tools - Henry Schein

tools - Henry Schein
CNC machines | tools
2
Welcome
v N4 Impression
Wet grinding of glass ceramics and composites in
the smallest space without external unit. Ideal for the
pratice laboratory. Mpage 6
4
Axes
3
Blocks
8
Tools
Wet
Grind
v Impression K Models
The compact milling machine: either with automatic tool changer or manual quick chucking device.
Mpage 10
4
Axes
1
Blank
6
Tools
Dry
Mill
v Impression S Models
Highest automation grade for efficient machining
with blank changer. For dry milling and optionally
also for wet grinding. Mpage 12
5
Axes
8
Blanks
16
Tools
Dry
Wet &
Mill
Grind &
v DentalCAM software
A powerful software package which does not request
any previous knowledge due to its clearly structured
user guidance. Mpage 22
v Tools
Radius cutters, cylindric cutters and grinding tools
with sophisticated cutting edge geometries for all
common dental materials. Mpage 26
Deliveries are always subject to our Terms of Sale; we would be glad to send them to you on request
and you will find them on the internet at download.vhf.de • Technical modifications and errors excepted.
By using 100 % recovered paper valuable resources have been saved.
As of: March 2015
3
vhf camfacture AG
vhf camfacture AG
Since 1988, vhf camfacture AG has been a manufacturer of highly precise, fast and robust CNC milling machines. Possible fields of application extend from micromachining to large-volume mould making. Since 2008,
vhf has successfully taken part in the dental market with
its micro-machining systems of the Impression line.
The company has its seat in Ammerbuch which is approximately 30 kilometres southwest of Stuttgart. At the
moment vhf has a staff of more than 180 employees and
has a manufacturing capacity of 1,500 machines per
year.
The secret of success...
With more than 25 years of experience in machine-building
and the development of CAM software as well as with the
competence of our partners from the vhf group, we achieve a
high in-house production depth. So the complete electronics originate from the vhf elektronik GmbH and all milling tools
are developed and produced by the vhf tools AG.
The vhf camfacture AG does not only all (technical) design
works, we also manufacture the machine parts for the dental
systems on vhf industrial milling machines. In our final assembly, the machines are built together and tested extensively. It is
this high in-house production depth that makes the sensational
market price of the vhf machines possible – and you as our
partner can realize top profit margins though.
Made in Germany
4
Welcome
Distribution via resellers only
vhf milling and grinding machines for dental technology are exclusively available via OEM partners and the specialised trade. vhf
does not directly sell to end customers – hence we are not competing with you. As vhf reseller you sell the machines in the classic vhf look in your respective sales area. As OEM partner you sell
the machines in your own design and can distribute them worldwide.
The OEM machines are real masters of disguise: Depending on
the purchase quantity, OEM systems either get a different-coloured
coating or even an individual housing construction. Furthermore,
in an OEM partnership individual agreements are possible. In
any case, confidentiality is very important for us in such a partnership – each OEM partner may decide whether their company is
indicated on the vhf reseller list or not.
Out of the box
vhf’s milling and grinding machines impress by their
extremely compact construction. Packed in a stable carrier box you deliver the machine to your customer. The necessary accessories are also inside the
box. At the customer’s place you only have to unpack
everything and set it up – no complex installation
or assembly works are necessary. You connect all
cables of the machine and the computer, install the
software and you are ready to start. And in case of
service this process also works the other way round.
5
vhf camfacture AG
Efficient operation
Due to the Direct-Mill function which is integrated
in the DentalCAM software, you save plenty of time.
While the calculation of the milling paths is still running, the milling process will be started. All further
calculations will proceed in the background.
Additionally, the machining comfort can be considerably increased by different degrees of automatization, for instance with an automatic blank changer
for up to eight blanks. And finally a special highlight:
Due to the rock-solid construction and their high
manufacturing quality, you can process non-precious alloys on CoCr basis with all vhf dental milling
machines!
Service friendliness
As our reseller you are responsible for the technical support
of the end customers. In order to facilitate your work, the machines are service-friendly constructed. Moreover they have
some features which reduce the service effort. One example is
the integrated working chamber sealing air concept, which
protects the mechanics against dust and chippings and thus also
the investment of your customer. So we are able to give a 24
months bring-in warranty even on machines which mill zirconium every day.
Your technicians get comprehensive instruction and training
courses by vhf. Of course we offer you excellent second level
support and help your technicians with words and deeds in the
case that they feel at a loss.
Made in Germany
6
N4 Impression
4 simultaneously
working axes
The rotary axis (A axis) has a
rotation range of + 190° to − 10°.
powerful and highly
precise spindle
With 4-fold hybrid ceramic ball bearings and a nominal power of 300 W
under continuous load.
automatic changer for 8 tools
The two removable changer stations for four
tools each will be equipped with just a few
moves. The material will then be machined
fully automatized and you can spend your
time with other useful things until you remove the finished work.
Haptic tool measurement for usage of
diamond-coated tools.
machine bed of massive
aluminium cast
The machine bed of massive aluminium
cast facilitates highest stability and a
low-vibration operation.
worldwide applicable
Due to far range switching mode power supply for 100 – 240 V and 50/60 Hz
with country-specific mains plug.
Certification according to ANSI/UL
61010-1 for exports to the USA and
Canada in preparation.
ideal for the practice lab
The N4 is an ideal machine for practice laboratories
for producing the works without time delay and
higher costs for an external production.
Or you specifically add the wet grinding machine N4
Impression to the already existing machines for dry
processing in the dental laboratory. It will save you
the cleaning works which become necessary in an
alternating operation between wet and dry processing in one machine.
sophisticated protective
mechanisms
Protection of the danger zone during the machining
process with an automatic safety interlock at the front
cover.
A flexible rubber gaiter protects mechanics, electronics and spindle effectively from humidity.
4
Axes
3
Blocks
8
Tools
Wet
Grind
Composites
LiSi2
7
4 axis grinding machine
especially efficient
cooling
Eight liquid nozzles which are arranged
at the spindle cool the whole tool
evenly from the tip to the shank at all
machining stages.
fully integrated liquid
cooling system
Closed liquid cooling system – no external module for pump etc. necessary.
Comfortable filling and cleaning due to
removable drawer for liquid tank and
filter for separating grinding particles.
wide range of indications
For crowns, bridges (also fully anatomical), inlays, onlays, abutments,
telescope crowns, veneers, table-tops
etc.
no previous knowledge
necessary
Very easy operation via provided CAM
software DentalCAM with machining
strategies that are especially adapted for
grinding – no previous knowledge in
milling or grinding necessary.
Machinable materials
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VITABLOCS® Mark II
VITA ENAMIC®
VITA SUPRINITY®
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IPS Empress®
IPS e.max®
Made in Germany
8
N4 Impression
Working chamber of the N4
Impression. Detail top right: the
tool is evenly cooled by eight
liquid nozzles.
Finished restorations of different sorts of glass ceramics.
The high precision of the machine makes it possible to
carve out most filigree structures.
4
Axes
3
Blocks
8
Tools
Wet
Grind
Composites
LiSi2
9
4 axis grinding machine
Key features
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wet machining
approved glass ceramics types (VITABLOCS® Mark II, VITA ENAMIC®, VITA SUPRINITY®, IPS Empress®,
IPS e.max®, composites
4 axes, 3 linear axes and 1 rotary axis (+ 190° to - 10°)
dimensions (W/D/H): approx. 360 x 451 x 471 mm
weight: approx. 50 kg
fixing device for up to 3 blocks with round shanks (total positioning range for workpieces: 60 x 40 x 20
mm)
manual block change
8 liquid nozzles at the spindle cool the tool from the tip to the shank
removable drawer with filter for separating grinding particles
automatic tool changer for up to 8 tools
certification according to ANSI/UL 61010-1 for exports to the USA and Canada in preparation
Scope of delivery
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Impression compact system
complete cable set
keys for emergency release of the front cover
service set for spindle maintenance
service unit for compressed air plus hose Ø 6 mm
2 coarse filter mats (1 integrated, 1 replacement)
calibration set and measuring pin
2.0 mm hexagon socket screw key
1 pair of tool changer inserts of rubber including 1 drill 2.8 mm
3 replacement screws for the workpiece holder
1 container of ph testing strips
1 litre cooling lubricant vhf Tec Liquid including measuring cup (250 ml)
USB dongle
software package DentalCAM with control software
manuals in German, English, Spanish, French or Italian
Order numbers
N4 Impression incl. DentalCAM
Cooling lubricant vhf Tec Liquid
CM08-I4-N4
ET-NO-TL
Grinding tools
page 26
vhf resellers and OEM partners can find all prices on our reseller price list.
Made in Germany
10
Impression K Models
wide range of materials
and indications
Machining of plastics, wax, zirconium oxide
and composites up to non-precious alloys on
cobalt-chrome basis.
For crowns, bridges (also fully anatomical),
inlays, onlays, abutments, etc.
4 simultaneously
working axes
The integrated Harmonic
Drive® rotary axes (A axis) has
a rotary range of 360 degrees.
highest accuracy
The automatic axis measurement and
compensation ensure a consistently
high machining precision – and thus
top-quality results.
automatic changer for 6 tools
With K4 Impression you get an automatic tool
changer with six stations which enables a
complete machining of the workpiece without
manual intervention of the operator.
Also available without automatic tool changer
as K3 – the cheapest vhf machine. Thanks to a
convenient quick chucking device the tools can
be exchanged also by hand within seconds.
worldwide applicable
Due to far range switching mode power supply for 100 – 240 V and 50/60 Hz
with country-specific mains plug.
Certification according to ANSI/UL
61010-1 for exports to the USA and
Canada.
sophisticated protective mechanisms
Protection of the danger zone during the machining process with an automatic safety interlock at the front cover.
Protection of the mechanics against dust and chippings
as well as reduced wearing and maintenance effort due to
integrated working chamber sealing air concept.
4
Axes
1
Blank
6
Tools
Dry
Mill
PMMA
ZrO2
no previous knowledge
necessary
Very easy operation via provided CAM
software DentalCAM with Direct-Mill
function – no previous knowledge in
milling necessary.
Composites
CoCr
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4 axis milling machines
Key features
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K3 Impression is equipped with a quick
chucking device at the spindle.
Scope of delivery
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The spindle of K4 Impression is
equipped with a pneumatic collet
chuck for the automatic tool change.
The tool changer is located on the fixing device.
dry machining
plastics, wax, zirconium oxide, composites, CoCr
4 axes, 3 linear axes and 1 rotary axis (360°)
dimensions (W/D/H): approx. 400 x 385 x 410 mm
weight: approx. 45 kg
fixing device for round universal blanks with a diameter of 98.5 mm with
step and a thickness of 10 to 25 mm
manual blank change
K4: automatic tool changer for 6 tools; tool measurement via electric
contact
ANSI/UL 61010-1 certification for exports to the USA and Canada
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Impression compact system
complete cable set
keys for emergency release of the front cover
service set for spindle maintenance
hose connection for external vacuum cleaner
2.5 mm hexagon socket screw key
calibration plate and measuring pin
replacement tool measuring plate
USB dongle
software package DentalCAM with control software
manuals in German or English
K4: service unit for compressed air plus hose Ø 6 mm
K4: 1 pair of tool changer inserts of rubber including 1 drill 2.8 mm
Order numbers
K3 Impression incl. DentalCAM
K4 Impression incl. DentalCAM
CM08-I4-K3-DENTAL-CAM
CM08-I4-K4-DENTAL-CAM
Peripheral equipment
Tools
page 20
page 26
vhf resellers and OEM partners can find all prices on our reseller price list.
Made in Germany
12
Impression S Models
5 simultaneously working axes
The second rotary axis (B axis) with a rotation
range of up to ± 30 degrees enables you to mill
undercuts and so opens up new machining possibilities.
machine bed of massive
aluminium cast
Thus these machines gain much
stability at minimal exterior dimensions. Moreover, vibrations are
reduced and the mechanics is optimally protected – also from entering of liquid while wet machining.
automatic changer
for 16 tools
In addition to the currently required
tools, you can equip the tool changer
with replacement tools right away. Thus
you can continue working without interruption if a tool is worn out.
Haptic tool measurement for usage of
diamond-coated tools.
worldwide applicable
Due to far range switching mode power
supply for 100 – 240 V and 50/60 Hz with
country-specific mains plug.
sophisticated protective
mechanisms
Certification according to ANSI/UL 610101 for exports to the USA and Canada.
Protection of the danger zone during the machining
process due to an automatic safety interlock at the front
cover.
Protection of the mechanics against dust and chippings
as well as reduced wearing and maintenance effort due
to integrated working chamber sealing air concept.
5
Axes
8
Blanks
16
Tools
Dry
Wet &
Mill
Grind &
PMMA
ZrO2
Composites
CoCr
LiSi2
13
5 axis milling machines
wide range of materials
and indications
Machining of plastics, wax, zirconium oxide and
composites up to non-precious alloys on cobaltchrome basis and glass ceramics.
For crowns, bridges (also fully anatomical), inlays,
onlays, abutments, telescope crowns, model plates,
model casts, bite splints, model plug-in teeth, implant bars, veneers, table-tops, etc.
powerful and highly precise
synchronous spindle
With 4-fold hybrid ceramic ball bearings
and a nominal power of 300 W under
continuous load.
no previous
knowledge necessary
Very easy operation via provided CAM software DentalCAM
with Direct-Mill function – no
previous knowledge in milling
and grinding necessary.
blank changer for 8 blanks
optional wet grinding module
Both machines are prepared for connecting the
wet grinding module. There are liquid nozzles
already mounted at the spindle so that the tool
will be optimally cooled while grinding. Thus you
can also process glass ceramics.
You fit the changing station with blanks via
a smaller additional front cover. The proper
blank for your milling job is inserted into the
fixing device automatically when required.
So the machine can mill around the clock
and no operation steps have to be performed.
Made in Germany
14
Impression S Models
Automatic changer of an S2 Impression for 8
blanks – they will be loaded automatically into
the fixing device for machining.
Working chamber of a S2 Impression – blanks and tools will
be exchanged automatically. The feeding from the blank
changer is carried out via the shutter on the left side.
5
Axes
8
Blanks
16
Tools
Dry
Wet &
Mill
Grind &
PMMA
ZrO2
Composites
CoCr
LiSi2
15
5 axis milling machines
Key features
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dry and wet machining
plastics, wax, zirconium oxide, composites, CoCr, approved glass ceramics types
5 axes, 3 linear and 2 rotary axes (360° and ± 30°)
dimensions (W/D/H): S1: approx. 490 x 445 x 540 mm, S2: approx. 692 x 445 x 540 mm
weight: S1: approx. 75 kg, S2: approx.95 kg
fixing device for round universal blanks: Ø 98.5 mm with step and 10 – 30 mm thickness
S1: manual blank change, S2: automatic changer for eight blanks
automatic tool changer for 16 tools with haptic tool measurement
external wet grinding module and holder for 3 blocks (optional) for wet machining
certification according to ANSI/UL 61010-1 for exports to the USA and Canada
Scope of delivery
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Impression compact system
complete cable set
keys for emergency release of the front cover
service set for spindle maintenance
service unit for compressed air plus hose Ø 6 mm
hose connection for external vacuum cleaner
3 mm or 2.5 mm hexagon socket screw key
calibration set and measuring pin
1 pair of tool changer inserts of rubber including 1 drill 2.8 mm
USB dongle
software package DentalCAM with control software
manuals in German, English, Spanish, French or Italian
S2: 8 blank frames for automatic blank changer
Order numbers
S1 Impression inkl. DentalCAM
S2 Impression inkl. DentalCAM
CM08-I5-S1-DENTAL-CAM
CM08-I5-S2-DENTAL-CAM
Peripheral equipment
Tools
page 20
page 26
vhf resellers and OEM partners can find all prices on our reseller price list.
Made in Germany
16
Wet Grinding Option
sophisticated system for
liquid treatment
Liquid treatment with triple filtering by integrated coarse filter, flat folded filter and
fine filter; a contact-less ultrasonic sensor
measures the exact liquid level.
worldwide applicable
Due to far range switching mode power supply for 100 – 240 V and 50/60 Hz
with country-specific mains plug.
Certification according to ANSI/UL
61010-1 for exports to the USA and
Canada.
new machining
possibilities
Materials like glass ceramics
which can only be wet ground
complete the list of machinable
materials.
80%
30%
15%
SN
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PC
PS
00000 V4
0h
00
pump off
SN
0C
PC
PS
00000 V4
0h
00
pump off
SN
0C
PC
PS
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0h
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pump off
The display shows among
others the liquid level. Its
colour additionally indicates
whether the liquid level is in
a critical state.
intelligent labyrinth air
guiding system
best surface quality –
short grinding times
No machine changeover necessary when switching between wet and dry machining due to
patent pending intelligent air circulation system
by labyrinth air guiding system.
Due to the rigid construction of the Impression S
models and the highly precise spindle you will achieve
high-class results by using the cooling lubricant vhf
Tec Liquid and the appropriate vhf grinding tools. For
instance, it is possible to grind a fully anatomic crown of
the materials IPS e.max® or VITABLOCS® Mark II within
approximately 25 min.
The regularly used dry vacuum cleaner simply
has to be connected to the wet grinding module
instead of to the machine.
S1
S2
Wet
Grind
Composites
LiSi2
17
Impression S models
Air guiding system
The suction mixture of air
and liquid is divided into
two circuits. Due to the intelligent labyrinth air guiding system, a large part of
the humidity will be separated from the extracted
air (at the top). So the wet
grinding option can be operated with a dry vacuum
cleaner, there is no additional device required.
Liquid treatment
The liquid is pumped
through the fine filter container (at the right) where
it will be separated from
fine grinding particles.
Afterwards the liquid will
be pumped back to the
CNC milling machine. The
contact-less ultrasonic sensor constantly measures the
liquid level and shows it on
the graphics display.
Machinable materials
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VITABLOCS® Mark II
VITA ENAMIC®
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VITA SUPRINITY®
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IPS Empress®
IPS e.max®
Scope of delivery
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wet grinding module
external power adaptor: input 100 – 240 V and 50/60
Hz, output 24 V DC; with cables and country-specific
mains plug
connection hoses and -cables
3 fine filter cartridges and 3 coarse filter mats
mounting wrench for fine filter container
1 container of ph testing strips
3 front cover seals
roller set, 60 mm height
1 l cooling lubricant vhf Tec Liquid incl. measuring cup
software extension for DentalCAM
Order numbers
Wet grinding option
Cooling lubricant vhf Tec Liquid
CM08-I5-ZB-NO
ET-NO-TL
Block holders
Grinding tools
page 20
page 26
vhf resellers and OEM partners can find all prices on our reseller
price list.
Made in Germany
18
Technical Data
N4 Impression
Fields of application
Machinable materials
wet machining
glass ceramics, composites
Indications
crowns, bridges, fully anatomical crowns and bridges, inlays, onlays, abutments, telescope crowns, veneers, table-top
Basic system
Construction
No. of axes
x/y/z pos. range
Drives
Repetition accuracy
Axis measurement
Housing
Working chamber
illumination
machine bed of massive aluminium cast
4
80 x 60 x 40 mm
precise ball screw spindles for the 3 linear axes · motor resolution < 1 μm ·
ground steel precision guide rails · 4 mm lead
± 0.003 mm
measurement of axes with calibration specimen · automatic axis compensation for exact results
complete encapsulation of working chamber with closable front cover ·
automatic safety interlock at the front cover during the machining process
yes, with status indication
Dimensions (W/D/H)
approx. 360 x 451 x 471 mm
Weight
Rotary axes
approx. 50 kg
Features
A axis: highest true running accuracy · rotation range: + 190° to − 10°
Fixing device
for 3 blocks with round shanks (total positioning range for workpieces: 60
x 40 x 20 mm)
Exchange of workpieces
manual exchange
Controller
Features
type G12M · great smoothness of running, powerful and accurate due to
microstep operation · high processing speed due to exponential acceleration ramps · look-ahead feature for continuous velocity along the path · 4
digital in- and outputs each · 5 motor end phases · four quadrant controller
· no fan necessary for cooling · extension slot for special features · optional
Ethernet interface
Spindle
Features
synchronous spindle SFN 300P · nominal power under constant load (S1):
300 Watt · maximum power output (Pmax): 600 W · rotational speed range
up to 60,000 RPM · 4-fold hybrid ceramic ball bearings · radial deviation at
internal cone of the precision shaft < 1 μm · sealing air prevents entering of
foreign substances in the bearing area · cone cleaning
Collet chuck
pneumatic stainless steel collet chuck for tools with 3 mm shank diameter
and max. 35 mm total length
Tool change
Features
automatic tool changer for 8 tools with 2 removable changer stations for
easy equipment · haptic tool length detection and tool breakage monitoring · diamond-coated tools can be used · compressed air monitoring
Wet grinding
Features
tool is cooled by 8 liquid nozzles in full length (from tip to shank) · removable drawer for cooling liquid and filter · protection of mechanics, electronics and spindle by flexible rubber gaiter
Air extraction
Features
no extraction necessary
Other
Peripheral equipment
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Special feature
certification according to ANSI/UL 61010-1 for exports to the USA and
Canada in preparation
19
K3/K4 Impression
dry machining
plastics, wax, zirconium oxide, composites, CoCr
crowns, bridges, fully anatomical crowns and bridges, inlays, onlays, abutments
basic structure of aluminium precision plates
4
100 x 98 x 40 mm
precise ball screw spindles for the 3 linear axes · motor resolution < 1 μm ·
ground steel precision guide rails · 4 mm lead
± 0.005 mm
automatic axis measurement and compensation for exact results
complete encapsulation of working chamber with closable front cover ·
automatic safety interlock at the front cover during the machining process
yes
approx. 400 x 385 x 410 mm
approx. 45 kg
A axis: highest true running accuracy for processing workpieces on their
full circumference of 360° · Harmonic Drive® free from backlash
round universal blanks with a thickness of 10 to 25 mm and a diameter of
98.5 mm with step
manual exchange of blanks
type CNC 300 · synchronic interpolation of 4 axes · great smoothness of
running, powerful and accurate due to microstep operation · high processing speed due to exponential acceleration ramps · look-ahead feature for
continuous velocity along the path · 6 digital inputs, 2 digital outputs · 4
motor end phases · Chopper controller · cooling via 3 fans
K3: asynchronous high frequency spindle SF 170 · nominal power under
constant load (S1): 170 W · maximum power output (Pmax): 240 W · rotational speed range up to 60,000 RPM · double steel ball bearings · radial
deviation at internal cone of the precision shaft < 1 μm
K4: like CAM 4-K3, however as type SF 170P with sealing air against entering of foreign substances
for tools with 3 mm shank diameter and max. 35 mm total length
K3: quick chucking device
K4: pneumatic collet chuck
S1/S2 Impression
dry and wet machining
plastics, wax, zirconium oxide, composites, CoCr, glass ceramics
crowns, bridges, fully anatomical crowns and bridges, inlays, onlays, abutments, telescope crowns, model plates, model casts bite splints, model
plug-in teeth, implant bars, veneers, table-tops
machine bed of massive aluminium cast
5
140 x 98 x 76 mm
precise ball screw spindles for the 3 linear axes · motor resolution < 1 μm ·
ground steel precision guide rails · 4 mm lead
± 0.003 mm
measurement of axes with calibration specimen · automatic axis compensation for exact results
complete encapsulation of working chamber with closable front cover ·
automatic safety interlock at the front cover during the machining process
yes
S2: with additional illumination of the blank changer
S1: approx. 490 x 445 x 540 mm
S2: approx. 692 x 445 x 540 mm
S1: approx. 75 kg, S2: approx. 95 kg
A axis: highest true running accuracy for processing workpieces on their
full circumference of 360°· Harmonic Drive® free from backlash
B axis: highest true running accuracy · rotation range of ± 30° · Harmonic
Drive® free from backlash
round universal blanks with a thickness of 10 to 30 mm and a diameter of
98.5 mm with step; for wet grinding option: three-fold block holders
S1: manual exchange of blanks
S2: automatic blank changer for eight blanks
type CNC G12D · synchronic interpolation of 5 axes · great smoothness of
running, powerful and accurate due to microstep operation · high processing speed due to exponential acceleration ramps · look-ahead feature for
continuous velocity along the path · 8 digital inputs, 8 digital outputs · 5
motor end phases · four quadrant controller · no fan necessary for cooling ·
optional Ethernet interface
synchronous spindle SFS 300P · nominal power under constant load (S1):
300 Watt · maximum power output (Pmax): 600 W · rotational speed range
up to 60,000 RPM · 4-fold hybrid ceramic ball bearings · radial deviation at
internal cone of the precision shaft < 1 μm · sealing air prevents entering of
foreign substances in the bearing area · cone cleaning
pneumatic stainless steel collet chuck for tools with 3 mm shank diameter
max. 40 mm total length
K3: manual with quick chucking device · tool length detection and tool
breakage monitoring via electric contact
K4: automatic tool change station for 6 tools with length detection and
breakage monitoring via electrical contact · compressed air monitoring
automatic tool change station for 16 tools · haptic tool length detection and
tool breakage monitoring · diamond-coated tools can be used · compressed
air monitoring
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3 liquid nozzles at the spindle for wet grinding · external wet grinding module (optional)
openings in the rear panel of the working chamber for air extraction · connector for hose at the side of the housing · underpressure sensor for monitoring the air extraction · 24 Volt output for connecting the switching unit
opening at the housing side for air extraction · underpressure sensor for
monitoring the air extraction · 24 Volt output for connecting the switching
unit
switching unit PSW 01-RSV for automatically switching a vacuum cleaner ·
administrated tool board
certification according to ANSI/UL 61010-1 for exports to the USA and
Canada
switching unit PSW 01-RSV for automatically switching a vacuum cleaner
· wet grinding option · administrated tool board · block holders for glass
ceramics
S2: Blank Operation Board · Blank Frame Tower
certification according to ANSI/UL 61010-1 for exports to the USA and
Canada
Made in Germany
20
Peripheral Equipment
Dental suction unit with fine filter
For machining zirconium oxide and other materials where fine dust particles are being produced, we recommend to use a suction unit with fine filter. For instance the
Renfert Silent TS with its space-saving tower housing.
➯ for K and S models: article no. CM08-I5-ZB-RE-TS
Switching unit PSW 01-RSV
This small unit allows to switch a vacuum cleaner with a connection power of up to
230 V/10 A automatically by the control electronics of your Impression machine on
and off and thus automatize your operational procedures. The PSW 01-RSV just has to
be connected via the appropriate 24 Volt output.
➯ article no. CM08-I4-ZB-SE230
Tool set starter edition | Administrated tool board (ATB)
We have assembled a starter set with 30 items containing radius cutters and cylindric
cutters for machining plastics, zirconium, composites and non-precious alloys. With
this set, you get the practical administrated tool board for free along with the tools.
Its numbered slots will be administrated by the DentalCAM software. So all information remains linked with each tool and you can dispose in total of a much larger active
pool of tools.
For machining glass ceramics a starter set with 10 items containing radius and torus
grinding tools is available.
Due to the especially cheap set price, the order quantity is limited to one piece per
new wet grinding option respectively new machine.
➯ Set milling tools for K models: article no. CM08-I4-WZ-K30
➯ Set milling tools for S models: article no. CM08-I4-WZ-S30
➯ ATB single: article no. CM08-ZB-ATB
➯ Set grinding tools for S and N models: article no. CM08-I5-WZ-NO10
Blank operation board (BOB)
This device consists of a elegant granite base-plate and an eloxed fixing plate of aluminium. Thus you can easily and safely insert new blanks or remove the already milled
ones from the blank frames which are used in the automatic blank changer of S2 Impression. You do not risk that a valuable blank will fall down when working freehand
and your table surface will be protected.
➯ for S2: article no. CM08-ZB-BOB
21
Set Blank Frame Tower (BFT)
A practical add-on for the automatic blank changer of your S2 Impression. In its eight
slots, you can space-savingly store frames for blanks or blocks which are currently not
in use. This set contains eight frames for S2.
➯ for S2: article no. CM08-ZB-BFT
Block holder
Holder for up to three blocks (dimensions up to 40 x 19 x 16 mm) with round shanks,
each as specific type for S1 Impression for manually clamping in the fixing device
(above) or as frame for S2 Impression for usage with the automatic blank changer
(below).
➯ for S1: article no. CM08-I5-ZN-BHS1
➯ for S2: article no. CM08-I5-ZN-BHS2
vhf Tec Liquid – cooling lubricant for grinding works
A water-soluble cooling lubricant which is water-soluble (5 % emulsion concentrate). Its clear colouring facilitates a good observability of your workpieces during
the grinding process and it can be easily removed while cleaning your machine and
workpieces. Furthermore, it is especially mild to the skin without negative influence
on technical aspects.
➯ for S and N models: article no. ET-NO-TL
Cabinet
The stable cabinet offers much space for your blanks, tools and accessories. Its massive granite plate underlines the high-value appearance of your system. Its dimensions are: 950 x 600 x 1,160 mm (W/D/H). An additional shelf plate is mounted on the
side of the cabinet for the S Series.
➯ for K and N models: article no. CM08-I4-ZB-USK
➯ for S models: article no. CM08-I4-ZB-US0
22
DentalCAM
clearly structured user guidance
and easy operation
Thus no previous knowledge necesary; operation via selfexplaining icons and keyboard shortcuts for the most
common functions; rotation of objects via scroll wheel.
comfortable
placement aids
All relevant data concerning blanks, fixing devices and
tools have been stored in the CAM software.
The software supports you in an optimal utilisation of space on the blank and
during setting or editing of bars, drops
and sinter bars. Additionally the bars
can be either reduced or fully removed
– this means a considerable reduction
of reworking.
maximum accessibility
of undercuts
Due to the four or five axis path calculation, milling undercuts is no problem any longer.
intelligent tool
changer
Usage of replacement tools if the
main tool is worn out or broken.
Well-arranged overall view of a fully equipped blank with all bars and drops. DentalCAM
helps with many convenient editing functions to ensure an efficient and comfortable
nesting of the blank. The different colours of the single elements show their machining
status at a glance.
Direct-Mill function
While the milling paths of other objects or the
finishing processes are still being calculated, the
machine already starts – thanks to the Direct-Mill
function – the roughing process.
The milling paths of the different tools will be calculated fully automatized and highly optimised.
machining CoCr and
glass ceramics
Thanks to according machining strategies, it is possible to mill non-precious alloys on cobalt-chrome basis
with all current vhf dental milling machines.
For grinding glass ceramics with the S and N models
grinding strategies can be added via software extension.
23
CAM/CNC software
fits like a glove...
This CAM software for the dental technology is especially adapted to the machines
of the Impression line.
➊
➋
special machining strategies
for each object type
Machining strategies are adapted to any kind of
object: ➊ crowns/bridges, ➋ fully anatomical
crowns/bridges, ➌ abutments, ➍ inlays, ➎ telescope crowns, ➏ veneers, models, etc. There are
special strategies for prepline and cavity.
➌
➍
Divergencies of fits, drillings, prepline and undercuts are automatically recognized.
comfortable choice of materials
Easily creating new blanks, respectively selecting
of a suitable used blank via the material archive
with search and filter functions and preview images.
blank height optimization
The automatic blank height optimization
can rotate the object within the blank in
such a way that the blank height will be
optimally utilised by an appropriate twist
of the rotary axis – so you can use flatter
blanks.
➎
➏
More features
■■
■■
■■
■■
■■
the blanks can be automatically marked so that you can
exactly re-chuck them
automatic buffering of current milling output – very
useful for instance in case of an interrupted machining
process due to power failure
output of a manufacturing protocol in spread sheet
form for a better assignment of the milled objects
decoupling of the CAM and CNC modules for the independent creation of new milling jobs
manual in German, English, Spanisch, French or Italian
Made in Germany
24
DentalCAM
At first, DentalCAM lets you choose the required blank of different
materials. Then you can import your earlier modelled CAD data via
the standardized STL format into this open program and place the
objects on the blank.
There are just a few mouse clicks necessary until you can mill your
bridgeworks. You place the bars which connect the framework to
the blank. If necessary, you can also place drops for the sintering
process. It is also possible to machine a blank in several stages;
the teeth which have already been milled in a previous pass will be
displayed in a different colour and establish a protected area.
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The user workflow is speed-optimised to such an extent that the
whole preparation for a regular crown takes less than one minute
from switching on the machine up to the start of the machining
process.
Start screen: easy definition of the characteristics of
a new blank at the left side of the window as well
as overview of the archive of already existing blanks
with various filter functions on the right side.
You can comfortably switch between the different program windows by clicking the icons.
1.
4.
2.
3.
5.
After five simple steps your object is ready for milling:
1. Choose the object in the file browser.
2. Preview of the object and possibility to view the file from all sides using the STL viewer.
3. If necessary, the vertical alignment of the object in the blank can be adjusted here.
4. Determine the machining strategies by choosing the type of object and the quality, by (de-)activating the blank height optimization as well as the possibility to disable the automatic search for divergent insertion angles and drillings in the objects.
5. Finally check the objects in the import list and import the complete list to the nesting window.
25
Work flow
In the nesting window you just place the objects
and bars and, if necessary, drops and the milling
output can be started.
The CNC window appears and shows the following information:
A: icons for job execution
B: job list
C: details/icons for the currently selected job
D: current tool magazine
E: blank changer illustration
F: icons for individual machine functions
B
C
A
F
D
E
You ideally use the administrated tool board (ATB) for storing tools which are not directly inserted into the tool changer
of the machine. All 30 positions are accordingly numbered
and will be administrated in this tool administration window
(left side of the window ATB, right side tool changer). So all
information concerning geometry, endurance, etc. remains
linked with each tool and you can dispose in total of a much
larger active pool of tools.
Made in Germany
26
Dental Tools
Inhouse
production
Our tool experts have developed sophisticated cutting edge geometries for machining the different dental materials from
wax to cobalt-chrome. Thus the optimum
balance between a best possible surface
quality of the machined material and a
preferably long endurance of the tool
is ensured. All dental milling cutters are
manufactured by vhf on modern six- and
seven axis precision grinding centres.
Dental milling cutters from vhf consist of a
super finest grain carbide mixture of German origin. It is characterized by its high
edge strength with high resistance to
wear and ductility at the same time. This
additionally improves the workpiece quality and the endurance.
We make it easy for you
In the DentalCAM software developed by vhf, all machining and tool parameters for different materials and objects are already set – the users do not have to bother about such technical details. The
machine only has to be equipped with the material and the tools required for the respective job and
there you go...
Radius cutters
PMMA
ZrO2
Composites
CoCr
This special dental radius cutter has a semi-circular rounded tip. It is available with
cutting edge diameters of 0.6 mm, 1.0 mm and 2.0 mm. As the 2.0 mm tool
is mainly used for efficiently roughing, tools with the small diameter of 0.6 mm
are mainly used for finely finishing or carving out fissures. Due to the especially
long free grinding of these tools, also undercuts can be reached easily.
27
milling | grinding
Cylindric
double tooth cutters
PMMA
ZrO2
Composites
CoCr
A double tooth cutter with flat face grinding and a cutting edge diameter of
1.2 mm. It is used when 90° angles have to be milled, e. g. in drillings and abutments.
For machining non-precious alloys on cobalt-chrome basis, this tool is available
as torus cutter with a small edge radius which protects the cutting edges. So a
higher endurance is guaranteed.
Cylindric single tooth cutter
PMMA
The cutting edge of this cutter with flat face grinding is extremely sharp and
faceted. Thus the milled edges are very smooth even at high feed rates and the
risk of clogging is very low – even for plastics which tend to smear.
This tool is available with a cutting edge diameter of 2.5 mm; it is exclusively used
for roughing PMMA and wax. Roughing with a flat ground cutter reduces the
milling time.
Grinding tools
Composites
LiSi2
vhf offers three tools for grinding glass ceramics and composites: a torus grinding tool with coarser grain size for roughing and two fine-grained radius grinding tools for the later finishing process.
All tools distinguish themselves by a good abrasion and break resistance, and
their endurance is very long. A diamond grit with especially good binding to the
shank avoids microcracks and reduces the sensitivity for thermal impact.
Made in Germany
28
Dental Tools
L1
Wax and plastics (PMMA)
L2
3 mm
D1
L4
Label
Article no.
Article no.
DentalCAM
K models
S models
Milling cutters without coating, stop ring silver
RF-FK-060-3-012-35
RF-FK-060-3-012-40
R060 K
RF-FK-100-3-020-35
RF-FK-100-3-020-40
R100 K
RF-FK-200-3-040-35
RF-FK-200-3-040-40
R200 K
ES-FK-250-3-050-35
ES-FK-250-3-050-40
F250 K
ZS-FK-120-3-050-35
ZS-FK-120-3-050-40
F120 K
L3
L2, L3, L4
Cutting edge Ø
Type of tool
D1
Radius cutter
Radius cutter
Radius cutter
Cylindric single tooth cutter
Cylindric double tooth cutter
M shop.vhf.de
0.60 mm
1.00 mm
2.00 mm
2.50 mm
1.20 mm
L1
Zirconium oxide (ZrO2)
L2
D1
3 mm
L4
Label
Article no.
Article no.
DentalCAM
K models
S models
L3
L2, L3, L4
Cutting edge Ø
Type of tool
D1
Milling cutters without coating, stop ring green
RF-FZ-060-3-012-35
RF-FZ-060-3-012-40
R060 Z
RF-FZ-100-3-020-35
RF-FZ-100-3-020-40
R100 Z
RF-FZ-200-3-040-35
RF-FZ-200-3-040-40
R200 Z
ZS-FZ-120-3-050-35
ZS-FZ-120-3-050-40
F120 Z
Radius cutter
Radius cutter
Radius cutter
Cylindric double tooth cutter
0.60 mm
1.00 mm
2.00 mm
1.20 mm
Milling cutters with coating, stop ring light blue
RF-FZ-060-3-012-35-X
RF-FZ-060-3-012-40-X
R060 Z
RF-FZ-100-3-020-35-X
RF-FZ-100-3-020-40-X
R100 Z
RF-FZ-200-3-040-35-X
RF-FZ-200-3-040-40-X
R200 Z
ZS-FZ-120-3-050-35-X
ZS-FZ-120-3-050-40-X
F120 Z
Radius cutter
Radius cutter
Radius cutter
Cylindric double tooth cutter
0.60 mm
1.00 mm
2.00 mm
1.20 mm
Milling cutters with diamond coating, stop ring dark blue – available from April 2015
Radius cutter
RF-FZ-060-3-012-40-DIA
R060 Z
Radius cutter
RF-FZ-100-3-020-40-DIA
R100 Z
Radius cutter
RF-FZ-200-3-040-40-DIA
R200 Z
ZS-FZ-120-3-050-40-DIA
F120 Z
Cylindric double tooth cutter
0.60 mm
1.00 mm
2.00 mm
1.20 mm
M shop.vhf.de
L1
Composites
L2
D1
3 mm
L4
Label
Article no.
Article no.
DentalCAM
K models
S models
Milling cutters with coating, stop ring yellow
RF-FN-060-3-012-35
RF-FN-060-3-012-40
R060 N
RF-FN-100-3-020-35
RF-FN-100-3-020-40
R100 N
RF-FN-200-3-020-35
RF-FN-200-3-040-40
R200 N
ZS-FN-120-3-050-35
ZS-FN-120-3-050-40
F120 N
L3
Cutting edge Ø
Type of tool
Radius cutter
Radius cutter
Radius cutter
Cylindric double tooth cutter
D1
0.60 mm
1.00 mm
2.00 mm
1.20 mm
L2, L3, L4
M shop.vhf.de
29
milling | grinding
L1
Lava™-Ultimate
L2
3 mm
D1
L4
Label
Article no.
DentalCAM
K models
L3
L2, L3, L4
Cutting edge Ø
Type of tool
Milling cutters without coating, stop ring purple
RF-FU-060-3-012-35
R060 U
RF-FU-100-3-020-35
R100 U
RF-FU-200-3-020-35
R200 U
ZS-FU-120-3-050-35
F120 U
D1
Radius cutter
Radius cutter
Radius cutter
Cylindric double tooth cutter
M shop.vhf.de
0.60 mm
1.00 mm
2.00 mm
1.20 mm
L1
Non-precious alloys (CoCr)
L2
D1
3 mm
L4
Label
Article no.
Article no.
DentalCAM
K models
S models
Milling cutters with coating, stop ring red
RF-FNEM-060-3-012-32
RF-FNEM-060-3-012-35
R060 NEM
RF-FNEM-100-3-030-32
RF-FNEM-100-3-030-35
R100 NEM
RF-FNEM-200-3-040-32
RF-FNEM-200-3-040-35
R200 NEM
ZS-FNEM-120-3-030-32
ZS-FNEM-120-3-030-35
F120 NEM
L3
L2, L3, L4
Cutting edge Ø
Type of tool
D1
Radius cutter with conus
Radius cutter
Radius cutter
Double tooth cutter with torus
0.60 mm
1.00 mm
2.00 mm
1.20 mm
L1
Glass ceramics (LiSi2)
M shop.vhf.de
L2
3 mm
D1
L4
Label
Article no.
DentalCAM
N4 and S models
Diamond grinding tools, stop ring black
RS-GK-060-3-055-35
R060 G
RS-GK-100-3-080-35
R100 G
TS-GK-260-3-160-35
T260 G
Cutting edge Ø
Type of tool
Radius grinding tool
Radius grinding tool
Torus grinding tool
D1
L2, L4
M shop.vhf.de
0.60 mm
1.00 mm
2.60 mm
All tools in the vhf Shop
There you can find all specifications of each tool as well as according illustrations. Just log into your account at
shop.vhf.de and browse the dental tools section. This part of the shop is only accessible to registered vhf resellers and OEM partners.
Made in Germany
30
The Right Choice
Whether dry milling or wet grinding...
31
... whether blanks or blocks...
vhf offers the proper machine for each application.
Made in Germany
vhf.de
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