Magnum IT and CV Logix Owners Manual

Magnum IT and CV Logix Owners Manual
Logix Magnum IT and Cv Valves
Installation and Service Manual
Table Of Contents
1.0
Installation Profile Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.0
Introduction to the Logix Magnum Cv and Magnum IT Valve Series . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Assembling the Control to the Magnum Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Magnum General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Magnum Cv Dimensional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.0
General Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 Typical Installation Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.0
Flow Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.0
Identifying the Logix Control: 742/742F Time Clock or 762/762F Demand and Magnum Valve 20
6.0
General Logix Series Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.0
742/762 Series Initial Power-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.0
Initial Programming Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Logix Magnum Time Clock 742/298 - 5-Cycle Conditioner. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Logix Magnum Demand 762/298 - 5-Cycle Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Logix Magnum Time Clock 742F/293 - 3-Cycle Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Logix Magnum Demand 762F/293 - 3-Cycle Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.0
Regeneration Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10.0 Placing Conditioner into Operation (turning on the water) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.0 Programming the Logix for Manganese Greensand Systems . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.1 Special Applications — How to Program the 742/762 . . . . . . . . . . . . . . . . . . . . . . . . . . 34
12.0 Things You Might Need to Know . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
13.0 742/762 Level II Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
14.0 Cycle Time Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
15.0 Accessing History Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
16.0 Control Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
17.0 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
17.1 Troubleshooting: Logix Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
17.2 Troubleshooting: Magnum IT and Cv Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
18.0 Magnum Valve Cartridge Removal Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
19.0 Performance Injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
19.1 Injector Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
19.2 Magnum Injector Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
20.0 Magnum Flow Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
20.1 Refill Control Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
20.2 Drain Line Flow Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
20.3 Recommended Backwash Flow Rates for Various Media . . . . . . . . . . . . . . . . . . . . . . . 53
20.4 Logix Magnum It and Cv Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
21.0 Replacement Components: Logix Magnum Conditioner/Filters . . . . . . . . . . . . . . . . . . . . . . . . . 55
21.1 Camshaft and Pilot Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
21.2 Camshaft Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
21.3 Magnum Valve Cartridges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
21.4 Injector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
21.5 Refill Flow Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
21.6 Magnum IT Flow Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
21.7 Installation Adapter Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
21.8 Miscellaneous Kits and Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
1.0 Installation Profile Summary
Installation Date: ___________________________
Electronic Demand Settings
Installation Location: ________________________
P1
Time of day
______________
Installer(s): ________________________________
P2
Day of week
______________
Phone Number: ____________________________
P3
Time of regeneration
______________
Valve Number: _____________________________
Application Type: (Softener) (Filter) (Dealkalizer)
P4 Number of days between regeneration (99 day
calendar override)
______________
Water Source:
P5
(Public Well)
Regeneration Frequency:
(Private Well)
(742 only) Day of week regeneration ________
(Surface Supply)
S M
T
W
T
F
S
(Other)
1
3
4
5
6
7
P6 Amount of regenerant used per regeneration or
filter backwash time (salt setting) ______________
Water Test Results:
Hardness:______________
2
Iron: _____________
Other: ____________________________________
P7
System capacity
______________
Misc:
P8
Hardness
______________
Capacity: ______ Flow Rates: ___ min. ______ max.
P9
Units of measure
______________
Tank Size: Diameter ________
P10 Clock mode
______________
Resin or Media Volume: ______________________
P11 Service interval
______________
Resin or Media Type: ________________________
P12 Remote regeneration switch delay _________
Brine Tank Volume: _________________________
P13 Refill sensor control (conditioner only)_______
Height: _________
0 = Off
1 = Salt detector only
2 = Chlorine generation
Salt Setting per Regeneration: _________________
Control Valve Configuration:
Valve Type:________________________________
P14 Refill rate (conditioner only) ______________
(Hard Water Bypass) (No Hard Water Bypass)
P15 Draw rate (conditioner only) ______________
Refill Control: ___________________________ gpm
P16 Reserve type
Injector Control: _________________________ gpm
P17 Initial average or fixed reserve_____________
Backwash Control: _______________________ gpm
P18 Flow sensor select
______________
______________
P19 K-factor or pulse equivalent ______________
3
Pr
Refill first option
______________
(Not used for alternating option)
Pd
Remote Switch Operation
______________
4
2.0 Introduction to the Logix Magnum Cv and Magnum IT
Valve Series
The Magnum CvTM and Magnum ITTM Series valves
offer a high degree of installation simplicity and
flexibility.
Figure 2.1 provides an overview of the major
components and connections of the 2-inch
(5.08-cm) Magnum IT valve.
The Magnum valve is available in either a
1-1/2-inch (3.81-cm) Magnum CvTM or a 2-inch
(5.08-cm) Magnum IT™ configuration. Throughout this
manual, the 2-inch (5.08-cm) Magnum Cv is shown in
illustrations where the model type is irrelevant to what is
being demonstrated.
Cam Cover
Inlet Valve Cartridge
Camshaft
Inlet
Drain
No Hard Water
Bypass Valve
Cartridge
Logix 742/762
Drain Valve Cartridge
Outlet
Pilot Filter Screen
Injector Assembly
Brine
Refill Controll
Assembly
Rinse Valve
Cartridge
Internal Turbine Assembly
Figure 2.1
5
2.1 Assembling the Control to the
Magnum Valve
Slide Camshaft
Slide the camshaft toward the back of the valve by
pressing on the release tab and pulling on the back end
of the camshaft (Figure 2.4). The front end of the
camshaft will be flush with the mounting plate.
The control and the Magnum valve work together as an
integral system to ensure synchronization. Follow the
steps outlined below to install the control on the
Magnum valve.
Release Tabs
Remove Cam Cover
Remove the cam cover by pressing in on the cover
release tabs (Figure 2.2). Note the cover locking tab and
the slot in the top plate. When you reassemble the
cover, the locking tab is placed in the slot first and the
cover lowered into position.
Locking Tab and Slot
Figure 2.4
Removing the Control Faceplate
1. Press downward on top tab with fingers (Figure 2.5)
while pushing up on bottom of control’s face plate.
DO NOT push on top of control faceplate.
2. When the lower mount bushings release, swing the
lower end of the face plate outward to release.
Cover Release Tabs
1
Figure 2.2
Align Camshaft
The camshaft is keyed and should only be engaged or
disengaged when in the position illustrated (Figure 2.3).
If the camshaft is not in the proper position, rotate the
cam assembly counterclockwise until the camshaft
arrow aligns with pillow block arrow.
Camshaft Arrow
Pillow Block Arrow
3
2
Figure 2.5
Figure 2.3
6
Routing the Cables
Power Cable* pass thru
Pass wires behind clip
Flow Sensor Cable pass thru
then, snap under tabs
Pass wires behind clip
Flow Sensor Cable
Motor and Sensor Wiring
Back of control face plate
Then plug power cable in here
*White detail on power cable is for illustration purposes only and does not represent the actual power cable color.
Figure 2.6
Replacing the Control Face Plate
1. Set the lower mount bushings into the backplate
arms.
2. Then, swing top end of control face plate into
position until it snaps into place.
2
1
Figure 2.7
7
Mount Control
Mount the control onto the valve by sliding the mounting
tabs over the mounting plate. Note that all models of
Magnum controls mount to the valve in the same
manner (Figure 2.6).
Release Tab and
Camshaft
Mounting Tabs
Figure 2.9
To disassemble the control from the valve, reverse the
assembling procedure.
Mounting Plate
Figure 2.8
Inlet, Outlet and Drain Connections
Engage Assembly
The inlet, outlet, and drain connections are designed to
accept a Pentair Water supplied CPVC or Stainless
Steel adapter (Figure 2.8). The adapters provide a
convenient union for the three connection ports on the
valve. In addition, they incorporate a positive O-ring
face seal for ease of installation and leak free operation.
DO NOT OVERTIGHTEN THE ADAPTERS. As a
general guideline, hand tightening the nut onto the valve
is adequate. If additional tightening is required, never
exceed a quarter turn beyond the hand tight position.
The camshaft will not rotate by hand when engaged with
the controller. The Logix Magnum controller contains a
motor with gears that drive a socket. The camshaft is
keyed to only properly engage the socket when the
Logix controller is in the treated water (Home) position.
Refer to Section 7 for instructions on rotating the
camshaft.
If the camshaft is pulled back and not engaged it can be
rotated counterclockwise. Rotate the camshaft to align
the arrows (Figure 2.3). If the Logix Magnum controller
is not in the treated water position, cycling the power will
cause the socket to rotate to that position.
Engage the control by pressing on the release tab and
pushing the camshaft into the control (Figure 2.7). Do
not force the camshaft. If the camshaft does not slide
freely into the control, check the alignment of the
camshaft to the controller. Ensure it is in the proper
position (Figure 2.3).
The Logix controller moves to the treated water (home)
position when first power is applied. Refer to Section 7
for initial power up.
Figure 2.10
The outlet of the 2-inch Magnum IT has an integrated
turbine. The turbine measures the flow of water through
the outlet. This information is used by the controller to
determine the best time to recycle.
8
P/N 1041064 Breakaway cam. Can be programmed to
send a hydraulic signal at any time
during the REGENERATION or
BACKWASH cycle. Note: The camshaft
must be turning for the signal to change
states, i.e. switch from OFF to ON, or
from ON to OFF.
No Hardwater Bypass Feature
The Magnum control valve may be configured for “Hard
Water Bypass” or “No Hard Water Bypass”. With Hard
Water Bypass, unsoftened or unfiltered water is allowed
to bypass the Magnum control valve during
regeneration or backwash. With No Hard Water Bypass,
a valve cartridge ensures that no unsoftened or
unfiltered water bypasses the valve during regeneration
or backwash.
It is easy to observe which option is installed in the
valve. Note that the Hard Water Bypass End Cap has
much longer standoffs than the No Hard Water Bypass
cartridge. The No Hard Water Bypass assembly looks
identical to the other three valve cartridges on the valve
and has a label identifying the cartridge assembly
(Figure 2.9).
Optional Cam
Lobe Position #6
“Hydraulic Output
Signal”
No Hard Water Bypass
No Unfiltered Water Bypass
Normal Standoffs
Figure 2.12
Auxiliary
Hydraulic
Output Port
“AUX”
Extended Standoffs
Pilot Drain Port
With Hard Water Bypass
End Cap
Figure 2.13
Figure 2.11
Hydraulic Output Signal
An optional hydraulic output signal is available on the
valve. An optional cam lobe on pilot valve #6 is used on
the camshaft assembly to initiate the hydraulic output
signal during regeneration or backwash (Figure 2.10).
The hydraulic line pressure signal is available through
the 1/4-inch connection on the back of the valve marked
“AUX”. See Figure 2.11. Remove the tube cap installed
for shipping.
Optional cam lobes available are:
P/N 1000554 Provides a hydraulic signal from the
beginning of BACKWASH through the
start of REFILL.
P/N 1000553 Provides a hydraulic signal from the
beginning of BACKWASH through the
end of REFILL.
9
Optional multi-switch kits are available to provide
additional electrical or switch closure signals during the
regeneration or backwash cycles. Coupled with the
optional breakaway cams, signals can be sent to
external system equipment at virtually any time while
the control/camshaft motor is running. Consult the
instruction sheet covering the multi-switch option for
additional application and programming information.
The instruction sheet is sent with the switch kit.
Magnum Tank Adapter
The tank adapter on the control valve is designed to be
compatible with a 4 inch-8UN (8 threads per inch) tank
opening. In addition, the adapter is designed to accept
a full 1-1/2-inch (3.81-cm) riser pipe with outside
diameter of 1.90 to 1.91 inches (48.26 to 48.51 mm)
(Figure 2.12). The riser pipe is sealed by an O-ring on
the inside of the tank adapter (Figure 2.12). It is
recommended that the riser pipe extend beyond the top
of the tank by 1/4 inch ± 3/8 inch (6 mm ± 9 mm).
O-ring
Tank
O-ring
Top of Riser
0.25"
(6.4 mm)
±.375"
(9.5 mm)
Top of Tank
.375" (9.52 mm)
Riser
O-ring
O-ring
Figure 2.14
Optional Switch Assembly
A single optional feedback switch kit is available to
provide an electrical signal during the entire
regeneration or backwash cycle (Figure 2.13). The
switch may be wired in the “Normally Open” or
“Normally Closed” position and is rated for 0.1 amp at
125 volts AC. An optional 5.0 amp switch at 1/10 HP
125/250 volts AC is available upon request.
Common
Normally Open
Normally Closed
Figure 2.15
10
2.2 Magnum General Specifications
Operating and Environmental
Dynamic Pressure ..................................................................................................25 to 100 psig (172 to 688 kPa)
...................................................................................................................100 psig (688kPa) maximum in Canada
Operating Water Temperature Range................................................................................. 34 to 100oF (1 to 36oC)
Ambient Temperature Range.............................................................................................. 34 to 120oF (1 to 50oC)
Cap Bolt Torque................................................................................................ 35 to 40 inch lbs. (3.95 to 4.51 Nm)
Connections
Inlet and Outlet .....................................................................................................................1-1/2 inch Magnum Cv
..................................................................................................................................................... 2-inch Magnum IT
Tank ........................................................................................................................................................4-inch 8UN
Brine .................................................................................................................................................... 3/4-inch NPT
Pilot Drain and Auxiliary Hydraulic Out...................................................................................... 1/4-inch tube fitting
Riser Pipe Fitting ......................................................................................................................1-1/2 inch (3.81-cm)
Drain .........................................................................................................................................1-1/2 inch (3.81-cm)
Physical
Dimensions.................................................................................................... Refer to drawings on pages 9 and 10
Approximate Weight (Valve and Control)....................................................................................... 27 lbs. (12.3 kg.)
Electrical*
Voltage - Logix 742/762 Series Control ...........................................................12 VAC wall mount transformer only
Power Consumption ......................................................................................................................................4 watts
*See section on Electronic Controls for alternative electrical configurations.
11
2.3 Magnum Cv Dimensional Specifications
1 1/2-inch Inlet, Outlet and Drain
13-1/2
(34.2 cm)
9
(22.9 cm)
7-1/2
(19.0 cm)
2-15/16
(7.5 cm)
1-11/16
(4.3 cm)
14
(35.6 cm)
9-3/4
(24.8 cm)
7
(17.8 cm)
19-1/2
(49.5 cm)
3-15/16
(10.1 cm)
6-7/16
(16.4 cm)
7-1/2
(19 cm)
22-3/16
(56.4 cm)
11-3/4
29.9 cm)
1-1/16
(2.7 cm)
15-1/16
38.2 cm)
12
2.4 Magnum IT Dimensional Specifications
2-Inch Inlet and Outlet, 1 1/2-Inch Drain
13-1/2
(34.2 cm)
9
(22.9 cm)
7-1/2
(19 cm)
2-15/16
(7.5 cm)
1-11/16
(4.3 cm)
7
(17.8 cm)
6-1/2
(16.5 cm)
9-3/4
(24.8 cm)
16-1/4
(41.3 cm)
4-1/2
(11.4 cm)
4-1/2
(11.4 cm)
4-7/16
(11.3 cm)
13-15/16
(35.5 cm)
26-11/16
(67.8 cm)
11-3/4
(29.9 cm)
1-1/16
(2.7 cm)
15-7/16
(39.2 cm)
13
4-7/16
(11.3 cm)
3.0 General Installation Information
Magnum Valve Installation Guide (Top
Mount)
Please review the following items thoroughly to ensure
an efficient and safe installation of the water treatment
system. The typical installation line drawings for the
Magnum valves are shown on 16.
Before the installation of the internal distribution system
and loading of the media into the tank, the Magnum
valve must be temporarily installed onto the tank. This
will ensure the correct alignment of the inlet and outlet
piping once the internals are installed and the media is
loaded onto the tank.
Operating Conditions - A minimum dynamic
operating water pressure of 25 psig (172 kPa)
is required for the Magnum control valve to
operate properly. Water pressure is not to exceed
125 psig (862 kPa). In Canada, water pressure is not to
exceed 100 psig (688 kPa). Water temperature is not to
exceed 100oF (36oC). Do not subject the valve to
freezing conditions.
1. Cut riser 1/4-inch above the top of the tank, plus or
minus 3/8 inch. Place riser inside the tank.
2. Install tank O-ring into the tank adapter. Be sure to
lightly lubricate the O-ring with the 100%
silicone lubricant provided with the valve.
Space Requirements - Allow adequate space for the
water treatment system and associated piping. The
General Specifications section (11) provides the
overall dimensions of the control valve as well as the
dimensional reference information for each of the
connection ports. A minimum of 4 1/2 inches (11.5 cm)
front and rear clearance is required for cartridge
assembly and removal.
3. Screw the stainless steel tank adapter onto the
empty tank until O-ring touches the top of the tank.
4. Turn (tighten) the tank adapter an additional 45° to
90° (max).
5. Slide clamp ring over tank adapter.
Plumbing - Always follow good plumbing practices
and conform to local codes. Check existing pipes for
lime and/or iron buildup. Replace piping if heavy buildup
exists and initiate the proper treatment to prevent
additional occurrences. Locate the equipment close to
a drain that is capable of handling the maximum drain
flow rate during backwash.
6. Mount valve on tank adapter until the valve
uniformly contacts the tank adapter.
Flexible Connectors - Some tanks expand and
contract over the acceptable range of operating water
pressures of the Magnum control valve. The use of
flexible connectors is recommended on polywound or
fiberglass tank installations of 24-inch (60.96-cm)
diameter and larger. Follow the tank manufacturer’s
instructions for more information.
9. Load media following your supplier’s
recommendations.
7. Align valve with plumbing connections to minimize
unnecessary stress.
8. Remove the Magnum valve in preparation for
installation of the internals and media loading.
10. Re-mount valve on tank adapter.
11. Slide clamp ring over valve and tank adapter
interface.
12. Tighten nut on clamp ring until valve cannot be
turned in relation to tank adapter. The nut should be
torqued to 20 to 25 ft-lbs.
Inlet and Outlet Piping - Inlet and outlet plumbing
should be adequately supported to avoid excessive
loads on the valve. Install a manual bypass system to
provide for occasions when the water conditioner must
be bypassed for servicing.
13. Follow piping recommendations to provide support
and flexibility. Layout piping to accommodate for
tank and piping dimensional changes and potential
water hammering. Flexible connectors may be
needed.
Drain LIne Piping - To prevent mineral loss during
backwash, and to ensure proper operation of the
Magnum Cv Series control valve, A DRAIN LINE
FLOW CONTROL must be plumbed into the drain line
prior to placing the valve in the service mode. Flow
controls from 5 to 40 gpm (18.92 to 151.4 Lpm) are
available from Pentair Water and can be easily installed
in the drain line. Flow controls greater than 40 gpm
(151.4 Lpm) must be plumbed externally. Selection of
the proper drain line flow control depends on the tank
size and media used for the installation. See Section
20.2 and 20.3.
Flex connectors are recommended when installing
valves on FRP tanks that are 24 inches or larger in
diameter.
14
The following general drain line piping guidelines should
be observed:
• 1 inch (2.54 cm) or larger piping
• Should not exceed 20 feet (6.1 m)
• Should not be elevated higher than five feet above
the control valve
• No shut-off valves should be installed in drain line
• Minimal number of elbows and fittings should be
Auxiliary Hydraulic
Output Port - Plugged
installed in drain line
• Piping must be self-supporting
• Flow control should be installed as close to the
Pilot Drain Port
Magnum Cv Series control valve as possible if an
external flow control is used.
Figure 3.2
Electrical
CAUTION: This valve and control are for dry location
use only unless used with a Listed Class 2 power
supply suitable for outdoor use.
YS
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1. Electrical requirements for the installation depends
on the configuration of the control.
Drain Line Flow Control Disk
2. The standard North American Series Logix
electronic control is supplied with a 12 volt wall
mount transformer. Optional wall mount
transformers are available in the following
configurations: Japanese plug @ 100 volts/50 or 60
Hz, Australian/Argentine plug @ 240 volts/50 Hz,
British plug @ 240 volts/50 Hz, European/Italian
plug @ 230 volts/50 Hz. Optional transformers must
be ordered separately for all international 12 VAC
configurations.
Figure 3.1
Brining System - The Magnum control valve utilizes
timed water refill to add water to the salt tank. A refill
tube with check ball is required in the brine tank that
does not restrict the refill or brine draw flow rate
capabilities of the valve. Although not required, a
separate brine valve (safety float) system is
recommended for use with Magnum installations.
Select a “High-Flow” brine valve that does not restrict
the refill or brine draw flow rate capabilities of the valve.
The “Performance Injectors and Magnum Flow
Controls” section (Sections 19.0 and 20.0) of this
manual contains flow rate information for various size
injectors and refill controllers.
Lubricants
It is very important that 100% silicone lubricant is the
only lubricant used for installing the Magnum control
valve. Any other lubricant may cause material
degradation and potential failure of the valve
components.
Pilot Drain - During regeneration, a small amount of
water (200 ml or 1 cup) is discharged from the 1/4-inch
(6.3-mm) tube fitting on the back of the valve marked
DRAIN (Figure Figure). To prevent this water from
being discharged to the floor, plumb this connection to
a non-pressurized drain or to the brine tank. Do not
plug or apply back pressure to the pilot drain at any
time.
NOTE: Some silicone based lubricants contain
petroleum-based ingredients. If there is a question
about the lubrication that you are using contact the
lubricant manufacturer to be sure the product is 100%
silicone.
Crimping the pilot drain line or installing the line to go
up, which causes backpressure, prevents the
diaphragm cartridges from shifting properly through the
cycles of regeneration or backwash.
15
3.1 Typical Installation Drawings
Inlet Valve
Manual Bypass Valve
Drain Line Flow Control
(Required)
Rege Time
n Time &
Day
Salt & Day
Amou
Capa nt
Hardncity
ess
SU
MO
TU
WE
TH
FR
SA
DAYS
Drain
Outlet Valve
Logix Control
Turbine (Standard
with Logix Control)
Brine Line
1.5" Riser Tube
Note: Support Inlet and
Outlet piping adequately.
Hub & Lateral
Magnum Cv
Brine Tank
Rege Time
n Time&
Day SU
Salt &
MO
TU
AmoDay
Capa unt
Hard city
ness
WE
TH
FR
SA
DAYS
Magnum IT
Figure 3.3 Magnum Cv and Magnum IT, Single Tank Softener Units with Logix Electronic Control
16
4.0 Flow Diagrams
3-cycle filter configuration. Both the Hardwater Bypass
and No Hardwater Bypass service flow diagrams are
presented.
The Magnum control valve utilizes a series of pilot
valves to properly position the diaphragm valve
cartridges (Figure Figure). The pilot valves are
activated by the camshaft (Figure Figure). The flow
diagrams that follow represent the Service Cycle for a
5-cycle conditioner and
Spring
Spring
Figure 4.1 Pilot Valve Principle of Operation, Front View
Back
Front
Figure 4.2 Cam Assembly
17
Figure 4.3
18
4
Aux. Pilot
Output
Pilot Drain
3
Resin Tank
Tank Top
Tank Bottom
Hard Water
Bypass
Outlet
Inlet
Drain
1
2
6
5
4
3
B2
Refill/Service
3
2
1
CLSD
CLSD
CLSD
CLSD OPEN CLSD OPEN OPEN OPEN OPEN
CLSD OPEN OPEN OPEN CLSD OPEN CLSD
CLSD OPEN CLSD OPEN CLSD OPEN OPEN OPEN
CLSD
CLSD
B2 B1
CLSD OPEN CLSD OPEN OPEN CLSD
5
Pilot
Screen
Injector
Screen
Pilot
Valves
Refill
Control
Brine
Tank
CLSD OPEN CLSD OPEN OPEN CLSD
CLSD
6
Regenerant
Backwash
Water
Treated
Water
Untreated
Water
4
B1
Pilot Check Valve
Injector
1
Service
Backwash
Brine/Slow Rinse
Fast Rinse
2
Magnum 5-Cycle Conditioner Hard Water Bypass
Service Cycle
Serv
Figure 4.4
19
4
Aux. Pilot
Output
Pilot Drain
3
Resin Tank
Tank Top
Tank Bottom
No Hard
Water Bypass
Outlet
Inlet
Drain
1
2
6
5
4
3
B2
Refill/Service
5
OPEN
CLSD
CLSD
OPEN
CLSD
OPEN
CLSD
CLSD
CLSD
CLSD
6
Regenerant
Backwash
Water
Treated
Water
Untreated
Water
OPEN
OPEN
CLSD
CLSD
OPEN
4
B1
Pilot Check Valve
Injector
1
Service
Backwash
Brine/Slow Rinse
Fast Rinse
2
Magnum 5-Cycle Conditioner No Hard Water Bypass
Service Cycle
3
CLSD
OPEN
OPEN
OPEN
CLSD
2
OPEN
CLSD
CLSD
OPEN
OPEN
Figure 4.5
20
4
Aux. Pilot
Output
Pilot Drain
3
Media Tank
Tank Top
Tank Bottom
Unfiltered
Water Bypass
Outlet
Inlet
Drain
1
2
6
5
4
3
2
B2
6
5
3
2
1
CLSD OPEN OPEN OPEN CLSD OPEN CLSD
Fast Rinse
CLSD
CLSD
CLSD
CLSD
B2 B1
CLSD OPEN CLSD OPEN OPEN CLSD
CLSD OPEN CLSD OPEN OPEN CLSD
CLSD
Pilot
Screen
Pilot
Valves
Backwash
Service
Regenerant
Backwash
Water
Treated
Water
Untreated
Water
Pilot Check Valve
4
B1
Plugged Injector
1
Magnum 3-Cycle Filter: Unfiltered Water Bypass
Service Cycle
Figure 4.6
21
4
Aux. Pilot
Output
Pilot Drain
3
Media Tank
Tank Top
Tank Bottom
No Unfiltered
Water Bypass
Outlet
Inlet
Drain
1
2
6
5
4
3
2
B2
B1
Service
Backwash
Fast Rinse
4
3
2
1
CLSD
CLSD
CLSD
CLSD OPEN OPEN OPEN CLSD OPEN CLSD
CLSD
B2 B1
CLSD OPEN CLSD OPEN OPEN CLSD
5
Pilot
Screen
Pilot
Valves
CLSD OPEN CLSD OPEN OPEN CLSD
CLSD
6
Regenerant
Backwash
Water
Treated
Water
Untreated
Water
Pilot Check Valve
Plugged Injector
1
Magnum 3-Cycle Filter: No Unfiltered Water Bypass
Service Cycle
5.0 Identifying the Logix Control: 742/742F Time Clock or
762/762F Demand and Magnum Valve
If you are unsure of your control model, simply remove
the cover and disconnect the controller module from the
control valve. In the back of the control valve is a silver
label that shows your model number and version
revision.
Model number:
either 742/742F or
762/762F
Pentair® Water USA
Glendale Operations
Model
12 V/
762
60 Hz/
VERSION 1.02
WO#4340000
Ser. No:
Pentair® Water USA
Glendale Operations
Model
12 V/
4W
Magnum/762
60 Hz/
4W
VERSION 1.02
WO#4340000
Ser. No:
740090052683-3
MAG058060634
Serial number with
date code
Figure 5.2
Figure 5.1
How To Read the Serial Number
Ser. No.
MAG
Model
058
07
Day of
the Year
Figure 5.3
20
Year
0634
Unit Number
6.0 General Logix Series Instructions
6.1 Display Icons Logix Controller
16
15
1
18
17
2
10
11
SU MO TU
WE TH FR SA DAYS
4
Time & Day
Regen Time & Day
PM
MIN
g/L
KG
Salt
14
12
28
3
13
x2
Capacity
CHP
Hardness
27
26
x100
Lbs/ft 3
25 24
22
23
21
9
5
6
7
8
19
20
Figure 6.1
NOTE:
In normal operation and during programming,
only a few of the icons are actually displayed.
11. Locked/unlocked indicator. In Level I programming
this is displayed when the current parameter is
locked-out. It is also used in Level II programming
to indicate if the displayed parameter is locked
(icon flashes) when controller is in Level I.
1. Days of the week. The flag immediately below the
day appears when that day has been programmed
as a day the system should regenerate (used with
7-day timer programming).
2. See #3
12. When "x2" is displayed, a second regeneration has
been called for.
3. This cursor is displayed when the days between
regeneration are being programmed (used with .5
to 99 day regeneration programming).
4. One of these cursors is displayed to indicate which
day will be programmed into the controller.
13. The recycle sign is displayed (flashing) when a
regeneration at the next time of regeneration has
been called for. Also displayed (continuous) when
in regeneration.
5. "PM" indicates that the time displayed is between
12:00 noon and 12:00 midnight (there is no AM
indicator). PM indicator is not used if clock mode is
set to 24-hour.
14. The display cursor is next to "SALT" when
programming the amount of regenerant. If the
controller is on a 3-cycle filter then backwash time
is programmed.
6. When "MIN" is displayed, the value entered is in
minute increments.
15. The display cursor is next to "REGEN TIME &
DAY" when programming the time of regeneration
and the days of regeneration.
7. When g/L is displayed, the value for regenerant
amount entered is in grams/Liter.
16. The display cursor is next to "TIME & DAY" when
programming the current time and day.
8. When "Kg" is displayed, the value entered is in
kilograms or kilograins.
17. The hourglass is displayed when the motor is
running. The camshaft should be turning.
9. Four digits used to display the time or program
value. Also used for error codes.
18. These cursors appear next to the item that is
currently displayed.
10. Colon flashes as part of the time display. Indicates
normal operation (742 only).
21
NOTE:
19. X100 multiplier for large values.
20. When Lbs/ft3 is displayed the value for regenerant
amount entered is in pounds/cubic foot.
21. Faucet is displayed when the current flow rate is
displayed. Control may show the faucet and "0",
indicating no flow.
If a button is not pushed for thirty seconds, the
controller returns to normal operation mode.
Pushing the Regenerate button immediately
returns the controller to normal operation.
6.3 Programming Conventions
22. Maintenance interval display turns on if the months
in service exceed the value programmed in P11.
The 700 series controller is programmed using the
buttons on the keypad. The programming instructions
are described two ways whenever a section has keypad
input.
23. Used with #24, #25, and #26. Displays a sequence
number or a value.
First, a table shows simplified instructions. Second, text
follows that describes the action. In each table:
24. History Values (H). The number displayed by #23
identifies which history value is currently displayed.
"Action" lists the event or action desired.
"Keys" are listed as:
25. Parameter (P). Displayed only in Level II
Programming. The number displayed by #23
identifies which parameter is currently displayed.
UP for up arrow
26. Cycle (C). The number displayed by #23 is the
current cycle in the regeneration sequence.
SET for set
27. Hardness setting—only used with 760 and 762
controllers.
REGEN for regeneration
DOWN for down arrow
"Duration" describes how long a button is held down:
28. Capacity display—shows estimated system
capacity.
P/R for press and release
HOLD for press and hold
X sec for a number of seconds to press the button
and hold it down
6.2 Keypad — Buttons
"Display" calls out the display icons that are visible.
4
1
2
3
Figure 6.2
1. DOWN arrow. Generally used to scroll down or
increment through a group of choices.
2. SET. Used to accept a setting that normally
becomes stored in memory. Also used together
with the arrow buttons.
3. UP arrow. Generally used to scroll up or increment
through a group of choices.
4. Regenerate. Used to command the controller to
regenerate. Also used to change the lock mode.
22
7.0 742/762 Series Initial Power-Up
Initial Power Up
SU MO TU
WE TH FR SA DAYS
Time & Day
Regen Time & Day
Salt
Capacity
Hardness
Before mounting the controller check the position of the
camshaft. The correct rotation position is when the
arrows on the camshaft and the arrows on the pillow
block line up (see Figure 2.3).
If the arrows do not line up, rotate the camshaft by hand
counterclockwise. Once the arrows line up, pull the
camshaft back (see Figure 2.4).
Mount the Control
1. Mount the controller on the valve. Do not engage the
camshaft.
2. Apply power to the controller. The display will show
an hour glass and Err3. This is an indication that the
controller is moving to the treated water (HOME
position). Err3 will change and the hour glass will
disappear when the cycle is complete.
NOTE: If more than two minutes elapses, verify that
the motor is turning the camshaft socket. If it is
not turning, contact your dealer.
3. Engage the camshaft with the controller.
NOTE: The 700 Series controller features a self-test
sequence. At first power-up of the control, you
may see a number such as 1.00, 1.02, 1.04, or
2.00 displayed. This is an indication that the
self-test is not completed. To complete the test,
verify that the turbine cable is connected. Blow
air into the turbine port (valve outlet) to spin the
turbine. The controller verifies that the turbine
works and the self-test finishes. Proceed with
the initial start-up procedure.
23
8.0 Initial Programming Instructions
8.1 Start-Up Programming
Days Override
The Logix Magnum control can be quickly programmed
by following the sequential procedures on the following
pages. Additional customization information is in
Section 13.0 742/762 Level II Programming. Listed
below is general information about the programming
features.
Can be used as a backup for 762 Demand systems.
Represents the days between regeneration. Also can
be programmed as a 7-Day clock on 742 Time clock
controls (see Section 9.0).
Regenerant Dosage (762/742 5-Cycle Conditioners)
or Backwash Time (762F/742F
3-Cycle Filters)
Valve Type
Your system’s OEM may have performed this setting. If
so proceed to the next step.
• This setting is used to calibrate the Logix program
to the actual valve type. Identification stickers on
the Logix control and the valve body show the
control and valve type. See Section 5.0 Identifying
the Logix Control for more information.
•
762/742 Conditioners: Represents salt dosage per
cubic foot of media. See Table 8.1 for salt dosages
and capabilities.
•
762F/742F Filters: Represents the backwash cycle
time in minutes. This is fully adjustable.
Capacity
Calculated by the Logix software, using the resin
volume, regenerant dosage, and hardness settings.
Can be overridden for 762 5-cycle conditioners. "View
Only " for 742 5-cycle conditioners. See Section 13.0 I
to program as metric equivalent.
• Valve models displayed by the Logix control
255255, 7-cycle conditioner
263Performa, 3- cycle filter
268Performa, 5-cycle conditioner
273Performa Cv, 3-cycle filter
278Performa Cv, 5-cycle conditioner
293Magnum, 3-cycle filter
298Magnum, 5-cycle conditioner
Hardness
Program actual water hardness of feed water. See
Section 13.0 Level II Programming to program as metric
equivalent.
Program System Size
Your system’s OEM manufacturer may have performed
this setting. If so, proceed to setting the Time of Day.
The system size setting represents the amount of media
in the tank.
Time of Day
The Time of Day is preset in the factory at 1200 pm
operating as a 12-hour clock. This setting can be
changed to operate as a 24-hour clock. See Section
13.0 Level II Programming.
Day of the Week
Program this setting to the actual day of the week. The
Logix control is then properly calibrated to allow
accurate recovery of average daily water usages for
each day of the week. See Section 15.0 Accessing
History Values for more information.
Time of Regeneration or Backwash
A fully adjustable clock setting allows regenerations or
backwashes to be programmed at any time of the day.
Also used to offset regenerations or backwashes when
two systems are plumbed in series.
24
Logix Magnum Time Clock 742/298 - 5-Cycle Conditioner
Screen
SU MO TU
Buttons to
Press
Description
Range
WE TH FR SA DAYS
Time & Day
Regen Time & Day
then
Salt Amount
or
1.
Valve Type
⎯ Select 298
2.
Resin Volume
⎯ Select correct resin volume
press
Capacity
Hardness
SU MO TU
WE TH FR SA DAYS
Time & Day
Regen Time & Day
then
Salt Amount
or
press
Capacity
Hardness
SU MO TU
WE TH FR SA DAYS
Time & Day
PM
Regen Time & Day
Salt Amount
press
then
Capacity
Hardness
SU MO TU
Cubic feet: 3.00
to
20.00
3.
or
Time of Day (12 hr.)
⎯ Set to time of day
press
Note: Setting includes PM indicator.
press
4.
Day of Week
⎯ Set to actual day of the week
5.
Time of Regeneration
⎯ Set to desired time of regeneration
6.
Days Between Regeneration
⎯ Set to desired days between
regeneration
or
⎯ *Set at 0 to program as a 7-day
timer
WE TH FR SA DAYS
Time & Day
Regen Time & Day
Salt Amount
then
Capacity
or
press
Hardness
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Regen Time & Day
Salt Amount
then
Capacity
or
press
Hardness
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Regen Time & Day
Salt Amount
then
Capacity
or
press
Hardness
SU MO TU
Days:
.5
to
99
Lbs/ft3:
3
to
18
WE TH FR SA DAYS
Time & Day
press
Regen Time & Day
Salt Amount
then
Capacity
7.
Salt Dosage
⎯ Set to desired desired dosage
lbs per cubic feet of resin
8.
Estimated Capacity (view only)
⎯ Based on resin volume and
salt setting
or
press
Hardness
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Regen Time & Day
Salt Amount
KG
Capacity
Hardness
Programmming is complete
Service Display
SU MO TU
WE TH FR SA DAYS
Time & Day
Regen Time & Day
Salt Amount
PM
Displays actual day of the week
and time of day
Capacity
Hardness
* See Section 8.2 for details.
25
Logix Magnum Demand 762/298 - 5-Cycle Conditioner
Screen
SU MO TU
Buttons to
Press
Description
Range
WE TH FR SA DAYS
Time & Day
Regen Time & Day
then
Salt Amount
or
1.
Valve Type
⎯ Select 298
2.
Resin Volume
⎯ Select correct resin volume
press
Capacity
Hardness
SU MO TU
WE TH FR SA DAYS
Time & Day
Regen Time & Day
then
Salt Amount
or
press
Capacity
Hardness
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Regen Time & Day
Salt Amount
then
Capacity
3.
or
Time of Day (12 hr.)
⎯ Set to time of day
Note: Setting includes PM indicator.
press
Hardness
SU MO TU
Cubic feet: 3.00
to
20.00
WE TH FR SA DAYS
Time & Day
press
Regen Time & Day
Salt Amount
then
Capacity
4.
Day of Week
⎯ Set to actual day of the week
5.
Time of Regeneration
⎯ Set to desired time of regeneration
6.
Days Override
⎯ Leave at 0 to disable
or
⎯ Set to desired days override
Days:
.5
to
99
7.
Salt Dosage
⎯ Set to desired desired dosage
lbs per cubic feet of resin
Lbs/ft3:
3
to
18
8.
Capacity
⎯ Capacity calculated by
Logix control
⎯ Use to OVERRIDE calculated
capacity
Kilograins:
1
to
900
9.
Hardness
⎯ Set to actual water hardness
in grains per gallon
Grains/gal:
3
to
200
or
press
Hardness
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Regen Time & Day
Salt Amount
then
Capacity
or
press
Hardness
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Regen Time & Day
Salt Amount
then
Capacity
or
press
Hardness
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Regen Time & Day
Salt Amount
then
Capacity
Lbs/ft
3
Hardness
SU MO TU
or
press
WE TH FR SA DAYS
Time & Day
press
Regen Time & Day
Salt Amount
to override press
Capacity
KG
then
Hardness
or
press
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Regen Time & Day
Salt Amount
then
Capacity
or
press
Hardness
Programmming is complete
Service Display
SU MO TU
WE TH FR SA DAYS
Time & Day
Capacity Remaining (gallons)
Regen Time & Day
Salt Amount
Toggles back and forth
between displays when in
the service position
Capacity
Hardness
SU MO TU
Time & Day
Regen Time & Day
WE TH FR SA DAYS
Flow Rate GPM
Salt Amount
Capacity
Hardness
26
Logix Magnum Time Clock 742F/293 - 3-Cycle Filter
Screen
SU MO TU
Buttons to
Press
Description
Range
WE TH FR SA DAYS
Time & Day
Backwash Time & Day
then
Backwash Length
or
1.
Valve Type
⎯ Select 293
2.
Program Type
⎯ Select "F"
3.
Time of Day (12 hr.)
⎯ Set to time of day
press
Capacity
SU MO TU
WE TH FR SA DAYS
Time & Day
Backwash Time & Day
Backwash Length
press
Capacity
SU MO TU
WE TH FR SA DAYS
Time & Day
PM
Backwash Time & Day
Backwash Length
press
then
Capacity
SU MO TU
or
press
Note: Setting includes PM indicator.
press
4.
Day of Week
⎯ Set to actual day of the week
5.
Time of Backwash (12 hr)
⎯ Set to desired time of backwash
6.
Days Between Regeneration
⎯ Set to desired days between
regeneration
or
⎯ *Set to 0 to program as a 7-day
timer
WE TH FR SA DAYS
Time & Day
Backwash Time & Day
Backwash Length
then
Capacity
or
press
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Backwash Time & Day
Backwash Length
then
Capacity
or
press
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Backwash Time & Day
Backwash Length
then
Capacity
or
press
SU MO TU
Days:
.5
to
99
WE TH FR SA DAYS
Time & Day
press
Backwash Time & Day
Backwash Length
MIN
Capacity
then
7.
or
Backwash Length (minutes)
⎯ Set to desired backwash length
press
Programmming is complete
Service Display
SU MO TU
WE TH FR SA DAYS
Time & Day
Regen Time & Day
Salt Amount
PM
Displays actual day of week and
time of day.
Capacity
Hardness
* See Section 8.2 for details.
27
Minutes:
1
to
200
Logix Magnum Demand 762F/293 - 3-Cycle Filter
Screen
SU MO TU
Buttons to
Press
Description
Range
WE TH FR SA DAYS
Time & Day
Backwash Time & Day
then
Backwash Length
or
1.
Valve Type
⎯ Select 293
2.
Program Type
⎯ Select "F"
3.
Time of Day (12 hr.)
⎯ Set to time of day
press
Capacity
SU MO TU
WE TH FR SA DAYS
Time & Day
Backwash Time & Day
Backwash Length
press
Capacity
SU MO TU
WE TH FR SA DAYS
Time & Day
PM
Backwash Time & Day
Backwash Length
press
then
Capacity
SU MO TU
or
press
Note: Setting includes PM indicator.
press
4.
Day of Week
⎯ Set to actual day of the week
5.
Time of Backwash
⎯ Set to desired time of backwash
6.
Days Override
⎯ Leave at 0 to disable
or
⎯ Set to desired days override
Days:
7.
Backwash Length (minutes)
⎯ Set to desired backwash length
Minutes:
1
to
200
8.
Capacity (gallons)
⎯ Set to desired capacity in gallons
multiples of 100
Gallons:
x 100
1
to
900
WE TH FR SA DAYS
Time & Day
Backwash Time & Day
Backwash Length
then
Capacity
or
press
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Backwash Time & Day
Backwash Length
then
Capacity
or
press
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Backwash Time & Day
Backwash Length
then
Capacity
or
press
SU MO TU
.5
to
99
WE TH FR SA DAYS
Time & Day
press
Backwash Time & Day
Backwash Length
MIN
Capacity
then
or
press
SU MO TU
WE TH FR SA DAYS
Time & Day
press
Backwash Time & Day
Backwash Length
then
Capacity
X100
or
press
Programmming is complete
Service Display
SU MO TU
WE TH FR SA DAYS
Time & Day
Capacity Remaining (gallons)
Regen Time & Day
Salt Amount
Toggles back and forth
between displays when in
the service position
Capacity
Hardness
SU MO TU
Time & Day
Regen Time & Day
WE TH FR SA DAYS
Flow Rate GPM
Salt Amount
Capacity
Hardness
28
8.2 Exchange Capacities, Setting 7-Day
Clock, Viewing Cycle Times
•
Table 8.1 Standard Efficiency Exchange Capacity
Viewing Cycle Times
Salt
lbs/cu ft
Exchange
Capacity
grains/cu ft
Salt
grams/
liter
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
12714
15495
17774
19661
21250
22618
23828
24930
25962
26950
27916
28873
29829
30796
31783
32806
50
60
70
80
90
100
110
120
130
140
150
170
200
230
260
290
Exchange
Capacity
grams/
liter
29.9
34.0
37.5
40.6
43.4
45.9
48.2
50.2
52.1
53.8
55.5
58.5
62.7
66.9
71.0
75.3
Setting the 7-Day Clock (742 and 742F)
•
Set the Days Override to "0".
•
Press SET to advance the display to the Backwash
Time/Day setting.
•
Press SET. A flashing cursor appears beneath the
“SU” display.
•
Press UP or DOWN while the cursor is flashing to
program a regeneration for that day. A black bar
appears below the day.
SU MO TU WE TH FR SA DAYS
Time/Day
Backwash Time/Day
Backwash Length
NOTE: Pressing SET again removes the black bar and
deselects the day of regeneration.
•
Press SET. This returns the flashing cursor to a
solid cursor.
•
Press UP or DOWN to navigate to other days of
the week.
29
Repeat the procedure to program regeneration on
desired days. The days selected for regeneration
are shown when the Logix control returns to the
service display.
1.
Press and hold the UP and SET buttons for 3 seconds when the control is in the "in service mode" to
access the "cycle time display mode". The display
shows a small "c" followed by a number in the
lower portion of the display.
2.
Press the UP and DOWN buttons to display the
programmed cycle time.
3.
Press the REGEN button to exit the "cycle times
display mode".
NOTE:
For adjusting cycle times, see Section 14.0
Adjusting Cycle Times.
NOTE:
The draw and refill cycle times cannot be
changed in cycle time programming for
conditioner valves. Draw and refill times are
calculated using the draw and refill rates and
salt amounts. The draw and refill cycle times
may be programmed for 3-cycle filters.
9.0 Regeneration Modes
During a Regeneration:
The 700 Series controllers can be regenerated either
automatically or manually. During a regeneration, the
total time remaining of the regeneration is displayed on
the controller. The current cycle is shown in the lower
left of the display.
•
A "C#" is displayed to show current cycle.
SU MO TU
WE TH FR SA DAYS
Time & Day
Regen Time & Day
MIN
Salt
x2
Capacity
Manual Regeneration:
Hardness
Delayed Manual Regeneration — Pressing the
REGENERATION key programs a delayed manual
regeneration. The regeneration icon on the LCD flashes
indicating that a regeneration starts when the time of
day reaches the programmed time of regeneration.
Pressing the REGENERATION key again turns off the
regeneration icon and cancels the delayed
regeneration.
C
Total regen time remaining
•
Total regen time remaining is displayed on screen.
•
Press and hold SET to show current cycle time
remaining.
To Advance Regeneration Cycles:
Immediate Manual Regeneration — Pressing and
holding the REGENERATION key for three seconds
initiates an immediate manual regeneration. The
regeneration icon on the LCD turns on. The control
goes to the regenerating mode.
Delayed Second Regeneration — Pressing the
REGENERATION key while the control is in the
regenerating mode programs a delayed second
regeneration. The x2 icon next to the regeneration icon
flashes indicating a second regeneration starts when
the time of day reaches the programmed time of
regeneration.
Double Immediate Manual Regeneration — Pressing
and holding the REGENERATION key for three
seconds while the control is in the regenerating mode
programs
back-to-back manual regenerations. The x2 icon next to
the regeneration icon turns on indicating a second
manual regeneration starts immediately after the
current regeneration is complete.
•
Press and hold SET - showing current cycle time.
•
Simultaneously press SET and UP to advance on
cycle. An hourglass displays while the cam is
advancing.
When the cam reaches next cycle, "C2” is be
displayed.
•
Repeat SET and UP to advance through each
cycle.
•
Press and hold SET and UP for 5 seconds to
cancel regen.
Hourglass flashes once cancelled.
Camshaft advances to home – may take 1 to 2
minutes.
Regeneration Cycles:
30
•
C1 – Backwash
•
C2 – Regeneration Draw/Slow Rinse (not used in
filter mode)
•
C3 – Slow Rinse (not used in filter mode)
•
C5 – Fast Rinse cycle C8 – Regenerant Refill (not
used in filter mode)
10.0 Placing Conditioner into Operation (turning on the water)
c. Allow water to run to drain until the water runs
clear from the drain line. This purges any refuse
from the media bed.
Conditioner and 5-Cycle Filter Start-Up
After you have performed the previous initial power-up
steps, you need to place the conditioner into operation.
Follow these steps carefully, as they differ from previous
valve instructions.
d. Turn off the water supply and let the system
stand for about five minutes. This allows any air
trapped to escape from the tank.
5.
WARNING: Do not rotate the camshaft by
hand or damage to the unit may occur. Use
the controller to step the camshaft electronically through the cycles.
Add water to the regenerant tank (initial fill)
(conditioner and 5-cycle filters only).
a. Add enough water to the regenerant tank to
ensure a proper regeneration. Refer to the
programmed salt dosage.
1. Remove the cover from the valve. Removing the
cover allows you to see that the camshaft is turning, and in which cycle the camshaft is currently
positioned.
If the tank has a salt platform in the bottom of the
tank, add water until the water level is
approximately 1 inch (25 mm) above the
platform.
2. With the supply water for the system still turned off,
position the bypass valve to the “not in bypass”
(normal operation) position.
NOTE:
3. Hold the REGEN button on the controller down for
5 seconds. This initiates a manual regeneration.
The controller indicates that the motor is turning
the camshaft to the cycle C1 (Backwash) position
by flashing an hourglass. The controller displays
the total regen time remaining.
SU MO TU
6.
Regen Time & Day
Salt
Capacity
Engage the refill cycle to prime the line between
the regenerant tank and the valve (conditioner
only).
a. Slowly open the main water supply valve again,
to the fully open position. Be sure not to open
too rapidly as that would push the media out of
the media tank.
WE TH FR SA DAYS
Time & Day
Hardness
We recommend that you do not put regenerant
into the tank until after the control valve has
been put into operation. With no regenerant in
the tank, it is much easier to view water flow
and motion in the tank.
C
b. Advance the controller to the Refill (C8) position.
From cycle C1 (Backwash), press and hold the
SET button. This displays the current cycle.
Flashing
If you press and hold the SET button, the controller
indicates the time remaining in the current cycle.
While pressing the SET button, press UP to
advance to the next cycle. Continue to advance
through each cycle until you have reached cycle
C8 (Refill).
4. Fill the media tank with water.
a. While the controller is in cycle C1 (Backwash),
open the water supply valve very slowly to
approximately the 1/4 open position.
c. With the water supply completely open, when
you arrive at cycle C8 (Refill), the controller
directs water down through the line to the
regenerant tank. Let the water flow through the
line until all air bubbles have been purged from
the line.
WARNING: If opened too rapidly or too far,
media may be lost out of the tank into the
valve or the plumbing. In the ¼ open
position, you should hear air slowly
escaping from the valve drain line.
SU MO TU
Time & Day
Regen Time & Day
Salt
b. When all of the air has been purged from the
media tank (water begins to flow steadily from
the drain line), open the main supply valve all of
the way. This purges the final air from the tank.
Capacity
Hardness
31
C
WE TH FR SA DAYS
d. Do not let the water flow down the line to the
tank for more than one to two minutes, or the
tank may overfill.
e. Once the air is purged from the line, press the
SET button and the UP button simultaneously to
advance to cycle C0 (Treated Water) position.
7. Draw water from the regenerant tank.
a. From the treated water position (cycle C0),
advance the valve to the draw regenerant
position. Hold the REGEN button down for five
seconds.
The controller begins a manual regen, and
advances the control valve to the cycle C1
(Backwash). Press the SET and UP button to
advance to cycle C2 (Draw).
b. With the controller in this position, check to see
that the water in the regenerant tank is being
drawn out of the tank. The water level in the tank
should recede very slowly.
c. Observe the water being drawn from the
regenerant tank for at least three minutes. If the
water level does not recede, or goes up, check
all hose connections. C2 should be displayed.
8. If the water level is receding from the regenerant
tank you can then advance the controller back to
the treated water (C0) position by pressing SET
and the UP buttons simultaneously to advance the
controller to the C0 position.
9. Finally, turn on a faucet plumbed after the water
conditioner. Run the faucet until the water runs
clear.
32
11.0 Programming the Logix for Manganese Greensand
Systems
10,000 ppm of removal capability.
For other regenerants, after doing the steps in Section
8.2, proceed to Special Applications.
The next step is to calculate the demand for the system.
Multiply the predicted daily water usage by the iron
content in ppm.
Manganese Greensand Systems
For example, an average person uses 75 gallons of
water per day. Four people living in a home use 300
gallons of water (75 gallons x 4 people) per day.
Assume the incoming water has 10 ppm of iron. Now
calculate the daily demand: multiply the gallons of water
used per day (300) by the ppm of iron content (10) =
3000 ppm of daily capacity usage.
Sizing 5-Cycle Filters
Potassium permanganate regenerating iron filters
should be sized for the appropriate backwash and
injector sizes.
Backwash Controller
Be sure to choose the appropriate backwash flow rate
control (see Parts section) as recommended by your
media manufacturer.
Now take the system capacity (10,000), divided by the
daily demand (3,000) = 3.3 days of capacity. Since you
run out of capacity before the beginning of the fourth
day, the proper setting for days between regeneration is
3 days.
Injector
Use the same injector size as you would for your
conditioner control tank diameter.
For example:
4 people x 75 gals per person = 300 gallons used
per day.
Refill Controller
An FA filter can use the refill control that is featured as
standard with a Logix controller. Use a float valve in your
potassium permanganate feeder to set potassium
permanganate dosage.
10 ppm iron x 300 gal/day = 3000 ppm/day
10,000 ppm capacity ÷ 3000 ppm/day = 3.3 days of
total capacity
Solution = regenerate every 3 days.
Initial Resin Volume Setting
The above capacity numbers are based only on Fe. For
removal of H 2S and Mn refer to the media
manufacturers specifications.
Programming for a manganese greensand system
requires a few minor adjustments to the programming to
operate the control correctly. The initial resin volume
should be set to the closest volume of the manganese
greensand in the system. For example, if the system
contains two cubic feet of manganese greensand,
program in 2.00 for the resin volume.
Volume/Demand Regeneration Setting
To set a 762 demand system for iron removal you must:
1.
Know your media capacity. Generally, one cubic
foot of magnesium greensand can remove 10,000
ppm of iron.
Be sure to set the salt dosage high enough to operate
the float shut-off in the regenerant storage tank.
2.
Know the iron concentration in your water.
All other settings remain the same as mentioned in
the previous programming sections.
To have your system regenerate on demand, set your
system’s capacity (P7) to the appropriate factor. On the
762, it reads Kg, but you are actually working in ppm of
iron.
"Salt" Setting for KMNO4 Regenerant
Days Between Regeneration Setting (742)
1.
To set the days between regenerations, consult the
media manufacturer for the actual capacity of the
media.
If your system is one cubic foot, set the capacity to
"10" kg, meaning 10,000. For two cubic feet, set
the capacity to "20" kg.
SU MO TU
WE TH FR SA DAYS
Time & Day
In general, manganese greensand has a capacity of
10,000 ppm of removal capability per cubic foot of
media. Calculate the capacity of the system by taking
the number of cubic feet of media and multiply by
10,000.
Regen Time & Day
Salt Amount
KG
Capacity
Hardness
For example, using a 1 cubic foot system provides
33
2. Set your hardness to the level of ppm iron in your
water. If you have 3 ppm of iron, set the 762 control
to "3".
SU MO TU
WE TH FR SA DAYS
Time & Day
Regen Time & Day
Salt Amount
Capacity
Hardness
3. The control calculates the remaining volume
capacity in gallons (m3) and counts down to
regeneration.
11.1 Special Applications — How to
Program the 742/762
For all special flow applications that are media or
regenerant dependent, you are going to select the
injector, the backwash flow control and the refill flow
control.
You may need to change one or all the regenerating
cycle times to satisfy your equipment needs.
The Logix control must be programmed as a 3-cycle
filter to allow all cycles to be adjustable. See pages 27
or 28 to program the Logix Magnum as a 3-cycle filter.
Proceed to the procedure listed below after completing
filter programming.
To Program The Times For All Cycles
•
Press ↑ and
when in the "Service Mode” to
enter the Cycle Time Display mode. The display
will show "C1".
•
Press
when in the "Cycle Time Display” mode.
The cycle time in minutes will flash, indicating the
cycle time can be changed.
•
Press ↓ or ↑ to change the flashing time.
•
Press
•
Press ↑ to navigate to another cycle.
to enter the selected time.
34
12.0 Things You Might Need to Know
•
When the controller is first plugged in, it may
display a flashing hourglass and the message Err
3, this means that the controller is rotating to the
home position. If the Err 2 is displayed, check that
the incoming power frequency matches the
controller. The North American controller does not
run with 50 Hz input.
•
The preset default time of regeneration is 2:00 AM.
•
English or Metric? The World controller senses the
electrical input and decides which is needed. The
North American controller only runs on 60 Hz and
defaults to English units.
•
The Logix Series controller can be programmed to
regenerate on specific days of the week.
•
If electrical power is not available, the camshaft
can be rotated counterclockwise by hand if the
motor is removed.
•
The Logix Series controllers send commands to
the motor for camshaft movement. However, water
pressure/flow are required during the regeneration
cycle for backwash, purge and refill, and brine
draw to actually take place.
•
Make sure control power source is plugged in. The
transformer should be connected to a nonswitched power source.
•
You can start programming at the beginning by
resetting the amount of media. When viewing H0
(History Value) push and hold SET for five
seconds. The display reverts back to --- and any
programmed information is lost. Return to Logix
Series Initial Power Up.
35
13.0 742/762 Level II Programming
indicating Level II.
The Logix Series controllers are designed to operate by
only setting the time of day and the day of the week. The
remaining settings have been set at the factory. These
default settings work for most applications.
SU MO TU
WE TH FR SA DAYS
Time & Day
Regen Time & Day
Salt Amount
SET
Capacity
UP arrow
P
Hardness
P Value
DOWN
arrow
For Regeneration
Level II menus include:
P1 = Time of day
P2 = Day of week
To change a setting refer to Table 13.1.
P3 = Time of regeneration
P4 = Number of days between regeneration (99
day calendar override)
Table- 13.1
Action
Key
Duration
Display
Enter basic
programming
SET
Press and
Release
Shows time
and day of
week
P6 = Amount of regenerant used per regeneration
or filter backwash time (salt setting)
Move to
desired display
UP or
DOWN
arrows
Press and
Release
Increments
through the
displays
P8 = Hardness
Enable setting
to be changed
SET
Press and
Release
Display
flashes
Change setting
UP or
DOWN
arrows
Press and
Release
Value changes
and continues
to flash
Save setting
SET
Press and
Release
Display stops
flashing
Return to
operation
REGEN
Press and
Release
Normal
operation
display
P15 = Draw rate (conditioner only)
SET and Press and Hold
DOWN
for 5 seconds
HO is
displayed
P17 = Initial average or fixed reserve
UP and
DOWN
P1 is
displayed
View history
values
Level II
Advanced
Programming
P5 = Not used (742 only)
P7 = System capacity
P9 = Units of measure
P10 = Clock mode
P11 = Service interval
P12 = Remote regeneration switch delay
P13 = Refill sensor control (conditioner only)
0 = Off
1 = Salt detector only
2 = Chlorine generation
P14 = Refill rate (conditioner only)
P16 = Reserve type
P18 = Flow sensor select
Press and Hold
for 5 seconds
P19 = K-factor or pulse equivalent
Pr = Refill first (not used for alternating mode)
Pd = Remote switch operation
The 742/762 features a special programming level that
allows the installing dealer to make changes to the
control for more demanding applications. The home
owner/end user should never have to access this level.
See the Logix Professional dealers manual for further
details on setting Level II parameters.
To enter Level II programming press and hold UP and
DOWN for 5 seconds. A "P" value is displayed
36
Table- 13.2 Level I Parameters for 742/762 Single Tank Conditioner Systems
Description
Range
Minimum
Increment
Default
Units
P1
Time of Day
1:00 - 12:59
AM or PM
0:00 - 23:59
1 minute
12:00 PM
hour:
minute
P2
Day of Week
N/A
1 day
None
N/A
P3
Time of
Regeneration
1:00 - 12:59
AM or PM
0:00 - 23:59
1 minute
2:00 AM
hour:
minute
P4
Calendar
Override
P5
Day of Week
Regeneration
P6
0-99
1
3
Notes
Range depends on value selected
for P10
Uses arrows under days of week on
overlay.
Range depends on value selected
for P10
days
0 = no calendar override,
.5 = regeneration twice a day at time
of regeneration and 12 hours later.
Calendar Override skipped if at least
one Day of Regeneration selected.
Can be locked out of changes in
Level 1 programming
N/A
1 day
None
N/A
Uses bars under days of week on
overlay. Day of Week Regeneration
is skipped if calendar override is
more than zero. 742 only.
Salt Setting
3-18
50-290
1
varies
9
110
lbs/Ft3
grams/liter
Unit of measure depends on value in
P9
P7
Capacity of
unit
(demand only)
1-900
.1-90.0
1
.1
(1)
kilograins
kilograms
Unit of measure depends on value
selected for P9.
P8
Hardness of
water
3-200
30-2000
1
10
25
400
grains per
gallon
grams per
liter
Unit of measure depends on value
selected for P9. 762 mode only.
Notes: (1) Calculated depending on salt setting and resin volume. Capacity may be manually adjusted.
37
Table- 13.3 Level II Parameters for 742/762 Single Tank Conditioner Systems
Description
P9
Units of
measure
P10
Clock mode
P11
Range
Minimum
Increment
Default
0-1
1
(2)
0 = US,
1 = Metric
0 = 12 hour clock; flow rate service display
1 = 24 hour clock; flow rate service display
2 = 12 hour clock; Time of Day service display
3 = 24 hour clock; Time of Day service display
Units
Notes
0-1
1
(2)
Service
Interval
0-250
1
0
months
Uses 30 days for each month.
P12
Remote
Regeneration
3-250
1
0
months
Time remote switch must be active to start
regeneration on 742 time clock units.
P13
Not used on Magnum Valves
P14
Refill Rate
1-700
1
(1)
gpm x 100
P15
Draw Rate
1-700
1
(1)
gpm x 100
0 = Variable reserve delayed regeneration
1 = Fixed reserve delayed
regeneration
2 = Variable reserve immediate regeneration
3 = Fixed reserve
immediate regeneration
P16
(3)
Reserve Type
0-3
1
0
P17
(3)
Initial average
or fixed
reserve
0-70
1
30
% of
Capacity
Depends on value entered in P16
0 = Internal magnum NHWB,
1=1” Autotrol turbine,
2=2” Autotrol turbine,
3=User define K-Factor,
4=User defined Pulse Equivalent,
5=Internal Magnum HWB
P18
(3)
Flow sensor
select
0-7
1
(1)
P19
(3)
K-Factor or
Pulse
Equivalent
1.00-99.99
0-9999
0.01
1
0.01
1
Pr
Refill First (not
used for
alternating
mode)
0-1
1
0
0 = Refill first off
1 = Refill first on
Pd
Remote switch
operation
0-1
1
0
0 = Immediate Regeneration after P12 time
1 = Delayed Regeneration after P12 time
Notes: (1) Default selected with valve type and resin volume.
(2) Factory Default is "0” for North America units and "1” for World units.
(3) P16 through P19 skipped on 742 time clock units.
38
K-Factor P18=3;
Pulse Equivalent P18-4
Table- 13.4 Level I Parameters for 742/762 Single Tank 3 Cycle Filter Systems
Description
Range
Minimum
Increment
Default
Units
Notes
P1
Time of Day
1:00 - 12:59
AM or PM
0:00 - 23:59
1 minute
12:00 PM
hour:
minute
Range depends on value selected
for P10
P2
Day of Week
N/A
1 day
None
N/A
Uses arrows under days of week on
overlay.
P3
Time of
Regeneration
1:00 - 12:59
AM or PM
0:00 - 23:59
1 minute
2:00 AM
hour:
minute
Range depends on value selected
for P10
P4
Calendar
Override
P5
Day of Week
Regeneration
P6
Backwash
Time (3 cycle
filter mode)
1-250
0
14
P7
Capacity of
unit
(demand only)
100-90,000
1-900
100
1
(1)
P8
Skipped
0-99
N/A
1
3
1 day
None
Notes: (1) Default selected with valve type and resin volume.
39
days
0 = no calendar override,
.5 = regeneration twice a day at time
of regeneration and 12 hours latter.
Calendar Override skipped if at
least one Day of Regeneration
selected. Can be locked out of
changes in Level 1 programming
N/A
Uses bars under days of week on
overlay. Day of Week Regeneration
is skipped if calendar override is
more than zero. 742 only.
Minutes of backwash in 3 cycle filter
mode. Uses the arrow that points to
salt amount on control in softener
mode.
gallons
M3
Unit of measure depends value
selected for P9.
Table- 13.5 Level II Parameters for 742/762 Single Tank 3 Cycle Filter Systems
Description
P9
Units of
measure
P10
Clock mode
P11
Range
Minimum
Increment
Default
0-1
1
(2)
0 = US, 1 = Metric
0 = 12 hour clock; flow rate service display
1 = 24 hour clock; flow rate service display
2 = 12 hour clock; Time of Day service display
3 = 24 hour clock; Time of Day service display
Units
Notes
0-1
1
(2)
Service
Interval
0-250
1
0
months
Uses 30 days for each month.
P12
Remote
Regeneration
3-250
1
60
seconds
Time remote switch must be active to start
regeneration on 742 time clock units.
P13
Skipped
P14
Skipped
P15
Skipped
P16
(3)
Reserve Type
(demand only)
0-3
1
0
P17
(3)
Initial average
or fixed
reserve
(demand only)
0-70
1
30
P18
(3)
Flow sensor
select
(demand only)
P19
(3)
K-Factor or
Pulse
Equivalent
0 = Variable reserve delayed regeneration
1 = Fixed reserve delayed regeneration
2 = Variable reserve immediate regeneration
3 = Fixed reserve
immediate regeneration
% of
Capacity
Depends on value entered in P16
0 = Internal magnum NHWB,
1=1” Autotrol turbine,
2=2” Autotrol turbine,
3=User define K-Factor,
4=User defined Pulse Equivalent,
5=Internal Magnum HWB
0-7
1
(1)
1.00-99.99
0-9999
0.01
1
0.01
1
Pr
Refill First (not
used for
alternating
mode)
0-1
1
0
0 = Refill first off
1 = Refill first on
Pd
Remote switch
operation (742
only)
0-1
1
0
0 = Immediate Regeneration after P12 time
1 = Delayed Regeneration after P12 time
Notes: (1) Default selected with valve type and resin volume.
(2) Factory Default is "0” for North America units and "1” for World units.
(3) P16 through P19 skipped on 742 time clock units.
40
K-Factor P18=3;
Pulse Equivalent P18-4
14.0 Cycle Time Programming
Table 14.1 Cycle Times
Cycle times may be viewed by pressing and holding the
UP and SET keys for 5 seconds when the control is in
the “in service mode”. The display shows the small “C”
in the lower portion of the display indicating the control
is in cycle times programming. Pressing the UP and
DOWN keys displays the programmed time remaining
in each cycle. Pressing the REGENERATION key exits
the cycle times display mode.
Magnum Valves 293/298
Description
The programmed cycle time may be changed by
pressing the SET key while a programmed cycle time is
displayed. The cycle time in minutes flashes indicating
it can be changed. Pressing the UP or DOWN keys
changes the flashing time. Pressing the SET key while
the cycle time is flashing enters the flashing value
displayed in the displayed cycle number. The draw and
refill cycle times cannot be changed in cycle time
programming for conditioner valves. Draw and refill
times are calculated using the draw and refill rates and
salt amounts The draw and refill cycle times may be
programmed for 3 cycle filters.
Default (min)
C# Displayed
1-Backwash
14
1
2-Draw (1)
(3)
2 (2)
3-Slow Rinse
(4)
3 (2)
5-Fast Rinse
6
5
(5)
8
8-Refill (1)
(1) Draw and Refill times are calculated on a conditioner
valve using the draw and refill rates and salt setting.
Draw and Refill times may be programmed in minutes
on the 3 cycle filter valve. See Section 11.1 Special
Applications.
(2) Separate draw and rinse positions are present on
Magnum cam. Control stays in the brine draw position
for both the draw and rinse times then proceeds through
the rinse position with no dwell time.
(3) Depends on valve type and resin volume. Time
calculated from total salt amount and draw rate.
(4) Depends on valve type, resin volume, and rinse rate.
Time calculated for 2.0 bed volumes on 298 valves.
(5) Depends on valve type and resin volume. Time
calculated from total salt amount and refill rate.
41
15.0 Accessing History Values
The 742/762 features a review level that displays the
operation history of the system. This is a great
troubleshooting tool for the control valve.
To access history values, press and hold SET and
DOWN for five seconds to view the "H" levels.
History Values
Description
Range
Notes
H0
Initial setting value
Cubic feet or liters
Resin
volume
H1
Days since last regeneration
0 – 255
H2
Current flow rate
Depends on turbine used
762 only
3
H3
Water used today in gallons/m since Time of
Regeneration
0 – 131,070 gallons or 0 – 61,310.70 m3
762 only
H4
Water used since last regeneration in gallons/m3
0 – 131,070 gallons or 0 – 61,310.70 m3
762 only
H5
Total water used since reset in 100s
H6
Total water used since reset in 1,000,000
H7
H8
0 – 999,900 gallons or 0 – 9,999
Average usage for Sunday in gallons or m
3
Average usage for Monday in gallons or m
762 only
3
762 only
3
0 – 131,070 gallons or 0 – 61,310.70 m
762 only
0 – 131,070 gallons or 0 – 61,310.70 m3
762 only
m3
762 only
3
762 only
3
0 – 131,070 gallons or 0 – 61,310.70 m
762 only
0 – 131,070 gallons or 0 – 61,310.70 m
3
H10
Average usage for Wednesday in gallons or m3
H12
762 only
3
0 – 131,070 gallons or 0 – 61,310.70 m
3
Average usage for Tuesday in gallons or m
Average usage for Thursday in gallons or
762 only
4,294 x 106 gal or 4,264 x 104 m3
H9
H11
m3
m3
0 – 131,070 gallons or 0 – 61,310.70
3
Average usage for Friday in gallons or m
0 – 131,070 gallons or 0 – 61,310.70 m
3
H13
Average usage for Saturday in gallons or m
H14
Average service cycle
0 - 255 days
762 only
H15
Peak flow rate
0 - 200 gpm or 1,000 Lpm
762 only
H16
Day and time of peak flow rate
Time and day that peak flow occurred
762 only
H17
Months since service
0 - 2,184 months
Hr
Number of regenerations since last serviced
0-65536
Control Reset
To reset the control:
5.
The control is reset to an unprogrammed state.
1. Press and hold SET and DOWN simultaneously for
5 seconds.
6.
Go to “Initial Set-up” section to reprogram control.
2. H0 and the system’s set resin volume (or “F”
mode) is displayed.
WARNING: Resetting the control deletes all
information stored in its memory, except
time and day. This requires you to
reprogram the control completely from the
initial power-up mode.
3. If a history value other the “H0” is displayed, use
the UP button to scroll through the settings until
“H0” is displayed.
4. To reset the control, press and hold SET for 5
seconds.
42
17.0 Troubleshooting
17.1 Troubleshooting: Logix Controller
Problem
Possible Cause
Solution
ERR 1 is displayed
Controller power has been connected and
the control is not sure of the state of the
operation.
Press the UP arrow and the control should
reset.
ERR 2 is displayed
Controller power does not match 50 or 60
Hz.
Disconnect and reconnect the power.
If problem persists, obtain the appropriate
controller or AC adapter for either 50 or 60
Hz power.
ERR 3 is displayed
Controller does not know the position of the
camshaft. Camshaft should be rotating to
find Home position.
Wait for two minutes for the controller to
return to Home position. The hourglass
should be flashing on the display indicating
the motor is running.
Camshaft is not turning during ERR 3
display.
Check that motor is connected.
Verify that motor wire harness is connected
to motor and controller module.
Verify that optical sensor is connected and
in place.
Verify that motor gear has engaged cam
gear.
If everything is connected, try replacing in
this order:
—Wire harness
—Motor
—Optical sensor
—Controller
If camshaft is turning for more than five
minutes to find Home position:
Verify that optical sensor is in place and
connected to wire.
Verify that camshaft is connected
appropriately.
Verify that no dirt or rubbish is clogging any
of the cam slots.
If motor continues to rotate indefinitely,
replace the following components in this
order:
—Wire harness
—Motor
—Optical sensor
—Controller
Power failure of more than 8 hours has
occurred
Press SET to reset the time display.
Four dashes displayed:
——:——
43
17.2 Troubleshooting: Magnum IT and Cv Valve
Symptom
Possible Cause
a.
Solution
Power supply to Magnum control has
been interrupted.
Water pressure lost.
Logix control improperly programmed.
a.
d.
e.
f.
g.
h.
Defective control.
No salt in brine tank.
Manual bypass valve is open.
For 762 series control, turbine meter is
clogged or restricted.
Leak at riser pipe seal.
i.
Insufficient brine.
i.
j.
Plugged injector or injector screen.
j.
a.
Plugged injector or injector screen.
a.
b.
Insufficient water pressure.
b.
c.
d.
Obstructed drain line.
Brine line pulling air.
c.
d.
a.
a.
b.
Partially clogged injector or injector
screen.
Restricted flow rate in brine line.
c.
Insufficient water pressure.
c.
d.
d.
e.
e.
Excessive back pressure on injector
due to elevated drain line.
Partially restricted drain line.
4. Insufficient Refill to
Brine Tank.
a.
Restricted flow rate in brine line.
a.
b.
Resin volume incorrectly set.
b.
Check flow rate capabilities of the safety float/
aircheck assembly.
Reprogram.
5. Excessive Water in
Brine Tank.
a.
b.
a.
b.
Clean flow control.
Inspect and clean injector and/or screen.
c.
d.
Plugged drain line flow control.
Plugged injector and/or injector
screen.
Incorrect refill control.
Insufficient water pressure.
c.
d.
Install correct control.
Ensure that operating pressure is above 25 psi.
a.
b.
No flow control installed in drain line.
Insufficient water pressure.
a.
b.
c.
Plugged injector and/or injector
screen.
Back pressure on pilot drain port.
c.
Install drain line flow control.
Increase water pressure above 25 psig
(172 kPa) minimum.
Inspect and clean injector and/or injector
screen.
Plumb pilot drain line to atmospheric position
(i.e. brine tank).
1. Water conditioner
fails to regenerate.
No soft water.
b.
c.
d.
e.
f.
g.
2. No Brine Draw.
3. Insufficient brine
draw.
6. Leak to Main Drain.
d.
44
b.
c.
h.
b.
d.
Determine reason for power interruption and
correct. Reset time of day.
Restore water pressure.
Verify that the Logix control is properly
programmed.
Replace control assembly.
Add salt and regenerate.
Close manual bypass valve.
Inspect turbine meter assembly, clean or
replace.
Ensure that riser pipe is properly sealed at tank
adapter O-ring. Inspect pipe for cracks.
Check refill control and clean if necessary.
Check control settings. Check flow rate
capabilities of safety float and air check
assembly.
Inspect and clean injector and/or injector
screen.
Inspect and clean injector and/or injector
screen.
Increase water pressure above 25 psig (172
kPa) minimum.
Remove obstruction.
Ensure all brine line fittings are tight.
Inspect and clean injector and/or injector screen
assembly.
Check flow rate capabilities of the safety float/
aircheck assembly.
Increase water pressure above 25 psig
(172kPa) minimum.
Reduce drain line elevation to height of valve.
Remove restriction.
Symptom
7. Loss of Media to
Drain.
Possible Cause
Solution
a.
b.
No flow control installed in drain line.
Air or gasses in raw water.
c.
Unit draws air through brine line.
d.
Defective air check.
a.
Install drain line flow control.
b.
Ensure that air or gasses are not present in feed
water.
Ensure that all brine line fittings are tight and
that the aircheck closes.
Clean or replace aircheck.
c.
d.
8. Loss of Water
Pressure.
a.
b.
9. Salt in Water to
Service After
Regeneration.
a.
b.
c.
d.
e.
10. Err1, Err2, Err3.
a.
Fouled resin bed due to iron
accumulation.
Slots in riser pipe or laterals are filled
with resin fines.
a.
Injector is too small for system size.
Brine draw time excessively long due
to low water pressure.
Restricted drain line.
Insufficient rinse volume.
a.
Install correct injector.
b.
Increase water pressure above 25 psig (172
kPa) minimum.
Remove drain line restriction.
Increase slow rinse time, fast rinse time, or
both.
Inspect and clean injector and/or injector
screen.
b.
c.
d.
Plugged injector and/or injector
screen.
e.
See Logix Series Troubleshooting.
a.
Clean Magnum control valve and mineral bed
with cleaner.
Inspect and clean distributor pipe slots as
needed.
See Logix Series Troubleshooting.
Table-17.1 Troubleshooting Faulty Cartridges
17.3 Magnum Valve Cartridge
Troubleshooting
Quick cycle the Logix Magnum to each cycle
indicated below. If the leak stops in a particular
cycle, remove the cartridge listed in the right
column. Inspect for wear or damage.
This procedure provides sequential troubleshooting
steps to isolate a suspect cartridge. Figure 17.1
displays the locations of all cartridges.
No Leak During
NOTE: The Dynamic Pressure applied to the valve
must be greater than 25 psi at all times when
performing the following tests. If a cartridge
needs to be removed, follow the cartridge
removal procedure in Section 18.0.
Service Cycle
#3 Outlet
Backwash
#1 Drain
Brine/Slow Rinse
#2 Rinse
Fast Rinse
There are four symptoms that may require a cartridge to
be removed and inspected or replaced.
2.
1. A constant leak from the pilot drain in any cycle
position. A small discharge of water from the pilot
drain while transitioning from one cycle to the next
is normal. A leak from the pilot drain could be
caused by the following:
Cartridge
#2 Rinse or #4 Inlet
A leak to the main 1.5-inch drain valve port.
a. If the system is newly installed, ensure that the startup procedure has been properly followed. Refer to the
Service Manual or the start up sheet packed in the
shipping carton of the Magnum valve.
b. If the system has been operating correctly for a
period of time and is now leaking, see Table
17.2.
a. Diaphragm failure in one of the valve cartridges. See
Table 17.1 for troubleshooting faulty cartridges.
b. Debris may prevent the flappers from closing.
Inspect discs and seats.
45
NOTE:
Table-17. 2 Magnum Valve Leak to Main Drain
Troubleshooting
Regenerate the unit if the media bed is exhausted,
then proceed to the following steps:
1. Test the water leaking from the 1.5-inch drain
port of the Magnum valve. It if is treated, remove
and inspect the #2 Rinse cartridge.
2. If the water leaking to the 1.5-inch drain port is
untreated, remove and inspect the #1 Drain
cartridge.
3. Leakage of untreated water to service.
a. Leak at riser pipe seal or any other cause mentioned
in Service Manual.
b. Bypassing of untreated water by #4 Inlet
cartridge, remove and inspect.
4. Leak between the main valve body and the
cartridge assembly.
a. Remove and replace the two small O-rings at the 5:30
and 6:30 positions of the cartridge. The part number
for the O-ring set is P/N 1010116.
#4 Inlet
Cartridge
#3 Outlet
Cartridge
#1 Drain
Cartridge
#2 Rinse
Cartridge
Figure 17.1 Logix Magnum Control
46
Replacement cartridges are only available as
complete assemblies:
Cartridge #1
Drain
P/N 1000366
Cartridge #2
Fast
Rinse
P/N 1000365
Cartridge #3
Service
P/N 1000366 (No
bypass)
Cartridge #3
Service
P/N 1000336 (Cap only
for bypass)
Cartridge #4
Inlet
P/N 1000317
18.0 Magnum Valve Cartridge Removal Procedure
Removal of cartridges should be done only after
reviewing all other possible causes of the problem(s)
being addressed. There may be some difficulty
removing cartridges in valves that have been in service
for a period of time. Scale or iron build up around the
O-ring seals may cause breakage in the cage assembly
of the cartridge. If this occurs the cartridge must be
replaced.
3.
A small flat blade screwdriver should be inserted
as indicated in drawing. Pry a small opening
between the Magnum valve body and the second
part of the cartridge. This allows the insertion of
two larger flat blade screwdrivers that are used to
remove the cartridge.
4.
Insert the two larger flat blade screwdrivers at the
10 o’clock and 2 o’clock positions on the cartridge.
These should be inserted approximately 1/2 inch
into the opening created by the small blade
screwdriver. Use the two screwdrivers to slowly
move the cartridge out of the valve body.
5.
The cartridge should be removed for inspection.
Look for damaged O-ring or debris on sealing
surface ring of poppet.
To remove the number 1 or number 2 cartridges the
control must be removed first (see Assembly instruction
in the Magnum instruction manual, Section 2.1).
What follows is a step-by-step procedure for cartridge
removal:
1. Remove the four bolts securing the cartridge.
2. There are two parts or sections in the “cap” of the
cartridge assembly. The first part is the cover for
the diaphragm. The second part is attached to the
main cartridge assembly. This part is in contact
with the body of the Magnum valve. When referring
to inserting screwdrivers for cartridge removal it is
the area between the Magnum valve body and the
second part of the cartridge that is being referred
to. See Figure 18.1.
There are two nipples, one on either side of the bottom
center on the inside of the cartridge cap. They transfer
water to and from the diaphragm. There are two O-rings
associated with the nipples. The O-rings must be in
place when the cartridge is re-installed into the valve
body.
Correct Insertion Point
Remove bolts (4)
Incorrect Insertion Point
Figure 18.1
47
19.0 Performance Injectors
19.1 Injector Charts
* Tank*
Typical for 16-inch
Typical for 14-inch* Tank*
* Tank*
Typical for 18-inch
Typical for 21-inch *Tank*
48
Typical for 30-inch* Tank*
Typical for 24-inch* Tank*
Typical for 36-inch*Tank*
*Brine draw and Rinse rates on empty tank.
49
19.2 Magnum Injector Controls
Injector Identification
Tank Size
Part Number
Table-19.1 Magnum Injector Chart
Part
Number
Part Number
with O-rings
Tank
Diameter
In. (cm)
Draw
Rate
GPM
(LPM)
1000441
1040670
14 (35.6)
0.5 (1.89)
1000442
1040671
16 (40.6)
0.5 (1.89)
1000443
1040672
18 (45.7)
0.6 (2.27)
1000444
1040673
21 (53.3)
0.9 (3.41)
1000445
1040674
24 (61.0)
1.4 (5.30)
1000446
1040675
30 (76.2)
2.0 (7.57)
1000447
1040676
36 (91.4)
3.3 (12.5)
1000448*
1040677
Blank
0.0
NOTE: All flow rates are based on an inlet pressure of
60 psig (413 kPa). Actual rates vary with
pressure, temperatures and other system
variables.
*Filter applications only.
50
20.0 Magnum Flow Controls
20.1 Refill Control Identification
Cavity Number
.495
XXX
XX X
Flow Rate (gpm)
Table-20.1 Magnum Refill Control Chart
(P/N Indicates 3-Pack)
Part Number
Tank
Diameter
In. (cm)
Flow Rate
GPM (LPM)
1040679
14 (35.6)
0.7 (2.65)
1040680
16 (40.6)
0.8 (3.03)
1040681
18 (45.7)
1.0 (3.79)
1040682
21 (53.3)
1.4 (5.30)
1040683
24 (61.0)
2.0 (7.57)
1040684
30 (76.2)
3.0 (11.36)
1040685
36 (91.4)
5.0 (18.93)
NOTE: All flow rates are based on an inlet pressure of
60 psig (413 kPa). Actual rates vary with
pressure, temperatures and other system
variables.
51
20.2 Drain Line Flow Control
Table-20.2 Drain Line Flow Controls (5 gpm - 40 gpm)
Part Number
1040720
1040721
1040722
1040723
1040724
1040725
1040726
1040727
1040728
1040729
1040740
1040741
1040742
1040743
1040744
1040745
1040746
1040747
1040748
1040749
1040730
1040731
1040732
1040733
1040734
1040735
1040736
1040737
1040738
1040739
1040750
1040751
1040752
1040753
1040754
1040755
Flow Control Disk
gpm
m3/h
5
1.135
6
1.362
7
1.589
8
1.816
9
2.043
10
2.27
11
2.497
12
2.724
13
2.951
14
3.178
15
3.405
16
3.632
17
3.859
18
4.086
19
4.313
20
4.54
21
4.767
22
4.994
23
5.221
24
5.448
25
5.675
26
5.902
27
6.129
28
6.356
29
6.583
30
6.81
31
7.037
32
7.264
33
7.491
34
7.718
35
7.945
36
8.172
37
8.399
38
8.626
39
8.853
40
9.08
Insert 1 Insert 2 Insert 3 Insert 4
Blue
Red
Brown
Green
White
Blue
Red
Red
Brown
Brown
Blue
Green
White
White
White
Blue
Brown
Green
Green
Red
Green
White
White
Brown
Brown
Orange
Green
Green
Green
Green
White
White
White
Orange
Orange
Orange
NOTE: Drain Line Flow Controls above 40 gpm
require external control installed in drain line.
52
Black
Black
Black
Black
Black
Blue
Blue
Red
Red
Brown
Blue
Green
Green
White
Orange
Blue
Brown
Green
Green
Red
Green
White
White
Brown
Brown
Orange
Green
Green
Green
Green
Green
White
White
Orange
Orange
Orange
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Blue
Black
Black
Black
Black
Blue
Brown
Red
Brown
Red
White
Green
White
Brown
Brown
Orange
Green
Green
Green
Green
Green
White
White
Orange
Orange
Orange
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Blue
Black
Black
Black
Red
Black
Black
Black
Brown
Green
Black
Brown
Green
White
Orange
Green
White
Orange
Green
White
Orange
20.3 Recommended Backwash Flow Rates for Various Media
Table-20.3 Recommended Backwash Flow Rates for Various Media
Tank Diameter
Media
14 in
16 in
18 in
21 in
24 in
30 in
36 in
(35.6 cm)
(40.6 cm)
(45.7 cm)
(53.3 cm)
(61.0 cm)
(76.2 cm)
(91.4 cm)
Tank
Tank
Tank
Tank
Tank
Tank
Tank
Drain Line Flow Control in GPM
*Softening Resin
(5.0 gpm/ft2)
(12.25 m/h/cm2)
5
7
9
12
15
25
35
*Fine Mesh
Softening Resin
(2.8 gpm/ft2)
(6.86 m/h/cm2)
3
4
5
7
9
14
20
Multi Layer
(15 gpm/ft2)
(36.75 m/h/cm2)
15
20
25
36
50
70
105
Birm,
Greensand,
Carbon
(10 gpm/ft2)
(24.5 m/h/cm2)
10
15
17
25
30
50
70
*50 oF (10oC) water temperature, 50% bed expansion
53
20.4 Logix Magnum It and Cv Exploded View
11
7
2
3
9
12
5
4
1
8
10
6
6
13
Item No.
Part Number
- Kits
1
Part Number
Description
3003191
Logix 742 Control, North American
3003193
Logix 742F Control, North American
3003197
Logix 762 Control, North American
3003199
Logix 762F Control, North American
2
1266224
Bushing, Logix Mount
3
1005981
Screw
4
1262674
Cover, Logix Magnum
5
1005981
Screw
6
1235361
Motor, Logix Cable Assembly
7
1262673
Gear Plate, Logix
1262581
Drive Gear, Logix
1235373
Optic Sensor
10
1262672
Idler Gear, Logix
11
1262580
Back Plate, Logix Magnum
12
1239647
Bushing, Cable
13
1266722
Meter Cable, 32 inches
1266723
Meter Cable. 10 feet
1266724
Meter Cable, 25 feet
*
1000827
Outdoor Cover
*
1263718
Remote Mount Kit, with 10 ft cable
*
1256257
Remote Mount Kit, no extension cable
8
9
1233809
54
21.0 Replacement Components: Logix Magnum
Conditioner/Filters
21.1 Camshaft and Pilot Valve Assembly
1
2
2
3
8
4
5
7
6
Figure 21.1
Table-21.1 Assembly Parts
Item
Part Number
Number
Description
1
1006095
Screw, Pillow Block
2
1000589
Pillow Block
3
1267726
Logix Magnum Camshaft
4
1000339
Top Plate
5
1006093
Screw Short, Top Plate
6
1000391
Brine Valve Disc
7
1000328
Pilot Valve Disc
8
1006095
Screw Long, Top Plate
55
21.2 Camshaft Components
8 - Red
7 - Orange
5 - Grey
3 - Tan
6 - Yellow
4 - Blue
2 - Black
1 - Tan
Figure 21.2
Table-21.2 Camshaft Components
Item
Number
Part Number
Color
1
1000499
Tan
2
1000462
Black
3
1001620
Tan
4
1001621
Blue
5
1267724
Grey
6
1001623
Yellow
7
1001624
Orange
8
1000469
Red
56
21.3 Magnum Valve Cartridges
8
7
8
6
7
6
9
9
9
9
1 - Drain Valve Cartridge
2 - Rinse Valve Cartridge
8
7
6
8
9
9
4 - Hard Water Bypass Cap
3 - No Hard Water Bypass Valve Cartridge
7
8
6
9
5 - Inlet Valve Cartridge
Item
Part Number
Description
1
1000366
Drain Valve Cartridge, Single Seat - Spring Assisted
2
1000365
Rinse Valve Cartridge, Double Seat - Spring Assisted
3
1000366
No Hardwater Bypass Valve Cartridge, Single Seat - Spring Assisted
4
1000336
Hardwater Bypass Cap
5
1000317
Inlet Valve Cartridge, Double Seat - No Spring Assist
6
1010157
O-Ring
7
1010158
O-Ring
8
1010159
O-Ring
9
1010116
O-Ring (qty. 2 per Cartridge)
NOTE:Items 1 and 3 are identical valve cartridges.
57
21.4 Injector Assembly
2
1
3
4
Item
Part Number
Description
1
1040670
Injector for 14-inch (35.6 cm) Tank - 0.5 gpm (1.9 Lpm) (includes O-rings)
1040671
Injector for 16-inch (40.6 cm) Tank - 0.5 gpm (1.9 Lpm) (includes O-rings)
1040672
Injector for 18-inch (45.7 cm) Tank - 0.6 gpm (2.27 Lpm) (includes O-rings)
1040673
Injector for 21-inch (53.3 cm) Tank - 0.9 gpm (3.41 Lpm) (includes O-rings)
1040674
Injector for 24-inch (61.0 cm) Tank - 1.4 gpm (5.3 Lpm) (includes O-rings)
1040675
Injector for 30-inch (76.2 cm) Tank - 2.0 gpm (7.57 Lpm) (includes O-rings)
1040676
Injector for 36-inch (91.4 cm) Tank - 3.3 gpm (12.5 Lpm) (includes O-rings)
1040669
Injector, Blank (includes O-rings)
2
1040677
Injector Assembly (Less Injector)
3
1040678
Injector Screen (3 pack)
4
1040688
Cap (including O-rings)
58
21.5 Refill Flow Control Assembly
2
4
3
1
Item
Part Number
1
1040688
Cap (includes O-ring)
2
1040687
Refill Assembly (Less Refill Flow Control)
3
1040679
Refill Flow Control for 14-inch (35.6 cm) Tank - 0.7 gpm (2.6 Lpm) (3 pack)
1040680
Refill Flow Control for 16-inch (40.6 cm) Tank - 0.8 gpm (3.0 Lpm) (3 pack)
1040681
Refill Flow Control for 18-inch (45.7 cm) Tank - 1.0 gpm (3.8 Lpm) (3 pack)
1040682
Refill Flow Control for 21-inch (53.3 cm) Tank - 1.4 gpm (5.3 Lpm) (3 pack)
1040683
Refill Flow Control for 24-inch (61.0 cm) Tank - 2.0 gpm (7.6 Lpm) (3 pack)
1040684
Refill Flow Control for 30-inch (76.2 cm) Tank - 3.0 gpm (11.4 Lpm) (3 pack)
1040685
Refill Flow Control for 36-inch (91.4 cm) Tank - 5.0 gpm (19.0 Lpm) (3 pack)
1040686
Refill Flow Control Cage (3 pack)
4
Description
59
21.6 Magnum IT Flow Sensor Assembly
2
3
1
Item
Part Number
Description
1
1000074
Insert, Corner 2-inch
2
1232965
Assembly, Turbine 2-inch Elbow
3
1000318
Assembly, Cap
60
21.7 Installation Adapter Kits
Adapters- Magnum Cv
Item
Part Number
Description
Not Shown
3023679
Magnum Cv 1.5-inch Adapter Kit - Stainless Steel NPT for inlet, outlet, drain
Not Shown
3023673
Magnum Cv 1.5-inch Adapter Kit - Stainless Steel BSP for inlet, outlet, drain
1
1001655
Magnum Cv 1.5-inch Adapter Kit - CPVC for inlet, outlet, drain
Not Shown
3015978
1.5-inch NPT Stainless Steel Adapter with Glass Filled Plastic Nut (24 Pack)
Not Shown
3027731
1.5-inch BSP Stainless Steel Adapter with Glass Filled Plastic Nut (24 Pack)
1
1050556
1.5-inch CPVC Adapter with Glass Filled Plastic Nut (24 Pack)
2
1000356
Glass Filled Plastic Nut for 1.5-inch Adapter
Not Shown
3014555
1.5-inch Stainless Steel NPT Adapter
Not Shown
3014556
1.5-inch Stainless Steel BSP Adapter
3
1000358
1.5-inch CPVC Adapter
Not Shown
3023677
1-1/2-inch Stainless Steel NPT Adapter with Drilled and Tapped 1/4-inch NPT
Port
Not Shown
3023671
1-1/2-inch Stainless Steel BSP Adapter with Drilled and Tapped 1/4-inch BSP
Port
Adapters-Magnum IT
Item
Part Number
Description
Not Shown
1040782
Magnum IT Adapter Kit - Stainless Steel NPT for inlet, outlet, drain
Not Shown
1040783
Magnum IT Adapter Kit - Stainless Steel BSP for inlet, outlet, drain
Not Shown
1040784
Magnum IT Adapter Kit - CPVC for inlet, outlet, drain
Not Shown
1040786
2-inch NPT Stainless Steel Adapter with Zinc Diecast Nut (24 Pack)
Not Shown
1040787
2-inch BSP Stainless Steel Adapter with Zinc Diecast Nut (24 Pack)
Not Shown
1040788
2-inch CPVC Adapter with Zinc Diecast Nut (24 Pack)
Not Shown
1030664
2-inch Cast Zinc Diecast Nut
61
Item
Part Number
Description
Not Shown
1030663
2-inch Stainless Steel NPT Adapter
Not Shown
1033863
2-inch Stainless Steel NPT Adapter with Drilled and Tapped 1/4-inch NPT Port
Not Shown
1030665
2-inch Stainless Steel BSP Adapter
Not Shown
1033864
2-inch Stainless Steel BSP Adapter with Drilled and Tapped 1/4-inch BSP Port
Not Shown
1030666
2-inch CPVC Adapter
Not Shown
1030667
63-mm Metric PVC Adapter
Not Shown
1002906
1.5-inch to 2-inch Stainless Steel Bell Reducer Coupling
Not Shown
1010160
1.5-inch Adapter O-Ring
Not Shown
1010165
2.0-inch Adapter O-Ring
Not Shown
3024790
Stainless Steel Tank Adapter, 4-inch 8UN Threads
Not Shown
3024788
Stainless Steel Flange
62
21.8 Miscellaneous Kits and Assemblies
External Pilot Feed Adapter
Internal Pilot System Check Valve
Pilot Filter Screen Assembly
Part Number
Description
1000226
Pilot Screen Assembly (includes Pilot Screen, Pilot Screen Cap and O-ring)
1040691
Valve O-ring Kit (tank adapter O-ring, (3) O-rings for 1-1/2-inch inlet, outlet, drain and
distributor O-ring)
1040692
Pilot Flapper Kit (pilot, brine and springs)
1040668
External Pilot Feed Adapter (separate source pilot water)
3025780
Internal Pilot System Check Valve
1000878
Outdoor Cover
1009115
Top Stacking Distributor
1005953
Top Plate Screws (15 req’d)
1006093
Top Plate Screws (5 req’d)
1010162
Tank Adapter O-ring
1010160
Riser Tube O-ring
63
64
© 2009 Pentair Residential Filtration, LLC
P/N 3002947 Rev D MA09
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