Headrest DVD Player

Headrest DVD Player
Doc. 12.82.00
PIO / DIO Rev. B
TOYOTA
SIENNA
2011-
03/18/11
Dual Headrest Video
Part Number: 00016-08130; Bisque
00016-08135; Gray
00016-08140; Dark Charcoal
Code: EH5
Conflicts:
Color Applicability/ Trim Level:
Vehicle Trim Color
Lt Gray
Bisque
Dk Charcoal
X
X
Dk Charcoal
Component Description
Headrest Assembly
Cables # 3
Power Cord # 9
FM Antenna
Control Box
IR Headphones
Remote Control
AAA Batteries
Owners Manual
Wire Puller
Hardware Bag
Cable Clamps w/ Foam Tape
Bisque
Qty.
2
2
1
1
1
2
2
8
1
1
1
4
Lt G r ay
Item #
1
2
3
4
5
6
7
8
9
10
11
12
Accessory
Color
Kit Contents:
X
General Applicability:
All Sienna’s
Recommended Sequence of Application
Item #
Accessory
Hardware Bag Contents:
Item #
1
2
3
4
5
Qty.
12
2
1
2
2
Component Description
6” Wire Ties
11” Wire Ties
4” x 8”Foam Tape
Double Sided Tape
Red T-Taps
Additional Items Required For Installation:
Item #
1
2
Qty.
Component Description
Masking Tape
Electrical Tape
Recommended Tools:
Safety Tools
Seat and Floors Covers
Special Tools
Torque Wrench (36 in/lbs)
Installation Tools
10mm Socket
Ratchet
Special Chemicals
None
Blankets
Panel Popper
Wire Cutters
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* Mandatory
LEGEND:
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CRITICAL PROCESS: Proceed with caution to ensure
a quality installation. These points will be audited on a
completed vehicle installation.
TOOLS & EQUIPMENT: This calls out the specific
tools and equipment required for this process.
REVISION MARK: This mark highlights a change in
installation with respect to previous issue.
SAFETY TORQUE: This mark indicates that torque is
related to safety.
SPECIAL NOTE: Installation Sequences
After TMS and Safety mandated preparatory steps have been taken,
the installation sequence is the suggested method for completing the
accessory installation. In some instances the suggested sequence is
written for one associate to install and in others the sequence is given
as part of a team accessory installation. Unless otherwise stated in the
document, the associates may perform the installation in any order to
make the installation efficient as possible while maintaining consistent
quality.
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DUAL HEADREST VIDEO
Figure
B1
A. Pre-Installation Precaution
1. Use Seat and Floor protectors to avoid damage
to surfaces.
2. If the vehicle is equipped with an Anti-theft
radio, the radio code must be written down prior to
disconnecting the battery cable. The code must
be re-entered when the negative battery cable is
re-installed. Disconnecting the battery may cause
certain vehicle settings to be lost. Manufacturer’s
recommendations for the battery removal should
be followed. Disconnecting the battery is
recommended.
Figure
C2
B. Battery disconnect
1. Remove the NEGATIVE (-) battery terminal
using a 10mm socket/ ratchet before starting any
Figure
C3
disassembly. (Figure B1)
C. Disassemble Vehicle Trim
1. Open cup holder tray below A/C controls to
access side of auxiliary face panel.
2. Using a NRT, pry edge of no. 1 switch hole
Figure
C4a
base to release clips from instrument cluster finish
center panel assembly. (Figure C2)
3. Disconnect electrical connectors. (Figure C3)
4. Remove plastic push pin from the instrument
panel finish panel end. Once removed, push
panel toward front of vehicle to separate from the
instrument cluster finished lower center panel subassembly. (Figure C4a-b)
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Figure
C4b
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DUAL HEADREST VIDEO
Figure
C5
5. By hand pull up on driver’s door scuff plate
assembly. (Figure C5)
6. Remove screw cap from top of cowl side trim
board assembly. (Figure C6)
7. Pull cowl side trim board toward rear of vehicle
Figure
C6
to remove. (Figure C7)
8. Repeat steps 4-7 for like panels on passenger
side of vehicle.
9. Remove driver’s headrest by pushing release
button and pulling up on headrest. (Figure C9)
Figure
C7
10. Reach under seat to unhook elastic strap
holding front seatback cover to front seat cushion
spring assembly. (Figure C10)
11. Repeat steps 9-10 for passenger side seat.
Figure
C9
Figure
C10
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DUAL HEADREST VIDEO
Figure
D1
D. Install Video Headrests
1. Insert headrest cables #1A (white) and #2A
(red) into the appropriate headrest support of the
driver’s seat. (Figure D1)
2. Continue to feed cables into seat until headrest
Figure
D2
is located in its highest locking position.
(Figure D2)
3. Retrieve cables at bottom of seat (between
middle and inboard hog ring) and pull all slack
through. If cables cannot be reached the center
Figure
D3
hog ring may be taken out and then re-installed
once cables are routed. (Figure D3)
E. Mount Control Box
1. Make all connections to control box using color
coded connectors, including antenna and power
Figure
E1
cord #9. (Figure E1)
2. Wrap control box in foam tape. (Figure E2)
Figure
E2
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Figure
E3
3. Place (2) pieces of double sided tape to the
foam tape. (Figure E3)
4. Feed cables #3B (blue and black) from driver
side floorboard into console cavity toward
passenger side floorboard. (Figure E4)
Figure
E4
5. Adhere control box to metal floor in console
cavity as shown. (Figure E5)
F. Install Power Wiring
1. Using a pliers, attach (2) red T-Taps to the
Figure
E5
white/ black wires of the center power point socket
assembly (D46). (Figure F1)
2. Feed wire puller from upper dash into cavity of
power socket and exit near driver’s side footboard
area. (Figure F2)
Figure
F1
Figure
F2
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Figure
F3
3. Attach power cord #9 to wire puller. (Figure F3)
4. Pull wire puller until power cord is exposed.
Remove wire puller. (Figure F4)
5. Connect red wire of power cord #9 to the white
black wire (PIN#2), and the black wire of power
Figure
F4
cord #9 to white/ black (PIN#1). Use caution that
the correct wires are connected since they are the
same color. (Figure F5)
Figure
F5
Connector D46
Image shown wire side just below the connector
6. Secure fuse holder to factory wiring with (1) 6”
wire tie. (Figure F6)
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Figure
F6
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Figure
G1a
G. Route Headrest Cables
1. Fold driver’s carpet back and route cable #3A
toward under side of seat. Exit cable at opening in
carpet beside HVAC duct (Figure G1a-b)
2. Make sure cable is routed away from foot traffic
Figure
G1b
areas as shown in figure. (Figure G2)
3. Connect cables #1A and #2A to cable #3A.
(Figure G3)
4. Snap security clamp around each connection
point between cables #1A and #2A to cable #3A.
Figure
G2
Apply a wire tie to each strain relief, and apply
foam tape. (Figure G4)
Figure
G3
Figure
G4
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DUAL HEADREST VIDEO
Figure
G5a
5. Loop cables through white plastic wire hooks
(arrows) under seat and secure to factory wiring
with (3) wire ties (circles). (Figure G5a-b)
6. Move seat in all directions and test all seat
features to ensure cables have appropriate slack
and do not get damaged while seat is in motion.
7. Repeat steps 1-6 on passenger side with cables
#1B, #2B and #3B.
H. Complete Installation
1. Make sure vehicles battery is connected to
manufacturer’s specifications (36 in/lbs).
2. Install (2) AAA batteries in each remote and
headphone set.
3. After testing with steps on following pages,
carefully re-assemble vehicle by reversing steps in
section C.
4. Check all previously disconnected factory
connectors and accessories to ensure they are all
connected and operational.
5. Store remotes, owner’s manual and
headphones in center console, glove box, or seat
back pockets.
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Figure
G5b
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DUAL HEADREST VIDEO
Functional Verification:
Check:
Look For:
Turn vehicle ignition to ON, depress power
button on each headrest monitor.
Monitor should power on, start up screen should
appear onscreen.
Insert DVD into monitor, press enter.
DVD should begin playing
Listen with wireless headphones (be sure
to set to channel “A” to listen to monitor “A”
and channel “B” to listen to monitor “B”).
Audio should be heard through vehicle
headphones.
Depress “eject” button.
Disc should eject.
Select Sound Around button on remote to
turn on the FM transmitter. Turn on vehicle
radio and set station to station selected on
FM transmitter.
Audio from monitor “A” should be heard through
vehicle speakers.
Accessory Function checks:
Note: The driver and passenger seats may not retract without assistance once the headrest
DVD’s are installed.
Video Entertainment System Troubleshooting Hints
Schematic Reference: Video System Schematics
•Many conditions that affect video system operation may be corrected without removing the DVD
Headrest Assembly or the DVD Control Box Assembly. Make sure to understand all features of system
operation before beginning the diagnosis of the system. Verify the condition and follow the diagnostic
procedures in order to isolate and correct the condition.
•Be sure the vehicle battery is fully charged before beginning video entertainment system diagnosis
Video or Audio Distortion
The manufacturing process for producing DVD’s does not have the same quality control processes in
place that compact disk manufacturing does. If there are video or audio quality problems with an
individual DVD, try playing that disk in another DVD player. If the quality is poor for both players, return
the disk to the place of purchase and request an exchange. If the quality problem is only seen in one
of the players, examine the disk for scratches, dirt, or smudges and attempt to clean the disk with one
of the disk cleaning systems that are commercially available.
Video or audio distortion during auxiliary playback can often be attributed to the DC to AC inverter that
is used to power the auxiliary device. The power inverters tend to introduce noisy signals into the
vehicle electrical system.
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DVD Player Inoperative (Power LED Not Illuminated)
Important: The following information lists the most probable cause of the concern to the least
probable cause followed by the appropriate test for that condition.
1. The ignition is not turned on. Turn the ignition on.
2. DVD Jumper Harness not connected to vehicle. Verify Accessory Power and Ground.
3. DVD Jumper Harness not connected to Power Cord #9.Verify Accessory Power and Ground.
4. Cable 1A (Red Cable) not connected to Cable 3A (if not receiving power to Monitor A – Driver Side)
or Cable 1B (Black Cable) not connected to Cable 3B (if not receiving power to Monitor B – Passenger
Side). Make sure cables are connected.
5. Cable 3A (if not receiving power to Monitor A – Driver Side) not connected to Control Box or Cable
3B (if not receiving power to Monitor B – Passenger Side) not connected to Control Box. Make sure
cables are connected.
6. Power Cord #9 is not connected to Control Box.
7. Check for power at end of Power Cord #9 (white connector3-way) at Control Box. If power at
Control Box – Replace the Control Box.
8. Remove monitor that is not receiving power. Check power at Red Connector (Monitor A – Driver
Side) or power at Black Connector (Monitor B – Passenger Side). If power and ground verified at
connectors, replace the DVD Electronics (Monitor).
DVD Player Inoperative (Power LED Illuminated)
Important: The following information lists the most probable cause of the concern to the least
probable cause followed by the appropriate test for that condition.
1. The DVD Player is not turned on. Press the Power Button to turn unit on.
2. Press the play button. If no disc in unit, NO DISC message appears on display.
3. Insert Disc. If unit does not accept disc, replace the DVD Electronics (Monitor).
DVD Display Inoperative (LEDs Illuminate but No Video)
Important: The following information lists the most probable cause of the concern to the least
probable cause followed by the appropriate test for that condition.
1. Verify that the correct source is selected. Monitor A or Monitor B should appear in the upper right
hand corner of display.
2. Cable 2A (White Cable) not connected to Cable 3A (if no display on Monitor A – Driver Side) or
Cable 2B (Blue Cable) not connected to Cable 3B (if no display on Monitor B –Passenger Side). Make
sure cables are connected.
3. Cable 3A (if not receiving power to Monitor A – Driver Side) not connected to Control Box or Cable
3B (if not receiving power to Monitor B – Passenger Side) not connected to Control Box.
4. Remove monitor that is not receiving video. Verify that connectors are connected to the Monitor. If
no video displayed, replace the DVD Electronics (Monitor).
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Cannot Hear Audio Through Vehicle Speakers(FM Transmitter Inoperative)
Important: The following information lists the most probable cause of the concern to the least
probable cause followed by the appropriate test for that condition.
1. FM Transmitter not turned on. Turn on FM Transmitter using the Remote Control. Press the DVD
Button (A) on the Remote Control to control Monitor A – Driver Side Headrest. Press the Sound
Around On/Off Button. “CH On” should appear on Monitor A display.
2. Radio and DVD Unit are not set to the same FM Frequency. Press the Sound Around Select button
to select a frequency (88.3 MHz, 88.7 MHz, 89.1 MHz, 89.5 MHz, 89.9 MHz, or90.3 MHz). The
frequency should appear on Monitor A display in upper right hand corner. Tune the Radio to the
frequency selected. If no DVD audio over speakers, verify audio by selecting another radio frequency.
Replace the DVD Control Box.
Video Entertainment System Wireless Headphone Inoperative
Important: The following information lists the most probable cause of the concern to the least
probable cause followed by the appropriate test for that condition.
1. Volume control on the wireless headphone set is turned all the way down. Adjust the volume control
on the headphones.
2. Incorrect Channel Selected. To hear audio from Monitor A– Driver Side select Channel A. To hear
audio from Monitor B – Passenger Side select Channel B.
3. Dead batteries or batteries placed incorrectly in the wireless headphone set. Turn on power to the
headphone set. If the headset indicator does not turn on, place batteries in correctly or replace the
batteries in the headset as needed.
4. Make sure headphone is in line of sight and no obstructions of the Monitor being listened from.
5. Faulty headphone set. Test the operation of the system using a known good headphone set. If
operation is OK, replace the faulty headphone set.
6. Inoperative infrared transmitter in the (DVD) Monitor (s)--Replace the DVD Electronics.
Video Entertainment System Remote Control Inoperative
The buttons on the video remote control do not operate the videodisc player but the buttons on the
DVD Headrest Monitor Control Panel operate normally.
Important: The following information lists the most probable cause of the concern to the least
probable cause followed by the appropriate test for that condition.
1. Press DVD A button to control Monitor A or press DVD B button to control Monitor B.
2. Dead batteries or batteries placed incorrectly in the video remote control. Place batteries in correctly
or replace the dead batteries as needed.
3. Faulty remote control. Test the operation of the system using a known good remote control. If
operation is OK, replace the faulty remote control.
4. Inoperative infrared transmitter in the (DVD) Monitor (s)--Replace the DVD Electronics.
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Wiring Diagram
Vehicle Power Connection Information
Connector
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EWD
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