SOUNDS [REAM Bee nem nee poe EE RUBICON RUB600-4 4/3/2 Channel Power Amplifiers Owner's Manual and o Installation Guide Congratulations! You now own the Soundstream RUBICON amplifier, the product of an un- compromising design and engineering philosophy, Your Soundstream RUBICON amplifier will outperform any other amplifier in the world. To Maximize the performance of your system, we recommend that you the > oughly acquaint yourself with its capabilities and features. Please retain this manual and your sales receipt for future reference. Soundstream amplifiers are the result of American innovation and the high- est quality control standards. When properly installed, they will provide you with many years of listening pleasure. Should your amplifier ever need ser- vice or replacement due to theft, please record the following information which will help protect your investment. Model and Serial # Dealer's Name Date of Purchase Installation Shop Installation Date E ~~ CAUTION! Prolonged listening at high levels may result in hearing loss. Even though your new Soundstream Rubicon amplifier sounds better than anything you've ever heard, exercise caution to prevent hearing damage. Table of Contents <>» Design Features...................... 22... eee rar RRA p4-5 Rubicon RUBG00-4 Amplifier Diagram..................-....— emm... p6-7 Crossover Adjustments:..—va...7. ad 8Qmo. ansia. ali p8 Hawkins Bass Control” Theory and USe................. ce... p9 Installation: Speaker Output Mode. p 10 Installation: Balanced / Unbalanced Inputs............................. p 11 WO imi Bats daiGunibntnes Damsatng Kan p 12 Installation: -Meuntin tc. DE E0 mata ese ‚р 13 Installation: Level Setting and Front Spoiler.................—.—.—... p 14 Sample System Diagrams....................ee.neseerverrroecerencenero ceo. p15 Protection Circuitry, Service and Troubleshooting................... p 16 SPaciacatioNne. 0. re e y OO ata Be DESIGN FEATURES + RUBI™(Rapid-Use @ranched Impulse) This new proprietary power sup- ply topology eliminates “power sags” during low frequency reproduction by rapidly increasing the duty cycle, stabilizing the power supply and allowing it to deliver the power required when reproducing low frequen- cies. Also, greater reserve gate power is stored for low voltage condi- tions that occur during extreme conditions. ч ¢ STACT™ (STabilized Apex Current Topology) Reduces power supply stress by 50%. Typical designs degrade the stereo image due to phase reversal of even-order harmonic distortion that occurs between the in- verted channels. In the STACT design, inversion is done at the power amplifier drive stage. Since the fully symmetrical power amplifier pro- duces no even-harmonic distortion itself and all preamplifier circuitry is . run completely in-phase, no even harmonic distortion phase reversal occurs. ¢ Trident ™ Protection Topology provides three types of protection: 1. Output protection against short circuits or improper loads. 2. Ground fault detection: Shuts down the amplifier when a significant voltage (> 5Volts) fluctuation occurs between electrical (turn-on lead) and battery ground. 3. Thermal Protection: Puts the amplifier into thermal rollback or shuts _ the amplifier down in extreme thermal conditions. > & Hawkins Bass Control provides a focused subwoofer boost (0-9dB at 45Hz) and routes otherwise wasted amplifier power back to the audiable bandwidth. ф Harmonic Bass Alignment™ The 2nd and 3rd order harmonic peaks are critically aligned to fundamental peaks at low frequencies. This produces tighter, more accurate bass reproduction. & Drive Delay [I™ Amplifier section powers up 2 to 3 seconds after the power supply eliminating turn-on pops. Turn off process is reversed: amplifier section turns off first, followed by the power supply. © Dynamically Optimized Power Grid™ Power grid is evenly distributed between primary anad secondary power supplies, providing greater dynamics and improved RF filtering. > ChassisinkTM All transistors are ideally located and sandwiched be- tween the circuit board and the heatsink to provide cool! efficient ampli- fier operation. Differentially Balanced RCA Input eliminates ground loop related noise in the audio. Fully Balanced 6-pin DIN Input (RUB600-4) for professional-quality performance and noise cancellation. The 6-pin DIN plug carries ( +) signal information for Left and Right channels, audio ground,and +15 Vdcto operate the Soundstream BLT/BLT 4 Balanced Line Transmitters and Balanced X.O crossovers. Output Clipping Indicators (RUB600-4) indicate clipping on the output stage of the amplifier. Monitoring the clipping indicators allows the user to achive maximum SPL without clipping the amplifier. Continuously Variable Crossover Networks : 12 dB/Octave highpass variable from 65 to 220 Hz, and 24dB/Octave lowpass crossovers vari- able from 30 Hzto 120 Hz. Flexible Dual Input Level Control allows 300mV to 5V input sensitivity. Symmetrical Discrete Balanced Class A Drive Boards Auto-adjust for linear performance while driving low impedance loads. Removable Front Spoiler allows for stealth installation of RCA, Bal- anced Line, Speaker and Power wiring. RUB600-4 038315 310194 de ONOW УЭСТ OJYALS TE - ONOW 30 BOTTOM VIEW Lo © > co о o = a © st Lo paid q + — + QU J J a Y e / E LE Ja д. L д 21 PO 7 ес e 7 7 1 \ cos 9 077 $9 051 MILT FO о ¥ (5000)@ ORAL OO00 + - +1- Won un ia, mn a i <a 25% mem un + 8 - | E - Alowa4 AND AZL+ L_—_ 35088 a HIN moi JINOX NS SNDIMYH НЛО INT L— 39088 — FRONT VIEW NODIENY KA fa ооо “5 “De 2208 О о © —1 ano uno 4 А (29!) 330d HOM жа wi io wi 4H in0 #1 EN VE e. mm «но шо 41 move @ F-00978N& UN No Bt \ RE N EN со су т TOP VIEW KEY TO CALLOUTS FUSE LED - indicates blown fuse. Power LED - indicates amplifier power, either in High Power or Auto High Current. Subsonic / Hawkins Bass Control Switch - "SUB SONIC" to engage the Sub Sonic filter at 13 Hz. "Hawkins Bass Control" to engage the high pass filter @ 45 Hz with variable boost (Q) for optimum bass for any channel in Low Pass. Clip Indicators - (Channels 1&2) Indicates the signal output level is too high and the output stage of the amplifier is clipping. XOVER Switch - (Channels 1&2) Select "L.P." for use with the internal low pass filter, "IN" for use with the internal high pass filter, or "OUT" for use with external crossover. 11. 12. 13. 14. 15. + ‚ 6. 19. 20 21. 22. 23. 24 25. 26. 27. 28. 29: 30. — 32. Left Channel Balanced/Unbalanced Input Selector - (Ch 1) Select "BALANCED" to use the 6 pin Balanced signal input. Select "UNBALANCED" to use the RCA signal inputs. Right Channel Balanced/Unbalanced Input Selector - (Ch 2) Select "BALANCED" to use the 6 pin Balanced signal input. Select "UNBALANCED" to use the RCA signal inputs. . Clip Indicators - (Channel 3&4) Indicates the signal output level is too high and the output stage of the amplifier is clipping. XOVER Switch - (Channel 3&4) Select "L.P." for use with the internal low pass filter, "HP." for use with the internal high pass filter, or "OUT" for use with external crossover. . Left Channel Balanced/ Unbalanced Input Selector (Ch 3) Select "BALANCED" to use the 6 pin Balanced signal input. Select "UNBALANCED" to use the RCA signal inputs. Right Channel Balanced/Unbalanced Input Selector - (Ch 4) Select "BALANCED" to use the 6 pin Balanced signal input. Select "UNBALANCED" to use the RCA signal inputs. Inputs - Right and left channel RCA inputs for channels 384. Balanced Signal Input Connector - (Channel 3&4) 6-pin Balanced input connector for use with the Soundstream BLT/BLT4 Balanced Line Transmitter or X.O Crossover. Input LEVEL - Channels 3&4 independent left and right input level control. High Pass Control Adjustment - (Channel 3&4) crossover frequency control for the internal high pass filter. Speaker Connection Terminal - Speaker connections for Ch's 3&4. Inputs- Right and left channel RCA inputs for channels 1&2. Balanced Signal Input Connector - (Channel 1&2) 6-pin Balanced input connector for use with the Soundstream BLT/BLT4 Balanced Line Transmitter or X.O crossover. Input LEVEL - Channels 1&2 independent left and right input level control. . High Pass Control Adjustment - (Channels 1&2) crossover frequency control for the internal high pass filter. Low Pass Control Adjustment - Crossover frequency control for the internal low pass filter. Applies to any channel with the low pass filter engaged. Subwoofer Level Control - Additional level control ( + 6dB) to any channel receiving information from the low pass filter. Hawkins Bass Control "Boost" Adjustment - Varies from 0 to +9 dB of boost when the Hawkins Bass Control is engaged. Note ; Applies to any channel with the low pass filter engaged. . Line Outputs - Full range outputs to external amplifier. Note : Signal is driven from channel 1&2 inputs. Speaker Connection Terminal - Speaker connections for Ch's 1&2. REMOTE - Remote turn-on input from the head unit. Accepts +12V. GND - Main ground connection. Bolt to a clean chassis point in the vehicle. +12V - Connected to a fuse or circuit breaker, then to the battery's positive terminal Main Fuse - Main power supply fuses. Stereo/Mono Switch - (Channels 1&2) Select "MONO" for bridged mono output (use right level and RCA input only). Select "STEREO" for stereo output. Channels 3&4 INPUT SELECT - Selectable inputs from internal (from channels 1&2) or external (from channels 3&4 local RCA inputs). Stereo/Mono Switch - (Channel 3&4) Select "MONO" for bridged mono output (use right level and RCA input only). Select "STEREO" for stereo output. Subwoofer Level Control - Additional level control ( 6dB) to any channel receiving information from the low pass filter. 7 CROSSOVER ADJUSTMENTS The RUBG0C-4 amplifiers incorporates an on-board staggered electronic crossover, with full range RCA outputs to drive an external amplifier. No external electronic crossover is necessary. The high and low pass portions of the crossover can be set independently of one another. In many car audio installations, there is a tendency for a "midbass boom." чи Because of their interior dimensions, most cars will resonate or ring at these midbass frequencies. If we design the system so there is reduced output in this region, the final response is very smooth and natural sounding. The high pass crossover is independently variable from 65 to 220 Hz at 12dB/Octave, and low pass crossover is independently variable from 30 to 120 Hz at 24 dB/Octave. For initial crossover setup, try setting the low pass filter to approximately 60Hz, and the high pass filter to approximately 100 Hz. Change the cross- over points to accommodate a good mixture of frequency response, power handling, and personal preference. 12dB/Octave High Pass ___— 24dB/Octave Low Pass Hawkins Bass Control - Theory and Use Hawkins Bass Control (variable) is a unique subwoofer control circuit included with the Soundstream RUB600-4 amplifier. It is capable of removing subsonic energy in program ma- terial below 45 Hz at 12 dB/Octave, while boosting subwoofer “-aguencies. The circuit consists of two controls. One engages ub sonic High Pass filter at 45 Hz, and the other adjusts the int of boost (0 to +9dB). The Hawkins Bass Control func- tions on either pair of channels (1&2 or 3&4) if their low pass filteris engaged. The Boost Control adjusts the amount of level applied at the set FIG. 1 frequency, and is adjustable from 0 to +9dB (see figure 2). When the boost is set to 0, Hawkins Bass Control acts as a sub sonic filter only. The simple act of removing potentially harmful low frequencies can improve system output by as much as 3dB. Application Subwoofer drivers in general have excellent power handling characteristics over their opera- - tional bandwidth. This bandwidth is determined by many factors, including driver design, and enclosure type. Itis possible to overdrive any subwoofer deiver by sending powerful signals 10 ESS VARIABLE BOOST outside of its operational bandwidth. These tentially damaging signals can be removed by adding a subsonic filter. ure 3 shows the effectiveness of the Hawkins Bass Control on woofer excursion in a vented properly adjusted, this excursion can be reduced to less than 1 mm. This is of great benefit to lowering woofer distortion and increasing output. Adjustment An easy method of optimizing your existing subwoofer enclosure with Hawkin's Bass Control is as follows : 5 0 1. Adjust the boost control to full counter aa colck-wise (0) position. -10 15 2. Set the bass control switch to "HAWKINS BASS CONTROL" 30 10 Frequency(Hz) 50 100 200 FIG. 3 Limited Excursion 3. Play moderate to loud bass material. 1_Adjust the boost (Q) control until you reach the desired level. With Soundstream's Hawkins Bass Control, the boost and frequency control can provide the "tailoring" needed for any type of "assisted" design and any woofer in any type of installation. [INSTALLATION STEP 1 | SELECTING THE SPEAKER OUTPUT MODE Channels 1 through 4 of the RUB600-4 amplifiers have the ability tig operation in any one of the following modes : Stereo (STACT) : Use this mode for stereo operation (left and right channels). Bridged Mono : Use this mode to get a bridged mono output while using only the right channel input and gain control per pair of channels (for use with a singular mono input.) Please follow the wiring schemes below for the correct operation: ATE BRIDGED MONO STEREO =L+ -R+ -k+ -R + Ш ча” — + LLB MIXED MONO —L+ =R+ | | wv | INSTALLATION STEP 2 | BALANCED / UNBALANCED INPUT The RUB600-4 amplifier has the ability to accept either a standard Unbal- “wanced RCA signal input, or a Balanced "Pro Audio" style input signals with — the use of the Soundstream BLT Balanced Line Transmitter or some other balanced line audio source. Before installing your system, you should decide upon which signal type you wish to run. There are advantages to both: UNBALANCED INPUT BALANCED INPUT 1. Most pre amplifier / source 1. Improved Signal to Noise units have Unbalanced RCA Ratio (S/N Ratio) outputs (Industry Standard). 2. Excellent noise cancellation ADVANTAGES 2. No Interface module is characteristics. necessary. 3. Immune to noise radiated in the car audio environment. The RUBICON amplifier's signal inputs accept a wide range of input level : from 300mVrms to 5.0 Vrms for both Balanced and Unbalanced inputs. For the best S/N Ratio, we recommend that the input level controls be set as far down as possible (rotated counter-clockwise), while maintaining an icceptable level of output. Using the "Unbalanced" RCA Input When using the Unbalanced RCA input, the RIGHT channel input signal switch MUST be in the "UNBAL" position. Also, when first installing the amplifier using the input configuration, we suggest that the left channel input signal switch be inthe "UNBAL" position as well. If you experience alternator wine or other installation noise with both switches in the "UNBAL" position, try moving the LEFT channel input signal switch to the "BAL" position. This should remove any system noise due to the installation. Using the "Balanced" RCA Input When using the Balanced 6-pin DIN audio input, both switches MUST be in the "BAL" position. Also, we recommend that when using this input configuration, the input level controls be set to the "minimum" position (rotated counter-clockwise). The system can gain should then be adjusted on the BLT Balanced Line Transmitter, other balanced line audio source. For the pin configuration, see the diagram below: © BALANCED NOTE : The pin configuration 15 Volts shown in the diagram is the view looking into the Balanced inputjack on the amplifier + Left Signal +15 Volts -Left Signal - Right Signal + Right Signal Shield [INSTALLATION STEP 3 | WIRING POWER AND GROUND - To ensure maximum output from your RUBICON amplifier, use high quality, low-loss power and ground cables and connections (4 gauge for RUB600-4). The RUBICON amplifiers will accept up to 8 gauge power and ground cables. Determine from the chart below the minimum gauge power and ground wire for your application. Up to 10! Up to 20" RUB600-4 4 or 8 gauge 4 gauge only CIRCUIT BREAKERS AND FUSES EXTERNAL Like all audio components, the RUBICON amplifiers must be fused near the battery. A fuse or circuit breaker must be located within 18" of the battery. This will prevents afire in the event of a shorted cable. See the chart below to determine the correct fuse value. INTERNAL The RUBICON amplifiers are fused with automotive-type fuses. In the event __ of blown power supply fuses, replace with the correct value fuse found in the chart below. Never replace the fuse with a higher value than what is supplied. «” This may result in amplifier damage and will void the warranty! RUBICON Amplifier Fuse Values Amplifier Fuse Battery Fuse/Circuit Breaker RUB600-4 (2) 30 amp automotive 80 amp REMOTE TURN-ON Connect the "Remote" line to the turn-on lead from the source unit. When +12Volts is received, the amplifier will turn on. SIGNAL CABLE Use a high quality cable that will be easy to install and has minimal signal loss to guarantee optimum performance. SPEAKER CABLE The RUBICON amplifiers will accept up to 8 gauge speaker cable. Use a high quality, flexible, multi-stand cable for best performance and longevity. 12 | INSTALLATION STEP 4 | INSTALLATION AND MOUNTING AMPLIFIER LOCATION The RUBICON amplifier employs highly efficient circuitry, a custom- engineered heatsink, and a unique Chassisink construction to maintain lower operating temperatures. Additional cooling may be required if the amplifier is located in a tightly confined area or when driving especially low impedance loads at extremely high levels. When mounting the amplifier, it should be securely mounted to either a panel in the vehicle or an amp board or rack that is securely mounted to the vehicle. The mounting location should be either in the passenger compartment or in the trunk of the vehicle, away from moisture, stray or moving objects, and major electrical components. To provide adequate ventilation, mount the amplifier so that there are at least two inches of freely circulating air above and to the sides of it. MOUNTING THE AMPLIFIER a. Using the amplifier as a template, mark the holes on the mounting surface. >. Remove the amplifier and drill the holes for the mounting screws. wr Secure the amplifier to the mounting surface using the supplied hardware. WIRING a. Run and connect the audio signal and remote turn-on cables to the amplifier from the source unit. b. Carefully run the positive cable from the amplifier to a fuse or circuit breaker within 18" of the battery. c. Connect the fuse or circuit breaker lead to the battery. Leave the circuit breaker off or the fuse out until everything is bolted down. d. Secure the ground cable to a solid chassis ground on the vehicle. It may be necessary to sand paint down to raw metal for a good connection. e. Double check each and every connection! f. Re-connect the fuse or circuit breaker. POWER UP Power up the system and look at the Power LED; there may be a 2-3 second | slay from the time the source unit is turned on to the time that the LED on e amp turns on, which is normal. Once the amplifier LED is on and the source unitis playing, you should have sound coming from the speakers. 13 | INSTALLATION STEP 5 | LEVEL SETTING The input level controls are located on the front of the amplifier. This is a unique dual-stage circuit that adjusts both level and gain. This topology maintains better S/N Ratio even when using sources with minimal output. In the ideal situation, all components in the audio system reach maximum undistorted output at the same time. If you send a distorted signal to an amplifier, it is simply going to amplify distorted information. Ths same holds true if an outboard processor or crossover begins to distort before you have maximum output from the amplifier. By setting all components to reach clipping at the same time, you can maximize the output of your system. For your RUBICON amplifier, follow these steps for setting the input levels: 1. Turn the amplifier's input levels to minimum position (counter-clockwise) 2. Setthe source unit volume to approximately 314 of full volume. 3. While playing dynamic source material, slowly increase the amplifiers’ input level until a near maximum undistorted level is heard in the system. FRONT SPOILER — Once the amplifier is installed and the proper levels set, place the front spoiler in position, and secure it using the supplied hardware. 14 SAMPLE SYSTEM # 1 4 channels of input 2-way with fader subwoofer level control 2 channels of Z-way high-pass, 2 channels of bridged low pass. Bottom View -— (RUB600-4) Top View (RUB600-4) CH 182 MONO CH 3&4 CH © SUS HAWIONS a © зоне BASSCONROL CP OL LP OUT HE X-CWTE CHANNELS 1,2 О ОНА, GAN CHANNELS | SAMPLE SYSTEM # 2 4 channels of input 4 Channels of 2-way high pass Full range line output to external amplifier driving subwoofers CH 182 CH 384 Bottom View MONO (RUB600-4) В a STEREO REMOTE STEREO “=” Top View (RUB600-4) al 2 [8 [= ‚о T° Ce LE sus Hawmont La Kt BAL UNE BAL UNBAL CASA © LP QU HA SONIC BASS COMIROL CUP oF LP our HP X-CVER CHANNELS 1.2 cur L LLOQ rom CHANNELS 2 4 BAL UNBAL BAL UNSAL L R INPUT SIGNAL CHANNELS 3.4 SAMPLE SYSTEM # 3 2 channels of input 2 channels bridged in low pass driving subwoofers Full range line output to external amplifier driving satellite speakers CH 1&2 CH 3&4 Bottom View MONO LOCAL MONO (RUB600-4) . A A a STEREO REMOTE STEREO Top View (RUB600-4) - e ca ко = = [= CH e m [m - SOMC BMsconmol “9 | © “ina R ar + Ey (* R ло mw ODO es seuss 15 TRIDENT PROTECTION CIRCUITRY Your RUBICON amplifier is protected against both overheating and short circuits by means of main power supply fuses and the following circuits : ¢ Speaker Protection ¢ Ground Fault Differential + A fail-safe thermal protection circuit —, NOTE : If you experience blown main power Supply fuses, it is likely that the amplifier is seeing a dead short, either in the speaker wire or in the speaker itself. Rectify the problem before blowing multiple fuses! DO NOT increase values beyond the original fuse value! Doing so will void your warrant and may damage your amplifier. TROUBLESHOOTING PROBLEM CAUSE No sound and fuse light RUB600-4 Fuse is blown, replace fuse with is lit. proper value. No sound and Power LED is not lit. 1. No power or ground at the amp. 2. No remote turn-on signal 3 . Blown fuse near the battery 1. No signal input. <” 2. The AIRBASS/Accessory switch is No sound, Power LED is lit. in the "IN" position. Remove bottom plate and move the switch to the "OUT" position. Repeatedly biow amp fuse; 1. Speaker or leads may be shorted frequent activation Trident Protection | 2. Too low of a load on amplifier 3. Verify adequate amp ventilation No output from channels 3&4 with 1 Switch CH 3&4 Input Select to "CH pair of RCA inputs 1&2" on the top of the amp. In 3 channel mode, fade capability Make sure Ch's 1&2 are H.P. on does not operate with 2 pairs of RCA | satellite speakers and Ch's 3&4 are inputs L.P. on subwoofer speakers. Your Soundstream RUBICON amplifier is protected by a limited warranty. — Please read the enclosed warranty card for details. 16 SPECIFICATIONS Damping Input Sensitivity Input Impedance >200 300mV to 5.0 Volts 10 k Ohms Crossover Specifications Low Pass : 30Hz - 120 Hz at 24dB/Octave High Pass : 65Hz - 220 Hz at 12dB/Octave “Hawkins Bass Control 0 to +9dB Boost (Hawkins Bass Control "IN" Boost Frequency = 45Hz Sub sonic filter frequency = 13Hz Dimensions (W x D x H) RUB600-4: 17.25" x9.8" x 2.25" (437mm x 250mm x 57mm) 17 40 Stereo 20 Stereo 10 Stereo TOTAL MODEL (80 Bridged) (40 Bridged) (20 Bridged) POWER | (12.5 Vdc) (12.5 Vdc) (12.5 Vdc) 80W x 4 150W x 4 150W x 4 RUBG00-4| _ (160W x 2) (300W x 2) (300W x 2) 600 "a THD <0.1% Signal to Noise >100dB Frequency Response 20Hz to 20 Khz +0.5dB Stereo Separation >50dB
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