INSTALLATION, OPERATION AND PARTS MANUAL BCS Water

INSTALLATION, OPERATION AND PARTS MANUAL BCS Water
INSTALLATION,
OPERATION
AND PARTS
MANUAL
BCS Water Pump
921WP147
Manual P/N: 921WP147-M
Revision: 12/2016
Distributed by:
BCS America, LLC
5001 N Lagoon Avenue
Portland, OR 97217
info@bcsamerica.com
Please read and understand this manual and all instructions prior to operating or servicing this attachment.
1-800-543-1040
bcsamerica.com
DESCRIPTION
Hypro Self-Priming Centrifugal Pumps
handle big, high-capacity, liquid transfer
jobs with ease. Use them for transferring
water, liquid fertilizers, and other chemicals
compatible with pump materials. Make
short work of other farm jobs: filling nurse
tanks, watering seedbeds, and transferring
liquids. This self-priming model makes it
ideal for dewatering applications.
Max. Flow Rate: ...................................147 GPM
Max. Pressure: ...........................................50 PSI
Max. Total Head: .....................................115 FT.
Max. Suction Lift: ......................................28 FT.
Ports: .................................................2” NPT Inlet
2” NPT Outlet
Power Cradle
(sold separately)
PERFORMANCE DATA
Performance data is based on testing with water. Performance will vary with fluid density and/or viscosity.
5 PSI
GPM
161.85
10 PSI
GPM
147.04
15 PSI
GPM
132.24
20 PSI
GPM
116.38
25 PSI
GPM
100.5
30 PSI
GPM
79.42
35 PSI
GPM
59.1
40 PSI
GPM
30.3
45 PSI
GPM
6.75
HAZARDOUS SUBSTANCE ALERT
Please Note: It is illegal to ship or transport
any hazardous chemicals without United
States Environmental Protection Agency
Licensing.
2. Before returning unit for repair, drain all liquids
and flush unit with neutralizing liquid. Then, drain
the pump. Attach a tag or include a written notice
certifying that this has been done.
3. Never store pumps containing hazardous
chemicals.
1. Always drain and flush pumps before
servicing or disassembling for any reason.
1
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GENERAL SAFETY INFORMATION
California Proposition 65 Warning -- This pump and related accessories can transfer liquids that may contain
chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
WARNING: Do not pump flammable or
explosive fluids such as gasoline, fuel oil,
kerosene, etc. Do not use in explosive
atmospheres. The pump should be used
only with liquids that are compatible with
the pump component materials. Failure to
follow this warning can result in personal
injury and/or property damage and will void
the product warranty.
before each use. Make certain that all connections
are tight and secure.
5. Periodically inspect the pump and the system
components. Perform routine maintenance as
required (see Maintenance section).
6. Protect pump from freezing conditions by draining
liquid and pumping a permanent-type automobile
antifreeze containing a rust inhibitor through the
system, coating the pump interior. A 50% mixture
with water is recommended.
7. Do not operate a gasoline engine in an enclosed
area. Be sure the area is well ventilated.
1. DO NOT EXCEED recommended speed,
pressure and temperature (140° F) for
pump and equipment being used.
2. BEFORE SERVICING, drain all liquids from
WARNING: Gasoline is a highly combustible fuel.
the system and flush. Remove spark plug
The improper use, handling, or storage of gasoline
Hazardous Substance
Alert
wire from the spark plug before servicing
can be dangerous. Never touch or fill a hot engine.
the pump or engine.
8. Use only pipe, hose and fittings rated for the
t is illegal
to the
ship
or transport
returning
forofrepair,
drain out all liquids and
3. Secure
discharge
lines beforeany
starting2. Before
maximum
psiunit
rating
the pump.
hemicalsthe without
United line
States
flush
unitnot
with
neutralizing
liquid.
Then, drain
theorpump.
pump. An unsecured
may whip,
9. Do
use
these pumps
for pumping
water
Protection
Agency
Licensing.
Attach
a tag
or include
a or
written
certifying that
causing
personal
injury and/or property
other
liquids
for human
animalnotice
consumption.
this has been done.
damage.
n and 4.flush
before
servicing
or
3. Never store pumps containing hazardous chemicals.
Checkpumps
hose for
weak or
worn condition
ng for any reason.
Plumbing Installation
Mounting
p the pump for operation, check to see that
mp turn freely by hand. If it cannot be turned
n the recoil starter, open casing to check for
ed in pump.
Preliminary to Mounting
loose connection. Use a good grade of suction hose that will
not collapse.
PLUMBING INSTALLATION
Basket Strainer
Strainer
The basket
with /this pump
Basketstrainer
Strainersupplied
& Foot Valve
Before connecting the Water Pump to theis to beStrainer
used when
transferring solutions that
Combination
Power Cradle (sold separately), verify theremay contain
uction Line
debris
and
solids
which could
To prevent
debris
from
damaging
are
no
obstructions
in
the
pump
by
checking
your
pump,in both
a Basket-style
become
lodged
the pump
or damage the
ty of the pump, the suction line should be the
Foot Valve/
that
the
pump
will
rotate
freely.
To
do
so,
turn
Strainer
and
a
Foot
Valve
/
impeller. Because of the highStrainer
flow capacity Strainer Combo
pump suction port. If suction hose is longer
the 3-dog
PTO Jaw
the end
of the
pump’sof thiscombination
are supplied
ely 6 feet,
use next
sizeonlarger
hose.
The
pump, unknown
debriswith
could be
male
tang
by
hand
in
either
direction.
If
a
this
pump.
For
ease
of
priming,
recommend
the use
ust be free of air leaks. All joints and
siphoned off the bottom of the tank.we
Install
the strainer
on the
full rotation cannot be completed, remove
of
the
Foot
Valve
/
Strainer
combination.
suction side of the pump whenever possible to avoid pump
e suction line must be tightened securely so
the pump housing, locate and remove the
damage.
al air may enter the suction side through a
obstruction; then, reinstall the housing.
In either case, firmly install the strainer on the threaded
end of the suction (inlet) hose.
Operation and Maintenance
before Starting the Engine 1-800-543-1040
and damage from freezing. Drain by 2removing
corrosionbcsamerica.com
the lower drain plug located at the bottom of the casing.
OPERATION AND MAINTENANCE
Connecting the Pump to a BCS Tractor
1. Connect the Power Cradle to your tractor
either by attaching it to the two PTO studs
with 12mm conical washers and nuts, or by
utilizing the BCS Quick Hitch (bushing and
tang not included).
2. Mount the pump to the Power Cradle: raise
the red lever on the bushing of the cradle,
insert the male tang of the pump, then
lower the red lever, making sure that the
lever is fully seated.
3. Using the provided spacers, adjust the stem
caster wheel setting so as to position the
pump as level as possible. Secure stem
caster placement with the provided lynch
pin, located on the shorter lanyard and
connected to the pump.
4. Prime pump according to instructions in
next section below.
Operation of the Pump
1. Place tractor and pump on level ground,
whenever possible.
2. Check that the tractor’s wheel speed selector is
in the neutral position.
3. Raise the throttle lever to full throttle position
after engine has warmed up.
4. Attach suction and discharge hoses; then
prime the pump (see instructions).
5. Engage the PTO.
6. Once pump is primed and water is being
discharged, adjust your engine RPM to proper
speed, according to your pumping application.
7. Using the OPC ring located on the longer
lanyard, secure the red OPC handle on the left
side of the handle bar to keep it engaged while
the pump is in use.
Storage
1. Drain pump. Flush pump after use. One of the most common causes for faulty
pump performance is gumming or corrosion
inside the pump. Flush the pump and entire
system with a solution that will chemically
neutralize the liquid pumped. Mix according to
the manufacturer’s directions. This will dissolve
most residues remaining in the pump, leaving
the inside of the pump clean and ready for use.
Priming the Pump
IMPORTANT: PUMP MUST NOT BE RUN DRY
This self-priming pump must be primed prior
to the PTO engagement or damage will occur
to the mechanical seal which depends on the
liquid for its lubrication.
1. Submerge the suction hose (with Foot Valve
/ Strainer combination installed) into the
water source to fill suction hose as much
as possible prior to connecting the suction
hose to the inlet port, located near the
center of the pump.
2. Connect the suction hose to the pump
using the cam lock provided and secure
with safety hair pins.
3. Remove the top plug located above the
discharge port outlet and fill with water
until water runs out of the discharge port.
4. Reinstall the top plug. Be sure to tighten to
avoid any air or water leaks.
5. Connect your discharge hose via provided
cam locks and secure this fitting with the
safety hair pins.
3
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To Prevent Corrosion and Freezing:
After cleaning the pump as directed above,
flush it with permanent-type automotive
antifreeze (Prestone, Zerex, etc.) containing
a rust inhibitor. Use a 50% solution; half
antifreeze and half water, or fill the pump with
FLUID FILM and drain it. A protective coating
of FLUID FILM will remain on the inner pump
surfaces. Save the excess FLUID FILM for the
next application. Plug ports to keep out air
during storage. For short periods of idleness,
noncorrosive liquids may be left in the pump,
BUT AIR MUST BE KEPT OUT. Plug the ports or
seal port connections.
2. Store pump in a clean, dry environment.
bcsamerica.com
TROUBLESHOOTING
Symptom
No discharge
Probable Cause(s)
Corrective Action(s)
Pump not priming
Fill priming chamber with water.
Pump not priming
Increase engine speed.
Pump not priming
Confirm PTO is engaged.
Pump not priming
Confirm OPC handle is depressed.
Air leaks in suction line
Check inlet fittings for leaks. Seal leaks.
Undersized or collapsed suction hose
Suction inlet hose should be same diameter
as inlet port fitting. Check hose for kinks.
Blocked or clogged inlet
Inspect strainer and clear any debris from
screen.
Impeller plugged
Inspect and clear obstruction.
Mechanical seal failure
Determine fluid is coming from weep holes
between pump and engine.
Crack in pump housing
Check casing and casing cover for damage.
Low discharge
Fluid leaking from pump
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4
PARTS
1
2
3
7
4
10 11
6
19
12
20 21
22
13 15
16 17 18
14
23
5
24 25
8
Ref #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Part #
31152121
92290826-L
31241120
WPC14701
WPC14703
22100011
WPC14705
WPC14710
WPC14708
24040401
21061964
23122169
22100855
31876444
04001542
04001787
21060537
24040468
23122682
22100825
21062335
32400008
24040409
23123430
24040405
22100120
WPC14716
WPC14722
WPC14712
WPC14778
WPC14736
WPC14754
SRM203ZD
SRM204ZD
SRM205ZD
SRM206ZD
SRM207ZD
012600000
5
9
Description
BOLT M10X35
PTO MALE TANG
LOCK NUT M12
SHAFT WITH COUPLER
BEARING 20MM X 47MM X 20.6
SCREW
BOTTOM DUST COVER
HOUSING
SHAFT DUST COVER
PUMP REAR COVER
O-RING REAR COVER 196MM X 4MM
SEALED WASHER
HEX BOLT M8X55
MECHANICAL SEAL
IMPELLER
DIFUSSER
O-RING DIFFUSER 53MM X 7 MM
PUMP BODY
GASKET OUTLET FLANGE
HEX BOLT M8 X 25
O-RING PLUG 23MM X 3.5MM
PLUG
OUTLET FLANGE (DISCHARGE)
GASKET W/CHECK VALVE INLET FLANGE
INLET FLANGE (SUCTION)
HEX BOLT M8 X 20
WHEEL BRACKET
FERRELL 1/8 "
WIRE ROPE 12" X 1/8
LYCNH PIN
WIRE ROPE 36" X 1/8
OPC RING 1.75
SPACER 25MM X 2MM
SPACER 25MM X 6MM
SPACER 25MM X 13MM
SPACER 25MM X 25MM
SPACER 25MM X 33MM
STEM CASTER W/ WHEEL
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30
26
21
28
29
28
32
28
27
31
33
34
35
Ref #
NSI
NSI
NSI
NSI
NSI
NSI
NSI
NSI
22
36
37
38
Part #
Description
34300802
COMPLETE SEAL KIT
50002012
STRAINER
50002301
FOOT VALVE/ STRAINER COMBINATION
85400085
2 " DISCHARGE HOSE X 50 FT
85400089
2 " SUCTION HOSE X 25 FT
90390200
2 " MALE CAM LOCK
90393200
2 " FEMALE CAM LOCK
921WP147-M MANUAL
NSI: Not Shown in Illustration
bcsamerica.com
26
WARRANTY
If this product fails due to a defect in material or workmanship within 3 YEARS from the
date of purchase, the manufacturer will, at their option, repair or replace it free of charge.
This warranty does not cover:
• Repairs necessary because of operator abuse or negligence.
• Equipment used for commercial or rental purposes.
• Paint that is worn or faded due to normal use or exposure.
For warranty consideration, please call BCS America at 1-800-543-1040, or return your product
to an authorized BCS dealer.
This warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state. This warranty applies only while this product is in use in the United
States and Canada.
In the space below, record the purchase date of your Water Pump.
Model Number: 921WP147
Purchase Date:
Serial Number:
Keep this Owner’s Manual and your receipt in a safe place for future reference.
Replacement parts may be ordered by calling BCS America at 1-800-543-1040 or by
contacting an authorized BCS dealer.
When ordering replacement parts, always give the following information:
• Product:
WATER PUMP
• Model Number: 921WP147
• Part Number:
• Part Description:
1-800-543-1040
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6
NOTES: ______________________________________________________
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BCS Water Pump (921WP147)
7
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