Equipment List, Mechanical

Equipment List, Mechanical
Equipment List, Mechanical
Equipment List, Mechanical
Applicable for Z250 and Z320
Contents
1
General ...............................................................................................................2
2
Column Definitions............................................................................................2
3
Repair Equipment, Mechanical ........................................................................3
3.1
Sony Ericsson Provided Repair Equipment...........................................3
3.2
Equipment Provided by Other Suppliers................................................8
Revision History ..............................................................................................14
4
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Equipment List, Mechanical
1 General
This document describes the minimum required equipments for the Mechanical Repair Process of the Z250 and Z320 mobile
phones.
2 Column Definitions
The matrices in the end of the equipment tables describe where the actual equipment is needed (marked with an X) or may be
needed/optional (marked with a Z).
Flash upgrade:
Equipment for downloading software to the unit, both signaling and test-program.
Manual test:
Equipment necessary to perform a manual test.
Repair:
Equipment necessary for replacing components.
The columns that assist in specifying and/or clarifying the equipment needed are considered description type columns.
•
Description
The name of the equipment.
•
Part Number
The Sony Ericsson part number to use when ordering from Sony Ericsson.
•
Comments
Additional information that helps to specify or clarify the equipment.
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Equipment List, Mechanical
3 Repair Equipment, Mechanical
Some of the required equipment will be provided by Sony Ericsson and some equipment has to be sourced locally. This chapter will
separate these equipments.
3.1
Sony Ericsson Provided Repair Equipment
Picture
Repair
Any torque driver may be used as long as
the driver meets the following
requirements:
• The driver must be capable of applying
the specified torque value +/- 6%
• The driver must be set so that the
maximum torque speed of the driver
does not exceed 670 rpm
Trouble Shoot
Comments
NTZ 112 459
Manual Test
Part Number
Adjustable Manual
Torque Screwdriver
Flash Upgrade
Description
X
X
NOTE - The torque value used on this
product is 11 N·cm
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Equipment List, Mechanical
Sony Ericsson
Programming Interface
(SEPI)
Sony Ericsson
Programming Interface
LTN 214 1484
X
X
The Sony Ericsson Programming Interface
(SEPI) is used in conjunction with the
SEPI interface cable, the USB computer
cable and battery charger to perform flash
upgrade on this product.
KRY 101 1119
Repair
NTZ 112 478
Picture
Trouble Shoot
Torx Bit T5
Comments
Manual Test
Part Number
Flash Upgrade
Description
X
A battery charger needs to be connected
to this cable during flash upgrade.
(SEPI) cable – A1
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X
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Equipment List, Mechanical
LZY 213 1191
This USB Smartcard Reader provides the
means for reading a Service Card.
This item is required for using the
LabelMake II application and flashing
offline.
Service Card
Zebra Printer Ribbon
LZY 213 595
LZK 102 734/1
This item is required for using the
LabelMake II application and flashing
offline.
This is the ribbon that should be used in
the Zebra printer when generating labels
for this product.
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Repair
USB Smartcard
Reader and CD
Picture
Trouble Shoot
Comments
Manual Test
Part Number
Flash Upgrade
Description
X
X
X
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Equipment List, Mechanical
Picture
Repair
Comments
Trouble Shoot
NTZ 112 302/2
Manual Test
Part Number
Front Opening Tool
Flash Upgrade
Description
Z
Flex Film Assembly
Tool
NTZ 112 521
Plectrum
NTZ 112 590
Also known as Guitar Pick
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Equipment List, Mechanical
Camera Removal Tool
NTZ 112 579
Only for Z250!
Dummy Battery
NTZ 112 542
This item, also known as a “Battery
Eliminator”, can be used in the place of
the battery when it is used in conjunction
with the power supply and the power
cables.
Picture
Z
Z
Repair
Only for Z320!
Trouble Shoot
Comments
NTZ 112 1067
Manual Test
Part Number
Camera Removal Tool
Flash Upgrade
Description
The matrix describes where the actual equipment is needed, marked with an X, or may be needed/option, marked with a Z.
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Equipment List, Mechanical
3.2
Equipment Provided by Other Suppliers
This is the list of equipments provided by other suppliers than Sony Ericsson
Battery Charger - that
connects to system
connector
Brush
Dentist Hook
Pair of tweezers
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X
X
X
X
Repair
Model # - BST-33
• Purchase from local vendor
Model #: CST-60 or equivalent
• Use a charger that works with your area's electrical
system.
• Purchase from local vendor
This device must be electrostatic-dissipative
Also known as Dental Tool
Trouble Shoot
Battery
Picture
Manual Test
Comments
Flash Upgrade
Description
X
X
X
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Equipment List, Mechanical
The device must be able to decode code 128 and 128C
Model #: HPM-70 or equivalent
• Purchase from local vendor
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Repair
Gloves
Finger Cots
Lint-free wipes
Barcode Scanner
Hands-Free Cable that connects to
system connector
Picture
Trouble Shoot
Only isopropyl alcohol that is 99% concentration by volume
should be used.
• Other names used for this material include rubbing
alcohol, IPA, 2-Propanol, and Isopropanol. Products
named using any of the names mentioned are
acceptable as long as they meet the 99% concentration
by volume requirement.
• There is no specific supplier that this material needs to
be obtained from, but a list of web sites that sell
products that meet the 99% by volume requirement are
provided below for convenience.
* http://www.jnj-industries.com
* http://www.first-aid-product.com/industrial/isopropylalcohol.htm
* http://www.sigmaaldrich.com/
This device must be electrostatic-dissipative
This device must be electrostatic-dissipative
Manual Test
Comments
Isopropyl Alcohol –
99% concentration by
volume
Flash Upgrade
Description
X
X
X
X
X
X
X
X
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Equipment List, Mechanical
Repair
Picture
Trouble Shoot
Comments
Computer requirements at this service level:
Manual Test
Computer
Flash Upgrade
Description
•
•
Zebra Printer
(Must be 300 dpi)
An IBM compatible 500 MHz or higher processor
A minimum of 256 MB RAM or greater, depending on
what is specified by the operating system's manufacturer
• Two extra USB ports – one for the Smartcard reader
and one for flashing equipment
• A COM port for the Zebra Printer
• A connection for barcode scanner
• A connection for an IR device
• Must use one of the following operating systems –
Windows 98SE, 2000, and XP
Current Model Options:
110XiIIIPlus or Z4MPlus
These models use a DB9 Male-DB9 Female Null Modem
Cable to connect to the computer (POS 42).
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X
X
Z
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Equipment List, Mechanical
Repair
Trouble Shoot
Picture
Manual Test
Comments
Flash Upgrade
Description
Discontinued Model Options:
NOTE - The following models may also be used, but
Zebra has discontinued selling them.
• 90xi Series
• Z4M
• Z4000 deluxe
These models use a DB25 Male-DB9 Female Null Modem
Cable to connect to the computer (POS 42).
Null Modem Cable
This cable connects the Zebra printer to the computer. Two
companies that carry this type of cable are CDW
(www.cdw.com) and QVS (www.qvs.com).
Part numbers for the DB9 Male-DB9 Female version:
CDW - 361875 (6 Feet Long)
Z
Part numbers for the DB25 Male-DB9 Female version:
CDW – 375939 (6 Feet Long)
QVS – CC314-06 (6 Feet Long)
QVS – CC314-10 (10 Feet Long)
Hot Air Device
This kind of device may be needed to assist in removing the
label from this product.
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Z
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Equipment List, Mechanical
Power Supply
Requirements:
• The output voltage should, at minimum, be variable from
0 to 5 volts
• The output current should, at minimum, be adjustable
from 0 to 2 amps
• Optional, but recommended - A digital display capable of
showing the current value
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Repair
A Functional SIM
(GSM)
Picture
Trouble Shoot
Optional, but recommended –
Ionized air neutralizes the static that tends to cause particles
to cling to a surface, therefore allowing dust and fine
particles to be easily blown off unlike most standard air
blowing devices.
A functional SIM (GSM) is needed for performing an “On
the Air” GSM test.
A functional SIM (GSM) can be used instead of the inactive
SIM or Test SIM to evaluate phone functionalities such as
the Portable Hands-free radio
NOTE: Only necessary if using a dummy battery
Manual Test
Comments
Ionized Air Gun or
Blower
Flash Upgrade
Description
Z
X
Z
Z
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Equipment List, Mechanical
Z
Z
Repair
Cable Requirements:
• Minimum cross sectional area of conductor = 1.2mm2
• Maximum length = 1.5 m
• One end of cable must have a male banana-type
connector to be able to interface with the battery
eliminator.
• The other end of the cable needs whatever connection
is necessary to connect to the power supply that you
have.
Picture
Trouble Shoot
NOTE: Only necessary if using a battery eliminator.
Manual Test
Comments
Power cables –
one red and one black
Flash Upgrade
Description
The matrix describes where the actual equipment is needed, marked with an X, or may be needed/option, marked with a Z.
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Equipment List, Mechanical
4 Revision History
Rev.
A
Date
2007-10-09
Changes / Comments
1st release
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