Applying Adhesives and High-Viscosity Media

Applying Adhesives and High-Viscosity Media
Applying Adhesives
and
High-Viscosity Media
Building blocks for your success
n State-of-the-art production
standards ensure unwavering
precision and, as a result, maximum benefit to the customer.
n Our products conserve materials
and protect the environment. If
required, our technical laboratory
will conduct the research necessary
to identify the atomizing technology best suited to spraying a
given adhesive.
n We guarantee that replacement
parts will be available for ten years.
n We offer a wide range of models
to meet the needs of as many
applications as possible. Our many
years of experience in all aspects of
the industry will help you choose
the best products for your needs.
The company headquarters and the spray
gun production department are located in
Wuppertal-Vohwinkel. Spray guns have
been manufactured here since 1923.
n WALTHER PILOT will be happy to
answer all your questions on
application technology, material
delivery, operating automatic spray
guns, overspray filtration etc.
Complete systems that can cope
with the highest demands in
regard to process reliability and
long service life are available, built
to your specifications.
Contents
Spray guns for
solvent-based adhesives
4
HVLP spray guns for
dispersion adhesives
6
Accessories for
air-atomizing spray guns 8
Extrusion guns
9
n We can help you reduce your
WALTHER PILOT research laboratory
costs: please contact us to learn
more.
n We are your reliable partner,
developing long-term solutions
and offering a strong after-sales
service: please contact us to find
out more.
Material pressure tanks 10
Dual diaphragm pumps
12
Piston pumps
13
Spraying systems
for solvent-based adhesives
14
Tanks, overspray filtration systems
and spray booths are just some of
the products manufactured at the
Neunkirchen-Struthütten factory.
WALTHER PILOT is a market
leader for material pressure tanks.
Spraying systems for
dispersion adhesives 16
WALTHER PILOT is a member of the
Wagner Group.
Spraying systems for two-component dispersion adhesives 18
Other application systems 19
Delivery systems for
high-viscosity media 20
Overspray filtration systems
24
2
Solutions from a system supplier
WALTHER PILOT provides perfect
solutions for every aspect in adhesive
spraying, including:
n Application technology
n Material delivery using pressure
tanks or pumps
n Regulation using a pneumatic or
electronic control unit
n Conveyor components
n Overspray filtration systems
Pressure tanks in several sizes and
models
Diaphragm and piston pumps to transfer
material from hobbocks, drums and
containers
c Cut costs
c Protect the environment
c Ensure quality
Wide range of spray guns and application tools
Complete systems for solvents and
high-viscosity media
Application technologies that save
materials and protect the environment are particularly important to
us. Spray booths generally offer high
potential for energy savings. Order
our special brochure or contact us
for further information.
Energy-saving spray booths
3
Spray guns for solvent-based adhesives
Low-emission spraying for
solvent-based adhesives
WALTHER PILOT offers spray guns that
are matched exactly to the characteristics of the adhesive in order to offer the
5 x 7 Matrix
perfect application technique. That
both boosts process reliability and
reduces material consumption.
n Expert advice regarding spray gun
type, nozzle size, atomizing
pressure, delivery systems etc.
n Special air cap technology:
material deposits on the air cap
are minimized
n Savings potentials by using
adhesives with high solids content
n Better compliance with
VOC regulations
PILOT III-K
The PILOT III-K universal spray gun is intended exclusively for
use with solvent-based adhesives. It has proven its qualities in
the upholstery industry and for lamination adhesives in the
automotive industry. Special HS (high solid) or SHS (super
high solid) air caps are available for use with high-solids
adhesives. The gun body is PTFE-coated for easier cleaning.
Rotary jet nozzle insert options:
1.0 / 1.5 / 1.8 / 2.0 mm diam.
Also available with wide-to-round jet nozzle insert
Connection options
PILOT WA XV
Fully automatic spray gun for all common solvent-based
adhesives. All wetted parts are made of stainless steel. Special
HS (high solid) or SHS (super high solid) air caps are available
for use with high-solids adhesives.
Rotary jet nozzle insert options:
1.0 / 1.5 / 1.8 / 2.0 / 2.5 mm diam.
Also available with wide-to-round jet nozzle insert
Recirculation model: PILOT WA XV-U
Rotary jet nozzle inserts are the best
option for
atomizing solvent-based adhesives.
A broad range
of nozzles is available for every spra
y gun. Wide
or round jet systems can be used,
depending on
the required jet width. Standard air
cap: wide jet.
4
PILOT XIII
Heavy-duty spray gun for all standard adhesive spray
assignments. Weight 760 g.
4 x 5 Matrix
Wide-to-round jet nozzle insert options:
0.5 / 0.8 / 1.0 / 1.5 / 1.8 / 2.0 / 2.5 / 3.0 / 3.5 mm diam.
If required, the guns can be equipped with
a rotary jet nozzle insert.
Material recirculation model: PILOT XIII-U.
Models with a gravity-feed
cup or pressurized gravity-feed
cup are also available.
Further spray gun models
for use with solvent-based
adhesives:
PILOT Maxi-K
PILOT Mini-K
PILOT WA 703-K
Automatic spray gun series for all standard adhesive spray
assignments. The guns are available with or without internal
control, depending on production requirements. The front
body and all the wetted parts are made of stainless steel.
Wide-to-round jet nozzle insert options:
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 mm diam.
More automatic spray gun models available on request
PILOT WA 870-K
These automatic spray guns are equipped with special nozzle
and air cap systems suitable for spraying adhesives. All the
wetted parts are made of stainless steel. The gun can be used
with all standard adhesives. Available with internal or external
control. With quick-change adapter plate.
Also available as recirculation model: PILOT WA 871-U-K
PILOT Signier
Automatic spray gun for the precise application of adhesives
(e.g. edge gluing). With internal control. Further models
available on request.
5
HVLP spray guns for dispersion adhesives
HVLP: ideal for dispersion
adhesives
The PILOT low-pressure spray guns
(HVLP) are particularly suitable for use
with water-based materials. The
atomization process produces a
droplet spectrum that ensures excellent coverage. The wetted parts are
made of stainless steel. Large-volume
material channels ensure that only
short flushing times are necessary.
The highly efficient application process
guarantees that the material is used
economically.
We recommend using PILOT spray
booths when spraying dispersion
adhesives. This protects you from the
health risks posed by the airborne
aerosols that can be produced when
these materials are atomized.
Because the material is shear-sensitive,
it should not be subjected to pulsation.
Pressure tanks are a good solution.
WALTHER PILOT offers special tanks
for using material from the original
containers.
WALTHER PILOT’s HVLP spray guns
are extremely efficient, letting you
save on material and
protect the
environment.
PILOT Premium ND-K
Top-class HVLP spray guns for dispersion adhesives.
All the wetted parts are made of stainless steel.
Ideal for the application of shear-sensitive media.
Wide-to-round jet nozzle insert options:
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 mm diam.
Connection options
PILOT XIII-ND
This HVLP spray gun is equipped with a stainless steel gun
body. Very rugged model.
Wide-to-round jet nozzle insert options:
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.5 / 3.0 mm diam.
Also available as recirculation version: PILOT XIII-ND-U
Models with a
gravity-feed cup or
a pressurized
gravity-feed cup
are also available.
6
PILOT Maxi-ND-K
Lightweight HVLP spray gun for use with dispersion
adhesives. All the wetted parts are made of stainless steel.
The PTFE-coated gun body keeps the sprayed material from
sticking to the gun.
Wide-to-round jet nozzle insert options:
0.5 / 0.8 / 1.0 / 1.2 / 1.4 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 mm diam.
Additional models:
• Plastic gravity-feed cup
• Pressurized gravity-feed cup
• Suspended pressure-feed cup
PILOT WA 723 ND-K
HVLP automatic spray gun series for low-viscosity dispersion
adhesives. The guns are available with or without internal
control, depending on the production requirements.
The front body and all the wetted parts are made of stainless
steel.
Wide-to-round jet nozzle insert options:
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 /
3.0 / 3.5 mm diam.
Further automatic spray gun models available on request
PILOT III 2K
B component
A component
Manual spray gun for two-component application. The
components are mixed in the spray jet. PTFE-coated gun
body for easy cleaning. All the wetted parts are made of
stainless steel.
Easy to maintain. Lightweight: approx. 600g.
PILOT WA 560 2K
Automatic spray gun for two-component application. The
B component is fed through the flange-mounted spray gun.
The components are mixed in the jet spray. All the wetted
parts are made of stainless steel.
7
Accessories for air-atomizing spray guns
Information about hoses
Green delivery
hose for
solvent-based
adhesives
In addition to the hose itself (please indicate the length, if not
already given), you will need the hose clip, the hose tail and the
union nut.
Please note: only electrically conductive
compressed air hoses may be used.
Black delivery
hose for
compressed air
Hose
Hose clip
Hose tail
Union nut
Hoses
Air hoses
- Standard air hose (black) 8 mm I.D., 14 mm O.D.; hose tail 8 mm, brass;
union nut 1/4" nickel-plated brass; hose clip 13/15
Delivery hose for solvent-based adhesives
- Standard delivery hose (green), 8 mm I.D., 14 mm O.D.; hose tail 8 mm,
stainless steel; union nut 3/8", nickel-plated brass; hose clip 15/17
Synflex delivery hose (especially for automatic applications)
- 8 mm I.D., 10 mm O.D.; hose tail 8 mm, stainless steel;
union nut 3/8", nickel-plated brass; hose clip 9/11
Delivery hoses for dispersion adhesives
- PVC delivery hose, 13 mm I.D., 20 mm O.D., hose tail, stainless steel,
with union nut 1/2“, hose clip 17/20
- PVC delivery hose, 10 mm I.D., 15 mm O.D.; hose tail 11 mm, stainless steel;
union nut 3/8“, nickel-plated brass; hose clip 15/18
Other accessories
Double ball swivel coupling
- Exceptionally easy to use due to three-dimensional operation.
Maximum freedom of movement in all directions.
Ball swivel coupling nipple (not shown)
Couplings for compressed air
- Models available to match different hose thicknesses – steel or brass.
The couplings are swivel joints.
Gravity-feed cups
- Standard plastic gravity-feed cup (600 cc)
Nozzle inserts and repair kits
- Available on request. 10-year guarantee for the availability of PILOT spray gun
replacement parts.
Spray gun lube, 5 g
8
Extrusion guns
PILOT extrusion gun
The PILOT extrusion gun is equipped with a tapered nozzle
so that the application rate can be adjusted as required.
For high-viscosity adhesives and sealants.
Max. pressure: 350 bar.
Available nozzle sizes:
1.0 / 1.5 / 2.0 / 2.5 / 3.0 / 3.5 / 6.3 mm diam.
PILOT WA 95 extrusion gun
Automatic applicator gun. Max. material pressure 50 bar.
Available nozzle sizes:
1.0 / 2.0 mm diam.
PILOT WA 96 extrusion gun
Automatic extrusion gun with diaphragm seal – particularly
suitable for use with moisture-curing, polyurethane-based
materials and other critical media.
- Max. material pressure 4 bar with 3/2-way valve
- Max. material pressure 20 bar with 5/2-way valve
PILOT Premium extrusion gun
Particularly suitable for the application of PVA glue, putty
and other paste-like media. All the wetted parts are made of
stainless steel. Max. material pressure: 8 bar.
Available nozzle sizes:
1.0 / 1.5 / 2.0 / 2.5 / 3.0 mm diam.
Also available
with brush
PILOT Pinsel / PILOT WG
PILOT Pinsel: available with hair brush
PILOT Pinsel
PILOT WG
- 11 mm
- 15 mm
- 16 mm
- 20 mm
- 40 mm
PILOT WG:
- With nozzle pipe 150 mm and slotted nozzle
- With nozzle pipe 150 mm and round nozzle
9
Material pressure tanks
Material pressure tanks offer
decisive advantages when
using spray guns to apply
adhesives.
n Safe and secure material storage
n Pulsation-free material delivery
(particularly important for
shear-sensitive materials)
n No hardening
n Easy working from the original
containers (MDG 22 und 45)
A seal promising
safety all round
The Pressure Equipment Directive
97/23/EC regulates the design,
inspection, approval, and marketing of
pressure tanks and other pressurized
devices in all the member states of the
European Union.
Material pressure tanks
are ideally suited for a
wealth of system configurations. They guarantee
product solutions that
match your needs exactly.
See also p. 14 below.
Our conformity assessment procedures
in accordance with Directive 97/23/EC
ensure that we can be highly flexible in
accommodating even the most specific
customer wishes.
MDG series material pressure tanks
Small material
pressure tanks
MDG 1, 2 and 4 in
stainless steel
For supplying adhesives to spray guns. Standard and special
tanks for all kinds of requirements. The tanks (except
MDG 1, 2, 3) are available in galvanized or stainless steel
models (all common stainless steel grades).
Tank model
MDG 1
MDG 2
MDG 3
MDG 4
MDG 8
MDG 12
MDG 22
MDG 24
MDG 45 MDG 60 MDG 90 MDG 120 MDG 250
MDG 22
MDG 45
Capacity
1.1 liter
1.8 liter
2.5 liter
3.1 liter
6.4 liter
11.8 liter
19.5 liter
23.5 liter
42.5 liter
58.5 liter
90 liter
120 liter
248 liter
Max. pressure
3 bar / 6 bar
3 bar / 6 bar
3 bar / 6 bar
4 bar / 6 bar
4 bar
6 bar
6 bar
6 bar
4 bar / 6 bar
3 bar / 6 bar
2 bar / 6 bar
1.5 bar / 6 bar
6 bar
m original containers
Convenient working fro
nded for use with the
or MDG 45 are recomme
Tank models MDG 22
ese containers are placed
Th
.
pping containers
shi
r
lite
30
nsfer
and
10
ard
stand
for time-consuming tra
s eliminating the need
.
directly into the tank, thu
ng
cleani
the effort required for
procedures and reducing
10
LDG series
These lightweight, thin-walled pressure tanks are made
completely of stainless steel and are designed for a
maximum pressure of 6 bar. The tanks are fitted with
hinged cross-grip locks for quick and easy opening.
The LDG 5 and LDG 10 pressure tanks, with the outlet at
the top, are supplied with an integrated inliner.
Model
LDG 5
Capacity
3,5 liter
LDG 10 LDG 20
9 liter
15 liter
Inliners for LDG 5 and 10
Inliners lie like a skin on the pressure tank’s inside surface and
effectively protect it from contamination. As soon as the
inliner reaches the maximum degree of soiling it can be easily
replaced with a new one. This eliminates any need for
cleaning agents and for costly, labor-intensive tank cleaning
work. Only the pipe to the material outlet, the agitator shaft
and the impeller elements need to be cleaned.
The inliners are made of thin but very strong polypropylene
and can be used with all common solvent-based products.
Spraying system for small quantities
Complete spraying system for almost all media, including
dispersion adhesives.
Consisting of:
- LDG 5 material pressure tank, stainless steel, without agitator
- Integrated inliner
- 5 m set of hoses
- HVLP spray gun
Additional pressure tank sizes: 10 and 20 liter capacity
Accessories
Compressed air inlet
fitting with a second
pressure regulator for
connection to a spray
gun
Fluid level sensors
(limited use with the
LDG series)
Insert bucket (galvanized or stainless steel)
for all material
pressure tanks from
MDG 8 upwards
Material distributor for connection
to a second spray
gun
Trolleys, available on
request for MDG 12, 22,
24, 45, 60, 90, 120
11
Dual diaphragm pumps
PILOT MBP Series
Housing versions
The economical dual diaphragm pumps
in the extensive PILOT MBP product
family deliver the adhesive at constant
pressure.
n Electrically conductive acetyl
housing. Particularly suitable for use
as a transfer pump. Can be used
with a wide range of materials.
Low running speeds ensure gentle
transport (important when using
shear-sensitive materials).
n Housing made of Ryton
Available as a pump only or with
wall console, trolley or stand
n Stainless steel housing. Highly
resistant to corrosion and abrasion.
Particularly suitable for use with
water-based materials.
MPB 2812
- Delivery rate: max. 28 l/min
- Fluid connector: 1/2“
- Pressure ratio: 1:1
- Air inlet pressure: max. 8 bar
- Stainless steel ball and seating ring, PTFE diaphragm
- Housing versions: stainless steel, acetyl
MPB 5212
- Delivery rate: max. 52 l/min
- Fluid connector: 1/2“
- Pressure ratio: 1:1
- Air inlet pressure: max. 8 bar
- Stainless steel ball and seating ring, PTFE diaphragm
- Housing versions: Ryton, stainless steel, acetyl
MPB 8034
- Delivery rate: max. 80 l/min
- Fluid connector: 3/4“
- Pressure ratio: 1:1
- Air inlet pressure: max. 8 bar
- Stainless steel ball and seating ring, PTFE diaphragm
- Housing versions: Ryton, stainless steel, acetyl
MPB 1821
- Delivery rate: max. 182 l/min
- Fluid connector: 1“
- Pressure ratio: 1:1
- Air inlet pressure: max. 8 bar
- Stainless steel ball and seating ring, PTFE diaphragm
- Housing versions: acetyl
Wagner Unica diaphragm pump
12
- Delivery rate: max. 270 l/min
- Fluid connector: 3/4“
- Pressure ratio: 4.5:1
- Air inlet pressure: max. 6 bar
- Stainless steel ball and seating ring, PTFE diaphragm
- Housing design: stainless steel
Piston pumps
PILOT Vesir
low-pressure piston pumps
n For use with low-viscosity materials
Available with wall bracket or as a pump for use with 200 liter drums
n Versions:
- Vesir N (all wetted parts: steel)
- Vesir R (all wetted parts: stainless steel)
n Pressure ratios: 1:1 to 12:1
n Maximum displacement supplied per dual stroke up to 600 cc,
depending on the model
PILOT Vesir low-pressure drum pumps
Volume displaced per dual stroke: 200 cc Vesir 200.01 N
Vesir 200.01 R
Volume displaced per dual stroke: 100 cc Vesir 100.02 N
Vesir 100.02 R
Pressure ratio: 1 : 1 Pressure ratio: 1 : 1
Pressure ratio: 2 : 1
Pressure ratio: 2 : 1 short/long version
short/long version
short/long version
short/long version
Pressure ratio: 3.5 : 1 Pressure ratio: 3.5 : 1
Pressure ratio: 5.5 : 1 Pressure ratio: 5.5 : 1
Pressure ratio: 8 : 1
Pressure ratio: 8 : 1
Pressure ratio: 15 : 1
Pressure ratio: 15 : 1 Pressure ratio: 3 : 1
Pressure ratio: 3 : 1
Pressure ratio: 5 : 1 Pressure ratio: 5 : 1
Pressure ratio: 9.5 : 1 Pressure ratio: 9.5 : 1 Pressure ratio: 3 : 1 Pressure ratio: 3 : 1
Pressure ratio: 6 : 1
Pressure ratio: 6 : 1
Pressure ratio: 12 : 1
Pressure ratio: 12 : 1
short/long version
short/long version
short/long version
short/long version
short/long version
short/long version
short/long version
short/long version
short version
short version
short version
short version
short version
short version
short version
short version
short version
short version
short version
short version
PILOT Vesir low-pressure pumps
Volume displaced per dual stroke: 150 cc
Volume
displaced per dual stroke: 375 cc
Volume
displaced per dual stroke: 600 cc
Vesir 150.03,5 N Vesir 150.03,5 R Vesir 150.05,5 N Vesir 150.05,5 R
Vesir 150.08 N Vesir 150.08 R Vesir 150.015,5 N Vesir 150.015,5 R Vesir 375,03 N
Vesir 375,03 R
Vesir 375,05 N
Vesir 375,05 R Vesir 375.09,5 N Vesir 375.09,5 R Vesir 600.03 N Vesir 600.03 R Vesir 600.06 N
Vesir 600.06 R
Vesir 600.12 N Vesir 600.12 R Other pump models
High-volume pumps for long delivery lines and
viscous media, including models for some
water-based laminating adhesives
13
Spraying systems for solvent-based adhesives
PILOT Klebond L
Consisting of:
- Material pressure tank MDG 22 or MDG 45, galvanized,
without agitator
- PILOT III K spray gun
- Compressed air inlet fitting with additional
pressure reducer for the spray gun
- 5 m hose set
- Available with trolley on request
Both pressure tanks are suitable for use with the original
shipping containers. These containers are placed directly
into the tank, thus reducing the effort required for
cleaning.
Standard model
Standard model with double
outlet valve for connecting two
spray guns
Model with
separate filter/
compressed air regulator
Mobile adhesive supply systems
For use with solvent-based adhesives. With diaphragm
pumps for use with small containers.
Consisting of:
- Spray gun as required
- MBP 5212 diaphragm pump, see p. 12 for housings
- Set of hoses
- Trolley
Spraying system for high-precision
adhesive spraying
Consisting of:
- PILOT Signier automatic spray gun
- Material pressure tanks MDG 1, 2 or 4
- Set of hoses
Options:
- Compressed air supply
- Solenoid valve
14
Adhesive spraying systems
with pump
For 200 liter bunghole barrels
Consisting of:
- Adhesive spray gun (e.g. PILOT III-K or the automatic
model: PILOT WA XV)
- Vesir pump with attached pressure reducer
- Set of hoses for air and material, including all connectors
The rugged piston pumps of the PILOT Vesir series are always reliable.
More than one spray gun can be supplied with material. Material pressure
regulators can be used if necessary. Pumps developing higher pressure levels
are also available (see p. 13).
Automatic application: When
handling larger quantities of
material one may use either the
original shipping container or a
separate process container.
Shipping containers and process containers for continuous material delivery.
We also supply steel sumps with grid.
15
Spraying systems for dispersion adhesives
PILOT Klebond D
For shear-sensitive materials like these, the material should be
delivered from a pressure tank.
Consisting of:
- MDG 22 or MDG 45 material pressure tank, stainless steel,
no agitator
- PILOT Premium ND-K spray gun (PILOT Maxi ND-K,
PILOT XIII-ND)
- Compressed air inlet fitting with additional pressure reducer
for the spray gun
- 5 m set of hoses
- Optional trolley
- Additional precision value for fine adjustment of
compressed air
Both pressure tanks are suitable for use with original shipping
containers. Special system configurations are available on
request.
Standard model:
A stainless steel
container is recommended for use with
water-based materials, unless you are
working from the
original shipping
containers. In this
case, it is important
to ensure that the
wetted parts (e.g.
the pipe to material
outlet) are made of
stainless steel.
Standard model with double outlet
valve for connecting two spray guns
Model with separate filter and pressure regulator
Adhesive applications with two automatic spray guns
connected to a quick-change adapter plate
16
Easy Flow delivery system
Even when using shear-sensitive adhesives, it is possible to
supply the material from one central point. There is no need for
pumps to empty the containers. Thanks to a specific WALTHER
PILOT automatic filling device the material is moved to the
workstations by simply using a pressure tank.
Interruptions to the production process are avoided and it is
possible to simultaneously supply several workstations with
material.
Easy Flow works entirely without pumps and is therefore
particularly suitable for use with shear-sensitive adhesives.
The pressure tank is refilled automatically when the fluid level
is down to a minimum. A maximum of 10 workstations can
be supplied with material. Supply lines may be as much as
25 m long.
The system not only conserves material and is VOC free. It is
also particularly energy efficient since no pumps are needed.
Consisting of:
- Switchgear cabinet
- Pressure tank with fluid level sensor integrated into the lid
- Pneumatically controlled ball valve
Options:
- PILOT Premium ND-K spray gun (all the wetted parts
are made of stainless steel)
- Hose set
- Compressed air supply
17
Spraying systems for two-component dispersion adhesives
PILOT Klebond 2K
Consisting of:
- MDG pressure tank for the A component
- MDG pressure tank for the B component
- PILOT III-2K spray gun
- Model H2 compressed air regulator with filter and T-piece for compressed air supply to both containers and the spray gun
- Assorted hoses
- Hose protector
System design with
pumps for the A component and MDG
pressure tank for the
B component
System design with
pumps for both components. A material
pressure regulator is
available for the
B component.
18
We will be pleased to advise you about your
individual system configuration. All parts
are available from WALTHER PILOT.
We also supply steel sumps with grid.
PILOT Klebond 2K
This spraying system is particularly suitable for use as a
demonstration model or wherever small quantities of
material need to be sprayed.
Consisting of:
- MDG 2 pressure tank, stainless steel, for component A
- MDG 1 pressure tank, stainless steel, for component
- PILOT III 2K spray gun
- 3 m set of hoses
- Support frame
PILOT RatioMaster
PILOT RatioMaster works so precisely because its basic
principle is very simple: a hose pump supplies the adhesive
and the activating agent. The mixing ratio is set by the hose
diameters and the spray gun configuration (nozzle diameters
for the A and B components). The pump supplies both
components at equal volumes. The material throughput can
be controlled by the user. Because the pump is controlled by
the atomizing air for the spray gun, it shuts off automatically
at the end of the spraying process.
The device must not be used with solvent-based adhesives.
Other spraying systems
Adhesive delivery system for
lamination adhesives (polyurethanes)
With a diaphragm pump for use with drums of 30 liters and
upwards and with tanks and containers. This system with its
diaphragm pump und pulsation suppressor is specially suited
for use with water-based lamination adhesives.
Wetted parts: stainless steel or plastic
Consisting of:
- Manual or automatic spray gun (HVLP models)
- Diaphragm pump MBP 8034, made of acetyl
- Pulsation suppressor
- Filter and pressure regulator type A
- Hose set
Application system for PVA glue
Consisting of:
- LDG 10 material pressure tank, stainless steel, without
agitator
- 5 inliners
- Hose set with all connectors
- PILOT Premium extrusion gun
19
Delivery systems for high-viscosity media
System design with many
advantages
1. Extrusion valve for use with
a large range of materials
2. Material pressure
regulator for uniform
delivery rate of material
3. Choose the pressure ratio and
pump displacement rate to suit
the nature of the material and the
amount required (see below).
4. Choose the corresponding ram
press unit (single or dual-post ram).
We will be happy to provide
consulting support.
5. We also offer
material hoses suitable
for high material pressures.
6. Follower plates
for constant product
flow are available for
all drum sizes (200 liter drums and
20, 30 and 60 liter containers).
PILOT extrusion pumps
(also available in stainless steel)
Model
49.16
49.25
49.45
Pressure ratio
16 : 1
25 : 1
45 : 1
Displacement Max. operating pressure
49 cc
128 bar
49 cc
200 bar
49 cc
360 bar
78.16
78.25
78.45
78.94
16 : 1 25 : 1
45 : 1
94 : 1
78 cc
78 cc
78 cc
78 cc
128 bar
200 bar
360 bar
470 bar
134.15
134.27
134.54
134.73 15 : 1
27 : 1
54 : 1
73 : 1
134 cc
134 cc
134 cc
134 cc
120 bar
216 bar
432 bar
474 bar
269.13
269.27
269.36
269.62
13 : 1
27 : 1
36 : 1
62 : 1
269 cc
269 cc
269 cc
269 cc
104 bar
216 bar
288 bar
403 bar
521.14
521.19
521.32
521.40
14 : 1
19 : 1
32 : 1
40 : 1
521 cc
521 cc
521 cc
521 cc
112 bar
152 bar
256 bar
320 bar
680.14 14 : 1
680.24 24 : 1
680.30 30 : 1
680 cc
680 cc
680 cc
112 bar
192 bar
240 bar
20
Follower plates and follower lids for singlecolumn or two-column cylinder ram press units
The pump unit is fitted with a follower plate
matching the drum size being used.
We also offer flat follower plates for to recover
the last bit.
Options: reinforced double seal ring, double
wiper ring, PTFE coating, heating for follower
plates (various power levels available).
Lift trucks for ram press units are available on
request.
Standard systems
Applications:
- Delivering raw materials for the production of
adhesives and sealing compounds
- Delivering adhesives, sealing compounds and other
viscous media.
These series are equipped with large-volume pneumatic
motors. The pumps are especially suitable for providing
a uniform supply of high-viscosity materials, even via
longer delivery lines.
The pumps are suitable for use with various materials,
including:
- Silicone
- Mastics
- Urethane
- Butylene
Heated systems are also available.
Pump unit with single-post ram
for 20 to 60 liter drums including
hose and PILOT extrusion gun
Pump unit with dual-post ram for
20 to 60 liter drums
Pump unit with dual-post ram for
200 liter drums. We also offer ram
units with a particularly large cylinder diameter for use with very highviscosity materials.
21
Delivery systems for high-viscosity media
Equipment for the most demanding assignments
Connection diagram for a supply and application system for viscous materials.
Manual and automatic valves are available. Two-hand operation of the dualpost drum ram maximizes safety. Fluid level sensors can also be fitted.
Connection diagram for a metering system with switchgear cabinet, electrically operated ball valve, material pressure regulator, volume meter and
metering valve. Two-hand operation of the dual-post drum ram maximizes
safety. Fluid level sensors can also be fitted.
22
All components are available from
WALTHER PILOT. We will be happy to
help you find the right solution for
your production needs. A wide range
of models with differing output
capacities and pressure ranges is
available for all your needs.
Built to customer specifications
We build systems with your requirements
and production needs in mind. Make an
appointment with our technicians. They will
be happy to spend as much time with you as
you need. The result: rugged system
solutions for reliable processes.
System for automatic, manual or jog mode operation.
Two-handed operation for maximum safety. Fluid level
sensors can be integrated. Follower plate heating
available on request.
Pump unit on a stand with intake hose. This unit is intended for very high
pressures and outputs and is used to empty special containers with
follower plates.
2000l
2000l
23
Overspray filtration systems
Adhesive spraying table, Model 2000
The two basic elements of the 2000 series, 1100 and 1500
mm wide, can be combined as desired to produce any
working width. Multi-layer arrestors are used as filters,
guaranteeing long service lives and excellent filtration. Filter
changes are quick, thanks to a hinged supporting framed.
This frame also guarantees that the mat stays in place.
- Basic model: filtration system without base frame
- Optional: base frames or workbenches in the required sizes
The filter elements can be quickly changed.
1500 mm
1100 mm
1100 mm
1500 mm
1100 mm
1500 mm
The base frames and workbenches illustrated above are available as optional accessories.
Dimensions and performance data, Model 2000
Model
2110
2115
2220
2225
Filter space width
mm
1000
1390
2000
2390
Working width
mm
1110
1500
2220
2610
Working height
mm
1200
1200
1200
1200
Total height with fan and
optional workbench
(800 mm tall)
mm
2710
2710
2780
2850
Depth
mm
750
750
750
750
Exhaust air volume
m3/h
2600
3900
5200
6500
kW
0.75
0.75
1.35
2
Motor (400 V)
Optional:
nRotating workpiece holder for
positioning the object
n Motor circuit breaker or control unit
n Energy-saving device
nLamps (explosion-proof or
non-explosion-proof)
n Spray guns, material delivery
n Consumables: strippable coating,
filter mats
n Exhaust air ducts
nAssembly
Specifications are subject to change without notice.
Better for the environment,
fety
better for your health and sa
24
Adhesive spraying table, Model 25
WALTHER PILOT has developed special adhesive spraying
tables for various adhesive spraying jobs. Labyrinth filters and
fiberglass mats ensure double filtration, thus helping to
protect the environment. Highly effective multi-layer paper
filters may also be used.
The tables can be disassembled, thus keeping assembly costs
low. All the parts will pass through normal doors.
WALTHER PILOT spraying tables for adhesive assignments
are also available in stainless steel and in special sizes.
Working widths: 2500 mm (Size 1)
3300 mm (Size 2)
4500 mm (Size 3)
5500 mm (Size 4)
Small spray booth, Model 700
Easy to use:
- Top-quality workmanship, attractive price
- The exhaust air duct may be connected
on the left or right side.
- Hinged support frame for quick filter changes
- Rotating workpiece holder and lamps
are sensible optional accessories.
Available working widths:
- 800 mm
- 1000 mm
- 1200 mm
- 1400 mm
- 2000 mm
Energy-saving device
Hanging up the gun after spraying work
causes a valve in the exhaust air duct to be
closed. That reduces the exhaust air flow rate
and in turn reduces the amount of energy
needed to warm incoming air.
Optional:
Dimensions and performance data, Model 700
Size
Working width
mm
708
710
712
714
720
800
1000
1200
1400
2000
Total width
mm
860
1060
1260
1460
2060
Total height without lamps
mm
1900
1900
1900
1900
1900
Work table height
mm
805
805
805
805
805
Working space height
mm
1065
1065
1065
1065
1065
Overall depth
mm
1000
1000
1000
1000
1000
Working depth
mm
675
675
675
675
675
Exhaust chamber depth
mm
541
541
541
541
541
Rack depth
mm
460
460
460
460
460
Motor (400 V)
kW
0.75
0.75
0.75
0.75
0.75
m3/h
1850
2160
2580
3180
3460
Exhaust air nRotating workpiece holder
for positioning the object
nMotor circuit breaker or control unit
nEnergy-saving device
nLamps (explosion-proof or
non-explosion-proof)
nSpray guns, material delivery systems
nConsumables: strippable coating,
filter mats
nExhaust air ducts
nAssembly
Specifications are subject to change without notice.
25
Overspray filtration systems: examples
Adhesive spraying tasks during the production of TOPSTAR office
furniture, where two-component dispersion adhesives are used.
The system design, conceived in cooperation with the adhesive
manufacturer, guarantees that the recirculating air is free of
contaminants.
At TOPSTAR GmbH in Langenneufnach near Augsburg,
Germany, four large and sixteen small adhesive spray booths
have been installed to take care of specific operations.
WALTHER PILOT also supplied special spray guns with
double nozzles for use with two-component dispersion
adhesives. The conversion to water-based media created a
need for new, high-power filtration units with total capacities of 35,000 m³/h.
Recirculating the air contributes to major savings on heating
costs. The air from all the spray booths is merged in three
ducts, moved to the cellar using fans and then blown into
the hall through an air distribution system.
This not only saves energy costs but also complies with the
VOC regulations.
Space-saving booths for two workstations each
26
Accessories: overspray filtration systems
Multi-layer paper filters for overspray filtration
Multi-layer filter mats consist of superimposed layers of
paper. The large number of openings lets air pass virtually
unhindered.
- The arrangement of the layers of paper causes turbulence in the airflow, which promotes deposition of the
solid particles.
- Long service lives thanks to "deep filtration". Build-up
occurs evenly on all the sheets of paper.
- As opposed to fiberglass mats, no pre-filter sheets are
required.
The mat can absorb a great
deal of overspray before it
needs to be changed.
New
Clogged
Strippable coatings / dust control
White strippable coating
This water-based coating forms a white protective film that
protects against deposits of adhesives and other media.
Available in 10 or 20 liter jugs.
Transparent strippable coating
Water-based coating, particularly suitable for protecting
lamps and windows. Available in 5 or 10 liter jugs.
Strippable floor coating
This white/beige strippable coating protects the workplace
against dirt and overspray. Available in 20 liter jugs.
Aluminum-faced cardboard
Available in rolls. Protects the workplace against dirt and
overspray. Approx. 75 m² per roll, 1.20 to 1.50 m wide.
Intake air filters
Filter grade G3
592 x 592 x 200 mm
592 x 287 x 200 mm
287 x 592 x 200 mm
287 x 287 x 200 mm
Filter grade F5
Rolls of 20 x 2 m or cut to size as required.
Respiratory protection
Disposable half mask with double filter
Ultra-lightweight full-face mask, that protects
against gases, vapors and particles. Easy to use.
PILOT 250 Respiratory protection half mask
Combination filter A1/P2 for half mask PILOT 250
27
Refilling cartridges saves money
The refill device is delivered together with the corresponding
material transfer equipment. the system is easy to use and
permits bubble-free cartridge filling. The cartridges can be
emptied without leaving any residue behind. The system
pays for itself within about a year and is by far the
eco-friendly alternate when compared with
application systems using disposable
cartridges.
Spray coating technology
• Manual spray guns
• Automatic spray guns
• Airless equipment
Compressed air supply
• Control units (pneumatic and
electric)
• Filters and pressure regulators
Material transfer technology
• Material pressure tanks
• Paint mixing tanks
• Drum emptying systems
• Agitator systems
• Fluid level sensors
• Pumping systems
Spray booths
• Complete coating systems
• Industrial spray booths with
paint arrestors
• Water wash booths
• Drying systems
• Air make-up units
Two-component mixing technology
• Mechanical systems
• Electronically controlled systems
Protective equipment
• Masks
• Protective clothing
WALTHER Spritz- und Lackiersysteme GmbH
Kärntner Str. 18-30, 42327 Wuppertal, Germany
Phone +49/202/ 787-0, Fax +49/202 / 787-2217
e-mail: info@walther-pilot.de
www.walther-pilot.de
Subject to change without prior notice. © by WALTHER 1/2011
DasPILOT
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