Bay Tek Games HP-1.07 Horse Play Service Manual

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NEW AND
IMPROVED
TROUBLESHOOTING
GUIDES!!
Service Manual
Software Version HP-1.07
May 25, 2007
Bay Tek Games Inc.
1077 East Glenbrook Dr.
Pulaski, WI 54162
On the web baytekgames.com
E-Mail [email protected]
Service 920.822.3951 EXT. 1102
Parts 920.822.3951 EXT. 1101
Fax 920.822.8936
Service Fax 920.822.1496
Sales 920.822.3951
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Table Of Contents
New Game Registration…………………………1
2
Thank You…………………………………………
Recorded Information……………………………3
Service and Repair - Circuit Boards
Target Score Sensors……………………………22
Main Circuit Board………………………………22
Operation and Set Up
Electrical Drawing Section
How the Game Works……………………………4
Service Connections…………………………… 4
Unpacking, Assembly, and
Installation…………………………………………5
Hardware…………………………………………6
Sounds……………………………………………6
Counters………………………………………… 6
Rubber Balls………………………………………6
6
Ball Removal………………………………………
Programming Section
Ticket Payout Select…………………………… 10
Standard Ticket Patterns……………………… 10
Fixed Ticket Patterns……………………………11
Bonus Round Ticket Amount……………………11
Credit per Game…………………………………11
Attract Mode………………………………………12
Clear EEprom……………………………………12
Not Used………………………………………… 12
12v Jumper Cable J1
23
Volume Cable J2
23
J3 Connector
24
J4 Connector…………………………………… 25
J5 Connector…………………………………… 26
Gen 5 Main Board Schematics…………………27
Communications-Serial EEprom………………28
Input Section A-Con. Switches…………………28
Input Section B-Inputs RE, RC…………………29
Output Section-Chase Lights Q13-Q16……… 30
Output Section B Q17-Q24…………………. 31
Output Section C Q5-Q12………………………32
Power Section……………………………………33
Processor Section-Input RD……………………34
Technical Support………………………………35
Warranty Information………………………… 36
Repair Record……………………………………
37
Preventive Maintenance
Parts List…………………………………………39
Maintenance Chart………………………………13
Troubleshooting Guide………………………… 14
Power Supply Troubleshooting Guide…………19
Service and Repair
20
Firing Solenoid Replacement……………………
Lift Cylinder Control Valve Replacement………20
Ball Sorter Gear Motor………………………… 21
Teeth Reset Gear Motor Replacement……… 21
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New Game Registration
REGISTERING YOUR NEW GAME ENTITLES YOU TO AN EXTENDED WARRANTY*
ADD 3 MONTHS TO THE WARRANTY OF THIS GAME BY COMPLETING AND
SUBMITTING, BY FAX OR MAIL, THIS FORM.
Game Name (one game per card):
Date:
Game Serial Number (located on the back of the cabinet):
Game Location Type
Please Check One:
Game Owner/Operator Company Name:
Family Fun Center
Sports Bar
Game Owner/Operator Address:
Bar
Restaurant
Game Owner/Operator City/State/Zip:
Laundromat
Game Owner/Operator Phone Number:
Movie Theatre
Mall
Game Owner/Operator Fax Number:
Other (please specify)
Game Owner/Operator E-Mail Address:
Game Location Name and Address:
*NOTE: Extended warranty only applies if ALL boxes on this form are complete.
One game per form. Extended warranty does not apply to used or close-out games.
Bay Tek Games Inc.
1077 East Glenbrook Drive
Pulaski, WI 54162
Fax: 920.822.8936
Phone: 920.822.3951
www.baytekgames.com
Horse Play Owners Manual
Bay Tek Games
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Thank you for your purchase of a Horse Play.
We Aspire To Be The Best In The World At
Developing And Manufacturing
Coin Operated Games For Our Customers.
Horse Play Owners Manual
Bay Tek Games
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Record this information for future reference:
Serial number:
(Located on the inside of the right side front door)
Date of installation:
Installed by:
Service: 920.822.3951 EXT. 1102
Parts: 920.822.3951 EXT. 1107
For 24 hour pricing and ordering please visit us on the web at
www.baytekgames.com
Horse Play Owners Manual
Bay Tek Games
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Operation and Set Up
CAUTION: Electrical Shock Hazard.
Do not perform repairs or
maintenance on this game with power
ON. Unplug the unit from the wall
outlet or shut off power at the power
strip inside the cabinet.
The owner can set the number of balls per coin, coins
per play, ticket payout, free play and more.
CAUTION: Electrical Shock Hazard.
Always plug game into a grounded
circuit.
CAUTION: Use of flammable
substances can cause severe burns or
personal injury.
Always use non-flammable solvents for
cleaning parts and surfaces of this
game. Do not use flammable
substances such as gasoline, kerosene
or thinners.
How The Game Works
Service Connection
Air Compressor Requirements:
Horse Play is a game of skill and good aim. The
player shoots black rubber balls attempting to knock
out the horse’s teeth. Each knockout increases the
number of tickets won and dispensed at the end of
the game.
The player can win additional bonus tickets. If they
knock down all 6 teeth with 3 or less balls the teeth
will reset. After the teeth reset and they knock down
all 6 teeth again with the remaining shots the player
will win bonus tickets in addition to the tickets won for
knocking over all 6 teeth.
The teeth must be knocked fully backward. Hitting the
teeth and slightly moving them will not score a hit.
There is a 2.5 second delay before each ball can be
shot. If the game does not register a shot after three
minutes, the game ends and all credits clear.
- Approximately 20 gallon tank
- 2 horsepower
- 5-6 cubic feet per minute at 90 PSI
Bay Tek's parts department offers a 20 gallon
compressor; order part number A5AC1003.
A 3/8”-1/2” pipe reducer for the air hose connection is
included, but customers must supply any other
needed fittings and piping.
All Bay Tek games are 110V or 220V(optional) and
draw 2-3 amps at startup. Outlets should be rated for
20 amps or higher.
IMPORTANT: Be sure that the electrical power
outlets match the game requirements. See outlet
labeling at rear bottom of game cabinet.
NOTE: The score table (Standard or Fixed), which is
determined by setting the dipswitches, should match
the Knock Down Tickets decal on the game Panel
(Pictured Above). Additional sets of numbers are
included with this manual. See Programming Section.
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Bay Tek Games
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Unpacking, Assembly, and Installation
Hardware
(1) Square bit (driver)
(4) A5BK7004 brackets (yellow)
(1) 3/8” to 1/2" Pipe Reducer
(1) Owner’s Manual
(6) #8 Black screws
(1) A5AC7002 Frosted Acrylic
The installation kit consists of:
(16) 1/4 – 20 x 1-1/2” Bolts and plain washers
(16) 5/16" Lock washers
(54) #10 x 5/8 Black wood screws
(4) #10 – 24 x 1/2 Black self-tapping screws
(2) #10 – 32 Nylon Locknuts
Inspect hardware package to insure all needed material is there and identified.
1. Inspect the game for any damaged, loose or
missing parts. If damage is found please contact the
carrier first. Then contact Bay Tek at:
[email protected], or phone (920) 822-3951
to order replacement parts.
Assembly
CAUTION: Lifting Hazard. Lifting heavy
objects can cause back, neck and other
injuries. Be sure adequate lifting and
moving devices are available when
unloading, unpacking and moving this
game.
The game is shipped with four primary cabinet
assemblies, stools and metal ball screens. The
cabinets are identified as the Target (rear) cabinet,
Ramp (middle) cabinet, Shooting (front) cabinet and
the Marquee.
4. Uncoil other wiring cables.
5. Place the middle cabinet in front of and close to the
rear cabinet. Feed the white phone cable from the
rear cabinet through the middle cabinet. Plug the
middle cabinet power cable into the power strip
located on the back wall of the rear cabinet. See
Figure 1. Plug the lights and target cable connectors
into the matching connectors from the middle cabinet.
NOTE: The cables in the middle cabinet are universal
cables therefore the number and color of wires does
not matter. Match connector size only. See Figure 2
6. Using the #8 black screws attach the ticket plate
box to the middle cabinet.
2. Place the rear cabinet near or at its final location.
3. Open the rear cabinet door, uncoil the power cord
and feed the cord through the hole under the door
opening. Do not plug the power cord into the wall
outlet at this time.
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8. Installing the outside metal screens. See Figure
5. The outside screens are marked left and right.
Place the screens on the middle cabinet frame and
push tight up against the rear cabinet.
a. Secure the vertical legs of the screens to the front
of the middle cabinet with sixteen black #10 x 5/8”
wood screws. Secure the screen to the horizontal
edge of the cabinet with six black #10 x 5/8” wood
screws through holes on the inside of the screen
frame.
7. Push the middle and rear cabinets together. Be
careful not to pinch any wiring. Secure with two yellow
brackets and four 1/4-20 x 1-1/2” bolts and plain
washers. See figure 3.
b. Install the two yellow top rails which overlap the
tops of the outside screens and the rear cabinet.
Attach the front of the rails to the screens using four
black #10-24 x 1/2" self-tapping metal screws. At
the back of each rail, use a 1/4-20 x 1-1/2” bolt with
a plain washer screwed into recessed nuts in the
rear cabinet. Continue with six #10 x 5/8” wood
screws in the remaining holes.
7. Installing the middle metal screens.
a. Install the middle screen by placing it over the two
threaded studs on the ball grate. Secure with two #1032 nylon locknuts. See Figure 4.
b. Attach the rear vertical frame of the middle screen
to the cabinet with four black #10 x 5/8” wood screws.
c. Attach the front of the screen to the sloped surface
with two black #10 x 5/8” wood screws.
d. The grates in the bottom of the middle cabinet
attach to the rear cabinet with six black #10 x 5/8”
wood screws.
Horse Play Owners Manual
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9. Installing the Marquee.
10. Install the shooting cabinet.
a. Position the marquee on top of the yellow rails and
pass the power cord and wire bundle through the hole
and into the rear cabinet. Plug the power cord and
speaker wire into connectors in the rear cabinet.
a. Tip the cabinet to align and install the dowel pins in
the stool bases with holes in the bottom of the
cabinet.
b. Position the front cabinet near the middle cabinet.
Uncoil and pull the air hose through the middle
cabinet and out the hole in the bottom of the rear
cabinet.
NOTE: The cables in the middle cabinet are universal
cables therefore the number and color of wires does
not matter. Match connector size only.
c. Plug all cable connectors from the middle cabinet
into plugs in the front cabinet. Plug the white phone
cable into left cable socket on the main board.
b. Secure the marquee to the rear cabinet with four
1/4-20 x 1-1/2” bolts and plain washers screwed into
recessed nuts. See Figure 6.
c. Secure the marquee to the middle screen with two
#10 x 5/8” wood screws.
d. Attach the marquee to the yellow rails using four
#10 x 5/8” wood screws.
11. Push the front and middle cabinets together. Be
careful not to pinch any wiring.
12. Lock the front and middle cabinets together with
two connecting plates. Secure each plate with two 1/420 x 1-1/2” bolts and plain washers.
13. At the rear of the cabinet, attach the air hose to
the building’s air supply or portable air compressor.
Set the air pressure at the regulator for 70 PSI (4.83
bars). See Service Connections.
14. Fill the ticket tray in the front door panel. The
‘Low’ Ticket light will illuminate when there is
approximately a 1/2" stack of tickets left in the ticket
dispenser bin.
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Rubber Balls
15. Plug in the power cord into the wall outlet and turn
on the power strip at the bottom of the rear cabinet.
16. Place the 12 black balls, shipped with this game,
in the return chute.
NOTE: The game is shipped with balls loaded in the
lift tube. In the event new balls must be loaded, the
easiest way is to drop them down the gun barrel.
Sixteen (16) balls are needed in the lift tube.
17. Test the game. If something is not working
properly, review the troubleshooting section first. If the
problem cannot be resolved, contact the Bay Tek
service department at: [email protected],
or phone
(920) 822-3951.
18. Once everything is set and working properly, close
and lock the front and rear door panels.
19. Clean all surfaces of the game with mild soap
and water. Do not use solvents to clean the game
decal surfaces. The game is now ready to play.
The black rubber balls are coated with Teflon® to
increase the life of the ball. While very durable, the
coating will eventually wear off and the rubber
material will then begin to wear rapidly. As the balls
wear down they will not provide a good seal in the
firing tube and poor firing and miss-fires will occur.
This can be corrected somewhat by increased air
pressure to the fire cylinder but at some point it will be
necessary to replace the balls due to wear.
NOTE: The game is shipped with balls loaded in the
lift tube. In the event balls must be loaded, the easiest
way is to drop them down the gun barrel. Sixteen (16)
balls are needed in the lift tube.
Ball Removal
WARNING: The ball chute air cylinder
can pinch, cut or sever fingers during
ball removal.
Insure air pressure is OFF and system
pressure is released before attempting
to remove balls from the lift system.
Turn off the air supply shut off valve located in the
front cabinet. Release the air system pressure by
firing the gun once. Remove the spring from the pawl
that supports the balls in the tube and pull the pawl
back out of the way. Use a short stick to push the
balls out into the chute where they can be removed.
Sounds
An audio chip provides music and other sound effects
as play progresses to enhance the visual effects of
the game. A volume control is located on the inside of
the front door panel.
Counters
Two counters are mounted on the inside of the front
door panel. One counter tracks the number of games
played and the other counter tracks the total number
of tickets dispensed. The counters cannot be reset.
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Programming Section
Programmable Options
The number of coins required for each game credit,
free play, number of balls per credit, tickets payout,
etc., are programmable by dipswitches located on the
main circuit board.
The main circuit board is located on the inside back
wall of the cabinet. Be sure power is off before setting
these switches.
Factory Default Settings
Factory Settings Bank 1
Dip 1 Dip 2 Dip 3 Dip 4 Dip 5 Dip 6 Dip 7 Dip 8
ON
OFF
ON
OFF
OFF
OFF
ON
OFF
Factory Settings Bank 2
Dip 1 Dip 2 Dip 3 Dip 4 Dip 5 Dip 6 Dip 7 Dip 8
OFF
OFF
OFF
OFF
OFF
Function
Factory Setting
Chart
Ticket Payout Select
Standard Payout
1
Standard Ticket Patterns
Pattern 6
2
Bonus Ticket Amount
25 Tickets
4
Coins Per play
1 Coin
5
Attract Mode
Enabled
6
OFF
OFF
OFF
IMPORTANT: Power must be OFF to the game when setting dipswitches. Turn OFF the power strip inside the
cabinet. Set the dipswitches to the desired settings, wait 30 seconds and then turn ON power at the power strip.
Horse Play Owners Manual
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Ticket Payout Select - Standard Ticket Patterns
BANK 2 -- DIP 6
Chart
1
Ticket Payout Select
Allows you to choose between a standard table
or a fixed table.
OPTIONS
Dip 6
fixed
on
Standard
OFF
FACTORY DEFAULT SETTING: STANDARD
Note: In the Fixed Ticket Mode the player may
play the bonus round if it is achieved, but no
bonus tickets will be won.
BANK 1 -- DIP 1 - DIP 2 - DIP 3
Chart
2
Standard Ticket Patterns
Standard Ticket Patterns
If you choose the
standard ticket payout,
you may now choose the
ticket pattern you wish to
use.
FACTORY DEFAULT
SETTING: 6
If you choose a different
pattern you will need to
contact Bay Tek games
for a replacement score
sheet.
Horse Play Owners Manual
Teeth
0-1
2-3
Teeth
0-1
2-3
Teeth
0-1
2-3
Teeth
0-1
2-3
Teeth
0-1
2-3
Teeth
0-1
2-3
Teeth
0-1
2-3
Tickets
1
2
Tickets
1
2
Tickets
2
4
Tickets
3
4
Tickets
3
5
Tickets
4
6
Tickets
4
8
Teeth
4-5
6
Teeth
4-5
6
Teeth
4-5
6
Teeth
4-5
6
Teeth
4-5
6
Teeth
4-5
6
Teeth
4-5
6
Tickets
3
4
Tickets
5
6
Tickets
6
8
Tickets
5
6
Tickets
7
9
Tickets
8
10
Tickets
12
16
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Dip 1 Dip 2 Dip 3
off
off
off
off
off
on
off
on
off
off
on
on
on
off
off
ON
OFF
ON
on
on
off
Page 13
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Ticket Payout Select - Custom Ticket Patterns (V1.07)
BANK 1 -- DIP 1 - DIP 2 - DIP 3
Chart
2.5
Standard Ticket Patterns
Standard Ticket Patterns
If you choose the
standard ticket payout,
you may now choose the
ticket pattern you wish to
use.
FACTORY DEFAULT
SETTING: 6
If you choose a different
pattern you will need to
contact Bay Tek games
for a replacement score
sheet.
Horse Play Owners Manual
Teeth
0-1
2-3
Teeth
0-1
2-3
Teeth
0-1
2-3
Teeth
0-1
2-3
Teeth
0-1
2-3
Teeth
0-1
2-3
Teeth
0-1
2-3
Tickets
3
6
Tickets
3
6
Tickets
6
12
Tickets
9
12
Tickets
9
15
Tickets
12
18
Tickets
12
24
Teeth
4-5
6
Teeth
4-5
6
Teeth
4-5
6
Teeth
4-5
6
Teeth
4-5
6
Teeth
4-5
6
Teeth
4-5
6
Tickets
9
12
Tickets
15
16
Tickets
18
24
Tickets
15
18
Tickets
21
27
Tickets
24
30
Tickets
36
48
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Dip 1 Dip 2 Dip 3
off
off
off
off
off
on
off
on
off
off
on
on
on
off
off
ON
OFF
ON
on
on
off
Page 14
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Fixed Ticket Payout - Bonus Ticket Amount Select - Credit per Game
BANK 1 -- DIP 1 - DIP 2 - DIP 3
Chart
3
Fixed Ticket Payout Select
Fixed
Tickets
1
Dip 1
Dip 2
Dip 3
off
off
off
2
off
off
on
A fixed payout will award the same
amount of tickets regardless of the
number of teeth knocked over.
3
off
on
off
4
off
on
on
5
on
off
off
Note: The player may play the
bonus round if it is achieved, but
no bonus tickets will be won.
6
on
off
on
7
on
on
off
8
on
on
on
If you choose the fixed ticket
payout you may now choose the
pattern you wish to use.
BANK 1 -- DIP 4 - DIP 5 - DIP 6
Chart
4
Bonus Ticket Amount Select
You can set the number of bonus
tickets won in the bonus round of
the game.
FACTORY DEFAULT SETTING:
25
Note: In the Fixed Ticket Mode
the player may play the bonus
round if it is achieved, but no
bonus tickets will be won.
Bonus
Tickets
Dip 4
Dip 5
Dip 6
25
OFF
OFF
OFF
50
off
off
on
75
off
on
off
100
off
on
on
150
on
off
off
200
on
off
on
250
on
on
off
300
on
on
on
BANK 2 -- DIP 1 - DIP 2 - DIP 3
Chart
5
Credits per Play
Credits
Dip 1
Dip 2
Dip 3
1 COIN
Allows you to set the number of
coins/credits per game.
2 coins
You can also choose to use the
3 coins
free play which will allow game play
4 coins
without inserting a credit.
OFF
OFF
OFF
off
off
on
off
on
off
off
on
on
5 coins
on
off
off
6 coins
on
off
on
Free Play
on
on
off
8 coins
on
on
on
FACTORY DEFAULT SETTING: 1
COIN
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Attract Mode - Clear EEprom - Not Used
BANK 1 -- DIP 7
Chart
6
ATTRACT MODE
When the game is not being played the attract
mode will play selected tracks from the audio
software.
OPTIONS
Dip 7
Enabled
ON
FACTORY DEFAULT SETTING: ENABLED
disabled
OFF
Allows you to clear any unused credits and
tickets owed.
OPTIONS
Dip 7
1. Turn game OFF
2.Set dip to ON
3. Turn game ON, wait 10 seconds
4. Turn game OFF
5. Turn dip OFF
FACTORY DEFAULT SETTING: DISABLED
enabled
on
Disabled
OFF
This dip is not used and should remain in the
OFF position.
OPTIONS
Dip 8
enabled
on
FACTORY DEFAULT SETTING: DISABLED
Disabled
OFF
BANK 2 -- DIP 7
Chart
7
Clear EEprom
BANK 1 -- DIP 8
Chart
8
Not Used
BANK 2 -- DIP 4 - DIP 5 - DIP 8
Chart
9
Not Used
These dips are not used and should remain in
the OFF position.
OPTIONS
Dip 4,5,8
enabled
on
FACTORY DEFAULT SETTING: DISABLED
Disabled
OFF
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PREVENTIVE MAINTENANCE SECTION
Maintenance Chart
Use the following maintenance chart as a guide only.
Actual maintenance intervals will depend on usage
and environmental conditions at the location of the
game.
Keep a log of all inspections, even if no problem
exists, with date and time of inspection, action taken.
A sample Repair Record is located at the end of this
manual.
IMPORTANT: Use glass cleaner and a soft clean
cloth to clean all the acrylic and metal surfaces on
the game. Use an anti-static cleaner polisher on the
black ramp surface to protect it and keep it slippery.
IMPORTANT: The game should be shut OFF for
cleaning and maintenance.
IMPORTANT: Do not use cleaning solvents on
game graphics. Use only a mild soap solution and
dry with a clean lint free cloth.
TASK
DAILY
CAUTION: Use of flammable
substances can cause severe burns
or personal injury.
Always use non-flammable solvents
for cleaning parts and surfaces of
this game. Do not use flammable
substances such as gasoline,
kerosene or thinners.
WEEKLY
MONTHLY
Fill ticket tray.
Empty coin box.
Play the game to ensure it is working
properly.
Inspect air system to ensure pressure is
set between 40-50 PSI
Clean outside surfaces and stools. Balls
leave black marks on surfaces.
Inspect the game for physical damage.
Repair as needed.
Inspect game lighting, replace lamps as
needed.
Clean outside surfaces.
Clean the ticket dispenser with
compressed air. Clean the opto sensor
using a cotton swab and isopropyl
alcohol.
Clean and vacuum ball track.
Check to ensure correct number of balls
are present.
Check all hardware for tightness.
Check balls for wear.
Non-filtered air pump: drain water from
hoses.
Clean gun barrels with compressed air.
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TROUBLESHOOTING GUIDE AND DIAGNOSTIC SECTION
PROBLEM
PROBABLE CAUSE
REMEDY
a. Check wall outlet.
a. Unplugged.
b. Blown fuse
No power to the game.
c. Outlet strip or building circuit
breaker tripped.
b. Check transformer fuse (220v
applications only).
c. Check voltage at outlets. Try to
determine cause then reset the
circuit breaker.
d. Bad power supply.
d. See power supply diagnostic.
Replace if faulty. ( A5PS1001)
a. Increase the volume at the
volume control at the inside of
the front door panel.
a. Volume too low.
b. Loose wire.
No Audio
b. Check audio cable
connections to speaker, volume
control and main circuit board.
c. Defective Potentiometer.
c. Replace pot. ( A5PO1K)
d. Main circuit board malfunction.
d. Replace main board with board
from another Gen 5 game if
possible to isolate the problem to
the main circuit board.
a. Ticket tray empty.
Orange low ticket light on.
b. Faulty low ticket switch.
c. Broken/loose wires.
a. In-line fuse blown.
Teeth will not reset.
b. Motor faulty.
Game will only try to reset teeth
once. Then it will error out and not c. Linkage problem.
try again until game powered
d. Power game off and then back
down, then on.
on and see if it turn the 1st time.
a. Load tickets. Make sure ticket
stack rests on top of wire
actuator of switch.
b. Replace switch. (AASW200)
c. Check cable connections from
switch to main circuit board.
a. Replace fuse located in the
wiring near the main circuit
board.
b. Replace motor. (AAMO3901)
c. Inspect the linkage between
the reset arm and gear motor.
Check connector cam setscrew,
ensure it is tight.
d. If it turns that 1st time – then
refer to “teeth reset bar rotates
multiple times” section.
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TROUBLESHOOTING GUIDE AND DIAGNOSTIC SECTION
PROBLEM
PROBABLE CAUSE
REMEDY
a. Clean sensor, replace if
necessary. (AABD5010)
a. Motor home sensor dirty or
faulty.
Teeth reset bar rotates up multiple
times.
b. White cam is dirty or too far
away from sensor.
c. Faulty/broken wires.
d. Faulty main board.
b. Clean cam. Measure 5 Volts
DC when cam is away from
sensor, and it drops to 0 Volts
when cam is covering sensor.
c. Check cable connections from
sensor to main circuit board.
d. Replace main board with board
from another Gen 5 game if
possible to isolate the problem to
the main circuit board
a. Clean, align, or replace opto
boards. (AASE3900)
a. Teeth opto's dirty, misaligned,
or faulty.
Game does not score.
b. Faulty/broken wires.
a. Coin switch faulty.
Coin switch
problem
b. Bad connection or broken coin b. Check connections from coin
switch wire.
switch to main circuit board.
c. Faulty main board.
Game does not
coin up.
a. Reset motor problem.
b. Teeth sensor problem.
Teeth sensor or
motor problem.
Horse Play Owners Manual
b. Check cable connections from
sensors to main circuit board.
Look at where there are 2 wires
crimped to one terminal. Ensure
both wires are making connection
with the terminal.
a. Check that coin actually
triggers switch. Replace switch if
necessary. (A5SW4000)
c. Motor home position sensor
dirty or faulty.
c. Replace main board with board
from another Gen 5 game if
possible to isolate the problem to
the main circuit board.
a. Refer to “Teeth do not reset”
section.
b. Refer to “Game does not
score” section
c. Clean opto sensor and white
cam that the sensor looks at.
Replace sensor if necessary.
(AABD5010)
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TROUBLESHOOTING GUIDE AND DIAGNOSTIC SECTION
PROBLEM
PROBABLE CAUSE
REMEDY
a. Check air line, air compressor.
Ensure gauge on air line input is
working.
b. Adjust compressor to output
90 PSI. Adjust game air pressure
to 50 – 55 PSI.
a. No air pressure.
b. Incorrect air pressure.
c. Trigger not working.
c. Check trigger button, wires to
main board. Replace switch
(A5PB7100) by removing barrel
from gun, reach inside and
remove right handle. Switch is
then accessible.
No air blast out of cannon.
d. Check for 12 Volt DC pulse at
boom valve. Replace boom valve
e. Bad connection or broken wire. (A5VA7100) if pulse is present.
Check wire continuity back to
main board if no pulse.
f. Faulty main board.
d. Boom valve faulty.
e. Check connections from boom
valve and trigger to main circuit
board.
f. Replace main board with board
from another Gen 5 game if
possible to isolate the problem to
the main circuit board.
a. Check and reset dipswitches
for proper setting.
a. Ticket Pattern or other ticket
dipswitches set wrong.
b. Dirty opto-sensor on ticket
dispenser.
Wrong number of tickets dispensed.
c. Many tickets in memory. If
ticket meter is counting the
tickets coming out, then reset
tickets owed.
d. Faulty ticket dispenser.
b. Clean with compressed air or
wipe with isopropyl alcohol on a
cotton swab.
c. Loop tickets and let dispenser
run. Or remove memory chip
from main board. Position U3.
Leave chip out of board and turn
power on game. The game can
run fine with this chip removed.
d. Replace with spare working
dispenser.
e. Main circuit board malfunction.
e. Replace main board with a
spare Gen 5 board if possible to
isolate the problem to the main
circuit board.
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TROUBLESHOOTING GUIDE AND DIAGNOSTIC SECTION
PROBLEM
PROBABLE CAUSE
REMEDY
a. Check both sides of game.
Ensure both sides have at least
25 balls.
a. Not enough balls in flex tube.
b. Balls stuck in return chute or
flex tube.
c. Ball height in flex tube not
adjusted correctly.
Balls misfire or shoot 2 at a time.
d. Ball gate (cup lifter) broken.
e. Pawl spring is not holding the
ball above lit cylinder.
f. Balls worn. Does not have a
tight seal in cannon.
b. Check for debris in ball return
chute. Ensure lifter is operating
correctly.
c. Look down barrel of gun. The
ball to be fired next should be
directly in front of nozzle. This
position can be adjusted by
bending flex tube. If ball is too
high – bend flex tube. If ball is
too low – straighten flex tube.
d. Ensure cupped ball gate has 2
rods coming down. One attached
to lift cylinder, one as a guide. If
one is broken, replace gate.
(A5GA7100)
e. Replace pawl and spring.
(A5PA7100 and A5SP7100)
f. Old balls do not shoot properly.
Replace balls. (AABALL-ALL)
a. Turn off air. Remove air hoses
to ball lift cylinder. If water drains
out, an air dryer/filter must be
added to air system.
b. Replace pawl (A5PA7100)
and/or spring.(A5SP7100)
a. Water and/or Oil in the air line.
b. Pawl / Spring combination
jamming balls.
Ball lift cylinder is not lifting up all the
c. Defective ball lift cylinder.
way.
d. Mac Valve improperly set.
e. Defective Mac Valve.
c. Replace ball lift cylinder.
(A5BL7101)
d. To increase lift up speed –
Follow the air line from the
bottom of the lift cylinder to the
blue Mac valve. Loosen the lock
nut on the screw that
corresponds to this air line.
Increase air flow by turning screw
clockwise. Adjust slightly, firing
the cannon 3 times before further
adjustments. Once set correctly,
re-tighten lock nut.
e. Replace Mac Valve. (
A5VA7103)
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TROUBLESHOOTING GUIDE AND DIAGNOSTIC SECTION
PROBLEM
PROBABLE CAUSE
REMEDY
a. Turn off air. Remove air hoses
to ball lift cylinder. If water drains
out, an air dryer/filter must be
added to air system.
b. Replace ball gate. (A5GA7100)
a. Water and/or Oil in the air line.
b. Ball gate (cup lifter) broken.
Ball lift cylinder is not dropping down c. Defective ball lift cylinder.
all the way.
d. Mac Valve improperly set.
e. Defective Mac Valve.
c. Replace ball lift cylinder.
(A5BL7101)
d. To increase down speed –
Follow the air line from the top of
the lift cylinder to the blue Mac
valve. Loosen the lock nut on the
screw that corresponds to this air
line. Increase air flow by turning
screw clockwise. Adjust slightly,
firing the cannon 3 times before
further adjustments. Once set
correctly, re-tighten lock nut.
e. Replace Mac Valve(A5VA7103)
a. Fill ticket tray. Replace low
ticket sensor switch. Repair
wiring. Clean ticket tray of dirt
and loose tickets or debris. Bend
switch wire to correct position
under tickets.
a. Ticket tray empty due to faulty
low ticket sensor switch or
b. Check wiring continuity from
broken/loose wires. Sensor
dispenser to main board. Check
switch stuck or switch wire bent
for pinched, broken or
out of position.
disconnected wires. Replace as
necessary.
b. Faulty cable to dispenser.
Tickets do not dispense.
c. Clean with compressed air and
c. Dirty opto-sensor or paper dust
if necessary wipe sensor with
buildup in ticket dispenser.
isopropyl alcohol on a cotton
swab.
d. Notch on tickets too shallow.
d. Flip tickets and load upsidedown to have large cut notch
e. Ticket dispenser faulty.
toward opto sensor.
f. Main circuit board malfunction.
e. Replace dispenser with spare
working dispenser.
f. Replace main board with a
spare Gen 5 board if possible to
isolate the problem to the main
circuit board.
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Power Supply Troubleshooting
Use the following procedure to check the power
supply for Gen 5 games.
Check the small green LED light on the power supply
circuit board. If the light is out there is a short
somewhere. If the light dims, there is an overload in
one of the circuits such as a bad motor.
Turn power OFF. Disconnect all 12 volt
output wires only. Turn power ON.
Green LED Light
comes ON.
Green LED Light
remains OFF.
Replace Power
Supply.
Turn power OFF. Unplug all outputs from the Gen 5 Circuit Board.
Reconnect the 12 volt output wires to the Power Supply. Turn
power ON.
Green LED Light
comes ON.
Green LED Light
remains OFF.
Turn power OFF.
Reconnect the outputs
at the Main Circuit
Board one at a time.
Wait 3 minutes
between tests to turn
power ON.
Green LED Light
comes ON.
Short in Main Board
- Replace.
Green LED Light
remains OFF.
Green LED Light
dims.
That cable is OK.
Horse Play Owners Manual
That cable or related
component is shorted out.
See Jumper Cable Pin-Outs
to see which component
might be at fault.
A related component such as
a solenoid is causing an
overload.
See Jumper Cable Pin-Outs
to see which component
might be at fault.
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Service and Repair Section
CAUTION: Static electricity could harm
circuit boards and processor chips.
Always ground yourself by cable or by
touching metal surfaces prior to
removing or servicing electronic
equipment in this game. Avoid working
on carpeted surfaces.
CAUTION: Electrical Shock Hazard.
Do not perform maintenance or repair
of this equipment with power ON.
Unplug the unit from the wall outlet or
shut off power at the power strip inside
the cabinet.
Lift Cylinder Control Valve Replacement
The directional control valve and solenoid are
replaced together.
Air Control Valve
Shut Off Valve
Air Regulator
Firing Solenoid Replacement
Shut off power to the game at the power strip located
in the rear ‘target’ cabinet.
1. Remove the two wire clips from the solenoid.
2. Remove the hex nut holding the solenoid to the
quick release valve.
1. Shut OFF air pressure at the air shut-off valve or
the air regulator. Release system pressure by firing
the guns.
2. Disconnect the three air lines in to and out of the
control valve.
Ball Firing Solenoid
3. Disconnect the wiring connector from the solenoid.
Remove the mounting screws and remove from the
game.
4. Install the new plug, re-attached the wire connector
from the solenoid and re-attached the air lines.
5. Return power and air pressure to the game and
test by firing the gun several times to insure that the
balls are being loaded properly into the lift tube.
3. Install the new solenoid and re-attach the wires. It
doesn’t matter which wire is attached to which
terminal.
Turn on the power and test the unit.
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Service and Repair Section
Ball Sorter Gear Motor
Teeth Reset Gear Motor Replacement
The ball sorter gear motor assembly, in the middle
cabinet, oscillates the paddles for the ball return
chutes to keep the balls from becoming jammed in
the chutes. Replace as follows.
Cam
Setscrew
1. Open the access door in the rear cabinet and
unplug the gear motor wiring at the connector.
1. Remove the four bolts and washers from the two
connector plates holding the front and middle cabinets
together. Slide the front cabinet away from the middle
cabinet slightly to gain access to the gear motor
assembly.
2. Pull the tooth reset arm downward to manually
rotate the connector cam to gain access to the
setscrew. Loosen the setscrew and remove the cam
from the shaft.
3. Remove the four locknuts mounting the
motor/gearbox assembly in the mounting frame.
Remove the gear motor assembly from the game.
2. Pull the two wires up out of the hole in the frame to
expose the connector. Unplug the connector.
4. Install the new gear motor and secure with the four
locknuts.
3. Remove the setscrew holding the connector cam
assembly to the gearbox shaft and pull the cam off the
shaft.
5. Install the connector cam assembly onto the motor
shaft and secure with the setscrew. The hole in the
connector cam is flat on one side so the gearbox
shaft may have to be rotated slightly to allow the cam
to be installed. Secure with the setscrew.
4. Remove the four locknuts that secure the gear
motor assembly to the frame.
6. Reconnect the wire connector.
5. Install the new gear motor assembly with the four
locknuts. The hole in the connector cam is flat on one
side so the gearbox shaft may have to be rotated
slightly to allow the cam to be installed. Secure with
the setscrew.
6. Reconnect the wire connector.
7. Slide the two cabinets together, being careful not to
pinch any wiring, and secure with the two connector
plates.
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Service and Repair Section - Circuit Boards
Target Score Sensors
Main Circuit Board
The score sensors are mounted to a small circuit
board and consist of an emitter and a detector on
opposite sides of the target flag. To replace the
sensor board.
Replacing the main Gen 5 circuit board.
1. Carefully unplug all wiring connectors.
2. Remove the four Phillips head screws at the four
corners of the board and remove the board from the
mounting panel.
Unplug Here
3. Before installing the new board, check to be sure
that the dipswitches are set in the same position as
the old board.
NOTE: If swapping the circuit board with a spare Gen
5 board for testing purposes, be sure to also swap out
the software chip. Use extreme care to prevent static
electricity and to prevent bending socket pins.
4. Install the board and reconnect the wiring
connectors and the white display cable.
1. Open the access door of the rear cabinet and
unplug the sensor wiring at the connectors on the
sensor circuit board.
5. Re-test the game.
2. Unbolt the sensor boards.
3. Replace the sensor boards and reconnect the wire
cables.
4. Test the sensors by moving the tooth so the tooth
flag no longer blocks the sensors and scores a hit.
Software Chip
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Electrical Drawing Section
Important
Power must be OFF to the game before removing
any cable from the main board. Turn OFF the
power strip inside the game.
12. Volt Jumper Cable (J1)
BLK
12V Input
RED
12V
Ground
BLK
12V
Ground
RED
12v Input
Volume Cable (J2) Connector
RED
GRN
Left Audio Right Audio
Output
Output
BLK
WHT
Left Audio Right Audio
Ground
Ground
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(J3) Connector
WHT
L. Side Trigger
Ground
GRN
R. Side Trigger
Ground
RED
L. Side Trigger
Input
BLK
R. Side Trigger
Input
WHT
R. Side Low
Ticket Signal
GRN
L. Side Low
Ticket Signal
TAN
Unused
ORG
Unused
RED
L.Side Rack
BRW
L.Side Motor
RED
R.Side Rack
GRY
Unused
PNK
Unused
RED
Tooth #1 Input
WHT
Tooth #2 Input
BLU
Tooth #3 Input
BRW
Tooth #4 Input
GRN
Tooth #5 Input
BLK
Tooth #6 Input
DBL ORG
Tooth 3
DBL WHT
Tooth 2
DBL GRY
Tooth 1
YEL
R. Side Tooth
Reset Motor
Sensor Input
PUR
L. Side Tooth
Reset Motor
Sensor Input
DBL YEL
Tooth 6
DBL PUR
Tooth 5
DBL BLU
Tooth 4
GRN
L.Side Reset
Motor Sensor
GRN
R.Side Tooth
Sensor
BRW
R.Side Motor
BLK
R.Side Low
Tkt.
BLK
L.Side Low
Tkt.
The cables and connectors used in the ramp “middle”
section are universal therefore the number and color
of wires does not matter. Match size of connector
only. Below is a diagram showing the Inputs to that
cable from the target cabinet.
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Jumper Cable (J4) Connector
BRW
Game Counter
Signal
PNK
Counter +12v
ORG
R.Side Coin
Door +12v
TAN
Ticket Counter
Signal
GRN
L.Side Coin
Door Ground
GRY
L. Side Coin In
GRN
GRY
R. Side Coin In
R.Side Coin Door
Ground
BLK
L.Side Tkt. Ground
DBL YEL's
Low Ticket
Grounds
BLU
L.Side Tkt.
Notch Signal
WHT
L.Side Tkt.
Enable
L.Side Tkt. +12v
RED
Horse Play Owners Manual
ORG
L.Side Coin Door
+12v
BLK
R.Side Tkt.
Ground
BLU
R.Side Tkt.
Notch Signal
WHT
R.Side Tkt.
Enable
RED
R.Side Tkt.
+12v
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Jumper Cable (J5) Connector
RED
Unused
ORG
L.Side Tooth
Reset Motor
Output (inline
WHT
Unused
GRY
R.Side Tooth
Reset Motor
Output (inline
fuse)
BLU
L.Side Low Tkt.
Light Output
PNK
Unused
BRW
R.Side Low Tkt.
Output
TAN
Unused
GRN
Unused
BLK
R.Side Lift
Solenoid Output
fuse)
BLK
GRN
L.Side Teeth
R.Side Fire
Sensor Enable Solenoid Output
YEL
BLK
R.Side Teeth
L.Side Lift
Sensor Enable Solenoid Output
PUR
Unused
Horse Play Owners Manual
BRW
L.Side Fire
Solenoid Output
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Gen 5 Main Board Schematics
Horse Play Owners Manual
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Communications - Serial EEprom
Input Section A - Con. Switches
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Input Section B - Inputs RE, RC
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Output Section - Chase lights Q13-Q16
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Output Section B Q17-Q24
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Output Section C Q5-Q12
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Power Section
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Processor Section - Input RD
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Horse Play Owners Manual
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Warranty Information
Bay Tek Games Inc. warrants to the original
purchaser that the game will be free of defects
in workmanship and materials for a period of (6)
months from the date of installation.
Repair of NON-Warranty Units
Bay Tek Games Inc. will, without charge, repair or
replace at it's option defective product or component
parts upon notification to the factory service
department.
Warranty replacement part(s) will be shipped
immediately via ground service, along with a Return
Material Authorized (RMA) number for the return
of defective part(s). Defective parts must be shipped
back to Bay Tek Games unless otherwise instructed.
This warranty does not apply in the event of any
misuse or abuse of the product, or as the result of
any unauthorized repairs or alterations.
The warranty does not apply if the serial number
decal is altered, defaced, or removed from its original
position.
Should your game need servicing, determine the
serial number from the decal on the back of the
cabinet or the logic unit, and call 920.822.3951 or
email to:
[email protected]
Horse Play Owners Manual
Should your game need servicing, determine the
serial number from the decal on the back of the
cabinet or the logic unit, and call 920.822.3951 or
email to:
[email protected]
An estimate of the repair charges will be quoted
to you for approval.
You can proceed in one of two ways:
1. Request the immediate shipment of advanced
replacement part(s).
You will receive the part(s) with an RMA for the
return of the faulty part(s). You must return the
faulty parts in 14 days to avoid additional charges.
2. Send in the defective part(s) for repair or
replacement.
Please include the following information:
Name
Address
Phone Number
Serial Number
Purchase Order Number
or Signed Authorization to perform
service
Repair and returned parts will be shipped back
using the same mode of transportation in which
they were received. Repairs are warranted (30) days
from the date installed into service.
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Repair Record
Make copies of this page for the future
Game
Date
Serial Number
Maintenance Performed
Horse Play Owners Manual
Parts Replaced
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Notes
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Repair Record
Make copies of this page for the future
Game
Date
Serial Number
Maintenance Performed
Horse Play Owners Manual
Parts Replaced
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Notes
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Replacement Parts - Horse Play
Always use genuine Bay Tek replacement parts. For 24 hour pricing and ordering visit our web site at
www.baytekgames.com.
Description
Part #
FRONT CABINET ASSY
BASE, MACHINED BALL LIFT ...............................................................................................A5BA7103
BALL LIFT CYLINDER ...........................................................................................................A5BL7101
BALL LIFT MAC VALVE ........................................................................................................A5VA7103
RUBBER BOOT ...................................................................................................................A5BO7100
COVER, RED FIBERGLASS TOP ..........................................................................................A5CO7005
FRONT BUMPER .................................................................................................................A5BU7100
GRIP ...................................................................................................................................A5GR7100
SWIVEL, PIVOT – 2 PIECES ..............................................................................................AASW7100
BLACK COIN BOX ................................................................................................................A5CB2050
TICKET DISPENSER ..................................................................................................................A5TD1
EPROM, HORSE PLAY......................................................................................................... AAEP-HP
MICRO, HORSE PLAY ..........................................................................................................AAMC-HP
MAIN BOARD .......................................................................................................................AAMB5A
STOOL ..............................................................................................................................A5ST-RED
STOOL BASE/PEDESTAL ...................................................................................................A5SB3502
RED STOOL SEAT ...............................................................................................................A5ST-RED
DECALS
FACEPLATE MARQUEE, HORSEPLAY ................................................................................A5FP7900
SIDE DECAL, 2 PER FRONT SIDE ........................................................................................A5DC7901
DOOR, SMALL DECAL, 2 PER ..............................................................................................A5DC7902
MIDDEL DECAL, SMALL, 1 PER ...........................................................................................A5DC7903
WHITE BOARD DECAL, 1 PER .............................................................................................A5DC7904
BUFFER ASSY
PRESSURE GAUGE ...........................................................................................................A5PG7100
RESEVOIR .........................................................................................................................A5RE7100
REGULATOR, AIR ................................................................................................................A5RE7101
BOOM VALVE ....................................................................................................................A5VA7100
MIDDLE CABINET ASSEMBLY
BALL GRATE ( 1 PIECE/ BOTH SIDES) .................................................................................A5GR7001
HALOGEN LAMPS, 20 WATT ................................................................................................A5LA9050
LIGHT DIFFUSER .................................................................................................................A5AC7002
PANEL, LEFT SCREEN .......................................................................................................A5PA7000
PANEL, RIGHT SCREEN ......................................................................................................A5PA7001
PANEL, MIDDLE SCREEN ....................................................................................................A5PA7002
PANEL, SCREEN DIVIDER ...................................................................................................A5PA7003
MOTOR, GEAR, BALL SORTER ...........................................................................................AAMO3901
INSTRUCTION PANEL FACEPLATE .......................................................................................A5FP7903
TARGET CABINET ASSY
FACEPLATE, PLAYFIELD .....................................................................................................A5FP7901
RESET BAR .........................................................................................................................A5BA7901
POWER SUPPLY .................................................................................................................A5PS1001
TOOTH SPACER ..................................................................................................................A5SP7900
TOOTH .................................................................................................................................A5TO7900
TEETH SENSOR ..................................................................................................................AASE3900
TEETH RESET MOTOR .......................................................................................................AAMO3901
Horse Play Owners Manual
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Page 43