800-456-7100 I www.paladinattachments.com 2800 N. Zeeb Rd., Dexter, MI. 48130, United States of America Copyright ©
PREFACE .................................................................................................................................................... 4
SAFETY STATEMENTS .............................................................................................................................. 4
GENERAL SAFETY PRECAUTIONS....................................................................................................... 4-7
DECALS ................................................................................................................................................... 8-9
INSTALLATION .................................................................................................................................... 10-13
OPERATION ......................................................................................................................................... 14-20
MAINTENANCE SCHEDULE .................................................................................................................... 21
MAINTENANCE .................................................................................................................................. 22-23
TROUBLESHOOTING ........................................................................................................................ 24-27
PRODUCT SPECIFICATIONS ............................................................................................................. 28-30
BOLT TORQUE SPECIFICATIONS .......................................................................................................... 31
HYDRAULIC TORQUE SPECIFICATIONS .......................................................................................... 32-33
WARRANTY .............................................................................................................................................. 34
BRUSH HEADS ................................................................................................................................... 36-43
CORE ........................................................................................................................................................ 44
BEARING .................................................................................................................................................. 45
MOTOR ASSEMBLY ................................................................................................................................. 46
222/225 WITH QUICK ATTACH MOUNTING ............................................................................................ 47
226 WITH QUICK ATTACH MOUNTING .............................................................................................. 48-49
MANUAL ANGLE KIT ................................................................................................................................ 50
MRHL POWER PACK .......................................................................................................................... 52-53
ELECTRIC WIRING HARNESS ........................................................................................................... 54-56
DIRT DEFLECTOR KITS S26 & S30 ........................................................................................................ 57
HYDRAULIC SWING / NO VALVE ............................................................................................................ 58
HYDRAULIC SWING WITH ELECTRIC VALVE .................................................................................. 59-60
GENERAL INFORMATION
This product was carefully designed and manufactured to give you many years of dependable service.
Only minor maintenance (such as cleaning and lubricating) is required to keep it in top working condition.
Be sure to observe all maintenance procedures and safety precautions in this manual and on any safety decals located on the product and on any equipment on which the attachment is mounted.
WARNING! Never let anyone operate this unit without reading the “Safety Precautions” and
“Operating Instructions” sections of this manual. Always choose hard, level ground to park the vehicle on and set the brake so the unit cannot roll.
Unless noted otherwise, right and left sides are determined from the operator’s control position when facing the attachment.
NOTE: The illustrations and data used in this manual were current (according to the information available to us) at the time of printing, however, we reserve the right to redesign and change the attachment as may be necessary without notification.
BEFORE OPERATION
The primary responsibility for safety with equipment falls to the operator. Make sure the equipment is operated only by trained individuals that have read and understand this manual. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer to obtain further assistance. Keep this manual available for reference. Provide this manual to any new owners and/or operator’s.
SAFETY ALERT SYMBOL
This is the “Safety Alert Symbol” used by this industry. This symbol is used to warn of possible injury. Be sure to read all warnings carefully. They are included for your safety and the safety of others working with you.
SERVICE
Use only manufacturer replacement parts. Substitute parts may not meet the required standards.
Record the model and serial number of your unit on the cover of this manual. The parts department needs this information to insure that you receive the correct parts.
SOUND AND VIBRATION
“Sound pressure levels and vibration data for this attachment are influenced by many different parameters; some items are listed below (not inclusive):
• prime mover type, age, condition, with or without cab enclosure and configuration
• operator training, behavior, stress level
• job site organization, working material condition, environment
Based on the uncertainty of the prime mover, operator, and job site, it is impossible to get precise machine and operator sound pressure levels, or vibration levels for this attachment.”
NOTE: A list of all Paladin Patents can be found at http://www.paladinattachments.com/patents.asp.
DANGER! THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF
THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
WARNING! THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT
IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
CAUTION! THIS SIGNAL WORD IS USED WHERE MINOR INJURY COULD RESULT IF THE
INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
NOTICE! NOTICE INDICATES A PROPERTY DAMAGE MESSAGE.
THIS SYMBOL BY ITSELF OR USED WITH A WARNING WORD THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR
PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE
INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
GENERAL SAFETY PRECAUTIONS
WARNING! READ MANUAL PRIOR TO INSTALL
Improper installation, operation, or maintenance of this equipment could result in serious injury or death. Operators and maintenance personnel should read this manual as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation, operation, or maintenance.
FOLLOW ALL SAFETY INSTRUCTIONS IN THIS
MANUAL AND THE PRIME MOVERS MANUAL.
WARNING! READ AND UNDERSTAND ALL SAFETY STATEMENTS
Read all safety decals and safety statements in all manuals prior to operating or working on this equipment. Know and obey all OSHA regulations, local laws and other professional guidelines for your operation. Know and follow good work practices when assembling, maintaining, repairing, mounting, removing or operating this equipment.
KNOW YOUR EQUIPMENT
Know your equipment’s capabilities, dimensions and operations before operating. Visually inspect your equipment before you start, and never operate equipment that is not in proper working order with all safety devices intact. Check all hardware to assure it is tight. Make certain that all locking pins, latches, and connection devices are properly installed and secured. Remove and replace any damaged, fatigued or excessively worn parts. Make certain all safety decals are in place and are legible. Keep decals clean, and replace them if they become worn and hard to read.
WARNING! PROTECT AGAINST FLYING DEBRIS
Always wear proper safety glasses, goggles or a face shield when driving pins in or out or when operation causes dust, flying debris, or any other hazardous material.
GENERAL SAFETY PRECAUTIONS
WARNING! LOWER OR SUPPORT RAISED EQUIPMENT
Do not work under raised booms without supporting them. Do not use support material made of concrete blocks, logs, buckets, barrels or any other material that could suddenly collapse or shift positions. Make sure support material is solid, not decayed, warped, twisted, or tapered. Lower booms to ground level or onto blocks. Lower booms and attachments to the ground before leaving the cab or operator’s station.
WARNING! USE CARE WITH HYDRAULIC FLUID PRESSURE
Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death.
Hydraulic leaks under pressure may not be visible. Before connecting or disconnecting hydraulic hoses, read your prime movers operator’s manual for detailed instructions on connecting and disconnecting hydraulic hoses or fittings.
•
Keep unprotected body parts, such as face, eyes, and arms as far away as possible from
a suspected leak. Flesh injected with hydraulic fluid may develop gangrene or other
permanent disabilities.
• If injured by injected fluid, see a doctor at once. If your doctor is not familiar with this type
of injury, ask him to research immediately to determine proper treatment.
• Wear safety glasses, protective clothing, and use a sound piece of cardboard or wood
when searching for hydraulic leaks.
DO NOT USE YOUR HANDS!
SEE ILLUSTRATION.
WARNING! DO NOT MODIFY MACHINE OR ATTACHMENTS
Modifications may weaken the integrity of the attachment and may impair the function, safety, life and performance of the attachment. When making repairs, use only the manufacturer’s genuine parts, following authorized instructions. Other parts may be substandard in fit and quality. Never modify any ROPS (Roll Over Protection System) equipment or device. Any modifications must be authorized in writing by the manufacturer.
GENERAL SAFETY PRECAUTIONS
WARNING! SAFELY MAINTAIN AND REPAIR EQUIPMENT
•Do not wear loose clothing, or any accessories that can catch in moving parts. If you have
long hair, cover or secure it so that it does not become entangled in the equipment.
•Work on a level surface in a well-lit area.
•Use properly grounded electrical outlets and tools.
•Use the correct tool for the job at hand. Make sure they are in good condition for the task
required.
•Wear the protective equipment specified by the tool manufacturer.
WARNING! SAFELY OPERATE EQUIPMENT
Do not operate equipment until you are completely trained by a qualified operator in how to use the controls, know its capabilities, dimensions, and all safety requirements. See your prime movers manual for these instructions.
•Keep all step plates, grab bars, pedals, and controls free of dirt, grease, debris, and oil.
•Never allow anyone to be around the equipment when it is operating.
•Do not allow riders on the attachment or the prime mover.
•Do not operate the equipment from anywhere other than the correct operators position.
•Never leave equipment unattended with the engine running or with this attachment in a
raise position.
•Do not alter or remove any safety feature from the prime mover or this attachment.
•Know your work site safety rules as well as traffic rules and flow. When in doubt on any
safety issue, contact your supervisor or safety coordinator for an explanation.
WARNING! EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER
HAZARDOUS DUSTS MAY CAUSE SERIOUS OR FATAL RESPIRATORY DISEASE.
It is recommended to use dust suppression, dust collection and if necessary personal protective equipment during the operation of any attachment that may cause high levels of dust.
WARNING! REMOVE PAINT BEFORE WELDING OR HEATING.
Hazardous fumes/dust can be generated when paint is heated by welding, soldering or using a torch. Do all work outside or in a well ventilated area and dispose of paint and solvent properly. Remove paint before welding or heating.
When sanding or grinding paint, avoid breathing the dust. Wear an approved respirator.
If you use solvent or paint stripper, remove stripper with soap and water before welding.
Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.
10
10
9
8
4
7
7
4. 41043
7. 50-0721
8. 50-0722
9. 50-0724
10. 50-0726
Item Part Qty Description
4.
7.
8.
9.
10.
41043 1 Decal, Warning, Hazardous
Dust
50-0721
50-0722
2 Label Warning, Crush Hazard
1 Label, Warning, Misuse Hazard
1 Label, Warning, High Pressure
Fluid Hazard
50-0724
50-0726 2 Label, Warning, Flying Objects &
Entanglement
Make sure that all clamps, guards, and shields are installed correctly.
NOTICE! S26/S30 Series sweepers are designed to fit tractors and loaders with hydraulic capaci ties of 10-20 gpm and up to 2400 psi.
MRHL
To attach the mounting/swing assembly to a loader with a quick attach mounting, follow these instructions:
1. Remove the bucket or other attachment from the loader.
2. Center the mounting/swing assembly in front of the loader
3. Attach the mounting/swing assembly to the loader’s quick attach. Lock the quick attach.
4. Level the mounting/swing assembly with the loader’s tilt cylinders. Then, adjust the loader height until the assembly is 12 inches (305 mm) above the ground.
NOTICE! The mounting/swing assembly must be level for the sweeper to operate properly when angled.
5. Position the brush head assembly in front of the mounting/swing assembly.
6. Attach the brush head assembly to the front of the swing plate with 2, 1/2 inch carriage bolts, flat washers, lock washers and nuts.
7. Install the spring-chain assembly. To do so:
NOTICE!
Refer to figure 2 during installation.
a. Connect a spring to each end of a 26-link chain.
b. Place a 26-link chain on each spring.
c. Attach the free ends of the 26-link chains to the brackets on the mounting frame.
d. Loop the other end of the spring-chain assembly over the outside slots on the brush head upright.
8. Install the 36-link transport chain by placing 1 end in the center slot of the brush head upright and the other end on the bracket on the mounting frame.
9. Refer to Leveling.
Mounting
Bracket
Ears Top Link
Mounting
Bracket
Mounting
Plate figure 1
Hitch Arm
MRHL Power Pack
The hydraulic tank can be mounted in 1 of 2 positions:
Support Arm figure 2
Ear
Top Link
• On 3-point arms or
• Above the 3-point hitch attachment.
If you wish to use another attachment on the hitch, mount the tank above it. Otherwise, mount the tank on the 3-point arms.
On 3-Point Hitch Arms
Refer to figure 1 during installation.
1. Connect the mounting bracket to the hitch arms with hitch pins. Secure with ring pins.
2. Connect the hitch’s top link to ears on the mounting bracket.
3. Fasten 2 mounting plates to the mounting bracket’s bottom channel. Use 2, 1/2 inch carriage bolts, flat washers, lock washers and nuts.
4. Place the tank on top of the mounting plates and bolt in place with 4, 3/8 inch carriage bolts, lock washers and nuts.
5. Go to Installation: Pumps & Hoses.
Above 3-Point Hitch
Refer to figure 2 during installation.
1. Connect the attachment, the mounting bracket ears and the hitch’s top link.
2. Assemble the support arms using 4, 3/8 inch cap screws, flat washers, lock washers and nuts.
3. Connect support arms to the hitch arms (with pins used on the hitch) and to the mounting bracket.
4. Level mounting bracket from front to back and from left to right by adjusting the support arms.
5. Install the tank on the mounting bracket with 4 carriage bolts.
6. Go to Installation: Pumps & Hoses.
Pump & Hoses
1. Install the relief valve and fittings on the pump.
(Refer to figure 3 during installation.)
• The 1 5/16 inch - 1 1/4 inch barb fitting goes in the pump inlet.
• Place fittings on the pump outlet in this order: 1 1/16 inch - 3/4 inch elbow fitting in the outlet opening. 3/4 inch - 3/4 inch nipple fitting on the elbow fitting, relief valve on the nipple and 3/4 inch elbow fitting on the relief valve.
2. Slide the pump onto the tractor PTO shaft. Make sure that the relief valve is on the left-hand side.
3. Fasten the 10-link chain to the bottom threaded hole on the right-hand side of the pump. Bolt the other end of the chain to the tractor. The chain must be attached to a position on the tractor that is above and forward of the connection on the pump. The chain must also be taught. (Refer to figure 4)
NOTICE! This chain holds the pump on the shaft and prevents it from spinning during operation.
Elbow Fitting
3/4 in.-1/2 in.
Barb Fitting
1 5/16 in.-1 1/4 in.
Relief Valve
Nipple Fitting
Elbow Fitting figure 3 figure 4
Front of tractor figure 5
PR
ES
SU
RE
Pressure
RN
RE
TU
Return
Leveling
1. Drive the unit to a level, paved area.
2. Move stands to highest position.
3. Swing the brush head assembly straight ahead, and then lower it so the bristle tips are 2 inches
(51mm) above the ground.
4. On both sides of the brush head assembly, measure from the brush frame to the ground.
• If the measurements are equal, proceed to step 5.
• If the measurements are not equal, loosen the outer bolts on the mounting assembly and adjust the height of 1 end until the measurements are the same. Tighten the hardware.
5. Angle the brush head assembly to the right. Measure from each side of the brush frame to the ground.
Then swing the brush head assembly to the left. Measure from each end of the brush frame to the ground.
• If all 4 measurements are the same, the brush head assembly is level.
• If the measurements are not equal, proceed to step 6.
6. Adjust the brush head using the loader’s tilt cylinders.
• If the measurements resemble figure 1, tilt the brush head forward with the cylinders.
• If the measurements resemble figure 2, retract the tilt cylinders.
• If the measurements resemble figure 3, loosen hardware that attaches the swing assembly to the brush head assembly; lower the left-hand side of the brush head until both sides are an equal distance above the ground. Tighten the hardware.
7. Repeat steps 4 and 5 until the brush head is level.
High
Angled
Left
High
Low
Angled
Left
Low
Right
Angled
Right
Angled
Low Low
High High figure 1
High
High
Angled
Angled
Left
Right
Low
Low figure 2 figure 3
This sweeper is designed solely for use in construction cleanup, road maintenance and similar operations.
Use in any other way is considered contrary to intended use. Compliance with and strict adherence to operation, service and repair conditions, as specified by the manufacturer, are essential elements of intended use.
CAUTION! A SWEEPER IS A DEMANDING MACHINE.
Only fully trained operators or trainee operators under supervision of a fully trained person should use machine.
Before operating sweeper:
•Learn sweeper and prime mover controls in off-road location.
•Be sure you are in a safe area, away from traffic or other hazards.
•Check hardware holding sweeper to host machine, making sure it is tight.
•Replace damaged or fatigued hardware.
•Make sure hydraulic hardware and fittings are tight.
•Replace damaged or fatigued fittings or hoses.
•Check tire pressures.
•Check tire ratings to be sure they match the prime mover load. Weigh sweeper end of
prime mover to insure proper tire rating.
•Remove all property that could be damaged by flying debris from sweeping area.
•Be sure all persons not operating the sweeper are clear of sweeper discharge area.
•Always wear proper apparel, long sleeved shirt buttoned at cuffs; safety
glasses, goggles or face shield; ear protection; and dust mask.
While operating sweeper:
•When operating sweeper, adhere to all government rules, local laws and other
professional guidelines for your sweeping application.
•Before leaving operators area for any reason, lower sweeper to ground. Stop prime mover engine, set brakes, remove key from ignition.
•Minimize flying debris - use slowest rotating speed that will do the job.
•Keep hands, feet, hair and other loose clothing away from all moving parts.
•Leave brush hood (shield) and all other shields and safety equipment in place when
operating sweeper and primer mover.
•Be aware of extra weight and width a sweeper adds. Reduce travel speed accordingly.
•When sweeping on rough terrain, reduce speed to avoid “bouncing” the sweeper. Loss of
steering can result.
•Never sweep toward people, buildings, vehicles or other objects that can be damaged by
flying debris.
•Only operate sweeper while you are in the seat of the prime mover. Seat belt must be
fastened while you operate prime mover. Only operate controls while the engine is
running. Protective glasses must be worn while you operate prime mover and while you
operate sweeper.
•Operate sweeper slowly in open area, check for proper operation of all
controls and all protective devices. Note any repairs needed. Report any needed repairs.
Before Each Use
Perform daily maintenance as indicated in Maintenance Schedule.
Run prime mover and sweeper at low idle. Check for hydraulic leaks or other problems, make corrections, if necessary, before using sweeper.
WARNING! AVOID SERIOUS INJURY.
Check for large objects that could harm operator or others if thrown by sweeper. Remove items before operating.
During Use
Carry sweeper low to ground so operator has good visibility and stability. Avoid sudden movements from one side to the other side when you carry a sweeper.
Avoid excessive downward pressure on brush sections to prevent excessive wear. A 2 to 4 inch (5-10 cm) wide pattern is sufficient for most applications. Ensure that motor and bearing plates are equally adjusted to prevent uneven wear pattern.
Brush Pattern Adjustment
A properly leveled brush offers the best sweeper performance. If your unit has optional casters, see Option
- Casters. To check the brush pattern for all other units:
1. Move the sweeper to a dusty, flat surface.
2. Set the prime mover’s parking brake. Leave the engine running.
3. Start the sweeper at a slow speed; then, lower it completely to the surface so the bristle tips touch the ground. Run the sweeper in a stationary position for 10 seconds.
4. Raise the sweeper and back away; switch off the engine and remove the key. The brush pattern left in the dust should be 2-4 inches wide, running the length of the brush. (Compare the swept area with figure 4.)
5. If necessary, adjust the brush pattern with the spring-chain assembly (figure 5).
a. Raise the sweeper.
b. Tighten the transport chain (figure 5) or lift cable and lower the sweeper so it supports weight.
c. Move the spring-chain forward in the swing
assembly chain holder to lower the brush head assembly or backward in the holder to raise it.
T
ransport Chain
The transport chain supports the weight of the brush head assembly during transport between work sites and during adjustment of the spring-chain assemblies. It should remain slack during sweeping.
To adjust the transport chain:
1. Raise the sweeper.
2. Tighten the transport chain.
3. Lower the sweeper so the transport chain supports the weight of the sweeper.
Spring & Chain
Assembly
Brush Head
Upright
Swept Area
figure 4
2-4 in.
(51-76mm) figure 5
Operating Tips
NOTICE! Avoid sweeper damage. Do not ram into piles. Use a dozer blade for this type of job.
Snow
High brush speeds and slow ground speeds are needed to sweep snow effectively. Start at 3/4 throttle and the lowest gear of the prime mover. For wet and/or deep snow, increase to almost full throttle. This helps keep snow from packing up inside the brush hood.
In deep snow you may need to make more than one pass to get down to a clean surface.
To keep snow from blowing back onto a swept area, always sweep so the wind is at your back or so it follows the brush angle.
Dirt & Gravel
To keep dust at a minimum, plan your sweeping for days when it is overcast and humid or after it has rained. Also, sweep so the wind blows at your back or in the direction the brush head is angled.
Low brush speeds and moderate ground speeds work best for cleaning debris from hard surfaces. Brush speeds that are too fast tend to raise dust because of the aggressive sweeper action.
To sweep gravel, use just enough brush speed to “roll” the gravel, not throw it.
Heavy Debris
For 2 inches (51mm) or more of heavy debris, a maximum brush speed in the low range and ground speeds of less than 5 mph (8 kph) are recommended.
Thatch
Low brush speeds and low prime mover speeds do the best thatching job.
To prevent the brush from pulling itself into the ground, adjust the spring-chain assembly so the bristle tips barely touch the grass.
If the brush pulls into the grass and stalls while sweeping, use the lift to raise the brush.
Do not
increase throttle to override a stall out.
Use a combination of brush speeds and ground speeds that rolls up a neat windrow.
To keep thatch from blowing back into a swept area, sweep with the wind at your back or in the direction the brush is angled.
WARNING! Never raise the sweeper more than a few feet off the ground. The sweeper can tip back or the prime mover can tip over causing death or serious injury.
• Before leaving the operator’s area for any reason, lower the sweeper to the ground.
Stop the prime mover engine, set the parking brake and remove the key from the ignition.
• Minimize flying debris - use the slowest rotating speed that will do the job. See Operating Tips
• Keep hands, feet, hair and loose clothing away from all moving parts.
• Leave the brush hood (shield) and all other shields and safety equipment in place when operating the sweeper and prime mover.
• Be aware of the extra weight and width a sweeper adds. Reduce travel speed accordingly. See
Operating the Sweeper.
• When sweeping on rough terrain, reduce speed to avoid “bouncing” the sweeper. Loss of steering can result.
• Never sweep toward people, buildings, vehicles or other objects that can be damaged by flying
debris.
• Only operate the sweeper while you are in the operating position. The safety restraint must be
fastened while you operate the prime mover. Only operate the controls while the engine is running.
Protective glasses must be worn while you operate the prime mover and while you operate the
sweeper.
• While you operate the sweeper slowly in an open area, check for proper operation of all controls and all protective devices. Note any needed repairs during operation of the sweeper. Report any needed repairs.
CAUTION! Do not modify the sweeper in any way. Personal injury could result.
If you have questions, contact your dealer or SWEEPSTER.
Repair or adjust the sweeper in a safe area, away from traffic and other hazards.
Before adjusting or servicing - lower the sweeper to the ground, set parking brake, shut down the prime mover and remove the key from the ignition.
NOTICE! Do not store the sweeper with weight on the brush. Weight will deform the bristles, destroying the sweeping effectiveness. To avoid this problem, place the sweeper on blocks or use storage stands.
Do not store polypropylene brushes in direct sunlight. The material can deteriorate and crumble before the bristles are worn out.
Keep polypropylene brush material away from intense heat or flame.
Storage:
• Clean the unit thoroughly, removing all snow, dirt and grease.
• Inspect for visible signs of wear, breakage or damage. Order any parts required and make the necessary repairs to avoid delays upon removal from storage.
• Tighten loose nuts, capscrews and hydraulic connections.
• Coat exposed portions of the cylinder rods with grease.
• Lubricate grease fittings.
• Seal hydraulic system from contaminants and secure all hydraulic hoses off the ground to help prevent damage.
• Store unit in a dry and protected place. Leaving the unit outside will materially shorten its life.
Additional Precautions for Long Term Storage:
• Touch up all unpainted surfaces with paint to avoid rust.
• Check antifreeze properties and drain fluids as appropriate.
Removal from Storage:
• Remove cover.
• Wash unit and replace any damage and/or missing parts.
• Lubricate grease fittings.
• Check hydraulic hoses for damage and replace as necessary.
Schedule
For best sweeper performance, follow this maintenance schedule.
Every
100 hr
Every
500 hr
See Prime
Mover
Manual
Brush Head Assembly:
Check brush pattern
(See Adjustments: Brush Pattern)
Hardware:
Check and tighten if necessary
Hydraulic Filter Element:
Change
Hydraulic Fittings & Hoses:
Inspect for leaks or damage; repair or replace when necessary
Hydraulic Oil:
Check level; add as needed
Change; Use ISO VG-46 oil
Prime Mover Air Cleaner:
Clean or replace
Swing Plate:
Grease with EP2 or equivalent
Hydraulic System
NOTICE! To prevent hydraulic system contamination, change hydraulic oil and filters at regularly scheduled intervals.
24
26
32
36
36
46
6.38
8.00
10.00
10.00
10.63
19.38
17
18
22
24
25
34
3.8
4.0
5.0
6.0
6.0
6.0
8.50
7.5
9.00
11.00
13.00
12.69
13.31
8.0
10.0
12.0
11.4
12.1
Replacing Brush Sections
1. Remove motor mount lynch pins. Retain pins for reinstallation. Remove motor mount.
2. Remove motor assembly from core. Do not tangle hoses.
3. Remove bearing mount lynch pins. Retain pins for reinstallation.
4. Remove core from brush head assembly.
5. Remove retaining plate from core assembly.
6. Remove old sections.
7. Install new sections by doing the following: a. Number the drive locations on the core as 1, 2, and 3 (figure 1) b. Slide the first section onto the core with the drive pins on either side of the tube 1 (figure 2). Make sure that the drive pins face up.
c. Place the second section on the core with the drive pins on either side of tube 2. Be sure the drive pins face down.
d. Put the third section on with the drive pins around tube 3. Be sure the drive pins face up.
e. Slide sections on until the core is full, making sure to alternate the tubes used and the direction of the drive pins.
8. Re-attach the section retaining plate.
9. Place the core back into the brush frame.
10. Slide motor assembly back into the core taking care not to tangle hoses.
11. Re-attach motor mount with pins removed in first step.
12. Re-attach the bearing plate with pins removed from step 3.
figure 1
Drive Pins
Core
Tubes figure 2
Brush Head
Problem
Brush rotates wrong direction
Possible Causes
Brush slows or stops when sweeping Brush pattern too wide
Possible Solution
Hoses installed incorrectly Switch hoses at brush head tubes
Adjust brush pattern to 2-4 inches (51-
102mm) wide: see Maintenance: Adjusting
Brush Pattern
Travel speed too fast Travel no more than 5 mph (8 kph) while sweeping
Make several passes with sweeper Trying to sweep too much material at once
Relief pressure set too low
Set relief pressure to 2000 psi (138.0 bars)
Brush head assembly “bounces” during sweeping
Pump has failed
Filter plugging
Hydraulic motor is failing
Spring-chain assembly too loose
Travel speed too fast and/ or brush speed too slow
Contact dealer to repair or replace
Change or clean filter
Test hydraulic system: see Troubleshooting:
Hydraulic Problems
Adjust spring-chain assembly, see: Adjusting
Spring-Chain Assembly
Find correct combination of ground and brush speeds: do not travel at more than 5 mph (8 kph)
Brush wears into cone shape
Brush wears very quickly
Core is bent
Sweeper is not level
Tires on prime mover at different pressures or are different sizes
Brush pattern too wide
Replace core
Level sweeper before each use, see: Leveling
Check tire sizes and rating: make corrections as necessary
Adjust pattern to 2-4 inches (51-102mm) wide, see: Setting Brush Pattern
Spring-Chain Assemblies
Problem
Springs on spring-chain assemblies stretching
Possible Causes Possible Solution
Transport chain too loose when traveling between job sites
Adjust according to Adjustment: Transport
Chain
Travel speeds too fast when sweeping
Do not travel at speeds over 5 mph (8kph)
Hydraulic System
Problem
Hydraulic system overheats
Hydraulic quick couplers leak
Hydraulic motor seals leak
Hydraulic oil flows from breather cap on hydraulic tank
Possible Causes
Hydraulic oil level too low
Restriction in hoses
Host pump flow rate exceeds maximum gpm rating for broom.
Back pressure exceeds BTU removal by heat exchanger
Quick coupler poppet is unseated
Reseat poppet; replace quick coupler if poppet is beyond repair
Contact Sweepster Flow rate exceeds maximum gpm rating for broom. Hydraulic pressure exceeds maximum psi rating for broom
Motor is failing
Possible Solution
Add hydraulic oil to tank until it comes to 2 inches (51mm) from top
Remove bends in hoses; remove obstructions inside hoses
Contact host manufacturer for proper flow control method
Hydraulic tank too full
High number of hours on motor;
Contact dealer to rebuild or replace
Drain hydraulic tank until level is
2 inches (51mm) from top
Hydraulic Problems
If hydraulic problems - which include the brush failing to rotate, the brush slowing or stopping when making contact with the sweeping surface or swing/lift cylinders not functioning - occur, complete all the following checks on the hydraulic system.
WARNING! Avoid serious injury.
Test components must have a minimum rating of 3000 psi (206.0 bars).
Otherwise, components could rupture, causing serious injury. Open the gate valve before beginning any tests.
Do not operate the hydraulic system more than 5 seconds with pressure over 2000 psi (138.0 bars). Higher pressures can rupture hydraulic components and cause serious injury.
Testing Relief Setting
1. Add a flow meter, pressure gauge and gate valve on the pressure side of the sweeper hydraulic system.
2. Raise the sweeper. Then, engage the brush.
3. Shut the gate valve and note the reading on the pressure gauge.
CAUTION! Avoid pump damage. Do not run test for more than 5 seconds.
4. Refer to the prime mover manual for proper relief setting. If the pressure gauge reading does not match manufacturer’s recommendations, take the prime mover to your dealer for repair.
5. Go to Testing Pump or Prime Mover Hydraulics.
Testing Power Pack Hydraulic Pump
Complete the following steps to test the pump on units with a power pack.
1. Place a pressure gauge, flow gauge and gate valve between the pump and the pressure line on the brush frame.
2. Make sure the prime mover is in Neutral with the parking brake on. Start the prime mover at idle and engage the sweeper.
3. Raise engine speed to normal operating rpm.
4. Note the reading on the flow gauge. Then, shut the gate valve. Note the reading on the pressure gauge.
• If the flow gauge reads at least 10 gpm
(.63 lps) and the pressure gauge reached 2000 psi (138.0 bars), the pump is functioning properly.
• If the flow and/or pressure did not reach the proper reading, the pump has failed. Take it to your dealer to have it rebuilt or replaced.
5. Remove the pressure gauge, flow gauge and gate valve and reconnect hoses.
6. Go to Testing Brush Head Motors.
Testing Brush Head Motors
1. Place a pressure gauge and flow gauge between the sweeper or prime mover hydraulic tank and the return line on the brush frame.
2. Make sure the prime mover is in Neutral with the parking brake on. Start the prime mover at idle and engage the sweeper. Then, adjust the brush to the maximum sweeping pattern.
3. When the brush stalls, note the reading on the flow gauge. If it is 3 gpm (.19 lps) or more, the motor(s) need(s) to be replaced.
B
D
G
B
D
C
B
D
E
G
G
30°
C
C
F
A
E
H
30°
A
A
F
H
A. Overall Height
B Overall Width @ 0º
C. Overall Length @ 0º
D. Sweeping Width @ 0º
E. Overall Length @30º
F. Overall Width @ 30º
G. Sweeping Width @30º
H. Center of Gravity
Weight
Flow Range
Maximum Pressure
Maximum Articulation
Brush Diameter
22248
H
22249
22259 22260
27.1 inches (68.8 cm)
22261
59.4 inches (151 cm)
48 inches (122 cm)
71.4 inches (181 cm)
54.4 inches (138 cm)
60 inches (152 cm)
60.7 inches (154 cm)
60 inches (152 cm)
41.5 inches (105 cm)
26.5 inches (67.3 cm)
370 lbs (168 kg)
8-15 gpm
(30-57 lpm)
10-18 gpm
(38-68 lpm)
63.7 inches (162 cm)
72 inches (183 cm)
52 inches (132 cm)
27.5 inches (69.9 cm)
405 lbs (184 kg)
4-10 gpm
(15-38 lpm)
8-15 gpm
(30-57 lpm)
3000 psi (206 bar)
30 Degrees
26 inches (66 cm)
10-18 gpm
(38-68 lpm)
22272 22273
83.4 inches (212 cm)
72 inches (183 cm)
66.7 inches (169 cm)
84 inches (213 cm)
60.4 inches (153 cm)
28.5 inches (72.4 cm)
440 lbs (200 kg)
8-15 gpm
(30-57 lpm)
10-18 gpm
(38-68 lpm)
F
30°
E
G
F
B
D
30º
E
C
A
H
A. Overall Height
B Overall Width @ 0º
C. Overall Length @ 0º
D. Sweeping Width @ 0º
E. Overall Length @30º
F. Overall Width @ 30º
G. Sweeping Width @30º
H. Center of Gravity
Weight
Flow Range
Maximum Pressure
Maximum Articulation
Brush Diameter
22560
22561 22572 22573
32 inches (81.3 cm)
70.3 inches (178.6 cm)
48 inches (122 cm)
67.1 inches (170.4 cm)
70.7 inches (179.6 cm)
52 inches (132 cm)
29.1 inches (73.9 cm)
445 lbs (202 kg)
8-15 gpm
(30-57 lpm)
10-18 gpm
(38-68 lpm)
82.3 inches (209 cm)
58.3 inches (148.1 cm)
60 inches (152 cm)
70.1 inches (178.1 cm)
81.1 inches (206 cm)
62.4 inches (159 cm)
30 inches (76.2 cm)
485 lbs (220 kg)
8-15 gpm
(30-57 lpm)
10-18 gpm
(38-68 lpm)
3000 psi (206 bar)
30 Degrees
30 inches (76 cm)
22659 22585
94.3 inches (239.5 cm)
72 inches (183 cm)
73.1 inches (185.7 cm)
91.5 inches (232.4 cm)
72.8 inches (185 cm)
30.8 inches (78.2 cm)
525 lbs (238 kg)
8-15 gpm
(30-57 lpm)
10-18 gpm
(38-68 lpm)
B
D
C
A
E
30°
H
B
D
F
G
B
D
C
C
A
E
30°
A
H
H
E
A. Overall Height
G
C. Overall Length @ 0º
D. Sweeping Width @ 0º
E. Overall Length @30º
F. Overall Width @ 30º
G. Sweeping Width @30º
H. Center of Gravity
Weight
Flow Range
Maximum Pressure
Maximum Articulation
Brush Diameter
22640 22641
53.4 inches (135.6 cm)
57.4 inches (145.8 cm)
54 inches (137.2 cm)
36.3 inches (92 cm)
27.2 inches (69.1 cm)
318 lbs (144 kg)
4-8 gpm
(15-30 lpm)
6-12 gpm
(23-45 lpm)
22646
27.8 inches (70.6 cm)
22647
59.4 inches (150.9 cm)
54.4 inches (138 cm)
48 inches (122 cm)
58.9 inches (149.6 cm)
60 inches (152 cm)
41.5 inches (105 cm)
27.7 inches (70.4 cm)
335 lbs (152 kg)
4-8 gpm
(15-30 lpm)
6-12 gpm
(23-45 lpm)
3000 psi (206 bar)
30 Degrees
26 inches (66 cm)
22659
71.4 inches (181.4 cm)
60 inches (152 cm)
61.9 inches (157.2 cm)
72 inches (183 cm)
52 inches (132 cm)
28.7 inches (72.9 cm)
370 lbs (168 kg)
6-12 gpm
(23-45 lpm)
Face Seal: Assembly, Tube to Fitting
NOTICE - Face seal fittings have the most reliable sealing method and therefore, should be used whenever possible.
Installation
1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or foreign materials.
2. Install proper SAE 0-ring to end of fitting if not already installed. Ensure 0-ring is fully seated and retained properly.
3. Lubricate 0-ring with a light coating of clean hydraulic oil.
4. Position tube and nut squarely on face seal of fitting and tighten nut finger tight.
5. Using appropriate torquing device, tighten to given torque rating from the table below.
SAE Dash Size
-4
-6
-8
-10
-12
-16
-20
-24
Tube Side
Thread Size
9/16 - 18
11/16 - 16
13/16 - 16
1 - 14
1 3/16 - 12
1 7/16 - 12
1 11/16 - 12
2 - 12
In-lbs
220 ± 10
320 ± 25
480 ± 25
750 ± 35
1080 ± 45
1440 ± 90
1680 ± 90
1980 ± 100
Ft-lbs
18 ± 1
27 ± 2
40 ± 2
63 ± 3
90 ± 4
120 ± 8
140 ± 8
165 ± 8
NOTE -
ft-lb may be converted to Newton Meters by multiplying by 1.35582.
NOTE -
in-lbs may be converted to Newton Meters by multiplying by 0.11298.
Straight Thread O-ring Fitting: Assembly, Fitting to Port
NOTE -
Straight thread o-ring fittings are utilized to adapt hydraulic systems to motors, pumps, cylinders, and valves.
Installation (Adjustable Fitting)
1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or any foreign materials.
2. Install proper SAE o-ring on port end of fitting if not already installed. Ensure o-ring is fully seated and retained properly.
3. Lubricate o-ring with a light coating of clean hydraulic oil.
4. Back off nut as far as possible and push washer up as far as possible. (figure 4 & 5)
5. Screw fitting into port. Hand tighten fitting until backup washer contacts face of port. (figure 6)
6. To position the fitting, unscrew to desired position, but not more than one full turn.
7. Hold fitting in position with wrench. Using appropriate torquing device, tighten nut to given torque rating from table. (figure 7)
Fitting
Size
-4
-6
-8
-10
-12
-16
-20
-24
SAE Port
Thread Size
7/16 - 20
9/16 - 18
3/4 - 14
7/8 - 14
1 1/16 - 12
In-lbs
190 ± 10
420 ± 15
720 ± 25
1260 ± 50
1680 ± 75
1 5/16 - 12 2520 ± 100
1 5/8 - 12 3100 ± 150
1 7/8 - 12 3800 ± 150
Ft-lbs
16 ± 1
35 ± 1
60 ± 2
105 ± 5
140 ± 6
210 ± 8
260 ± 12
315 ±12
NOTE
- ft-lb may be converted to Newton Meters by multiplying by 1.35582.
NOTE
- in-lbs may be converted to Newton Meters by multiplying by 0.11298.
Except for the Excluded Products as described below, all new products are warranted to be free from defects in material and/or workmanship during the Warranty Period, in accordance with and subject to the terms and conditions of this Limited Warranty.
1. Excluded Products. The following products are excluded from this Limited Warranty:
(a) Any cable, part that engages with the ground (i.e. sprockets), digging chain, bearing, teeth, tamping and/or demolition head, blade cutting edge, pilot bit, auger teeth and broom brush that either constitutes or is part of a product.
(b) Any product, merchandise or component that, in the opinion of Paladin Light Construction
1
, has been
(i) misused; (ii) modifi ed in any unauthorized manner; (iii) altered; (iv) damaged; (v) involved in an accident; or (vi) repaired using parts not obtained through Paladin Light Construction.
2. Warranty Period. The Limited Warranty is provided only to those defects that occur during the Warranty
Period, which is the period that begins on the fi rst to occur of: (i) the date of initial purchase by an end-user, (ii) the date the product is fi rst leased or rented, or (iii) the date that is six (6) months after the date of shipment by Paladin
Light Construction as evidenced by the invoiced shipment date (the “Commencement Date”) and ends on the date that is twelve (12) months after the Commencement Date.
3. Terms and Conditions of Limited Warranty. The following terms and conditions apply to the Limited Warranty hereby provided:
(a) the product.
(b) Timely Repair and Notice. In order to obtain the Limited Warranty, (i) the product must be repaired within thirty (30) days from the date of failure, and (ii) a claim under the warranty must be submitted to Paladin Light
Construction in writing within thirty (30) days from the date of repair.
Return of Defective Part or Product. If requested by Paladin Light Construction, the alleged defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location specifi ed by Paladin Light Construction, with freight PRE-PAID by the claimant, to allow Paladin Light Construction to inspect the part or product.
Claims that fail to comply with any of the above terms and conditions shall be denied.
.
THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE
AND ANY WARRANTY BASED ON A COURSE OF DEALING OR USAGE OF TRADE.
IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR CONSEQUENTIAL OR SPECIAL
DAMAGES.
IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN
AMOUNT IN EXCESS OF THE PURCHASE PRICE, OR, AT THE OPTION OF PALADIN LIGHT CONSTRUCTION,
THE REPAIR OR REPLACEMENT, OF THE PARTICULAR PRODUCT ON WHICH ANY CLAIM OF LOSS OR
DAMAGE IS BASED. THIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WHETHER THE CLAIM
IS BASED ON BREACH OF CONTRACT, BREACH OF WARRANTY, NEGLIGENCE OR OTHER CAUSE AND
WHETHER THE ALLEGED DEFECT IS DISCOVERABLE OR LATENT.
1
Attachment Technologies Inc., a subsidiary of Paladin Brands Holding, Inc. (PBHI) is referred to herein as Paladin Light
Construction.
February 10, 2010
Assembly 28-10305
Item Part Qty Description
1. 03-2490
4. 03-5620
03-5111
5.
6.
7.
8.
9.
07-0018
07-0156
07-0206
07-0209
07-1718
10. 07-1762
11. 07-1764
1 Clamp, Hose, Double, Rubber Coat
2 Hose, .5 x 72, TC, 8FF-12FF (4-5 ft)
2 Hose, 5 x 84, TC, 8FF-12FF (6 ft)
4 Screw, HHC, Gr8, 3/8-16 x 1
2 Washer, Flat, Gr8, 1/2
2 Pin, Cotter, Gr2, 3/16 x 2
1 Clip, Hairpin, 16ga x 1 3/8
4 Washer, Lock, Split, Medium, 3/8
2 Washer, Lock, Split, Medium, 1/2
2 Nut, Hex, Gr8, 1/2-13
12. 07-2952 12 Screw, HFH, CL10.9, M6-1 x 20
13. 07-3279 4 Washer, Flat, Gr8, 3/8
14. 07-3617 12 Nut, Insert, Hex, M6 x 1
15. 07-3654
16. 07-3708
17. 07-3736
18. 07-3747
19. 07-4046
20. 07-4522
4 Nut, Gr8, 3/8-16
2 Bolt, Carriage, Gr5, 1/2-13 x 1 1/2
1 Washer, Flat, CL8.8, M8
6 Washer, Lock, Split, Medium, M10
2 Pin, Clevis, 3/4 x 2
4 Clip, Hairpin, .162 x 3.43
21. 07-4523 8 Cap, Tube, Vinyl, 1 x .51, Black
22. 07-4539 1.5ft Sleeve, Hose, 3/4, Partek, Bulk
23. 07-6488
24. 07-6769
25. 13-13457
26. 13-13458
1 Pin, Clevis, 3/8 x 5 1/2
6 Screw, HHC, CL10.9, M10-1.5 x 16mm
1 Sheet, Side, Hood, Left
1 Sheet, Side, Hood, Right
27. 13-13525
28. 13-14083
1 Plate, Mounting
6 Stud, Mounting, Motor
29. 13-16178-4 1 Sheet, Hood (4 ft)
13-16178-5 1 Sheet, Hood (5 ft)
13-16178-6 1 Sheet, Hood (6 ft)
30. 13-16638-4 1 Weld, Brush Head Frame (4 ft)
13-16638-5 1 Weld, Brush Head Frame (5 ft)
13-16638-6 1 Weld, Brush Head Frame (6 ft)
31. 13-9818
32. P852608
4 Tube, Round, Stand
6 Washer, Hard, 1/2
33. RHW8068 6 Pin, Lynch, .25-1.56
29
12
12
17
1 14
25
4
16
11 10
6
27
7 19
20
8
23 5 13
30
14
26
24
18
32
20
9
28
33
15
31
21
22
Assembly 28-10835
Item Part Qty Description
1.
2. 03-5620
03-5111
4.
5.
6.
7.
8.
03-2490
07-0018
07-0156
07-0206
07-0209
9.
07-1718
07-1762
10. 07-1764
1 Clamp, Hose, Double, Rubber Coat
2 Hose, .5 x 72, TC, 8FF-12FF (4-5 ft)
2 Hose, 5 x 84, TC, 8FF-12FF (6 ft)
4 Screw, HHC, Gr8, 3/8-16 x 1
2 Washer, Flat, Gr8, 1/2
2 Pin, Cotter, Gr2, 3/16 x 2
1 Clip, Hairpin, 16ga x 1 3/8
4 Washer, Lock, Split, Medium, 3/8
2 Washer, Lock, Split, Medium, 1/2
2 Nut, Hex, Gr8, 1/2-13
11. 07-2952 12 Screw, HFH, CL10.9, M6-1 x 20
12. 07-3279 4 Washer, Flat, Gr8, 3/8
13. 07-3617 12 Nut, Insert, Hex, M6 x 1
14. 07-3654
15. 07-3708
16. 07-3736
17. 07-3747
18. 07-4046
19. 07-4522
4 Nut, Gr8, 3/8-16
2 Bolt, Carriage, Gr5, 1/2-13 x 1 1/2
1 Washer, Flat, CL8.8, M8
6 Washer, Lock, Split, Medium, M10
2 Pin, Clevis, 3/4 x 2
4 Clip, Hairpin, .162 x 3.43
20. 07-4539 1.5ft Sleeve, Hose, 3/4, Partek, Bulk
21. 07-6488
22. 07-6769
23. 13-13457
24. 13-13458
25. 13-13525
1 Pin, Clevis, 3/8 x 5 1/2
6 Screw, HHC, CL10.9, M10-1.5 x 16mm
1 Sheet, Side, Hood, Left
1 Sheet, Side, Hood, Right
26. 13-14083
1 Plate, Mounting
6 Stud, Mounting, Motor
27. 13-16178-4 1 Sheet, Hood (4 ft)
13-16178-5 1 Sheet, Hood (5 ft)
13-16178-6 1 Sheet, Hood (6 ft)
28. 13-16638-4 1 Weld, Brush Head Frame (4 ft)
13-16638-5 1 Weld, Brush Head Frame (5 ft)
13-16638-6 1 Weld, Brush Head Frame (6 ft)
29. 13-17877
30. P852608
4 Tube, Round, Stand, Heavy Duty
6 Washer, Hard, 1/2
31. RHW8068 6 Pin, Lynch, .25-1.56
27
11
11 16
1
13
23
2
15
10
9
19
5
25
18
29
7
21
4
12
6
22
17
30
28
8
14
13
24
19
31
26
20
APPLY LOCTITE TO ITEM
22
.
Item Part Qty Description
1.
4.
03-2490
03-5620
03-5111
5.
6.
7.
8.
9.
07-0018
07-0156
07-0206
07-0209
07-1718
10. 07-1762
11. 07-1764
1 Clamp, Hose, Double, Rubber Coat
2 Hose, .5 x 72, TC, 8FF-12FF (4-5 ft)
2 Hose, 5 x 84, TC, 8FF-12FF (6-7 ft)
4 Screw, HHC, Gr8, 3/8-16 x 1
2 Washer, Flat, Gr8, 1/2
2 Pin, Cotter, Gr2, 3/16 x 2
1 Clip, Hairpin, 16ga x 1 3/8
4 Washer, Lock, Split, Medium, 3/8
2 Washer, Lock, Split, Medium, 1/2
2 Nut, Hex, Gr8, 1/2-13
12. 07-2952 12 Screw, HFH, CL10.9, M6-1 x 20
13. 07-3279 4 Washer, Flat, Gr8, 3/8
14. 07-3617 12 Nut, Insert, Hex, M6 x 1
15. 07-3654
16. 07-3708
17. 07-3736
18. 07-3747
19. 07-4046
20. 07-4522
4 Nut, Gr8, 3/8-16
2 Bolt, Carriage, Gr5, 1/2-13 x 1 1/2
1 Washer, Flat, CL8.8, M8
6 Washer, Lock, Split, Medium, M10
2 Pin, Clevis, 3/4 x 2
4 Clip, Hairpin, .162 x 3.43
21. 07-4523 8 Cap, Tube, Vinyl, 1 x .51, Black
22. 07-4539 1.5ft Sleeve, Hose, 3/4, Partek, Bulk
23. 07-6488
24. 07-6769
25. 13-13457
26. 13-13458
1 Pin, Clevis, 3/8 x 5 1/2
6 Screw, HHC, CL10.9, M10-1.5 x 16mm
1 Sheet, Side, Hood, Left
1 Sheet, Side, Hood, Right
27. 13-13525
28. 13-14083
1 Plate, Mounting
6 Stud, Mounting, Motor
29. 13-16178-4 1 Sheet, Hood (4 ft)
13-16178-5 1 Sheet, Hood (5 ft)
13-16178-6 1 Sheet, Hood (6 ft)
13-16178-7 1 Sheet, Hood (7 ft)
30. 13-16638-4 1 Weld, Brush Head Frame (4 ft)
13-16638-5 1 Weld, Brush Head Frame (5 ft)
13-16638-6 1 Weld, Brush Head Frame (6 ft)
13-16638-7 1 Weld, Brush Head Frame (7 ft)
31. 13-9818
32. P852608
4 Tube, Round, Stand
6 Washer, Hard, 1/2
33. RHW8068 6 Pin, Lynch, .25-1.56
29
12
12
22
17 1
14
25
4
16
11 10 6
27
7 19
20
8
23
5
13
31
21
30
14
26
24
22
32
17 1
20
9
15
28
33
14
25
4
16
11 10 6
27
7 19
20
31
21
29
12
8
23
5
13
30
14
26
24
18
32
20
9
15
28
33
Item Part Qty Description
1.
2.
5.
7.
03-2490
03-4562
07-0018
07-0206
1 Clamp, Hose, Double, Rubber Coat
2 Hose, .5 x 60, 8FF-8FF, 4.25K
4 Screw, HHC, Gr8, 3/8-16 x 1
2 Pin, Cotter, Gr2, 3/16 x 2
8.
9.
07-0209
07-1718
1 Clip, Hairpin, 16ga x 1 3/8
4 Washer, Lock, Split, Medium, 3/8
12. 07-2952 12 Screw, HFH, CL10.9, M6-1 x 20
13. 07-3279 4 Washer, Flat, Gr8, 3/8
14. 07-3617 12 Nut, Insert, Hex, M6 x 1
15. 07-3654
17. 07-3736
4 Nut, Gr8, 3/8-16
1 Washer, Flat, CL8.8, M8
6 Washer, Lock, Split, Medium, M10
2 Pin, Clevis, 3/4 x 2
18. 07-3747
19. 07-4046
20. 07-4522
21. 07-4523
4 Clip, Hairpin, .162 x 3.43
8 Cap, Tube, Vinyl, 1 x .51, Black
22. 07-4539 1.5ft Sleeve, Hose, 3/4, Partek, Bulk
23. 07-6488
24. 07-6769
25. 13-13457
26. 13-13458
28. 13-14083
1 Pin, Clevis, 3/8 x 5 1/2
6 Screw, HHC, CL10.9, M10-1.5 x 16mm
1 Sheet, Side, Hood, Left
1 Sheet, Side, Hood, Right
6 Stud, Mounting, Motor
29. 13-16178-42 1 Sheet, Hood (3.5 ft)
13-16178-4 1 Sheet, Hood (4 ft)
13-16178-5 1 Sheet, Hood (5 ft)
30. 13-16638-42 1 Weld, Brush Head Frame (3.5 ft)
13-16638-4 1 Weld, Brush Head Frame (4 ft)
13-16638-5 1 Weld, Brush Head Frame (5 ft)
31. 13-9818
32. P852608
4 Tube, Round, Stand
6 Washer, Hard, 1/2
33. RHW8068 6 Pin, Lynch, .25-1.56
29
12
22
12 17 1 14
25
2
8
23
5 13
7 19
20
31
21
30
14
26
24
18
32
12 17 1 14
20
9
15
28
33
25
8
23
5 13
29
12
2
22
7 19
20
31
21
30
14
26
24
18
32
20
9
15
28
33
Item Part Qty Description
1. 07-3617 3 Nut, Insert, Hex, M6 x 1
2. 07-3730 3 Washer, Lock, Split, Medium, M6
3. 07-3731 3 Screw, HHC, CL10.9, M6-1 x 30mm
4. 13-15657-42 1 Weld, Core, 8, 3.5 ft
13-15657-4 1 Weld, Core, 8, 4 ft
13-15657-5 1 Weld, Core, 8, 5 ft
13-15657-6 1 Weld, Core, 8, 6 ft
13-15657-7 1 Weld, Core, 8, 7 ft
5. 13-15662 1 Plate, Section Retainer, 8
4
1
5
2
3
6 3
9
2
3
7
8
7
11
1
5
4
Item Part Qty Description
5.
6.
7.
8.
1.
2.
3.
4.
07-2950
07-3737
07-3738
07-3747
07-3749
07-3777
08-0008
08-0037
9. 13-11903
10. 13-16923
11. 13-17015
3 Bolt, Carriage, CL8.8, M8-1.25 x 20mm
3 Nut, Hex, CL10, M8-1.25
4 Washer, Lock, Split, Medium, M8
6 Washer, Lock, Split, Medium, M10
6 Screw, HHC, CL10.9, M10-1.5 x 30mm
1 Screw, HHC, CL10.9, M8-1.25 x 20
2 Bearing, Flange, 3 Bolt
1 Bearing, 7/8 Hex, without Hub
1 Washer, .34 x 1.88 x 10ga
1 Weld, Hex, Shaft, Idler, Bolt-In
1 Plate, Mounting, Bearing
10
10
3
4
9
8
2
1
11
5
7
6
Replacement Part for 03-6445
03-6469 Seal Kit
07-7529 Replacement Key
07-8215 Motor Shaft Nut
Replacement Part for 03-6444
03-6468 Seal Kit
07-7529 Replacement Key
07-8215 Motor Shaft Nut
Replacement Part for 03-6446
03-6468 Seal Kit
07-1948 Replacement Key
07-8214 Motor Shaft Nut
Replacement Part for 03-6447
03-6467 Seal Kit
07-1948 Replacement Key
07-8214 Motor Shaft Nut
Item Part Qty Description
1.
2.
03-3481
03-6445
03-5614
03-6444
2 Fitting, 10MB-8MF
1 Motor, 14.5 CID (MRHL) (Serial # 1234001 & Up)
1 Motor, 14.2 CID (MRHL) (Serial # 1233199 & Down)
1 Motor, 17.1 CID (MRHL) (Serial # 1234001 & Up)
03-5612 1 Motor, 18.3 CID (MRHL) (Serial # 1233199 & Down)
03-6446
03-5615
03-6447
3.
4.
5.
03-5616
07-3747
07-3749
07-3754
6.
7.
07-3755
07-3756
8. 07-6683
9. 13-15206
13-18135
13-15205
10. 13-16225
11. 13-17016
1 Motor, 8.0 CID (CTC/MRHL) (Serial # 1234001 & Up)
1 Motor, 7.9 CID (CTC) (Serial # 1233199 & Down)
1 Motor, 11.9 CID (CTC) (Serial # 1234001 & Up)
1 Motor, 12.2 CID (CTC) (Serial # 1233199 & Down)
6 Washer, Lock, Split, Medium, M10
6 Screw, HHC, CL10.9, M10-1.5 x 30mm
4 Washer, Flat, CL10.9, M12
4 Nut, Hex, CL10.9, M12-1.75
4 Washer, Lock, Split, Medium, M12
4 Screw, HHC, CL10.9, M12-1.75 x 65mm
1 Hub, Hex, Drive (CTC) (Serial # 1233199 & Down)
1 Plate, Receiver, Hex, 2.5
1 Plate, Mounting, Motor
Replacement Part for 03-5614
03-5503 Seal Kit
07-7286 Replacement Key
Replacement Part for 03-5612
03-5503 Seal Kit
07-7286 Replacement Key
07-4568 Motor Shaft Nut
Replacement Part for 03-5615
03-5211 Seal Kit
07-0794 Replacement Key
Replacement Part for 03-5616
03-5211 Seal Kit
1 Hub, Hex, 2 1/2 x 1 1/4 Tapered Bore x 3.75 (MRHL)
1 Hub, Hex, Drive (CTC/MRHL) (Serial # 1234001 & Up)
07-0794 Replacement Key
Not Shown:
07-4568
1 Nut, Motor, Shaft
Item Part Qty Description
1. 07-0066
2 07-0237
3.
4.
5.
6.
7.
8.
07-0387
07-1294
07-1759
07-1872
11-1277
11-7479
1 Screw, HHC, Gr 8, 5/8-11 x 2
2 Spring, Tens, 1-13/32 x 6
2 Chain, 3/16, 26 Links
1 Nut, Hex, Gr 8, 5/8-11
1 Chain, 3/16, 36 Links
1 Washer, Lock, Split, 5/8
1 Weld, Plate, Swing, MRHL
1 Bushing, 1 x 5/8 x 7/16
9. Varies 1 Weld, Frame, Mounting (Contact Sweepster
for correct frame for your application)
25
2
26
3
17
1
4
13 18
12
20
7
6
21
14
9
16
23
5
8
10
22
11
19
10
24
15
Item Part Qty Description
1. 03-1919 2 Fitting, 8MF-8MF
2. 03-3515 2 Fitting, 12MB-8MF
3. 03-3896 2 Hose, .5 x 36, 8FF-8FF, 3K, TC
4. 07-0209 1 Clip, Hairpin, 16ga x 1 3/8
5. 07-0237 2 Spring, Tension, 1 13/32 x 6
6. 07-1294 1 Nut, Hex, Gr8, 5/8-11
7. 07-1872 1 Washer, Lock, Split, Medium, 5/8
8. 07-2843 2 Pin, Klik, 3/16 x 1 5/8
9. 07-3013 2 Bushing, Caster
10. 07-3015 8 Spacer, Caster
11. 07-3112 2 Fitting, Zerk, 1/4-28, Self-Tap
12. 07-3120 1 Washer, Flat, Gr8, 5/8
13. 07-3433 1 Screw, HHC, Gr8, 5/8-11 x 1 1/2
14. 07-3676 2 Screw, HHC, Gr8, 1/2-13 x 5
15. 07-4037 2 Nut, Hex, Nylock, Gr8, 1/2-13
16. 07-4367 2 Wheel, Caster, 6.25 x 5/8, Black
17. 07-6488 1 Pin, Clevis, 3/8 x 5 1/2
18. 07-7077 1 Pin, Quick Release, Shoulder Type
19. 08-0131 4 Bearing, Caster
20. 11-7479 1 Bushing, 1 x 5/8 x 7/16
21. Varies 1 Weld, Mounting (Contact Sweepster for correct mounting)
22. 13-16680 1 Weld, Swing, with Casters
23. 13-16911 1 Chain, 3/16, 48 Links
24. 13-4291 2 Weld, Caster Fork
25. P272670 1 Coupler
26. P272671 1 Coupler
Item Part Qty Description
1.
2.
5.
6.
07-0210
07-2105
13-4193
13-4194
2 Clip, Hairpin, 14Ga x 1 3/4
1 Pin, Lock, 3/8 Square Bail
1 Tube, Link, Outer
1 Tube, Link, Inner
Service Part for 03-0691 Pump
03-0597A Seal Kit
1
13
15
12
16
9
10
6 7
21
4
11
8
5
2
3
19
30
26
36
28
18
38
35
14
31
23
32
37
29
33
22
27
17
24
25
20
27
34
28
Service Part for 03-0691 Pump
03-0597A Seal Kit
Item Part Qty Description
1.
2.
3.
4.
5.
03-0129
03-0691
03-0710
03-0711
03-0744
1 Valve, Relief, 3/4 Ports
1 Pump, PTO, 12gpm
1 Fitting, Barb, HP, 90°, 1 1/4, 1 5/16MOR
1 Fitting, Barb, HP, 90°, 1 1/4, 1MP
1 Filter, Element, 25 Micron, Spin-On
6.
7.
9.
03-0745
03-0834
8. 03-1182-2 1 Fitting, Plug, BP, Square, 1/4P
03-1920
10. 03-1943
1 Filter, Base, Spin-On
1 Fitting, Nipple, HP, Hex, 3/4MP, 1/2MP
2 Fitting, 12MF-12MF
3 Fitting, 12MF-12MP
11. 03-3478
12. 03-3750
13. 03-3787
14. 03-4709
15. 03-4923
16. 03-5044
17. 07-0156
18. 07-0245
19. 07-0246
20. 07-0285
1 Fitting, 8MF-8MP
1 Fitting, 8MF-12MP
1 Elbow, 90º, 12FF-12MB
1 Gauge, Sight Window, 1 inch
2 Hose, .75 x 156, 12FF-12FF, 3K
1 Hose, .5 x 50, 8FF-8FF90, 3K
2 Washer, Flat, Gr8, 1/2
1 Cap, Breather
1 Chain, 1/4 x 13 Links
2 Pin, Link, Gr2
21. 07-1192 2 Clamp, T-Bolt, 1 1/4
22. 07-1718 10 Washer, Lock, Split, Medium, 3/8
23. 07-1730
24. 07-1762
25. 07-1764
4 Bolt, Carriage, Gr5, 3/8 x 1 1/2
2 Washer, Lock, Split, Medium, 1/2
2 Nut, Hex, Gr8, 1/2-13
26. 07-3279
27. 07-3654
28. 07-3655
29. 07-3708
3 Washer, Flat, Gr8, 3/8
9 Nut, Hex, Gr8, 3/8-16
6 Screw, HHC, Gr8, 3/8 x 1 1/2
2 Bolt, Carriage, Gr5, 1/2 x 1 1/2
30. 09-0020 4ft Hose, Suction, 1 1/4
31. 11-2147
32. 11-6115
33. 11-7461
34. 11-7466
35. 50-0184
36. 50-0272
37. 50-0635
38. 50-0725
1 Weld, Tank
2 Plate, Mounting, Tank
1 Weld, Mounting, Tank
4 Arm, Mounting, Tank, Hydraulic
1 Label, Sweepster, White, Small
1 Label, Oil, ISO, VG-46
1 Label, Plate, Part Number
1 Label, Warning, High Pressure Fluid
B A B A
B A B A
B A B A
B A B A
B A B A
B A B A
Serial Number 1118199 & Down
WIRE NO.
EXTRA WIDE PROTECTION
Serial Number 1119001 & Up
WIRE NO.
EXTRA WIDE PROTECTION
A B
A
B
EXTRA WIDE PROTECTION
EXTRA WIDE PROTECTION
WIRE NO.
GUAGE
GAUGE
WIRE NO.
Serial Number 1119001 & Up
16 16 16 16
WIRE NO.
GUAGE
- -
- -
X X
0.25 0.25
4 3
- -
X X
WIRE NO.
S26 & S30
28-10162-4 4 Ft.
28-10162-5 5 Ft.
28-10162-6 6 Ft.
28-10162-7 7 Ft.
7
8
1
Item Part Qty Description
1.
2.
3.
4.
07-1714
07-3273
07-3278
5. 07-3436
6. 13-13634
7. 13-13635
2 Screw, HHC, Gr8, 5/16-18 x 1
8 Washer, Lock, Split, Medium
07-3275 16 Washer, Flat, Gr8, 5/16
8 Nut, Hex, Gr8, 5/16-18
6 Screw, HHC, Gr8, 5/16-18 x 3/4
1 Plate, Mounting, Left
1 Plate Mounting, Right
8. 13-16201-4 1 Sheet, Dirt Deflector (4 Ft.)
13-16201-5 1 Sheet, Dirt Deflector (5 Ft.)
13-13633 1 Sheet, Dirt Deflector (6 Ft.)
13-16201-7 1 Sheet, Dirt Deflector (7 Ft.)
5 6
4
2
3
2
7
8
3
5
4
1
6
Item Part Qty Description
5.
6.
7.
8.
1.
2.
3.
4.
03-2092
03-2159
03-2270
03-3573
03-4668
03-5719
03-3381
07-0206
07-1782
2 Fitting, Elbow, HP, 90°, 9/16MOR, 3/8MFS
2 Fitting, Adapter, HP, 3/8MFS, 1/4MP
2 Hose, 3/8 x 72, 3/8FFS, 3/8FFS
1 O-Ring, Face Seal, 3/8, SAE #6
1 Plate, Hydraulic, Orifice, .028, #6 O-Ring Face Seal
1 Cylinder, 1.75 x .75 x 4, 3.5K (09/24/09 & After)
1 Cylinder, 1.75 x .75 x 4 (09/23/09 & Before)
2 Pin, Cotter, Gr2, 3/16 x 2
2 Washer, Flat, Gr2, 3/4SAE, 1 1/2
Service Part for 03-3381 Cylinder
03-3382 Seal Kit
Service Part for 03-5719 Cylinder
46072 Seal Kit
114406 Cylinder Rod
Serial Number 1014199 & Down
6
2
8
4
14
5
12
13
11
15
9
10
2
5
11
13
1
7
16
NOTE:
CONNECT RED WIRE
PLUG TO TOP COIL
CONNECT YELLOW WIRE
PLUG TO BOTTOM COIL
17
07-7733 Wire Harness Power Lead 126 inches
07-7734 Wire Harness with Box
3
Item Part Qty Description
5.
6.
7.
8.
1.
2.
3.
4.
03-1920
03-1945
03-2092
03-2291
03-2352
03-3968
03-4506
03-5215
9. 03-3381
03-5719
10. 07-0206
11. 07-3745
12. 07-3749
13. 07-4622
14. 07-7028
15. 13-16972
16. LAF9441
17. LAF9444
1 Fitting, 12MF-12MF
2 Fitting, Adapter, HP, 1 1/16MOR, 3/4MFS
2 Fitting, Elbow, HP, 90°, 3/16MOR, 3/8MFS
2 Fitting, Adapter, HP, 3/8MFS, 9/16MOR
2 Hose, 3/8 x 32, 2W, 3/8FFS90, 3/8FFS
1 Hose, .75 x 60, 12FF-12FF90, 3.125K
1 Hose, .75 x 60, 12FF-12FF, 3.125K
1 Manifold, 12 Volt
1 Cylinder, 1.75 x .75 x 4 (09/23/09 & Before)
1 Cylinder, 1.75 x .75 x 4, 3.5K (09/24/09 & After)
2 Pin, Cotter, Gr2, 3/16 x 2
4 Washer, Flat, CL8.8, M10
2 Screw, HHC, CL10.9, M10-1.5 x 30mm
4 Nut, Hex, Lock, M10-1.5, CL10.9
2 Screw, HHC, CL10.9, M10-1.5 x 130mm
1 Bracket, Mounting
1 Wire Harness
1 Wire Harness, with Box
Serial Number 1015001 & Up
16
14
2
4
10
11
18
13
8
17
15
NOTE:
CONNECT RED WIRE
PLUG TO TOP COIL
PLUG TO BOTTOM COIL
9
2
12
11
13
5
5
1
6
PRESSURE
RETURN
7
RETURN
PRESSURE
3
5.
6.
7.
8.
1.
2.
3.
4.
03-1920
03-1945
03-2092
03-2291
03-2352
03-3968
03-4506
03-3381
9.
03-5719
03-5835
10. 07-0206
11. 07-3745
12. 07-3749
13. 07-4622
14. 07-7028
15. 07-7733
16. 07-7734
17. 07-7737
18. 13-16972
Item Part Qty Description
1 Fitting, 12MF-12MF
2 Fitting, Adapter, HP, 1 1/16MOR, 3/4MFS
2 Fitting, Elbow, HP, 90°, 3/16MOR, 3/8MFS
2 Fitting, Adapter, HP, 3/8MFS, 9/16MOR
2 Hose, 3/8 x 32, 2W, 3/8FFS90, 3/8FFS
1 Hose, .75 x 60, 12FF-12FF90, 3.125K
1 Hose, .75 x 60, 12FF-12FF, 3.125K
1 Cylinder, 1.75 x .75 x 4 (09/23/09 & Before)
1 Cylinder, 1.75 x .75 x 4, 3.5K (09/24/09 & After)
1 Manifold, 12 Volt, with Deutsch Coil
2 Pin, Cotter, Gr2, 3/16 x 2
4 Washer, Flat, CL8.8, M10
2 Screw, HHC, CL10.9, M10-1.5 x 30mm
4 Nut, Hex, Lock, M10-1.5, CL10.9
2 Screw, HHC, CL10.9, M10-1.5 x 130mm
1 Wire Harness, Power Lead, 126 Inches
1 Wire Harness, with Box
1 Wire Harness, 108 Inches, for Solenoid
1 Bracket, Hydraulic
Service Part for 03-3381 Cylinder
03-3382 Seal Kit
Service Part for 03-5719 Cylinder
46072 Seal Kit
114406 Cylinder Rod
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