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12 Volt
1/4-in.
Lithium-ion Cordless
impact Driver
Model No. 320. 61189
Powered by an
ENERGY STAR_ qualified battery charger for a better environment
WARNING: To reduce the risk of
injury, the user must read and understand the Operator's manual before
using
this product.
* Warranty
* Safety
* Assembly
* Operation
* Maintenance
Charge battery
Before
first
use
Sears, Roebuck and Co., Hoffman Estates, IL 60179
U.S.A.
www,craftsman,com
Warranty
Safety Symbols
Safety Instructions
Description
Assembly
Operation
Maintenance
Troubleshooting
Exploded View and Parts List
Sears Repair Parts Phone Number
Page 2
Page 3
Pages 5-11
Pages 12-13
Page 13
Pages 14-20
Pages 20-21
Page 22
Pages 23-25
Back Cover
ONE YEAR FULL WARRANTY ON CRAFTSMAN®
TOOL
If this Craftsman tool fails to give complete satisfaction within one year from the date of purchase, return it to any Sears store or Parts & Repair
Center or other Craftsman outlet in the United States for free repair (or replacement, if repair proves impossible).
This warranty applies for only 90 days from the date of purchase if this product is ever used for commercial or rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates IL 60179
iNTRODUCTiON
SAVE THESE INSTRUCIONS!
This cordless Impact Driver has many features for making its use more pleasant and enjoyable.
Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
_, WARNING: Some dust created by using power tools contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
61189 Manual_Revised_09 0306 Page 2
The purpose of safety symbols is to attract your attention to possible dangers.
The safety symbols and the explanations with them deserve your careful attention and understanding.
The symbol warnings do not, by themselves, eliminate any danger.
The instructions and warnings they give are no substitutes for proper accident prevention measures.
WARNING: Be sure to read and understand all safety instructions in this manual, including all safety alert symbols such as "DANGER," "WARNING," and
"CAUTION" before using this Driver. Failure to following all instructions listed below may result in electric shock, fire, and/or serious personal injury.
SYMBOL SIGNAL
MEANING
_, DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
_, WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
_1_ CAUTION: Indicates an imminently hazardous situation, which, if not avoided, may result in death or serious injury.
NOTE: (Without Safety Alert Symbol) Indicates a situation that may result in property damage.
,_
WARNING: To ensure safety and reliability, all repairs should be performed by a qualified service technician at a Sears Service Center.
WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage.
Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full-face shield when needed. We recommend a Wide
Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.
Always use eye protection which is marked to comply with ANSI Z87.1
SAVE THESE INSTRUCTIONS
61189 Manual_Revised_09 0306 Page 3
Some of these following symbols may be used on this tool. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL
V
A
Hz
W min
] n o
.../min
NAME
Volts
Amperes
Hertz
Watt
Minutes
Alternating Current
Direct Current
No Load Speed
Class II Construction
Per Minute
DESIGNATION/EXPLANATION
Voltage
Current
Frequency (cycles per second)
Power
Time
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits, etc., per minute
Wet Conditions Alert Do not expose to rain or use in damp
Read The Operator's Manual
Eye Protection
Safety
No Hands
Alert
Symbol read and understand operator's manual
To reduce the risk of injury, user must before using this product.
glasses with side shields and a full face
Always wear safety goggles or safety shield when operating this product.
Precautions that involve your safety.
Failure to keep your hands away from the
No Hands Symbol
No Hands
Symbol
Failure to keep your hands away from the
Failure to keep your hands away from the
No Hands Symbol
Hot Surface
Failure to keep your hands away from the
To reduce the risk of injury or damage,
61189 Manual_Revised_09 0306 Page 4
GENERAL SAFETY RULES
WARNING: Read and understand all instructions.
Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury. The term "power tool" in all of warnings listed below refers to corded power tools or battery-operated (cordless) power tools.
READ AND SAVE THESE
INSTRUCTIONS
WORK AREA SAFETY
= Keep your work area clean and well lit. Cluttered or dark areas invite accidents.
= Do not operate power tools in explosive environments, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks, which may ignite the dust or fumes.
= Keep children and bystanders away while operating a aower tool. Distractions may cause you to lose control.
ELECTRICAL SAFETY
Avoid body contact with grounded surfaces, such as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electric shock if your body is grounded.
Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will reduce the risk of electric shock.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edge, or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• Use the battery only with the charger listed:
BATTERY
PACK
320.11221
CHARGER
320.10006
61189 Manual_Revised_09 0306 Page 5
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication.
A moment of inattention while operating power tools may result in serious personal injury.
Use safety equipment.
Always wear eye protection.
Safety equipment, such as dust mask, non-skid safety shoes, hard hat, and hearing protection, when used for appropriate conditions, will reduce personal injuries.
Avoid accidental starting.
Make sure that the switch is in the "OFF" position before plugging the tool into an electrical outlet.
Carrying power tools with your finger on the switch or plugging in power tools that have the power switch "ON" invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach.
Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly.
Do not wear loose clothing or jewelry.
Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, make sure that these are connected and properly used. Use of these devices can reduce dust-related hazards.
Use clamps or another practical way to support and secure the workpiece to a stable platform.
Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
Do not use on a ladder or unstable support.
Stable footing on a solid surface enables better control of the power tool in unexpected situations.
Keep handles dry, clean, and free from oil and grease. Slippery hands cannot safely control the power tool.
Always wear safety glasses with side shields.
Everyday glasses may have impact-resistant lenses, but they are NOT safety glasses.
Following this rule will reduce the risk of eye injury.
Protect your lungs. Wear a face or dust mask if the operation is dusty.
Following this rule will reduce the risk of serious personal injury.
Protect your hearing. Wear hearing protection during extended periods of operation.
Following this rule will reduce the risk of serious person injury.
61189 Manual_Revised_09 0306 Page 6
POWER
TOOL USE AND CARE
Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and more safely at the rate for which it was designed.
Do not use the power tool if the switch does not turn it ON and OFF. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools.
Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation.
If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories, blades, etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
Hold power tools by their insulated gripping surfaces when performing any operation in which the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will also make exposed metal parts of the tool "live" and can shock the operator.
Know your power tool. Read the product manual carefully. Learn the applications and limitations, as well as the specific, potential hazards related to this tool.
Following this rule will reduce the risk of electric shock, fire or serious injury.
Save these instructions.
Refer to them frequently and use them to instruct others who may use this tool. If you lend this tool to someone else, also lend them these instructions.
61189 Manual_Revised_09 0306 Page 7
BATTERY TOOL USE AND CARE
• Make sure that the switch is in the OFF position before inserting the battery pack. Inserting the battery pack into power tools that have the switch ON invites accidents.
Recharge only with the charger specified by the manufacturer.
A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs.
Use of any other battery packs may create a risk of injury and fire.
When the battery pack is not in use, keep it away from other metal objects, such as paper clips, coins, keys, nails screws, or other small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a fire.
Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition.
Be aware of possible hazards when not using your battery tool or when changing accessories.
Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possible injury.
Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject to explosion.
Properly dispose of a dropped or damaged battery immediately.
A damaged battery is subject to explosion.
Properly dispose of a dropped or damaged battery immediately.
Batteries vent hydrogen gas and can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals.
If exposed to such debris or chemicals, immediately flush the exposed area with water.
Do not charge a battery tool in a damp or wet location.
Following this rule will reduce the risk of electric shock.
Under extreme usage or temperature conditions, battery leakage may occur.
If contact accidentally occurs, flush with water.
If liquid contacts eyes, seek medical help. Liquid ejected from the battery may cause irritation or burns.
If liquid comes in contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar.
If liquid from the battery gets in your eyes, flush them with clean water for at least 10 minutes, and then seek immediate medical attention.
Following this rule will reduce the risk of serious personal injury.
61189 Manual_Revised_09 0306 Page 8
SERVICE
• Have your power tool serviced by a qualified repair person.
When servicing a power tool, use only identical replacement parts.
Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.
SPECIFIC
SAFETY
RULES FOR CORDLESS
IMPACT
DRIVER
Use protective gloves when removing the bit from the tool, or first allow the bit to cool down. The bit may be hot after prolonged use.
Use protective gloves when operating the tool. Protective gloves can help to keep you from being burnt and hurt.
Keep your hands away from the motor-housing vents.
Hot air comes from the vents during operation.
Do not operate the tool at full-load for more than 30 seconds, as this can cause the motor to become too hot, which may damage the motor.
Release the trigger immediately when the screws are tightened to avoid breaking the screw.
For best results, your battery tool should be charged in a location where the temperature is more that 32 ° F (0 ° C) but less that 104°F (40°C). Do not store outside or in vehicles.
SAFETY RULES FOR CHARGER
WARNING: Read and understand all instructions.
Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.
Before using the battery charger, read all instructions and cautionary markings in this manual and on the battery charger, the battery, and the product using the battery to prevent misuse of the products and possible injury or damage.
CAUTION:
To reduce the risk of electric shock or damage to the charger and battery, charge only those lithium-ion rechargeable batteries specifically designated on your charger's label. Other types of batteries may burst, causing personal injury or damage.
Do not use the charger outdoors or expose it to wet or damp conditions.
Water entering the charger will increase the risk of electric shock.
Use of an attachment not recommended or sold by the battery-charger manufacturer may result in a risk of fire, electric shock or injury to persons.
Do not abuse the cord or charger.
Never use the cord to carry the charger.
Do not pull the charger cord to disconnect the plug from receptacle.
Damage to the cord or charger could occur and create an electric shock hazard.
Replace damaged cords immediately.
61189 Manual_Revised_09 0306 Page 9
Make sure that the cord is located so that it will not be stepped on, tripped over, come in contact with sharp edges or moving parts, or otherwise subjected to damage or stress.
This will reduce the risk of accidental falls, which could cause injury and damage to the cord, which could then result in electric shock.
• Keep the cord and charger from heat to prevent damage to the housing or internal parts.
Do not allow gasoline, oils, petroleum-based products, etc. to come in contact with plastic parts. These materials contain chemicals that can damage, weaken, or destroy plastic.
An extension cord should not be used unless absolutely necessary.
Use of an improper extension cord could result in a risk of fire and electric shock.
If an extension cord must be used, make sure that:
The pins on plug of extension cord are the same number, size and shape as those of the plug on charger.
The cord is properly wired and in good electrical condition
The size is large enough for AC ampere rating of charger as specified below:
The Cord Length (Feet)
25' 50' 100'
16 16 16 Cord Size(AWG)
NOTE: AWG = American Wire Gauge
Do not operate the charger with a damaged cord or plug, which could cause shorting and electric shock.
If damaged, have the charger repaired or replaced by an authorized service technician at Sears Service Center.
Do not operate the charger if it has received a sharp blow, been dropped, or has otherwise been damaged in any way. Take it to an authorized service technician at Sears Service Center for an electrical check to determine if the charger is in good working order.
Do not disassemble the charger.
Take it to an authorized service technician at a Sears Service Center when service or repair is required.
Incorrect reassembly may result in a risk of electric shock or fire.
Unplug the charger from the electrical outlet before attempting any maintenance or cleaning to reduce the risk of electric shock.
Disconnect charger from the power supply when not in use. This will reduce the risk of electric shock or damage to the charger if metal items should fall into the opening.
It will also help prevent damage to the charger during a power surge.
Risk of electric shock.
Do not touch the uninsulated portion of output connector or uninsulated battery terminal.
61189 Manual_Revised_09 0306 Page 10
• Save these instructions.
Refer to them frequently and use them to instruct others who may use this tool. If you lend this tool to someone else, also lend these instructions to them to prevent misuse of the product and possible injury.
IMPORTANT SAFETY INSTRUCTIONS
Save these instructions.
This manual contains important safety and operating instructions for 12 V Impact Driver 320.17428.
Before using battery charger, read all instructions and cautionary markings on battery charger, the battery and the product using battery, as well as the operator's manuals for these products.
CAUTION:
To reduce the risk of injury, charge only lithium-ion rechargeable batteries.
Other types of batteries may burst, causing personal injury or damage.
_L, WARNING: When using electric appliances, basic precautions should always be followed, including the following.
a)
To reduce the risk of injury, close supervision is necessary when an appliance is used near children.
b)
c)
d)
Only use attachments recommended or sold by manufacturer.
Do not use outdoors.
For a portable appliance - To reduce the risk of electrical shock, do not put the Impact Driver and Battery Pack in water or other liquid. Do not place or store appliance where or can fall or be pulled into a tub or sink.
61189 Manual_Revised_09 0306 Page 11
KNOW YOUR IMPACT DRIVER
(Fig.l)
Fig. 1
Sleeve
LED Worklight
Variable Speed
Trigger Switch
Battery Pack
Direction
Button
Vents of Rotation
Selector (Forward/Center
LocW Reverse)
Battery Release
PRODUCT SEPCIFICATION
12 Volt DC Motor
Switch
No Load Speed
Impacts per minute
Torque
Driver Weight (with battery)
Battery Type
Battery Voltage
Charger Input
Optimum Charging Temperature
VSR (Variable Speed Reversible)
0-2200 RPM
0-3000 BPM
830 in.lbs
2.1 Ibs
Lithium-Ion
12 Volt DC
120-Volts, 60 Hz AC only
32°F (0 ° C) -104°F (40°C)
61189 Manual_Revised_09 0306 Page 12
WARNING: The safe use of this product requires an understanding of the information on the tool and in this operator's manual, as well as knowledge of the project you are attempting.
Before use of this product, familiarize yourself with all operating features and safety rules.
VARIABLE
SPEED
The variable-speed trigger switch delivers higher speed with increased pressure and lower speed with decreased trigger pressure.
FORWARD/REVERSE/CENTER LOCK
The direction-of-rotation selector located above the trigger switch changes the direction of bit rotation.
Setting the trigger switch in the OFF (center lock) position helps to reduce the possibility of accidental starting.
LED WORK
LIGHT
Pressing the trigger switch illuminates the LED worklight, located on the front of the Impact Driver. This feature provides extra light for increased visibility.
WARNING: If any part is broken or missing, do not attempt to plug in the power cord or operate the Impact Driver until the broken or missing part is replaced.
Failure to do so could result in possible serious injury.
,_
WARNING: Do not attempt to modify this Impact Driver or create accessories not recommended for use with this Impact Driver. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury.
_, WARNING: To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the Driver when assembling parts.
UNPACKING
This product has been shipped completely assembled.
= Carefully remove the tool and any accessories from the box. Make sure that all items listed in the packing list are included.
= Inspect the tool carefully to make sure no breakage or damage occurred during shipping.
= Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool.
= If any parts are damaged or missing, please refer to the numbers listed on the back page of operator's manual.
PACKING
LIST
1/4-in. impact driver, operator's manual
61589 Manual_Revised_09 0306 Page 13
LOW-BATTERY
CAPACITY
iNDiCATOR
If the LED worklight begins to rapidly and continuously flash when the trigger switch on the Driver is depressed, the battery pack power has run out, and the battery pack should be recharged.
Unlike other battery pack types, Lithium-Ion battery packs deliver fade-free power for their entire run time. The tool will not experience a slow, gradual loss of power as you work. To signal that the battery pack is at the end of its run time and needs to be charged, the power to the tool will drop quickly.
NOTE: The LED may also flash due to an overload or high temperature (see
BATTERY PROTECTION).
BATTERY
PROTECTION
The battery circuitry protects the battery pack from extreme temperature, overdischarge, and over-charge.
To protect the battery from damage and prolong its life, the battery pack circuitry will turn off the battery pack if it becomes overloaded or if the temperature becomes too high during use. This may happen in extremely high torque, binding, and stalling situations.
This intelligent system will shut down your battery pack if its operating temperature exceeds 176°F (80°C) and will begin normal operation when it returns to 32°F (0°C) - 122°F (50°C).
The LED worklight light will begin flash slowly if the battery circuitry detects a momentary overload.
NOTE: The battery can automatically reset. If the LED continues to flash rapidly, it is indicating that the charge is substantially diminished.
Place the battery into the charger for charging.
(See BATTERY CAPACITY INDICATOR, above.)
NOTE: A significantly reduced run time after fully charging the battery pack indicates that the battery is near the end of its usable life and must be replaced.
COLD WEATHER OPERATION
This Lithium-Ion battery pack will provide optimal performance in temperatures between 32°F (0°C) and 104°F (40°C). When the battery pack is very cold, it may
"pulse" for the first minute of use to warm itself. Put the battery pack on a tool and use the tool in a light application.
After about a minute, the battery pack will have warmed itself and will operate normally.
WHEN
TO CHARGE THE BATTERY
PACK
It is not necessary to run down the battery pack charge before recharging.
The
Lithium-Ion battery can be charged at any time and will not develop a "memory" when charged after only a partial discharge.
Remove the battery pack from the tool when convenient for you and your job.
"Top off" the battery pack charge by charging it for a time before starting a big job or long period of use.
61189 Manual_Revised_09 0306 Page 14
Due to Lithium-Ion fade-free properties, the only time it is necessary to charge the
Lithium-Ion battery pack is when the pack has reached the end of its charge. To signal the end of charge, power to the tool will drop quickly.
Charge the battery pack as needed.
HOW TO CHARGE THE
BATTERY PACK
Fig. 2
NOTE: This Lithium-Ion battery pack is shipped partially charged.
Before using it the first time, fully charge the battery pack.
A fully discharged battery pack will charge in about 30 minutes in a surrounding temperature between 32 ° F (0 ° C) and 104 ° F (40 ° C).
1.
Charge the Lithium-Ion battery pack with the correct charger.
2.
Connect the charger to a power supply.
3.
Align the raised ribs of the battery pack with the slot in the charger.
4.
Insert the battery pack into the charger (Fig. 2).
5.
The charger will communicate with the battery pack to evaluate the condition of the battery pack.
6.
The green lights will flash while the battery pack is charging.
After charging is complete, the green LED on the charger will be on. The flickering red light indicates a defective battery or a bad connection between the battery and the charger.
7.
The battery pack will fully charge if left on the charger, but it will not overcharge.
NOTE: For your convenience, the charger can operate with most generators and inverters rated at 300 watts or higher.
61189 Manual_Revised_09 0306 Page 15
LED FUNCTIONS
OF CHARGER
(Fig. 3)
LED INDICATOR
BATTERY
PACK
RED
LED
H|/LO
TEMP.
(SEE
MANUAL)
_}
Hot/Cold battery
On
GREEN
LED
Off
ACTION
Charging will begin
32°F (0°O)-104°F (40°0)
_[ DErECT,VE [_
Defective Flashing
CHARG|NG
BATTERY
Charging Off
Off
Flashing
Battery pack or is defective
Charging
[_
Off On Charging is complete
CHARGING A HOT BATTERY PACK
If the battery pack is above normal temperature range, the red LED will illuminate and the green LED will be off. When the battery pack cools down to approximately 104°F (40°C), the charger will automatically begin charging.
CHARGING A COLD BATTERY PACK
If the battery pack is below the normal temperature range, the red LED will illuminate and the green LED will be off. When the battery warms to a temperature of more than 32°F (0°C), the charger will automatically begin charging.
DEFECTIVE BATTERY
If the charger detects a problem, the red LED will begin flashing and the green
LED will be off.
1.
If registering as defective, remove and reinsert the battery pack in the charger. If the LED status reads "defective" a second time, try charging a different battery pack.
2.
If a different battery pack charges normally, dispose of the defective battery pack (see Maintenance section).
3.
If a different battery pack also indicates "defective," the charger may be defective.
BATTERY CHARGING
If the battery pack is being charged within a normal surrounding temperature range (32 °F to 104°F), the green LED will begin flashing and the red LED will be off. The battery pack will reach a full charge in 30 minutes.
63_189 Manual_Revised_09 0306 Page 16
BATTERY FULL
If the battery pack is within normal temperature range, the green LED will illuminate and the red LED will be off. The battery pack is fully charged and ready to use. The battery pack will fully charge, but will not overcharge, if left on the charger.
NOTE: Charger
may warm with several continuous charge cycles.
This is part of the normal operation of the charge.
Charge in a well ventilated area.
TO ATTACH BATTERY
PACK(Fig.
4)
1.
Lock the trigger switch on the Driver by placing the direction-of-rotation
(forward/reverse/center lock) selector in center position.
Fig. 4
2.
Align the raised rib on the battery pack with the grooves of the Driver, and then attach the battery pack to the Driver.
NOTE: Make sure that the latch on the battery pack snaps into place and that the battery pack is secured to the tool before beginning operation.
TO DETACH BATTERY
PACK (Fig. 4)
1.
Lock the trigger switch on the Driver by placing the direction-of-rotation
(forward/reverse/center lock) selector in center position.
2.
Depress the battery release buttons located on the both sides of the battery pack to release the battery pack.
3.
Pull the battery pack out and remove it from the tool.
CAUTION: when placing the battery pack in the tool, be sure that the raised rib on battery pack aligns with the groove inside the Driver and that the latches snap into place properly.
Improper attachment of the battery pack can cause damage to internal components.
WARNING: Battery tools are always in operating condition.
Therefore, the direction-of-rotation carrying at your side.
selector should always be locked when not in use or
61189 Manual_Revised_09 0306 Page 17
TRIGGER SWITCH (Fig. 5)
To turn the impact driver ON, depress the trigger switch.
To turn it OFF, release the trigger switch.
Fig. 5
VARIABLE SPEED (Fig.5)
The variable-speed trigger switch delivers higher
___F----,
] \ _-_\ speed with increased trigger pressure and lower speed with
/___
decreased trigger pressure.
DIRECTION-OF=
ROTATION
Variable-_
-'-- ; -/ trigger switch
/ y_._
//__
SELECTOR
(FORWARD/
REVERSE/CENTER LOCK) (Fig. 5)
_._ Direction-ofrotation selec-
-[_ _-" tor (Forward/
I
H i Center L°cW
'!
_I_/
The direction of the bit rotation is reversible and is controlled by a selector located above the trigger switch.
With the Driver held in normal operating position:
1.
Position the direction-of-rotation forward rotation.
selector to the left of the tool for
2.
Position the direction-of-rotation reverse rotation.
selector to the right of the tool for
3.
Setting the switch in the OFF (center lock) position helps reduce the possibility of accidental starting when not in use.
,_
CAUTION:To
prevent gear damage, always allow the Impact Driver to come to a complete stop before changing the direction of rotation.
NOTE: The Impact Driver will not run unless the direction-of-rotation engaged fully to the left or right.
selector
ELECTRIC BRAKE
To stop the Impact Driver, release the trigger switch and allow the tool to come to a complete stop. The electric brake quickly stops rotating.
This feature engages automatically when you release the trigger switch.
is
61189 Manual_Revised_09 0306 Page 18
LED WORKMGHT (Fig. 6)
The LED worklight, located on the front of the Impact Driver, will illuminate when the trigger switch is depressed.
This provides additional light on the surface of the workpiece for operation in lower-light areas.
The LED worklight will turn off when the trigger switch is released.
Fig. 6
LED Worklight
2.
iNSTALLiNG
BiTS (Fig.7)
1.
Lock the trigger switch by placing the direction-ofrotation selector in the OFF
(center) position.
With one hand, pull the sleeve toward the front of the tool, and hold it in place.
Fig. 7
3.
With the other hand, insert a 1/4-in.
bit (available separately) into the hexagonal hole in the bit retainer.
4.
Release the sleeve and check that it returns to its original position.
WARNING: If the sleeve does not return to its original position, the bit is not correctly installed.
Retry until the bit is properly installed and the sleeve returns to its original position.
WARNING: Use protective gloves when removing the bit from the tool, or first allow the bit to cool down. The bit may be hot after prolonged use.
REMOVING
BiTS (Fig.7)
1. Lock the trigger switch by placing the direction-of rotation selector in the OFF
(center) position.
2. Pull the sleeve towards the front of the tool, and hold it in place.
3. Remove the bit from the hexagonal hole in the bit retainer.
4. Release the sleeve.
61189 Manual_Revised_09 0306 Page 19
TiGHTENiNG AND LOOSENING SCREWS
AND NUTS
1. Install the correct bit.
2. Apply just enough pressure to keep the bit engaged on the screw or nut.
3. Apply minimal pressure to the trigger switch initially.
Increase the speed only when full control can be maintained.
WARNING: Do not over-tighten, as the force of the Impact Driver can break the fastener.
Keep the Impact Driver at a right angle to the fastener to avoid damaging the fastener head.
,_
WARNING: To avoid serious personal injury, always remove the battery pack from the tool when cleaning or performing any maintenance.
,_
WARNING: When servicing, use only identical Craftsman replacement parts. Use of any other parts may create a hazard or cause product damage.
,_
WARNING: It is not recommended to use compressed dry air as cleaning method of the driver. If cleaning with compressed air is the only method available. Always wear safety goggles or safety glasses with side shields when using compressed air to clean the tool. If the operation is dusty, also wear a dust mask.
GENERAL
MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
A
,_k WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc. to come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.
,_
WARNING: When servicing, use only identical Craftsman replacement parts.
Use of any other parts may create a hazard or cause product damage. To ensure safety and reliability, all repairs should be performed by a qualified service technician at a Sears Service Center.
BATTERIES:
The battery pack is equipped with Lithium-Ion rechargeable batteries. The duration of use from each charge will depend on the type of work performed.
The batteries in this tool have been designed to provide maximum trouble-free life. Like all batteries, they will eventually wear out. Do not disassemble
63_$89 Manual_Revised_09 0306 Page 20
the battery pack or attempt to replace the batteries.
Handling of the batteries, especially when wearing rings and jewelry, could result in a serious burn.
To obtain the longest possible battery life, read and understand the operator's manual.
• It is good practice to unplug the Charger/Adapter and remove the Lithium-
Ion battery pack when not in use.
For Lithium-Ion battery pack storage longer than 30 days:
Store the Lithium-Ion battery pack where the temperature is below 80°F
(26°C) and free of moisture.
Store Lithium-Ion battery packs in a 30%-50% charged condition.
Every six months of storage, fully charge the Lithium-Ion battery pack.
Exterior may be cleaned with a cloth or soft non-metallic brush.
BATTERY
PACK REMOVAL
AND PREPARATION FOR RECYCLING
To preserve natural resources, please recycle or dispose of batteries properly.
This product contains lithium-ion batteries.
Local, state, or federal laws may prohibit disposal of lithium-ion batteries in ordinary trash. Consult your local waste authority for information regarding available recycling and/or disposal options.
,_
WARNING: Upon removal of the battery pack for disposal or recycling, cover the battery pack's terminals with heavy-duty adhesive tape. Do not attempt to destroy or disassemble battery pack or remove any of its components.
Lithium-
Ion batteries must be recycled or disposed of properly.
Also, never touch both terminals with metal objects and/or body parts as short circuit may result. Keep away from children.
Failure to comply with these warnings could result in fire and/or serious injury.
61189 Manual_Revised_09 0306 Page 21
PROBLEM
The Driver does not work
Bit cannot be installed
Motor overheating
CAUSE
Battery is depleted
Sleeve is not released
Bit does not fit the sleeve
Be sure cooling vents are free from dust and obstacles
SOLUTION
Charge the battery
Release the sleeve
Use suitable adapter
Clean, clear vents.
Do not cover with hand during operation
61189 Manual_Revised_09 0306 Page 22
12.0=VOLT
LITHIUM=ION
CORDLESS 1/4=IN. iMPACT
DRIVER
MODEL
NO. 320. 61189
The Model Number will be found on the Nameplate attached to the handle of the
impact Driver. Always
mention the Model Number when ordering parts for this tool.
61189 Manual_Revised_09 0306 Page 23
12.0=VOLT
LITHIUM=ION
CORDLESS 1/4=IN. iMPACT
DRIVER
MODEL
NO. 320. 61189
The Model Number will be found on the Nameplate attached to the handle of the
Impact Driver. Always
mention the Model Number when ordering parts for this tool.
1
2
3
4
7
8
9
10
5
6
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
3124017000
3124561000
5660035000
5650192000
3660177000
3550606000
5690126000
3520437000
3123221000
5700178000
3551129000
5700061000
3551067000
5700185000
5650224000
3660354000
5650225000
5690189000
3551066000
3520366000
5670201000
5650223000
3520367000
5700201000
5650277000
61189 Manual_Revised_09 0306
Decorate
Decorate
Circlips
Washer
Spring
Bush
O Ring
Bush
Washer
Steel Ball
Spindle
Steel Ball
Impact Block
Steel Ball
Washer
Spring
Washer
Cover
Cover
For Shaft
Rubber Ring
Spindle
Planet Gear
Torque Pinion
Washer
Ring Gear
Ball Bearing
Washer
1
1
1
1
1
1
1
2
1
1
1
2
1
28
1
1
1
2
2
1
1
1
1
1
1
Page 24
35
36
37
38
30
31
32
33
34
39
40
41
42
43
26
27
28
29
3123112000
5620037000
5650007000
3123997000
5690182000
2790150000
3124560000
3124167000
4890532000
3320645000
3704254000
3402298000
2770153000
4870400000
3124559000
3320646000
5610013000
5610012000
Rubber Ring
Screw
Spring Washer
Gear Case
Rubber Ring
Motor Assy
LED Cover
F/R Button
PCB
Left Housing Assy
Handle Hoop
Contact Receptacle ASSY
5120 Power Pack
Trigger Switch
Switch trigger
Right Housing Assy
Tapping Screw
Tapping Screw
1
1
1
1
1
1
1
1
1
1
1
1
7
3
2
1
1
2
61189 Manual_Revised_09 0306 Page 25
iiiiiiiiluiiisiiiiiii_
Your Home
For expert troubleshooting and home solutions advice:
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For Sears professional installation of home appliances and items like garage door openers and water heaters
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Caii anytime, day or night
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Our Home
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TO purchase a protection agreement on a product serviced by Sears:
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Para pedir servicio de reparaciSn a domicilio, y para ordenar piezas:
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(1-888-784-6427)
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(1-800-533-6937)
www.sears.ca
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