instruction manual dual sport exhaust 94

instruction manual dual sport exhaust 94
INSTRUCTION MANUAL
DUAL SPORT EXHAUST
94-97 DODGE RAM 1500 3.9L,5.2L,5.9L
EXTENDED CAB, SHORT & LONG BED
PART # 6600
ITEM
PART #
A
B
C
D
E
F
G
H
I
2509
789800
700449
700450
500374
5757
OHD300
4202
BO-906
QUANTITY
1
1
1
1
2
3
1
1
1
DESCRIPTION
3” HEADPIPE
3” SUPERFLOW MUFFLER
2 ½” PASS. SIDE OVERAXLE PIPE
2 ½” DRIVER SIDE OVERAXLE PIPE
3 ½” STAINLESS TIPS
2 ½” CLAMP
3” CLAMP
REAR MUFFLER HANGER
BOLT KIT FOR TAILPIPE
Thank you for purchasing our GIBSON EXHAUST SYSTEM for your vehicle. If you need further
assistance, please do not hesitate to call our Technical Department at (800) 524-3044, Monday
through Friday, 8:00 am to 5:00 pm. 0206
EXHAUST INSTALLATION KIT#6600
WHEN INSTALLING THIS EXAUST SYSTEM MAKE SURE TO USE ALLTHE PROPER
SAFETY PRECAUTIONS. USE JACKSTANDS WHEN UNDER THE TRUCK, SET PARKING
BRAKE, BLOCK TIRES, AND USE SAFETY GLASSES AND GLOVES.
DO NOT WORK WITH HOT PIPES!
SUGGESTED TOOLS
15MM SOCKET , 9/16” SOCKET, ½”SOCKET, ½” WRENCH, JACKSTANDS, HACKSAW,WD-40
LAY OUT THE GIBSON EXHAUST AND COMPARE PART WITH MANUAL.
DO NOT REMOVE THE
STOCK EXTENSION PIPE
BETWEEN THE CONVERTER
AND MUFFLER. UNCLAMP
EXHAUST IN FRONT OF
THE STOCK MUFFLER JUST
BEFORE THE STOCK RUBBER
HANGER. CUT THE STOCK
OVERAXLE PIPE JUST AFTER
THE MUFFLER WITH A
HACKSAW. LEAVE ALL RUBBER
GROMMETS ON. APPLY WD40 TO ALL HANGERS FOR
EASIER REMOVAL.
INSTALL HEADPIPE # A
AND ATTACH TO THE
STOCK EXTENSION PIPE
USING CLAMP #F
INSTALL MUFFLER
AND ATTACH TO
HEADPIPE. USING
CLAMP #G. DO NOT
TIGHTEN. USE
JACKSTAND TO
SUPPORT MUFFLER.
INSTALL REAR MUFFLER
HANGER #H ON THE
DRIVERSIDE MUFFLER OUTLET
AND INSERT INTO THE RUBBER
GROMMET. THEN INSTALL
DRIVERSIDE OVERAXLE
TAILPIPE AND ATTACH TO
MUFFLER #D. DO NOT
TIGHTEN.
INSTALL PASSENGER
OVERAXLE TAILPIPE #C.
INSERT WELDED HANGER INTO
RUBBER GROMMET. DO NOT
TIGHTEN. ATTACH TAILPIPE
TO THE MUFFLER USING
CLAMP # F. USE BOLT KIT # I
TO ATTACH BOTH OVERAXLE
PIPES TOGETHER. THE SPARE
TIRE ON SOME VEHICLES MAY
NEED TO BE LOOSENED AND
PULLED TO THE DRIVERSIDE
FOR BETTER CLEARANCE.
INSTALL THE STAINLESS TIPS.
NOW GO BACK AND START AT
THE FRONT AND TIGHTEN ALL
CLAMPS AND HANGERS.
MAKE SURE YOU HAVE A MIMIMUM OF A 1” CLEARANCE FROM ALL
SHOCK BOOTS, BRAKE LINES, FUEL LINES, TIRES, ETC…
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