Do-more H2 Series PLC Overview

Do-more H2 Series PLC Overview
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Do-more H2 Series PLC Overview
Do-more H2 Series PLC
Modules
The Do-more H2 Series PLC is the new
technology that makes control applications easier to implement. It uses proven
DirectLOGIC hardware as a platform for
a powerful, flexible instruction set, with a
user-friendly programming environment.
The Do-more H2 Series PLC utilizes
most of the modules that are part of the
DL205 PLC family. You simply install a
Do-more H2 Series CPU module into a
DL205 base unit. However, the specifications of the Do-more H2 Series PLC
are very different from the DL205 PLC.
This overview covers the key features of
the Do-more H2 Series PLC.
DL205 PLC base unit and I/O modules
Do-more H2 CPU Module
CPU modules
The Do-more H2 Series PLC offers two
CPU modules, H2-DM1 and H2-DM1E,
both of which must be programmed using
the Do-more Designer programming
software. You cannot use the existing
DL205 CPU modules (D2-230, D2-240,
D2-250(-1) and D2-260) with Do-more
Designer.
H2-DM1
H2-DM1E
(with Ethernet)
Base units
The Do-more H2 Series PLC supports all
of the base units available for the DL205
PLC.
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Do-more H2 PLCs
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Do-more H2 Series PLC Overview
Discrete I/O modules
The Do-more H2 Series PLC supports all
of the discrete I/O modules available for
the DL205 PLC.
Analog I/O modules
The Do-more H2 Series PLC supports all
of the analog I/O modules available for
the DL205 PLC.
tDMH-2
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Do-more H2 Series PLC Overview
Specialty modules
The Do-more H2 Series PLC supports many of the specialty modules
available for the DL205 PLC. The following modules are supported:
H2-ECOM100
H2-SERIO
H2-SERIO-4
H2-ERM
(legacy)
H2-ERM100
H2-CTRIO2
F2-08SIM
D2-EM
D2-CM
D2-RSSS
Specialty modules NOT supported
The following modules are NOT supported by the Do-more H2
Series PLC.
D2-DCM
D2-RMSM
DV-1000
D2-HPP
D2-CTRINT
F2-CP128
Programming Software
The Do-more H2 Series PLC can only be programmed by Do-more
Designer. (DirectSOFT programming software is not compatible with
Do-more PLCs)
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Do-more H2 Series PLC Overview
Module Compatibility
The following table shows which DL205 components are supported by the H2-DM1 and
H2-DM1E Do-more CPUs.
Module
Base Units
Module Compatibility Table
Status
Module
Part Number
F2-04AD-1
D2-04B-1
F2-04AD-2
D2-06B-1
F2-08AD-1
D2-09B-1
F2-08AD-2
D2-03BDC1-1
F2-04RTD
D2-04BDC1-1
F2-04THM
D2-06BDC1-1
Analog I/O
Modules
D2-09BDC1-1
D2-06BDC2-1
F2-02DA-2(L)
F2-02DAS-1
F2-02DAS-2
D2-08ND3
F2-08DA-1
D2-16ND3-2
F2-08DA-2
D2-32ND3
F2-4AD2DA
D2-32ND3-2
F2-8AD4DA-1
D2-08NA-1
F2-8AD4DA-2
Local Expansion D2-CM
Modules
D2-EM
D2-16NA
Status
F2-02DA-1(L)
D2-09BDC2-1
D2-08NA-2
Discrete I/O
Modules
Part Number
D2-03B-1
No
No
D2-04TD1
H2-ERM(100)
D2-08TD1
H2-ERM-F
D2-08TD2
D2-RMSM
No
D2-16TD1-2
D2-RSSS
No
D2-16TD2-2
H2-ECOM100
F2-16TD1P
H2-ECOM-F
F2-16TD2P
D2-DCM
D2-32TD1
Specialty
Modules
D2-32TD2
No
H2-EBC100
H2-EBC-F
D2-08TA
H2-SERIO
F2-08TA
H2-SERIO-4
D2-12TA
F2-CP128
D2-04TRS
H2-CTRIO2
D2-08TR
D2-CTRINT
F2-08TR
F2-08SIM
No
No
F2-08TRS
Programmer
Operator
Interface
D2-12TR
D2-08CDR
= Supported
tDMH-4
Do-more H2 PLCs
D2-HPP
No
DV-1000
No
No = Not Supported
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Do-more H2 Series PLC Overview
Communications
The Do-more H2 Series PLC supports many communication protocols. The following table shows which CPU module
communications port or specialty module supports each protocol.
CPU Modules
Protocols
Do-more Designer Programming
H2-DM1 / H2-DM1E
RS-232
USB Port
Serial Port
Yes
Yes
Specialty Modules
H2-DM1E
H2-ECOM100 H2-SERIO
Ethernet H2-ECOM100
H2-ECOM-F H2-SERIO-4
Port
Yes
Yes
Yes
Modbus/RTU Client (Master)
Yes
Yes
Modbus/RTU Server (Slave)
Yes
Yes
Modbus/TCP Client (Master)
Yes
Yes
Modbus/TCP Server (Slave)
Yes
Yes
DirectLOGIC RX/WX Client (Master)
Yes
Yes
Yes
DirectLOGIC RX/WX Server (Slave)
Yes
Yes
Yes
Yes
Yes
Yes
Yes
K-Sequence Server (Slave)
Yes
DirectNET Server (Slave)
HEI Ethernet Remote I/O Master
Yes
Yes
Yes
Do-more/PEERLINK
Yes
Do-more Time Synchronization
Protocol (Client, Server, Alternate
Client)
Yes
Do-more Logger/UDP
Yes
Serial ad-hoc ASCII/Binary
Programatic Control
Yes
Yes
SMTP (EMail) Client
w/Authentication
Simple Network Time Protocol
(SNTP) Client
H2-ERM100
H2-ERM-F
Yes
Yes
UDP ad-hoc Programmatic Control
Yes
TCP Client Programmatic Control
Yes
TCP Server Programmatic Control
Yes
Blank = Not Supported
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Do-more H2 Series PLC Overview
Do-more Designer (Part No. DM-PGMSW)
Do-more Designer is the full-featured programming software for the
Do-more PLC series. Do-more Designer is a free download from
Automationdirect.com. A CD-ROM version is also available for
purchase for $10.00.
Start Page
When the software is started, the Start Page is
displayed. This page contains a Launchpad with
Projects, Applications and Links windows. It also
contains shortcuts to important help file topics and
the Do-more Simulator.
Launchpad
Help File
Shortcuts
Main Programming Window
The Main Programming Window is displayed
when a new program is started or an existing
program is opened. It is divided into Menus,
Toolbars, and Windows that work together
to make project development as simple as
possible.
Project
Toolbar
Project
Browser
Ladder
View
Ladder
Palette
Bar
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Do-more H2 Series PLC Overview
Do-more Designer Features
Do-more Designer has the following main features:
•Supports the Do-more PLC instruction set
•Project Browser (Window to organize the user project)
•Data View (Interface to monitor PLC data in a list)
•Trend View (Interface to monitor PLC data with trend graphs)
•PID View (Interface to monitor and tune the individual PID control loop)
•PID Overview (Interface to monitor multiple PID control loops)
•Debug View (Interface to debug the ladder programs)
When Do-more Designer is installed on your PC, the following tools are also installed:
•Do-more Simulator (Offline simulator of ladder program execution and PID control)
•Do-more Logger (Software tool to log PLC data)
•ERM Workbench (Configuration tool for the ERM modules)
•NetEdit 3 (Configuration tool for the ECOM/EBC Ethernet modules)
PC Requirements
The Do-more Designer Windows-based programming software works with Windows®
XP (Home or Professional, 32-bit), Vista (Home, Basic, Premium, 32 or 64-bit),
Windows 7 (Home, Professional, Ultimate, 32 or 64-bit) or Windows 8 (Home,
Professional, Enterprise 32 or 64-bit; Windows 8 RT edition is NOT supported).
Please check the following requirements when choosing your PC configuration:
• Minimum PC to PLC Connectivity, at least one of the following:
- USB Port: connects to the CPU with USB-A connector (USB-A to USB-B cable)
- RS-232 Serial Port: connects to the CPU with RJ-12 connector (RJ-12 to DB9 or RJ-12 to USB-B
serial converter cable)
- Ethernet Port: connects to the CPU (H2-DM1E) with RJ-45 10Base-T or 100Base-T (Cat5 Patch
Cable)
• Hard Disk: 100MB free disk space
• Video Display: 1024x768, 256 colors resolution (1280x720, true color recommended)
• Windows XP, 32-bit:
- 800MHz, single core CPU (2GHz, multi-core or hyperthreaded recommended)
- 512MB RAM (2GB recommended)
• Vista or Windows 7 or Windows 8, 32 or 64-bit:
- 1GHz, single core CPU (2GHz, multi-core recommended)
- 1GB RAM (3GB recommended)
Programming Cables
The Do-more H2 Series CPU module H2-DM1 has two communication ports (USB
and RS-232 serial) and the H2-DM1E has three communication ports (USB, RS-232
serial and Ethernet). You can use any of those ports for programming and monitoring. Needed cables for these ports are listed below and can be purchased at
Automationdirect.com.
USB Cables (USB 2.0, Type A-B connectors) available:
•USB-CBL-AB3 (3 ft.)
•USB-CBL-AB6 (6 ft.)
•USB-CBL-AB10 (10 ft.)
•USB-CBL-AB15 (15 ft.)
RS232 Serial Cable
•D2-DSCBL (12 ft. 9-pin D-sub to RJ12 connector)
Ethernet Cables (Cat5e)
Automationdirect.com sells many Ethernet patch cables in various colors and lengths.
Please check the Cables section in this catalog for further details.
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Do-more H2 PLCs
tDMH-7
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Do-more H2 Series PLC Overview
Do-more PLC Instruction Set
This Instruction Set was developed specifically
for the new Do-more PLC; the ‘Instruction
Palette’ displays all available instructions.
You may see some similarities to the
DirectLOGIC PLC instruction set. However,
the instruction set for the Do-more PLC is
more advanced and intuitive. A good example
is the MATH instruction. Now, just one MATH
instruction covers all math operations and
also allows you to mix different data types in
one expression.
There are over 60 operators and functions
available with the MATH instruction.
Note: To learn more about the MATH instruction, please refer to the Do-more Designer
help topic ‘MATH – Math Expression’.
tDMH-8
Do-more H2 PLCs
Operators
+, -, *, /, %, **, <, <=, ==, !=, >=, >, &&, ||, &, |, ^, <<, >>, >>>, -, ~, !
Funcons
ABS, ACOS, ASIN, ATAN, AVGR, COS, COUNTIFEQ, COUNTIFNE,
COUNTIFGE, COUNTIFGT, COUNTIFLE, COUNTIFLT, DEG, E, FRAC, IF,
LN, LOG, MAXR, MAX, MINR, MIN, NOW, PI, RAD, RANDINT, RANDREAL,
REF, ROUND, SIN, SQRT, STDEVR, STDEVPR, SUMIFEQ, SUMIFNE,
SUMIFGE, SUMIFGT, SUMIFLE, SUMIFLT, SUMR, TAN, TICKms,
TICKus, TOINT, TOREAL, TRUNC
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Do-more H2 Series PLC Overview
Data Types
The Do-more PLC supports the following seven primary data types:
•Bit (0 or 1)
•Unsigned Byte (0 to 255)
•Signed Byte (-128 to 127)
•Unsigned Word (0 to 65,535)
•Signed Word (-32,768 to 32,767)
•Signed DWord (-2,147,483,648 to 2,147,483,647)
•Real (-3.4028235E+038 to 3.4028235E+038)
Note: As you can see, the BCD data type that is popular for the DirectLOGIC PLC is not
included in this list. However, you can use the BCDTO and TOBCD instructions if you
need to use the BCD data type with your application. Those instructions convert the data
between the BCD data type and the integer/real data types.
Data Structure
The Do-more PLC supports data structures as additional data types. Structures use the
familiar PC programming organization of “dot notation”. All available elements of a
structure are shown in this format. The following data structures are currently available:
•Timer Structure
•Counter Structure
•String Structure
•PID Structure
•Date/Time Structure
•Task Structure
•Rampsoak Structure
•Program Structure
•DeviceRef Structure
•Drum Structure
The data structure is a set of data. For instance, a Timer structure (Timer Struct) has the
following set of data:
•Acc (Accumulated Time, Signed DWord)
•Done (Bit)
•Zero (Bit)
•Timing (Bit)
•Reset (Bit)
When you use a timer instruction (TMR), a Timer structure is assigned to the instruction. If
you select ‘T0’, you can access the above data with dot notation. For instance, to access
the accumulated time (Acc), enter ‘T0.Acc’. To access the Done bit, enter ‘T0.Done’.
Memory Addressing
With the Do-more PLC, each memory address type has its own specific data type. Here
are some examples:
•V (Unsigned Word)
•N (Signed Word)
•D (Signed DWord)
•R (Real)
If you see address ‘V123’ in the ladder program, the memory address always stores an
Unsigned Word value. With this memory addressing method, it becomes easier to read
and write the ladder programs.
Although most of the memory addressing is decimal, the memory addresses DLX, DLY,
DLC and DLV use octal. These four memory addresses can be used to exchange data
with DirectLOGIC PLCs, which use octal memory addressing.
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Do-more H2 Series PLC Overview
Array Addressing
The Do-more PLC supports array addressing with all memory addresses. V-memory
address must be used as the index for an array. With the Do-more PLC, the following
ladder program is valid.
Note: In this example, V0, V100, V101, V102 and V200 are indices.
Code-block, Program and Task
One Do-more project can consist of more than one ladder program. Each ladder
program is called a ‘Code-block’. The Do-more PLC supports two types of code-blocks,
Program and Task. Here are their definitions.
Program
Programs are code-blocks that run based on an event using the RUN instruction. They
can be self-terminating or never terminate. Stage programming is only supported inside
Program code-blocks.
Task
Tasks are code-blocks that are enabled and disabled using the ENTASK instruction. The
ENTASK instruction allows you to specify an interval to execute the task’s logic with a
millisecond resolution or to execute a single time on a leading edge input.
Stages
The Do-more PLC supports Stages. You can use Stages only in the Program code-blocks.
(They are not available in the Task code-blocks.) The Do-more PLC supports the following
instructions for Stage Programming1:
•SG (SG)
•JMP (Jump To Stage)2
•JMPI (Index Jump)
•SGSET (Enable Stage)
•SGRST (Disable Stage)
•SGRSTR (Disable Range of Stages)
•SGCONVRG (Converge Multiple Stages to SG)
•SGDIVRG (Jump to Multiple Stages)
1 There
is no ISG (Initial Stage) instruction for the Do-more PLC; the first stage in the
Program code-block becomes the initial stage automatically.
2 Many
tDMH-10
asynchronous instructions can directly initiate a Jump to Stage.
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Do-more H2 Series PLC Overview
Comparison with the DL205 PLC
The following spec table shows the major differences between the
Do-more H2 Series PLC and the DL205 PLC.
Do-more H2 Series PLC
DL205 PLC
Do-more PLC instruction set
DirectLOGIC PLC instruction set
262.1K
30.4K
Decimal and Real
(Data can be referred in different data types with the
‘Casting’ feature.)
BCD, HEX and Real
Decimal mainly
(There are some octal memory addresses to
exchange data with DirectLOGIC PLCs easily.)
Octal
Yes
No
Bit of Memory
Available for all memory addresses (e.g. V100.2,
D200.3)
Yes, D2-250(-1) and D2-260 only
Array Addressing
Available for all memory addresses (e.g. X[V100],
D[V200])
Available only for V-memory addresses (e.g. P2000)
Instruction Set
Total Memory Bytes
Default Data Type
Memory Addressing
User-defined Memory Addresses
Math Calculation
No accumulator, the MATH instruction can support a
Using accumulator or using the MATHBCD,
mix of different data types.
MATHBIN or MATHR instruction for each data type.
1 system program
6 system tasks
Up to 256 user programs
Up to 256 user tasks
1
FOR-NEXT, WHILE-WEND,
REPEAT-UNTIL
FOR-NEXT
No (Use Code-blocks)
Yes
Stored in the CPU module
No (Stored on PC only)
Multiple passwords
Single password
Bumpless
Ladder program execution is paused during the
ladder program transfer in RUN mode.
The X, WX and WY addresses are assigned to
analog I/O channels automatically. (Manual addressing is available also.)
Configured by ladder program
Local Base Expansion
No
Yes (with D2-EM and D2-CM)
Number of PID Loops
Over 2000
4 (D2-250-1), 16 (D2-260)
Included
Optional
CPU module firmware can be updated from
Do-more Designer.
Use firmware update tool
Yes, Full duplex
Yes, Half duplex
Yes
No
Yes (H2-DM1E)
No
Do-more Designer
DirectSOFT
Number of Code Blocks
Looping
Subroutines
User Document (Nicknames, Rung
Comments…) Storing
Password Protection
Run-time Editing
Analog I/O Configuration
Memory Back-up Battery
Firmware Update
Built-in RS-232 Port
Built-in USB Port
Built-in Ethernet Port
Programming Software
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Dimensions and Installation
Understanding the installation requirements for your Do-more H2 Series PLC
system will help ensure that the components operate within their environmental
and electrical limits.
See the
Enclosures section
for an enclosure that may
be suitable for your
application
2"
50.8mm
minimum
Plan for safety
This catalog should never be used as a
replacement for the user manual. The
user manual, H2-DM-M (sold separately or downloadable online), contains
important safety information that must be
followed. The system installation should
comply with all appropriate electrical codes
and standards.
RUN
2""
2
50.8mm
8
m
minimum
TERM
STOP
USB
PGM
PORT
RS-232
SERIAL
E
1 T
0 H
/ E
1 R
0 N
0 E
T
1.2"
30mm
minimum
Environmental
specifications
The Environmental Specifications table
at the right lists specifications that apply
globally to the Do-more H2 Series PLC
system (CPUs, bases, and I/O modules).
Be sure that the system is operated within
these environmental specifications.
Environmental Specification
32oF - 131oF (0oC to 55oC)
Ambient Humidity
30%-95% relative humidity (non-condensing)
Vibration Resistance
MIL STD 810C, Method 514.2
Shock Resistance
MIL STD 810C, Method 516.2
Noise Immunity
NEMA (ICS3-304)
Atmosphere
No corrosive gases
A
(Base Total Width)
Base
3-slot
4-slot
6-slot
9-slot
Millimeters Inches
Millimeters
172mm
203mm
265mm
358mm
163mm
194mm
256mm
349mm
148mm
179mm
241mm
334mm
6.41”
7.63”
10.07”
13.74”
5.8”
7.04”
9.48”
13.14”
A
4 or 8pt. I/O
2.95”
(75mm)
4 or 8pt. I/O
STOP
C
TERM
STOP
E
1 T
0 H
/ E
1 R
0 N
0 E
T
H2-DM1E
TERM
2.99”
(76mm)
STOP
RS-232
SERIAL
E
1 T
0 H
/ E
1 R
0 N
0 E
T
B
4.76"
(121mm)
TERM
5.85”
(148mm)
RUN
H2-DM1E
7.91"
(201mm)
D2-DSCBL-1
Approximate
Dimension
STOP
STOP
ZL-D24-CBL40-X
ZipLink cable
RUN
USB
PGM
PORT
E
1 T
0 H
/ E
1 R
0 N
0 E
T
USB
PGM
PORT
0 N
0 E
T
E
1 T
0 H
/ E
1 R
H2-DM1E
RUN
TERM
RUN
USB
PGM
PORT
RS-232
SERIAL
H2-DM1E
Millimeters Inches
ZL-D24-CBL40
ZipLink cable
E
1 T
0 H
/ E
1 R
0 N
0 E
T
C
(Component Width)
6.77”
7.99”
10.43”
14.09”
TERM
RUN
USB
PGM
PORT
RS-232
SERIAL
H2-DM1E
o
Inches
3.54”
(90mm)
w
OK
o
B
(Mounting Hole)
3.62”
(92mm)
12 or 16pt. I/O
RS-232
SERIAL
OK
-4 F - 158 F (-20 C to 70 C)
Ambient Operating Temperature
USB
PGM
PORT
Use the diagrams below to make sure the
Do-more H2 Series PLC system can be
installed in your application. To ensure
proper airflow for cooling purposes,
bases must be mounted horizontally. It
is important to check these dimensions
against the conditions required for your
application. For example, it is recommended that approximately 3” of space is
left in front PLC surface for ease of access
and cable clearances. Also, check the
installation guidelines for recommended
cabinet clearances.
Storage Temperature
o
RS-232
SERIAL
Base dimensions
and mounting
Rating
o
Airflow
Ai
fl
3.62”
(92mm)
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Do-more H2 PLCs
tDMH-35
2.95”
(75mm)
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