GMX Modular Materials Cart System

GMX Modular Materials Cart System
INSTRUCTION MANUAL
GMX Modular
Materials Cart System
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52066858 REV 1
© 2013 Greenlee Textron Inc.
10/13
GMX Modular Materials Cart System
Table of Contents
Description
Description..................................................................... 2
The Greenlee GMX Modular Materials Cart System is
intended for transporting and dispensing job site
materials.
Patent pending.
Safety............................................................................. 2
Purpose of this Manual.................................................. 2
Important Safety Information......................................... 3
GMX Multi-Purpose Material Cart............................... 4-5
Safety
Accessories................................................................ 4
Safety is essential in the use of Greenlee tools and
equipment. This instruction manual and any markings
on the tool provide information for avoiding hazards and
unsafe practices related to the use of this tool. Observe
all of the safety information provided.
Quick Connect Casters............................................... 5
Quick Connect Accessories....................................... 5
GMX-661 Push Handle with Base Shelf......................... 6
GMX-668 Conduit and Pipe Rack.................................. 7
Purpose of this Manual
GMX-670 Master Bundler.............................................. 8
GMX-910 Wire Dispenser............................................... 9
This manual is intended to familiarize all personnel with
the safe operation for the GMX Modular Material Cart
System:
GMX-662 Mesh Basket................................................ 10
GMX-663 Shelving Unit, 4-tier..................................... 11
GMX
Multi-Purpose Material Cart
GMX-661
Push Handle with Base Shelf
GMX-668
Conduit and Pipe Rack
GMX-670
Master Bundler
GMX-910
Wire Dispenser
GMX-662
Mesh Basket
GMX-663
Shelving Unit, 4-tier
Keep this manual available to all personnel.
Replacement manuals are available upon request at
no charge at www.greenlee.com.
All specifications are nominal and may change as design
improvements occur. Greenlee Textron Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.
KEEP THIS MANUAL
Greenlee / A Textron Company
2
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GMX Modular Materials Cart System
IMPORTANT SAFETY INFORMATION
SAFETY
ALERT
SYMBOL
Keep hands and feet clear when
loading and unloading material.
Failure to observe this precaution may result in injury or property
damage.
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury or
property damage. The signal word, defined below,
indicates the severity of the hazard. The message
after the signal word provides information for preventing or avoiding the hazard.
Load and unload sides equally.
Load bottom first, and unload top
first. An unbalanced or top-heavy
load could cause unit to tip over,
causing injury and property damage.
Failure to observe this precaution
may result in injury or property
damage.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
Hazards which, if not avoided, COULD result in
severe injury or death.
• Make sure bystanders are clear of the work area
when loading and unloading material. Nearby
­personnel can be injured if unit falls.
• Do not use the wire dispenser for wire with
damaged spools. Damaged spools may not turn
freely and may pull over the dispenser.
• Use only on a hard, flat, level surface.
• Do not exceed the rated capacity of this tool.
Failure to observe these precautions may result in
injury or property damage.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Read and understand all of the
instructions and safety information
in this manual before operating or
­servicing this tool.
Failure to observe this precaution
may result in injury or property
damage.
Use this tool for manufacturer’s use only. Use other
than that which is described in this manual may
result in injury or property damage.
Note: Keep all decals clean and legible, and replace
when necessary.
Greenlee / A Textron Company
3
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GMX Modular Materials Cart System
GMX Multi-Purpose Material Cart
Specifications
3
Height ..................................................... 4.6" (116.8 mm)
Width..................................................... 28.1" (713.7 mm)
Length ................................................ 50.1" (1272.5 mm)
Weight.....................................................43.5 lb (19.7 kg)
Parts List
Key
Part No.
Description
Qty
1Frame.....................................................1
2 x 4 Base
252065552Decal, identification...............................1
3 52066854
1
Caster hook kit (includes 1 each
of hook, pin, spring)
Fork Pocket
2
Quick Connect Accessories
Quick Connect Casters
Accessories
A
Illustration
B
Catalog
No.
C
D
Part No.
E
F
G
Description
H
I
Diameter
Tread
Dynamic
Load (ea.)
Total
Height
A
CR4
52066700
4" rigid caster
4"
2"
800
5.63"
B
CS4
52066701
4" swivel caster
4"
2"
800
5.63"
C
CR6
52066702
6" rigid caster
6"
2"
900
7.50"
D
CS6
52066703
6" swivel caster
6"
2"
900
7.50"
E
CR8
52066926
8" performance rigid caster
8"
2"
900
9.50"
F
CS8
52066297
8" performance swivel caster
(with brake)
8"
2"
900
9.50"
G
CRT10
52066294
10" all-terrain rigid caster
10"
3"
650
12"
H
CST10
52066295
10" all-terrain swivel caster
10"
3"
650
12"
—
CSBK
52066704
Caster brake kit (6" caster only)
6"
GMX-A3
52066695
Base shelf
—
10378
50103784
Spray paint, 13 oz Greenlee green
—
I
—
Greenlee / A Textron Company
4
—
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GMX Modular Materials Cart System
GMX Multi-Purpose Material Cart (cont’d)
Quick Connect Casters
1. Position caster as shown in Figure 1.
2. Slide into caster groove until retained by hooks.
1
2
Hook
Hook
Figure 1
Figure 2
Quick Connect Accessories
1. Position accessory as shown in Figure 3.
2. Slide accessory until lock tab is under frame base,
and then drop into pocket until gravity hook is
engaged.
2
Gravity Hook
1
Lock Tab
Figure 3
Greenlee / A Textron Company
Figure 4
5
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GMX Modular Materials Cart System
GMX-661 Push Handle with Base Shelf
Wood Shelf
Assembly Instructions
1. Place 2 x 4 wood base shelf inside cart frame.
2. Refer to “Quick Connect Accessories” for handle
installation.
Handle
Specifications
Height ................................................... 32.7" (830.5 mm)
Width..................................................... 28.3" (718.8 mm)
Length ................................................ 57.9" (1470.6 mm)
Total Weight.............................................33.9 lb (15.3 kg)
Cart Frame
1
2
Parts List
Key
Part No.
4
3
Description
Qty
1Frame.....................................................1
2
52065801
Cap plug, 1 x 2 rect...............................2
352065600Decal, identification...............................1
4
Wood top, 2' x 4'...................................1
Greenlee / A Textron Company
6
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GMX Modular Materials Cart System
GMX-668 Conduit and Pipe Rack
Conduit Tree
Assembly Instructions
Refer to “Quick Connect Accessories” for conduit tree
installation.
Specifications
Height ................................................. 55.0" (1397.0 mm)
Width..................................................... 28.3" (718.8 mm)
Length ................................................ 48.5" (1231.9 mm)
Total Weight.............................................68.5 lb (31.1 kg)
Capacity
Per Bin...........................................400 lb (181.4 kg)
Total (when balanced)..................1600 lb (725.7 kg)
Cart Frame
1
2
3
Parts List
Key
Part No.
Description
Qty
1Frame.....................................................2
2
52065801
Cap plug, 1 x 2 rect...............................6
3
50105582
Plug, 1-1/8 round.................................12
452065580Decal, identification...............................2
4
Greenlee / A Textron Company
7
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GMX Modular Materials Cart System
GMX-670 Master Bundler
Assembly Instructions
Master
Bundler Ends
Refer to “Quick Connect Accessories” for master
bundler end installation.
Specifications
Height ................................................... 36.4" (924.5 mm)
Width..................................................... 28.3" (718.8 mm)
Length ................................................ 48.1" (1221.7 mm)
Total Weight...................................................44 lb (20 kg)
Capacity.............................................2500 lb (1133.9 kg)
Cart Frame
Parts List
Key
Part No.
Description
3
2
Qty
1Frame.....................................................2
252065601Decal, identification...............................2
3
52065801
1
Cap plug, 1 x 2 rect...............................4
Greenlee / A Textron Company
8
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GMX Modular Materials Cart System
GMX-910 Wire Dispenser
Assembly Instructions
Wire Guide
1. Refer to “Quick Connect Accessories” for frame end
installation.
2. Cross arms must be placed inside retaining brackets on top of retaining pins.
Note: Fasteners supplied with frame ends may be
used to obtain permanent assembly.
3. Position spindles on cross arms and secure with
fasteners.
Note: Position spindles as shown in assembled view
to achieve standard capacity rating. Add, remove, or
reposition spindles on cross arms to achieve desired
capacity.
4. Position wire guide over any 1 x 2 structure and
secure with fasteners provided.
5. Optional extended spindles may be positioned on
top cross arm to increase capacity to 14 spools of
ø18" x 14.2" wide. Use fasteners to secure.
Note: Wire guide
must be bolted
to end frame.
Note: All spindles
must be bolted
to cross arms.
Cross Arm
Note: Cross arm end tabs
must be retained by pin
on bottom and bolt on top.
Spindle
Frame End
Retaining Bracket
Retaining Pin
Specifications
Height ................................................... 37.0" (939.8 mm)
Width..................................................... 31.5" (800.1 mm)
Length ................................................ 63.5" (1612.9 mm)
Weight.....................................................84.5 lb (38.3 kg)
Capacity (without
optional spindles).................... 10 ø18" (457 mm) spools,
14.2" (360.2 mm) wide,
125 lb (56.7 kg) per spindle
5
(optional)
9, 10
Parts List
Key
Part No.
Description
11
Qty
1Frame end..............................................2
3
2Cross arm..............................................2
3Wire guide..............................................1
4
452066292Spindle...................................................5
552066293Spindle, extended..................................0
6
Bolt, 1/4-20 x 2 carriage........................9
7
Washer, 1/4 flat......................................9
8
Nut, 1/4-20 Nylock.................................9
9
Nipple, 1/2" conduit.............................14
10
Locknut, 1/2" conduit steel..................14
13
12
52065801
m)
3m
(53
2
0"
11.
1150223003Grip........................................................2
12
0"
21.
6, 7, 8
m)
9m
(27
Cap plug, 1 x 2 rect...............................6
1352065612Decal, identification...............................2
Greenlee / A Textron Company
1
9
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GMX Modular Materials Cart System
GMX-662 Mesh Basket
Assembly Instructions
Bottom Panel
End Panel
1. Place bottom panel inside cart frame with wire mesh
on top side.
2. Refer to “Quick Connect Accessories” for end panel
installation.
3. Position side panels within end panel retaining
brackets on top of retaining pins in four places for
each side. Secure with fasteners provided.
Retaining
Bracket
Retaining
Pin
Specifications
Frame End
Height ................................................... 32.8" (833.1 mm)
Width..................................................... 28.3" (718.8 mm)
Length ................................................ 50.1" (1272.5 mm)
Weight
End.....................................................27 lb (12.3 kg)
Side.................................................24.3 lb (11.0 kg)
Bottom..............................................13.2 lb (5.9 kg)
Total..............................................115.8 lb (52.5 kg)
Capacity (evenly distributed)................1600 lb (725.7 kg)
Side Panel
Note: Side frame end tabs must
be retained by pin on bottom
and bolt on top (8 places).
4, 5, 6
2
Parts List
Key
Part No.
1
7
Description
Qty
1Frame end..............................................2
2Frame side.............................................2
352066695Frame bottom........................................1
4
Bolt, 1/4-20 x 2 carriage........................8
5
Washer, 1/4 flat......................................8
6
Nut, 1/4-20 Nylock.................................8
7
Cap plug, 1 x 2 rect...............................4
52065801
852065760Decal, identification...............................2
8
3
Greenlee / A Textron Company
10
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GMX Modular Materials Cart System
GMX-663 Shelving Unit, 4-tier
Assembly Instructions
Top Shelf
Note: Shelves may be
positioned up or down.
1. Place 2 x 4 wood base shelf inside cart frame.
2. Refer to “Quick Connect Accessories” for shelf end
installation.
3. Set top shelf on frame ends. Position as shown in
assembled view.
4. Assemble middle shelves from ends as shown.
Specifications
Middle Shelves
Height ................................................. 60.2" (1529.0 mm)
Width..................................................... 28.3" (718.8 mm)
Length ................................................ 50.1" (1272.5 mm)
Weight
Shelf................................................28.0 lb (12.7 kg)
Wood Shelf.......................................10.0 lb (4.5 kg)
End..................................................29.0 lb (13.1 kg)
Total....................................................152 lb (69 kg)
Capacity
Per Shelf........................................400 lb (181.4 kg)
Total (evenly distributed)..............1600 lb (725.7 kg)
Note: Install middle
shelves from
either end.
Shelf End
Wood Shelf
Cart Frame
2
4
Parts List
Key
Part No.
Description
Qty
1Frame.....................................................2
2Shelf.......................................................3
3
Wood shelf, 2 x 4...................................1
4
Cap plug, 1 x 2 rect...............................4
52065801
5
552065780Decal, identification...............................2
1
3
Greenlee / A Textron Company
11
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070
An ISO 9001 Company • Greenlee Textron Inc. is a subsidiary of Textron Inc.
www.greenlee.com
USA Tel: 800-435-0786
Fax: 800-451-2632
Canada Tel: 800-435-0786
Fax: 800-524-2853
International Tel: +1-815-397-7070
Fax: +1-815-397-9247
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