Warrior Dynojet Research 2191 Mendenhall Drive North Las Vegas

Warrior Dynojet Research 2191 Mendenhall Drive North Las Vegas
2 0 0 2 - 2 0 0 7 Ya m a h a R o a d Sta r Wa r r i o r
I n s ta l l a t i o n I n s t r u c t i o n s
Parts List
1
Power Commander
1
CD-ROM
1
Button Adjustment Display
USB Cable
1
Installation Guide
1
Power Adapter
2
Power Commander Decals
2
Dynojet Decals
2
Velcro
®
1
Strip
Alcohol Swab
1
Protective Sleeve
Faceplate Buttons
Expansion Port
USB Port
The ignition MUST be turned
OFF before installation!
You can also download the Power
Commander software and latest maps
from our web site at:
www.powercommander.com
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
i403-411
2002-2007 XV1700 - PCIII USB - 1
Left hand side of bike
Under seat, behind tank
1
Remove the seat. Remove the
two nuts at the rear of the fuel
tank.
2
Remove the left hand cosmetic
cover (chrome triangle cover
Fig. A
that looks like an airbox).
3
To remove the fuel tank release
the two drybreaks shown in Fig.
A1 and A2.
NOTE:
Do not cut the metal bands
around the fuel lines to remove.
Press here to release
Disconnect
Fig. B
4
Disconnect the two hoses shown
in Fig. B for the emission system.
Remove these bolts
5
Remove the airbox.
unscrew the two bolts shown in
Fig. C.
Fig. C
To remove,
Also loosen the clamp
screw at the intake snorkel.
To
access this screw go in from the
top of the bike on the inside of
Wire tap
i403-411
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the frame.
2002-2007 XV1700 - PCIII USB - 2
Fig. D
6
Route the wires from the PCIII
from the under the frame bracket
towards the airbox (Fig. D.)
Route the wires along the frame
using the stock wire wraps.
Fig. E
TPS connector
7
Unplug the black connector for
8
Plug the white leads from the
the fuel injectors (Fig. E).
Unplug the black connector
Fig. F
Stock connectors
PCIII in-line of this connection
(Fig F).
PCIII connectors
i403-411
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2002-2007 XV1700 - PCIII USB - 3
Fig. G
9
Locate the Throttle Position
Sensor connector on the right
hand side of the throttle body.
10
Unplug the TPS connector
11
Connect the 3 pin connectors
(Fig. G).
Fig. H
Unplug this connector
from the PCIII in-line of the
stock TPS and wiring harness
PCIII connectors
(Fig. H).
Stock connector
Ground wire junction
12
Locate the stock ground. Follow
the negative battery cable to the
frame.
Remove the allen bolt
Fig. J
that secures the ground cable to
the frame.
Reinstall the allen
bolt thru the stock ground cable,
then thru the two ground wires
from the PCIII into the frame
Negative battery lead
i403-411
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(Fig. J).
2002-2007 XV1700 - PCIII USB - 4
Fig. K
13
Place the PCIII inside the pro-
14
Install the PCIII in front of the
ECU (Fig. L).
This picture
Fig. L
shows the PCIII out of the
sleeve, make sure to use the provided sleeve.
15
i403-411
vided protective sleeve (Fig. K)
www.powercommander.com
Reinstall the fuel tank and seat.
2002-2007 XV1700 - PCIII USB - 5
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