5/8 Hex Tap Zinc
Weight Bar #2, 20”
Pin, Quick Release
Tool Head, 20”
72555A Weight Bar #1, 20”
72489A Stainless Steel Spray Tip
72488A Brass Nozzle Body
Inline Strainer Assembly
Nipple, QD 1/8-1/8 M Brass
SW139 1/8 Street Elbow, 90 Degree
72413A Valve, Check
72557A Header, Cascade 20
72437A Pad, Tool Head
72541A Tool Head Bracket Sides, P-20
X8218 Washer, 5/16 SAE, Flat Zinc
72486A Spacer, Toolhead Wheel
72485A Tape, Toolhead Pad
72533A Tool Head Bracket Left, P-20
CFR CASCADE
21
WARRANTY
CFR, a Tacony company, warrants new products manufactured and sold under the name CFR to be free from defects in materials and workmanship under normal use and service. CFR’s obligation under this warranty is limited to repairing or replacing, at our option, such products or parts which are returned to our factory authorized service center, freight prepaid, within the warranty period and are found to be defective in materials or workmanship. For rotationally molded polyethylene housings and aluminum frames and chassis this warranty expires 60 months from the date of registration; if the warranty is not registered, it expires 60 months from the factory shipment date. For all other components, with the exception of wear items (i.e. filter, nozzles, etc.) this warranty expires 12 months from the date of registration on the warranty. If not registered, is expires 12 months from the factory shipment date. For hoses, tools, and other attachments manufactured and sold by CFR, this warranty expires 12 months from factory shipment date. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period. Replacement parts that have become defective through wear or abuse are not included in this warranty. CFR will pay service labor to the distributor or authorized service repair center per the warranty flat rate schedule. Service labor will be paid for two years on all warranted polyethylene housings, aluminum frames and chassis, and one year on all other warranted components.
CFR systems are designed for use only with specially formulated CFR Recyclable Cleaning Chemicals. Use of any other chemical in CFR systems may cause damage to the pump, motor and other components and may void the warranty.
This warranty shall cease to be in effect if repairs, replacements or alterations are made by the purchaser or any nonauthorized service center. This warranty does not apply to damage caused by misuse, abuse, or negligence of the buyer or third party, or damage due to transportation of product.
CFR makes no warranty, express or implied, including without limitations, any warranties of fitness or merchantability, except as expressly set forth above with respect to such products or parts therein. Nor shall cfr have incurred any other obligations or liabilities on its part or be liable for any anticipated or lost profits, incidental damages, consequential damages, time charges or any other losses incurred in connection with the purchase, installation, replacement or repair of such products or any parts therein whether original equipment or installed as a replacement, covered by this warranty or otherwise; and cfr does not authorize any person to assume for cfr any other liability in connection with the products or parts therein.
22
CFR CASCADE
CFR CASCADE
23
Cascade
SERIES P20
INSTRUCTION MANUAl
Models:
10416A - P20 SP
10419A - P20
10425A - P20 OZ SP
10426A - P20 OZ
10427A - P20 OZ SP 230V
10428A - P20 OZ 230V
3101 Wichita Court n Fort Worth, TX 76140 n 800.533.2557 n www.cfrcorp.com
72596A 10/2006
advertisement
Key Features
- Self-propelled
- High efficiency cleaning
- Standard CFR hoses and tools
- Versatile cleaning system
- For carpets, hard surfaces, upholstery, and modular office panels
- Ozone models
- 230V models
Frequently Answers and Questions
What is the Cascade P20?
What are the different models of the Cascade P20?
What kind of tools can I use with the Cascade P20?
How do I prime the pump on the Cascade P20?
What are the different cleaning modes of the Cascade P20?
What should I do if there is excessive foaming in the tank?
Related manuals
advertisement
Table of contents
- 2 Introduction
- 3 Unpacking instructions
- 4 Components
- 5 Safety instructions
- 6 Transporting the Cascade
- 6 Preparing for cleaning
- 7 Operating instructions
- 7 Pre-use inspection
- 8 Filling the tank
- 9 Operating the Cascade
- 11 Maintenance
- 13 Optional accessories
- 15 Periodic maintenance
- 16 Trouble shooting guide
- 17 Parts and drawings
- 22 Preventative Maintenance