Maxstar® 200 STR

Maxstar® 200 STR
Maxstar 200 STR
Issued September 2003 • Index No. DC/29.5
®
Quick
Specs
Stick/TIG Welding
Power Source
Industrial Applications
Processes
Input Power
Petro/Chem Fabrication
Mechanical Contractors
Shipboard Installation
Mining
Process Piping
MRO
Stick (SMAW) Lift Stick
TIG (GTAW) Lift-Arc
Amperage Range
Requires 1- or 3-Phase Power
5 – 200 A
Max. Open-Circuit Voltage
Weight
80
32 lb (14.5 kg)
The Power of Blue .
®
Includes two International-style
connectors 35/50.
Easy installation — Auto-Line™
provides state-of-the-art flexibility
to the end user. The Auto-Line
circuitry automatically connects
to 120 – 460 VAC, single- or
three-phase power without
removing the covers to relink the
power source. No longer is there
a concern if you have the correct
machine for shop or the job site.
Superior Stick arc performance
on all input voltages. Even on the
difficult-to-run electrodes like E6010.
Lift-Arc™ start provides TIG arc starting without the use of high frequency.
Portable in the shop or at the job
site — at 32 lb the Maxstar 200 STR
easily moves from location to location.
NEW! Low OCV Stick is a simple
design that reduces the opencircuit voltage to 13 volts when
the welding power source is not
in use. This circuit design is now
built into the Maxstar 200 STR
eliminating the need for add-on
voltage reducers.
Inverter-based, DC power source has
a simple-to-use operator interface
providing only the necessary
controls in a compact machine.
DIG control allows the arc characteristics to be changed for specific
applications and electrodes. Lower
the DIG setting for smooth running
electrodes like E7018 and increase
the DIG setting for stiffer, more
penetrating electrodes like E6010.
Adaptive Hot Start™ for Stick arc
starts automatically increases the
output amperage at the start of a
weld should the start require it.
Prevents the electrode from sticking
and creating an inclusion.
Remote amperage control provided
through 14-pin receptacle on front
of the machine. This permits use
of standard remote amperage
control devices.
Optional 4-pack racks are available
for multiple operator applications.
These are commonly used in
construction and shipyard applications.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(Subject to change without notice.)
Welding
Mode
Input
Power
Rated
Output
Welding
Amperage
Range
Stick
(SMAW)
3-Phase
150 A at 26 V,
60% Duty Cycle
120 VAC,
1 – 90 A
1-Phase
150 A at 26 V,
60% Duty Cycle
200 – 460 VAC,
1 – 200 A
TIG
(GTAW)
Max.
OpenCircuit
Voltage
—
80 VDC,
9–14 VDC** —
Amps Input at Rated Load Output, 50/60 Hz,
120 V 200 V 230 V 400 V 440 V 460 V KVA
14.7 13.1 7.4
6.6
6.4
5.2
5.0
0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03*
24.9 21.7 —
0.25* 0.23* —
—
—
—
—
5.0
5.0
0.05* 0.02*
125 A at 25 V,
50% Duty Cycle
34.1 19.6 17.2 —
0.42* 0.25* 0.23* —
—
—
—
—
4.0
3.8
0.05* 0.03*
90 A at 24 V,
100% Duty Cycle
25.0 —
0.42* —
—
—
—
—
4.0
3.8
0.05* 0.03*
3-Phase
175 A at 17 V,
60% Duty Cycle
120 VAC,
1 –140 A
1-Phase
175 A at 17 V,
60% Duty Cycle
200 – 460 VAC,
1 – 200 A
—
—
KW
—
—
—
—
—
—
12.1 10.5 6.0
5.3
5.2
4.2
4.0
0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03*
—
—
19.9 17.4 —
0.25* 0.23* —
—
—
—
—
4.0
4.0
0.05* 0.02*
150 A at 16 V,
70% Duty Cycle
29.7 17.1 14.1 —
0.42* 0.25* 0.23* —
—
—
—
—
3.4
3.4
0.05* 0.03*
110 A at 15 V,
100% Duty Cycle
20.0 —
0.42* —
—
—
—
—
2.0
2.0
0.05* 0.03*
80 VDC
—
—
—
—
Dimensions
H: 13-1/2 in
(343 mm)
W: 7-1/2 in
(191 mm)
D: 17-1/2 in
(445 mm)
Net
Weight
32 lb
(14.5 kg)
*Indicates idle draw. **Sense voltage for Stick and Lift-Arc TIG.
CSA applied for.
Models with CE specifications are available and manufactured according to the Standards IEC-974-1 and EN-60974-1.
Control Panel
Maxstar 200 STR
Maxstar 200 STR (CE)
1
2
1
2
4
5
3
4
5
3
1. Output Light
2. Overtemp Light
3. Weld Process Selector Switch
4. Amperage Adjustment Control
5. Dig Adjustment Control
Control Panel Parameter Values
A. Amperage (A)
2
5 – 200
B. Dig Control (%)
1 – 100
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