Eaton 9PX6KSP uninterruptible power supply (UPS) User manual

Copyright © 2013 EATON

All rights reserved.

Service and support:

Call your local service representative

5-6kVA US_EN

9PX 5000

9PX 6000

9PX 6000 G

9PX EBM 180V

Installation and user manual

SAFETY INSTRUCTIONS

SAVE THESE INS TRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries.

The 9PX models that are covered in this manual are intended for installation in an environment within 0 to 40°C, free of conductive contaminant.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Certification standards

• Safety: IEC/EN 62040-1 / Ed.1: 2008.

UL 1778 4th edition

• EMC: IEC/EN 62040-2 / Ed.2: 2006.

FCC part 15 Class A.

• Performance: IEC/EN 62040-3 / Ed.2.0: 2011.

• IEC 61000-4-2 (ESD): level 3.

• IEC 61000-4-3 (Radiated field): level 3.

• IEC 61000-4-4 (EFT): level 4.

• IEC 61000-4-5 (Fast transients): level 4.

• IEC 61000-4-6 (Electromagnetic field): level 3.

• IEC 61000-4-8 (Conducted magnetic field): level 4.

Special symbols

The following are examples of symbols used on the UPS or accessories to alert you to important information:

RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.

Important instructions that must always be followed.

Do not discard the UPS or the UPS batteries in the trash.

This product contains sealed lead acid batteries and must be disposed as it's explain in this manual.

For more information, contact your local recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

Information, advice, help.

Refer to the user manual of UPS accessories.

Page 2 5-6kVA US_EN


Safety of persons

• The system has its own power source (the battery). Consequently, the power outlets may be energized even if the systems is disconnected from the AC power source. Dangerous voltage levels are present within the system. It should be opened exclusively by qualified service personnel.

• The system must be properly grounded.

• The battery supplied with the system contains small amounts of toxic materials.

To avoid accidents, the directives listed below must be observed:

- Servicing of batteries should be performed or supervised by personnel knowledgeable about batteries and the required precautions.

- When replacing batteries, replace with the same type and number of batteries or battery packs.

- Do not dispose of batteries in a fire. The batteries may explode.

- Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high.

• Precautions must be taken for all handling:

- Wear rubber gloves and boots.

- Do not lay tools or metal parts on top of batteries.

- Disconnect charging source prior to connecting or disconnecting battery terminals.

- Determine if battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance

(applicable to equipment and remote battery supplies not having a grounded supply circuit).

Product safety

• The UPS connection instructions and operation described in the manual must be followed in the indicated order.

• CAUTION - To reduce the risk of fire, the unit connects only to a circuit provided with branch circuit overcurrent protection for : 30A rating, for 5-6kVA models in accordance with the National Electric

Code, ANSI/NFPA 70.

The upstream circuit breaker must be easily accessible.

The unit can be disconnected from AC power source by opening this circuit breaker.

• Disconnection and overcurrent protection devices shall be provided by others for permanently connected AC input/output circuits.

• Check that the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the equipment to be connected to the system.

• For PLUGGABLE EQUIPMENT, the socket-outlet shall be installed near the equipment and shall be easily accessible

• Never install the system near liquids or in an excessively damp environment.

• Never let a foreign body penetrate inside the system.

• Never block the ventilation grates of the system.

• Never expose the system to direct sunlight or source of heat.

• If the system must be stored prior to installation, storage must be in a dry place.

• The admissible storage temperature range is -15ºC to +50ºC.

• The system is not for use in a computer room AS DEFINED IN the standard for the Protection of Information Technology Equipment, ANSI/NFPA 75.

Contact Eaton resellers to order a special battery kit, if needed to meet the ANSI/NFPA 75 requirement.

5-6kVA US_EN Page 3


Special precautions

• The unit is heavy: wear safety shoes and use vacuum lifter preferentially for handling operations.

• All handling operations will require at least two people (unpacking, lifting, installation in rack system).

• Straps are provided only for unpacking manually the unit from the carton; don’t use the straps to carry the unit around. The unit can slip from the straps during handling (risk of injury and product damage):

- keep 12in / 30cm minimum distance between the straps

- lift the unit carefully and keep it at low height

- keep the unit horizontal during unpacking.

• Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized for a period of 24 hours, at least once every 6 months (for a normal storage temperature less than 25°C). This charges the battery, thus avoiding possible irreversible damage.

• During the replacement of the Battery Module, it is imperative to use the same type and number of element as the original Battery Module provided with the UPS to maintain an identical level of performance and safety. In case of doubt, don’t hesitate to contact your EATON representative.

• All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY.

There are NO USER SERVICEABLE PARTS inside the UPS.

Page 4 5-6kVA US_EN

5-6kVA US_EN

Contents

1. Introduction ....................................................................................... 6

1.1 Environmental protection ...............................................................................................6

2. Presentation ...................................................................................... 8

2.1 Standard installations .....................................................................................................8

2.2 Rear panels ....................................................................................................................9

2.3 Accessories ................................................................................................................. 10

2.4 Control panel ................................................................................................................ 12

2.5 LCD description ........................................................................................................... 13

2.6 Display functions ......................................................................................................... 14

2.7 User settings ............................................................................................................... 14

3. Installation ...................................................................................... 16

3.1 Inspecting the equipment ........................................................................................... 16

3.2 Unpacking the cabinet ................................................................................................. 16

3.3 Checking the accessory kit .......................................................................................... 17

3.5 Connecting the EBM(s) ............................................................................................... 19

3.6 Connecting other accessories .................................................................................... 19

3.7 Tower installation .........................................................................................................20

3.8 Rack installation ...........................................................................................................21

3.9 Installation requirements .............................................................................................23

4. Power cables connection ............................................................... 24

4.1 Access to terminal blocks ............................................................................................24

4.2 Input/Output connection ..............................................................................................24

5. Operation......................................................................................... 25

5.1 UPS startup and shutdown ..........................................................................................25

5.2 Operating modes .........................................................................................................26

5.3 Transferring the UPS between modes .........................................................................26

5.4 Setting High Efficiency mode ......................................................................................27

5.5 Configuring Bypass settings ........................................................................................27

5.6 Configuring battery settings ........................................................................................27

5.7 Retrieving the Event log ...............................................................................................28

5.8 Retrieving the Fault log ................................................................................................28

6. Communication .............................................................................. 29

6.1 Communication ports ..................................................................................................29

6.2 Eaton Intelligent Power Software suite .......................................................................32

7. UPS maintenance ............................................................................ 33

7.1 Equipment care ............................................................................................................33

7.2 Storing the equipment .................................................................................................33

7.3 When to replace batteries ...........................................................................................33

7.4 Replacing batteries ......................................................................................................34

7.5 Replacing the UPS equipped with a HotSwap MBP or with a PPDM .........................37

7.6 Recycling the used equipment ....................................................................................37

8. Troubleshooting .............................................................................. 38

8.1 Typical alarms and faults ..............................................................................................38

8.2 Silencing the alarm ......................................................................................................40

8.3 Service and support .....................................................................................................40

9. Specifications .................................................................................. 41

9.1 Model specifications ....................................................................................................41

10. Glossary ......................................................................................... 45

Page 5

1. Introduction

Thank you for selecting an EATON product to protect your electrical equipment.

The 9PX range has been designed with the utmost care.

We recommend that you take the time to read this manual to take full advantage of the many features of your UPS (Uninterruptible Power System).

Before installing your 9PX, please read the booklet presenting the safety instructions.

Then follow the indications in this manual.

To discover the entire range of EATON products and the options available for the 9PX range, we invite you to visit our web site at www.eaton.com/powerquality or contact your EATON representative.

1.1 Environmental protection

EATON has implemented an environmental-protection policy.

Products are developed according to an eco-design approach.

Substances

This product does not contain CFCs, HCFCs or asbestos.

Packing

To improve waste treatment and facilitate recycling, separate the various packing components.

• The cardboard we use comprises over 50% of recycled cardboard.

• Sacks and bags are made of polyethylene.

• Packing materials are recyclable and bear the appropriate identification symbol

01

PET

Materials Abbreviations

Polyethylene terephthalat

High-density polyethylene

Polyvinyl chloride

Low-density polyethylene

Polypropylene

Polystyrene

PET

HDPE

PVC

LDPE

PP

PS

03

04

05

06

Number in the symbols

01

PET

01

02

Follow all local regulations for the disposal of packing materials.

End of life

EATON will process products at the end of their service life in compliance with local regulations.

EATON works with companies in charge of collecting and eliminating our products at the end of their service life.

Product

The product is made up of recyclable materials.

Dismantling and destruction must take place in compliance with all local regulations concerning waste.

At the end of its service life, the product must be transported to a processing center for electrical and electronic waste.

Battery

The product contains lead-acid batteries that must be processed according to applicable local regulations concerning batteries.

The battery may be removed to comply with regulations and in view of correct disposal.

Page 6 5-6kVA US_EN

1. Introduction

The Eaton® 9PX uninterruptible power system (UPS) protects your sensitive electronic equipment from the most common power problems, including power failures, power sags, power surges, brownouts, line noise, high voltage spikes, frequency variations, switching transients, and harmonic distortion.

Power outages can occur when you least expect it and power quality can be erratic. These power problems have the potential to corrupt critical data, destroy unsaved work sessions, and damage hardware - causing hours of lost productivity and expensive repairs.

With the Eaton 9PX, you can safely eliminate the effects of power disturbances and guard the integrity of your equipment. Providing outstanding performance and reliability, the Eaton 9PX’s unique benefits include:

• True online double-conversion technology with high power density, utility frequency independence, and generator compatibility.

• ABM® technology that uses advanced battery management to increase battery service life, optimize recharge time, and provide a warning before the end of useful battery life.

• Selectable High Efficiency mode of operation.

• Standard communication options: one RS-232 communication port, one USB communication port, and relay output contacts.

• Optional connectivity cards with enhanced communication capabilities.

• Extended runtime with up to twelve Extended Battery Modules (EBMs) per UPS.

• Firmware that is easily upgradable without a service call.

• Remote On/Off control through Remote On/Off (ROO) and Remote Power Off (RPO) ports.

• Backed by worldwide agency approvals.

5-6kVA US_EN Page 7

2. Presentation

2.1 Standard installations

Tower installation

D

W

H

Rack installation

Description

9PX 5000

9PX 6000

9PX 6000 G

9PX EBM 180V

D

H

W

Weights

(lb/kg)

106 / 48

106 / 48

106 / 48

150 / 68

Dimensions (inch/mm)

D x W x H

28.4 x 17.3 x 5.1 / 722 x 440 x 130

28.4 x 17.3 x 5.1 / 722 x 440 x 130

27.0 x 17.3 x 5.1 / 685 x 440 x 130

25.4 x 17.3 x 5.1 / 645 x 440 x 130

Page 8 5-6kVA US_EN

2. Presentation

2.2 Rear panels

9PX 5000 / 6000

5

6 7 4 3

8 1 2 9 10

9PX EBM 180V (Extended Battery Module)

14 15

12 11

13

1

2

3

4

5

6

7

8

9

10

11

12

13

RS232 communication port

USB communication port

Dry (relay) contacts communication port

Connector for ROO (Remote On/Off) control

Connectors for automatic recognition of an additional battery module

Connector for RPO (Remote Power Off) control

Slot for optional communication card

Connector for additional battery module

(2) L6-20R outlets

(2) L6-30R outlets

Input/Output terminal blocks

Connector for HotSwap MBP detection

Input power cable with L6-30P plug

14 Connectors for battery modules

(to the UPS or to the other battery modules)

15 Connectors for automatic recognition of battery modules

9PX 6000 G

6 7 4 3 9 10 11

5 8 1 2

12 13 1

2

3

4

5

6

7

8

9

10

11

12

13

RS232 communication port

USB communication port

Dry (relay) contacts communication port

Connector for ROO (Remote On/Off) control

Connectors for automatic recognition of an additional battery module

Connector for RPO (Remote Power Off) control

Slot for optional communication card

Connector for additional battery module

Primary group: 16A outlets for connection of critical equipment

Group 1: (4) 10A programmable outlets for connection of equipment

Group 2: (4) 10A programmable outlets for connection of equipment


Connector for HotSwap MBP detection

5-6kVA US_EN Page 9

2. Presentation

2.3 Accessories

Part number

9PXEBM180RT

9RK

RK2PC

Network-MS

Modbus-MS

Relay-MS

MBP6K208

9PXTFMR5

9PXPPDM1

9PXPPDM2

BINTSYS

EBMCBL180

MBP6K208

5 4 3

Description

Extended Battery Module

Rack kit 9PX

2-post Rack Kit 9PX

Network card

Modbus and network card

Relay card

HotSwap MBP 6000 208

5kVA Transformer

6kVA PPDM (Type 1)

6kVA PPDM (Type 2)

Battery Integration System

1.8m cable 180V EBM

1

2

3

4

5


Normal AC source switch

Input/Output connector to the UPS

Manual Bypass switch

(2) 30A outlets

1 2

9PXTFMR5

1

2

3

L6-30P input power cable

(18) 5-20R 120V outlets

20A circuit breaker

3 2 1

Page 10 5-6kVA US_EN

5-6kVA US_EN

9PXPPDM1

5

7 8 4 6

9PXPPDM2

4

2. Presentation

2

1

3 1

2

6

7

4

5

8

3

L6-30P input power cable

L6-30R outlet for connection to UPS input

L6-30P cable for connection to UPS output

L14-30R 120V/240V outlet

L6-30R 240V outlet

30A circuit breaker

(6) 5-20R 120V outlets

20A circuit breaker

1

3

2 1

2

3

4


L6-30R outlet for connection to UPS input

L6-30P cable for connection to UPS output

30A output circuit breaker

Page 11

2. Presentation

2.4 Control panel

The UPS has a five-button graphical LCD. It provides useful information about the UPS itself, load status, events, measurements and settings.

Online mode indicator (green)

Fault indicator (red)

Battery mode indicator (orange)

Bypass mode indicator (orange)

Online mode

50%

2.7kW

3.0kVA

Efficiency: 95%

100%

30min

1EBM

Escape Up Down Enter On/Off button

The following table shows the indicator status and description:

Indicator

Green

Status

On

Description

The UPS is operating normally on Online or on High

Efficiency mode.

Orange

On The UPS is on Battery mode.

On The UPS is on Bypass mode.

Orange

Red

On

The UPS has an active alarm or fault. See troubleshooting on page 38 for additional information.


2. Presentation

2.5 LCD description

After 5 minutes of inactivity, the LCD displays the screen saver.

The LCD backlight automatically dims after 10 minutes of inactivity. Press any button to restore the screen.

Operation status

Load/equipment status

Online mode

50%

2.7kW

3.0kVA

Efficiency: 95%

100%

30min

1EBM

Battery status

Efficiency information

The following table describes the status information provided by the UPS

Note: If other indicator appears, see troubleshooting on page 38 for additional information.

Operation status

Standby mode

Cause

The UPS is Off.

Description

Equipment is not powered until button is pressed.

Online mode The UPS is operating normally.

The UPS is powering and protecting the equipment.

Battery mode

1 beep every 10 seconds

End of backup time

1 beep every 3 seconds

High Efficiency mode

A utility failure has occured and the UPS is on Battery mode.

The UPS is powering the equipment with the battery power.

Prepare your equipment for shutdown.

The UPS is on Battery mode and the battery is running low.

The UPS is operating on High

Efficiency mode.

This warning is approximate, and the actual time to shutdown may vary significantly.

Depending on the UPS load and number of Extended Battery

Modules (EBMs), the "Battery Low" warning may occur before the battery reaches 20% capacity.

The UPS is powering and protecting the equipment

Bypass mode An overload or a fault has occurred, or a command has been received, and the UPS is in Bypass mode.

Equipment is powered but not protected by the UPS.

5-6kVA US_EN Page 13

2. Presentation

2.6 Display functions

Press the Enter ( ) button to activate the menu options. Use the two middle buttons ( and ) to scroll through the menu structure. Press the Enter ( ) button to select an option. Press the button to cancel or return to the previous menu.

Main menu

Measurements

Control

Settings

Event log

Fault log

Identification

Register product

Submenu

Go to Bypass

Start battery test

Reset fault state

Restore factory set

Reset average power

Reset cumul. power

Dry contacts test

Local settings

In/Out settings

On/Off settings

Battery settings

Event filter

Event list

Reset event list

Fault list

Reset fault list

Display information or Menu function

[Load] W VA A pf / [Input/Bypass] V Hz / [Output/Efficiency] V Hz /

[Battery] % min V n° / [DCbus] V / [Average power usage] Wh /

[Cumulat. power usage] Wh since date

Transfers the UPS on Bypass mode

Starts a manual battery test

Clears active fault

Returns all settings to original values

Clears average power usage measurement

Clears cumulated power usage measurement

Tests dry contact relay outputs

Sets product general parameters

Sets Output parameters

Sets On/Off conditions

Sets battery configuration

Selects faults, alarms and/or events to display

Displays the events stored

Clears events

Displays the faults stored

Clears faults

[Product type/model] / [Part/Serial number] / [UPS/NMC firmware] / [Com card IPv4], [Com card IPv6], [Com card MAC] /

[Detected accessories]

Links to Eaton registration website

2.7 User settings

The following table displays the options that can be changed by the user.

Local settings

In/Out settings

Submenu

Language

Date/ time

LCD

Audible alarm

Available settings

[English] [Français] [Deutsch]

[Español] [ Русский] [Português]

[Italiano]

Menus, status, notices and alarms,

UPS fault, Event Log data and settings are in all supported languages.

Format:

[International] [US]

Modify LCD screen brightness and contrast to be adapted to room light conditions.

[Enabled] [Disabled on battery]

[Always disabled]

Enable or disable the buzzer

Output voltage if an alarm occurs.

[200V] [208V] [220V] [230V] [240V]

Can be changed only in Standby mode

Output frequency Frequency converter:

[Enabled] [Disabled]

Output mode

Bypass transfer

Frequency settable in frequency converter mode

[Industrial] [Network]

Set UPS behavior regarding transfer on Bypass

Input volt hysteresis Sets input voltage hysteresis from 1 to 10V

High Efficiency [Enabled] [Disabled] mode Power the output from Bypass for high efficiency

[Transfer if BP AC NOK]


Allow transfer on Bypass out of tolerance

Default settings

[English]

User selectable when UPS is powered for the first time.

[US]

[Enabled]

[208V]

Disabled

[Network]

[10V]

[Disabled]

[Disabled]


2. Presentation

5-6kVA US_EN

In/Out settings

On/Off settings

Battery settings

Submenu

Interrupt time

Overload

Available settings

If Bypass transfer is enabled,

Interrupt time: [10ms] [20ms]

Define break duration when transfer on Bypass

[10%] … [102%]

Load % when overload alarm occurs prealarm

Redundancy mode

Cold start

Forced reboot

Auto restart

Auto start

[Unitary UPS] [Hot Standby]

Force slew rate value to 0.5Hz/s


Authorize the product to start on battery power.


If mains recover during a shutdown sequence:

If set to Enabled, shutdown sequence will complete and wait 10 seconds prior to restart,

If set to Disabled, shutdown sequence will not complete and restart will occur immediately.


Authorize the product to restart automatically when mains recovers after a complete battery discharge.


The UPS automatically starts up as

Energy saving soon as mains power is available

(no need topress the button).

[Disabled] [100W] … [1000W]

If Enabled, UPS will shutdown after

5 min. of back-up time, if load is less than threshold.

[Enabled] [Disabled] Sleep mode

If Disabled, LCD and communication will turn OFF immediately after UPS is OFF.

If Enabled, LCD and communication stays ON 1h30 min after UPS is OFF.

Remote command [Enabled] [Disabled]

If Enabled, shutdown or restart

Bypass standby

Automatic battery test

Low battery warning

Restart bat. level

Battery charge mode

External battery commands from software are authorized.


Define if output is powered from

Bypass in Standby mode.

In constant charge mode:

[No test] [Every day] [Every week]

[Every month]

In ABM cycling mode :

[No test] [Every ABM cycle]

[0%] ... [100%]

The alarm triggers when the set percentage of battery capacity is reached during back-up time.

[0%] ... [100%]

If set, automatic restart will occur only when percentage of battery charge is reached.

[ABM cycling] [Constant charge]

Deep Disch. protect.

[Auto detection]

[Manual EBM set.]

[Manual battery set.]

[No battery]

[Yes] [No]

If set to Yes, the UPS automatically prevents battery from deep discharge by adapting end of back-up time voltage threshold.

Warranty void if set to No.

Default settings

[10ms]

[102%]

Unitary UPS

[Enabled]

[Enabled]

[Enabled]

[Disabled]

[Disabled]

[Enabled]

[Enabled]

[Disabled]

[Every ABM cycle]

[20%]

[0%]

[ABM cycling]

[Auto detection]

Using standard EBM, UPS detects automatically the number of EBM connected

[Yes]

Page 15

3. Installation

3.1 Inspecting the equipment

If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage.

To file a claim for shipping damage or concealed damage:

1. File with the carrier within 15 days of receipt of the equipment;

2. Send a copy of the damage claim within 15 days to your service representative.

Check the battery recharge date on the shipping carton label. If the date has passed and the batteries were never recharged, do not use the UPS. Contact your service representative.

3.2 Unpacking the cabinet

• Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (hazard of electric shock).

• The cabinet is heavy (see page 41). Follow Special precautions provided on page 4 and on the carton.

Unpack the equipment and remove all the packing materials and shipping carton.

Note: Do not lift the UPS or EBM from the front panel.

Page 16

Unpacking UPS and Extended Battery Module.

Discard or recycle the packaging in a responsible manner, or store it for future use.

Place the cabinet in a protected area that has adequate airflow and is free of humidity, flammable gas, and corrosion.

Packing materials must be disposed of in compliance with all local regulations concerning waste.

Recycling symbols are printed on the packing materials to facilitate sorting.

5-6kVA US_EN

3. Installation

3.3 Checking the accessory kit

• Verify that the following additional items are included with the UPS:

2

11

6

1

1

2

3

(2)Tower stands

Rack kit for 19-inch enclosures

Cable gland for Output connection

Additional cable gland for Input

(for 9PX 6000 G only)

4

5

Network card-MS communication card

RS232 communication cable

USB communication cable

6

7

8

9

User manual

Safety instructions

Warranty sheet

10

Software CD-ROM

11

Screwdriver

12

(2) cable lockers for 16A outlets


13

(2) cable lockers for 10A outlets


14

(2) IEC 10A cables (for 9PX 6000 G only)

7 8 9

3

5 6

12

13

10

4

14

• If you ordered an optional Extended Battery Module (EBM), verify that the following additional items are included with the EBM:

2

3

4

1

Battery power cable, attached with battery detection cable

Stabilizer bracket (4 screws included)

Rack kit for 19-inch enclosures

EBM Installation manual

2

5-6kVA US_EN

3 1

4

Discard the EBM user’s guide if you are installing the EBM with a new UPS at the same time.

Use the UPS user’s guide to install both the UPS and the EBM.

If you ordered other UPS accessories, refer to specific user manuals to check the packing contents.

Page 17

3. Installation

3.4 Connecting the internal battery

Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty.

Do not connect the UPS to utility until installation is completed.

Page 18

To install the UPS:

1. Remove the center cover of the front panel

2. Remove the two screws to open the left side of the front panel

3. Remove the two screws to pull out the metal protection cover of the battery

A ribbon cable connects the LCD control panel to the UPS. Do not pull on the cable or disconnect it.

A small amount of arcing may occur when connecting the internal batteries. This is normal and will not harm personnel. Connect the cables quickly and firmly.

4. Connect the two battery connectors together.

5. Screw back the metal protection cover and the front panel, then clip the center cover.

5-6kVA US_EN

3. Installation

3.5 Connecting the EBM(s)

A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly.

1. Plug the EBM power cable(s) into the battery connector(s). Up to 12 EBMs may be connected to the UPS.

2. Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable.

3. Connect the battery detection cable(s) to the connector of the UPS and of the EBM(s).

3.6 Connecting other accessories

If you ordered other UPS accessories, refer to specific user manuals to check the connection to the UPS.


3. Installation

3.7 Tower installation

If you ordered other UPS accessories, refer to specific user manuals to check the tower installation with the UPS.

To install the cabinet:

1. Place the UPS on a flat, stable surface in its final location.

2. Always keep 150 mm of free space behind the UPS rear panel.

3. If installing additional cabinets, place them next to the UPS in their final location.

• Adjustment of the orientation of the LCD panel and of the logo.

Page 20

• Adjustment of the angle of vision of the LCD panel.

5-6kVA US_EN

3. Installation

3.8 Rack installation

If you ordered other UPS accessories, refer to specific user manuals to check the rack installation with the UPS.

• Prepare UPS for rack mounting.

This step requires two people.

The UPS is heavy. To ease its rack mounting, you can remove the battery pack from the UPS as explained below.





5-6kVA US_EN

4. Pull out the plastic handle of the battery pack, and slide the pack out slowly on to a flat and stable surface. Use two hands to support the battery pack. Set it aside for reinstalling after that the UPS is rack mounted.

5. Mount the UPS on rack

6. Put back the battery pack, screw back the metal protection cover and the front panel, then clip the center cover.

Page 21

3. Installation

• Rack mounting of UPS, EBM, and accessory modules.

Follow steps 1 to 4 for module mounting on the rails.

1

1

2

3

3

4

4

The rails and necessary hardware are supplied by EATON.


3.9 Installation requirements

Recommended protective devices and cable cross-sections

1. Recommended upstream protection

UPS power rating

5000VA

6000VA

Upstream circuit breaker

D curve – 30A

D curve – 30A

2 poles circuit breaker

L1

N(L2) to UPS Normal AC source

3. Installation

G N(L2) L1

2. Recommended cable cross-sections

Terminal position

L1

N(L2)

Wire function

Phase

Neutral

(Phase)

Ground

Terminal wire size rating

4-16 mm 2 (12-6 AWG)

Copper wire, solid or stranted.

Minimum input wire size

6 mm 2 (10 AWG) 105°C

10 mm 2 (8 AWG) 75°C

Tightening torque

10 lb in / 1.13 Nm


4. Power cables connection

4.1 Access to terminal blocks

1. Remove the terminal blocks cover (one screw)

2. Punch the knockouts and insert the cables/conduits inside

Note: the L6-30P input power cable is attached by Eaton.

9PX 6000 G only

• High leakage current:

Earth connection essential before connecting supply.

4.2 Input/Output connection

This type of connection must be carried out by qualified electrical personnel

Before carrying out any connection, check that the upstream protection device (Normal AC source) is open "O" (Off). Always connect the ground wire first

If you ordered a HotSwap MBP or a PPDM, refer to the specific user manual to check the terminal blocks connection of the UPS with this accessory.

1. Insert the Normal AC cable through the cable gland.

2. Connect the three cables to the Normal AC source terminal blocks.

3. Insert the Output cable through the cable gland.

4. Connect the three cables to the Output terminal blocks.

5. Put back and secure the terminal blocks cover with the screw.

6. Tighten the cable glands.


5. Operation

5.1 UPS startup and shutdown

If you ordered a HotSwap MBP or a PPDM, refer to the specific user manual to check the startup sequence of the UPS with this accessory.

Starting the UPS

Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm.

To start the UPS:

1. Verify that the internal batteries are connected. See "Connecting the internal battery" on page 17

2. If optional EBMs are installed, verify that the EBM are connected to the UPS.

See "Connecting the EBM(s)" on page 19.

3. Verify that the UPS terminal blocks are connected to AC source.

4. Set the upstream circuit breaker (not provided) to the "I" position (On) to switch on the utility power.

The UPS front panel display illuminates and shows EATON logo.

5. Verify that the UPS status screen shows , press to start.

6. Press the button on the UPS front panel for at least 3 seconds.

The UPS front panel display changes status to "UPS starting...".

7. Check the UPS front panel display for active alarms or notices. Resolve any active alarms before continuing. See "Troubleshooting" on page 38.

If the indicator is on, do not proceed until all alarms are clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary.

8. Verify that the indicator illuminates solid, indicating that the UPS is operating normally and powering the output.

The UPS should be in Online mode.

The internal batteries charge to 90% capacity in less than 3 hours. However, Eaton recommends that the batteries charge for 48 hours after installation or long-term storage.

Starting the UPS on Battery

Before using this feature, the UPS must have been powered by utility power with output enabled at least once. Battery start can be disabled. See Coldstart setting in user settings on page 14.

To start the UPS on battery:

1. Press the button on the UPS front panel until the UPS front panel display illuminates and shows a status of "UPS starting...".

The UPS cycles through Standby mode to Battery mode. The indicator illuminates solid.

The UPS supplies power to your equipment.

2. Check the UPS front panel display for active alarms or notices. Resolve any active alarms before continuing. See "Troubleshooting" on page 38.

Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary.

UPS shutdown

To shut down the UPS:

1. Press the button on the UPS front panel. The UPS transfers to Standby mode.

2. Set the upstream circuit breaker (not provided) to the "O" position (Off) to switch off the utility power.


5. Operation

5.2 Operating modes

The Eaton 9PX front panel indicates the UPS status through the UPS indicators, see page 14.

Online mode

During Online mode, the indicator illuminates solid and the UPS is powered from the utility.

The UPS monitors and charges the batteries as needed and provides filtered power protection to your equipment. Optional High Efficiency and Energy Saving settings minimize heat contribution to the rack environment. See user settings on page 14.

Battery mode

When the UPS is operating during a power outage, the alarm beeps once every ten seconds and the indicator illuminates solid. The necessary energy is provided by the battery.

When the utility power returns, the UPS transfers to Online mode operation while the battery recharges.

If battery capacity becomes low while in Battery mode, the audible alarm beeps once every 3 seconds.


Shutdown all applications on the connected equipment because automatic UPS shutdown is imminent.

When utility power is restored after the UPS shuts down, the UPS automatically restarts.

Bypass mode

In the event of a UPS overload or internal failure, the UPS transfers your equipment to utility power.

Battery mode is not available and your equipment is not protected; however, the utility power continues to be passively filtered by the UPS. The indicator illuminates.

Depending on overload conditions, the UPS remains in Bypass mode for at least 5 seconds and will stay in this mode if three transfers to Bypass occur within 20 minutes.

The UPS transfers to Bypass mode when:

• the user activates Bypass mode through the front panel.

• the UPS detects an internal failure.

• the UPS has an overtemperature condition.

• the UPS has an overload condition listed in table 6 on page 42.

The UPS shuts down after a specified delay for overload conditions listed in table 6 on page 42.

The UPS remains on to alarm the fault

Standby mode

When the UPS is turned-off and remains connected to AC source, the UPS is in Standby mode.

Depending if Bypass Standby setting is enabled, the output is powered but not protected.

The battery recharges when necessary and the communication ports are powered.

5.3 Transferring the UPS between modes

From Online (or Battery) to Bypass mode. Press any button to activate the menu options, then select

Control and Go to Bypass.

From Bypass to Online (or Battery) mode. Press any button to activate the menu options, then select

Control and Go back normal.


5. Operation

5.4 Setting High Efficiency mode

In High Efficiency mode, the UPS operates normally on Bypass and transfers to Online (or Battery) mode in less than 10 ms when utility fails. Transfers to High Efficiency mode will be active after 5 minutes of Bypass voltage monitoring: if Bypass quality is not in tolerance, then the UPS will remain in Online mode.

Eaton recommends to use the HE mode only to protect I/T equipment.

To set the High Efficiency mode:

1. Put the UPS on Bypass: press any button to activate the menu options, select Control and Go to

Bypass.

2. Then press Escape and select Settings, In/Out settings, and High Efficiency mode.

3. Select Enabled and Enter to confirm.

4. The UPS transfers to High Efficiency mode in 5 minutes.

5.5 Configuring Bypass settings

The following settings are available for configuring Bypass operation.

Bypass transfer out of tolerance

1. Press any button to activate the menu options, then select Settings, Output settings, and Bypass transfer.

2. Select Enabled or Disabled for BP AC NOK, and Enter to confirm.

If Enabled, the UPS transfers to Bypass even if Bypass AC source is out of tolerance, depending on output mode. If Disabled, the UPS output is shutdown.

Interrupt time

This setting is displayed to define the break duration during transfer to Bypass, only if transfer out of tolerance is enabled. 10 ms or 20 ms can be selected.

5.6 Configuring battery settings

Automatic battery test

Automatic battery tests are done every week in constant charging mode and at each cycle in ABM mode. The tests frequency can be modified.

During the test, the UPS transfers to Battery mode and discharges the batteries for 25 seconds under load.

Battery mode is not displayed and battery low alarm does not activate during a battery test.

The battery test may be cancelled due to bad conditions, or failed.

Low battery warning

During discharge, the low battery alarm is activated if the battery capacity goes below 20%.

This threshold can be modified.

External battery setting

The number of Extended Battery Module is automatically detected, or can be set manually in number of EBM or in Ah.

Deep discharge protection

This setting is recommended to avoid damaging the battery. Warranty is void if deep discharge protection is disabled.


5. Operation

5.7 Retrieving the Event log

To retrieve the Event log through the display:

1. Press any button to activate the menu options, then select Event log.

2. Scroll through the listed events.

5.8 Retrieving the Fault log

To retrieve the Fault log through the display:

1. Press any button to activate the menu options, then select Fault log.

2. Scroll through the listed faults.


6. Communication

6.1 Communication ports

• RS232 or USB communication ports

The RS232 and USB communication ports cannot operate simultaneously.

16

1. Connect the RS232

16

or USB

17 communication cable to the serial or USB port on the computer.

17

2. Connect the other end of the communication cable 16 or

17 to the RS232 1 or USB 2 communication port on the UPS.

The UPS can now communicate with EATON power management software.

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• Relay output contacts

The UPS incorporates four relay outputs; each information is available with a close or open contact.

5

9

4

8

3

7

2

6

1 n.c.

n.o.

n.c.

n.o.

n.o.

n.c.

n.o.

n.c.

common

Status active information: (if contact between pin and common is closed)

• Pin 1: not on Bypass

• Pin 2: load not protected

• Pin 3: not low battery

• Pin 4: not on Battery

• Pin 5: user common

• Pin 6: on Bypass

• Pin 7: low battery

• Pin 8: load protected

• Pin 9: on Battery

• n.o.: contact normally open

• n.c.: contact normally closed

The relay output contacts must not be connected to any utility connected circuits.

Reinforced insulation to the utility is required. The relay output contacts have a maximum rating of 250 Vac/5A.

Page 29


• Remote On/Off

Remote On/Off allows remote action of button to switch On/Off the UPS.

Normally open

When contact changes from open to closed, the UPS is switched-on (or stays On).

When contact changes from closed to open, the UPS is switched-off (or stays Off).

On/Off control via button has priority over the remote control.

• Remote Power Off

RPO is used to shutdown the UPS remotely. This feature can be used for shutting down the load and the UPS by thermal relay, for instance in the event of room over temperature. When RPO is activated, the UPS shuts down the output and all its power converters immediately. The UPS remains on to alarm the fault.

The RPO circuit is an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must be separated from any hazardous voltage circuits by reinforced insulation.

• The RPO must not be connected to any utility connected circuits. Reinforced insulation to the utility is required. The RPO switch must have a minimum rating of 27 Vdc and 20 mA and be a dedicated latching-type switch not tied into any other circuit. The RPO signal must remain active for at least 250 ms for proper operation.

• To ensure the UPS stops supplying power to the load during any mode of operation, the input power must be disconnected from the UPS when the Remote Power Off function is activated.

Leave the RPO connector installed in the RPO port on the UPS even if the RPO function is not needed.

RPO connections:

Internal power supply External power supply

Page 30

1 3

Normally closed

1 3

Normally open

1 3

Normally closed

Terminal wire size rating is 0.32-4 mm 2 (22-12 AWG).

Suggested wire size is 0.82 mm 2 (18 AWG).

1 3

Normally open

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5-6kVA US_EN


Remote control connection and test

1. Check the UPS is shut down and the electrical supply network disconnected.

2. Remove RPO connector from the UPS by unfitting the screws.

3. Connect a normally closed volt-free contact between the two pins of connector.

Contact open: shut down of UPS

To return to normal operation, deactivate the external remote shut down contact and restart the UPS from the front panel.

1 3

Normally closed

4. Plug the RPO connector into the back of the UPS and fix the screws.

5. Connect and restart the UPS according to the previously described procedures.

6. Activate the external remote shut down contact to test the function.

Always test the RPO function before applying your critical load to avoid accidental load loss.

• Connectivity Cards

Connectivity cards allow the UPS to communicate in a variety of networking environments and with different types of devices. The 9PX models have one available communication bay for the following connectivity cards:

• Network-MS card - has SNMP and HTTP capabilities as well as monitoring through a Web browser interface; connects to Ethernet network. In addition, a Environmental Monitoring Probe can be attached to obtain humidity, temperature, smoke alarm, and security information.

• Modbus-MS card - has connection to Modbus protocol in addition to network management.

• Relay-MS card - has isolated dry contact (Form-C) relay outputs for UPS status: Utility failure, Battery low, UPS alarm/OK, or on Bypass.

See on page 21 for the location of the communication bay.

ETHERNET Setting/Sensor ETHERNET Setting/Sensor

100M 10M UPS data Reset 100M 10M UPS data Reset

Network-MS card Modbus-MS card Relay-MS card

Page 31


Installation of the communication cards

It is not necessary to shutdown the UPS before installing a communication card.

1. Remove the slot cover 4 secured by screws.

2. Insert the communication card in the slot.

3. Secure the card cover with the 2 screws.

6.2 Eaton Intelligent Power Software suite

Each 9PX UPS ships with Eaton Intelligent Power Software suite. To begin installing, see the instructions accompanying the Software suite CD.

Eaton Software suite provides up-to-date graphics of UPS power and system data and power flow.

It also gives you a complete record of critical power events, and it notifies you of important UPS or power information.

If there is a power outage and the 9PX UPS battery power becomes low, Eaton Software suite can automatically shut down your computer system to protect your data before the UPS shutdown occurs.


7. UPS maintenance

7.1 Equipment care

For the best preventive maintenance, keep the area around the equipment clean and dust free.

If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner.

For full battery life, keep the equipment at an ambient temperature of 25°C (77°F).

If the UPS requires any type of transportation, verify that the UPS is disconnected and turned off and then disconnect the UPS internal battery connector (see on page 35).

The batteries are rated for a 3-5 year service life. The length of service life varies, depending on the frequency of usage and ambient temperature. Batteries used beyond expected service life will often have severely reduced runtimes. Replace batteries at least every 4 years to keep units running at peak efficiency.

7.2 Storing the equipment

If you store the equipment for a long period, recharge the battery every 6 months by connecting the

UPS to utility power. The internal batteries charge to 90% capacity in less than 3 hours.

However, Eaton recommends that the batteries charge for 48 hours after long-term storage.

Check the battery recharge date on the shipping carton label.

If the date has passed and the batteries were never recharged, do not use them. Contact your service representative.

7.3 When to replace batteries

When the battery replacement screen is displayed, it is recommended to replace the batteries.

Contact your service representative to order new batteries.

Battery replacement

4 years battery

-kW 100min

-kVA 1 EBM

OK



7.4 Replacing batteries

DO NOT DISCONNECT the batteries while the UPS is in Battery mode.

Batteries can be replaced easily without turning off the UPS or disconnecting the load.

If you prefer to remove input power to change the batteries, see "UPS Shutdown" on page 25.

Consider all warnings, cautions, and notes before replacing batteries.

• Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries.

• Batteries can present a risk of electrical shock or burn from high short circuit current.

Observe the following precautions:

1. Remove watches, rings, or other metal objects,

2. Use tools with insulated handles,

3. Do not lay tools or metal parts on top of batteries,

4. Wear rubber gloves and boots.

• When replacing batteries, replace with the same type and number of batteries or battery packs.

Contact your service representative to order new batteries.

• Proper disposal of batteries is required. Refer to your local codes for disposal requirements.

• Never dispose of batteries in a fire. Batteries may explode when exposed to flame.

• Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes and may be extremely toxic.

• Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electrical shock.

The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).

• ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors.

Attempting to alter wiring can cause injury.

• Disconnect charging source prior to connecting or disconnecting battery terminals.



• Replacing the internal battery

The internal battery is heavy. Use caution when handling the heavy batteries.

5-6kVA US_EN

To replace the battery pack:





4. Pull out the plastic handle of the battery pack, and slide the pack out slowly on to a flat and stable surface. Use two hands to support the battery pack. See "Recycling the used equipment" on page 37 for proper disposal.

5. Verify that the replacement batteries have the same rating as the batteries being replaced.

6. Put the new battery pack into the UPS. Push the battery pack firmly to ensure a proper connection.

7. Screw back the metal protection cover and the front panel, then clip the center cover.

8. Continue to “Testing new batteries” on page 36.

Page 35


• Replacing the EBM(s)

The EBM is heavy. Lifting the cabinet into a rack requires a minimum of two people.

To replace the EBM(s):

1. Unplug the EBM power cable and battery detection cable from the UPS.

If additional EBM(s) are installed, unplug the EBM power cable and battery detection cable from each EBM.

2. Replace the EBM(s). See "Recycling the used equipment" on page 37 for proper disposal.

A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly.

3. Plug the EBM cable(s) into the battery connector(s). Up to twelve EBMs may be connected to the UPS.

4. Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable.

5. Connect the battery detection cable(s) to the connector of the UPS and of the EBM(s).

• Testing new batteries

To test new batteries:

1. Charge the batteries for 48 hours.

2. Press any button to activate the menu options.

3. Select Control then Start battery test.

The UPS starts a battery test if the batteries are fully charged, the UPS is in Normal mode with no active alarms, and the bypass voltage is acceptable.

During the battery test, the UPS transfers to Battery mode and discharges the batteries for 25 seconds.

The front panel displays "Battery test in progress" and the percentage of the test completed.



7.5 Replacing the UPS equipped with a HotSwap MBP or with a PPDM

The HotSwap MBP as well as the PPDM allows to service or replace the UPS without interrupting the connected loads.

Refer to the specific user manual for more information about this accessory.

• Replacing the UPS equipped with a HotSwap MBP.

To remove the UPS:

1. Press any button to activate the menu options. Select Control then Go to Bypass.

2. Check that the UPS is in Bypass mode (Bypass LED should be On).

3. Turn the HotSwap MBP switch to the Bypass position: the red LED on the HotSwap MBP goes On, indicating that the load is now powered directly from utility power.

4. Set the Normal AC source switch on the HotSwap MBP to the "O" position and wait for 30s.

5. The UPS stops and can now be disconnected.

To reinstall the UPS:

1. Check that the UPS is correctly connected to the HotSwap MBP.

2. Set the Normal AC source switch on the HotSwap MBP to the "I" position.

3. Press the button to switch On the UPS.

4. Select Control then Go to Bypass (Bypass LED should be On).

5. Turn the HotSwap MBP switch to the Normal position: the red LED on the HotSwap MBP goes Off, indicating that the load is now powered by the UPS.

6. Select Control then Go back normal.

7. Check that the UPS is in Online mode: the load is now protected by the UPS. (Online LED should be On).

• Replacing the UPS equipped with a PPDM.

To remove the UPS:

1. Press any button to activate the menu options. Select Control then Go to Bypass.


3. Remove the center cover of the PPDM front panel.

4. Turn the PPDM switch to the Bypass position: the load is now powered directly from utility power.

5. Press the button to switch Off the UPS.

6. The UPS is in Standby mode and can now be disconnected.

To reinstall the UPS:

1. Check that the UPS is correctly connected to the PPDM.

2. Press the button to switch On the UPS.

3. Select Control then Go to Bypass.


5. Turn the PPDM switch to the Normal position: the load is now powered by the UPS.

6. Clip back the center cover of the PPDM front panel.

7. Select Control then Go back normal.

8. Check that the UPS is in Online mode: the load is now protected by the UPS.

7.6 Recycling the used equipment

Contact your local recycling or hazardous waste center for information on proper disposal of the used equipment.

• Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is required. Refer to your local codes for disposal requirements.

• Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.

Do not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead acid batteries and must be disposed of properly. For more information, contact your local recycling/ reuse or hazardous waste center.

Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.


8. Troubleshooting

The Eaton 9PX is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user.

• Events are silent status information that are recorded into the Event log. Example = "AC freq in range".

• Alarms are recorded into the Event log and displayed on the LCD status screen with the logo blinking.

Some alarms may be announced by a beep every 3 seconds. Example = "Battery low".

• Faults are announced by a continuous beep and red LED, recorded into the Fault log and displayed on the LCD with a specific message box. Example = Out. short circuit.

Use the following troubleshooting chart to determine the UPS alarm condition.

8.1 Typical alarms and faults

To check the Event log or Fault log :

1. Press any button on the front panel display to activate the menu options.

2. Press the button to select Event log or Fault log.

3. Scroll through the listed events or faults.

The following table describes typical conditions.

Page 38

Conditions

Battery mode

Possible cause

A utility failure has occurred and the UPS is in Battery mode.

LED is On.

1 beep every 10 seconds.

Battery low The UPS is in Battery mode and the battery is running low.

LED is On.


No battery The batteries are disconnected.

Action

The UPS is powering the equipment with battery power. Prepare your equipment for shutdown.


Depending on the UPS load and number of Extended Battery Modules

(EBMs), the "Battery Low" warning may occur before the batteries reach

20% capacity.

Verify that all batteries are properly connected.

If the condition persists, contact your service representative.

LED is On.

Beep continuous.

Battery fault The battery test is failed due to bad or disconnected batteries, or the battery minimum voltage is reached in ABM cycling mode.

Verify that all batteries are properly connected. Start a new battery test : if the condition persists, contact your service representative.

LED is On.

Beep continuous.

The UPS does not provide the expected backup time.

Bypass mode

LED is on.

Power overload

LED is On.

Beep continuous.

The batteries need charging or service.

An overload or a fault has occurred, or a command has been received and the UPS is in Bypass mode

Power requirements exceed the

UPS capacity (greater than

100% of nominal; see in table 6 on page 42 for specific output overload ranges).

Apply utility power for 48 hours to charge the batteries. If the condition persists, contact your service representative.

Equipment is powered but not protected by the UPS.

Check for one of the following alarms: overtemperature, overload or UPS failure.

Remove some of the equipment from the UPS.

The UPS continues to operate, but may switch to Bypass mode or shut down if the load increases.

The alarm resets when the condition becomes inactive.

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UPS overtemperature

LED is On.


The UPS internal temperature is too high or a fan has failed.

At the warning level, the UPS generates the alarm but remains in the current operating state.

If the temperature rises another

10°C, the UPS transfers to Bypass mode or shuts down if Bypass is unusable.

If the UPS transferred to Bypass mode, the UPS will return to normal operation when the temperature drops

5°C below the warning level.

If the condition persists, shut down the UPS.

Clear vents and remove any heat sources. Allow the UPS to cool.

Ensure the airflow around the UPS is not restricted. Restart the UPS.

If the condition continues to persist, contact your service representative.

Check the input connections.

The UPS does not start.

The input source is not connected correctly.

The Remote Power Off (RPO) switch is active or the RPO connector is missing.

Input bad wiring /

Output bad wiring

Input/Output cables are not connected to the correct terminal blocks.

If the UPS Status menu displays the

"Remote Power Off" notice, inactivate the RPO input.

Connect correctly the Input/Output cables.

Led is On.

Beep continuous.

MBP disconnected The HotSwap MBP is no more connected to the UPS.

If the HotSwap MBP is connected to the UPS, check that the detection connector is correctly plugged.

Page 39


8.2 Silencing the alarm

Press the ESC (Escape) button on the front panel display to silence the alarm. Check the alarm condition and perform the applicable action to resolve the condition. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencing.

8.3 Service and support

If you have any questions or problems with the UPS, call your Local Distributor or your local service representative and ask for a UPS technical representative.

Please have the following information ready when you call for service:

• Model number

• Serial number

• Firmware version number

• Date of failure or problem

• Symptoms of failure or problem

• Customer return address and contact information

If repair is required, you will be given a Returned Material Authorization (RMA) number. This number must appear on the outside of the package and on the Bill Of Lading (if applicable). Use the original packaging or request packaging from the Help Desk or distributor. Units damaged in shipment as a result of improper packaging are not covered under warranty. A replacement or repair unit will be shipped, freight prepaid for all warrantied units.

For critical applications, immediate replacement may be available. Call the Help Desk for the dealer or distributor nearest you.


9. Specifications

9.1 Model specifications

Table 1. Power Module model list

Model

9PX5K

9PX6K,

9PX6KG

Power ratings

5000VA / 4500W

5200VA / 4600W at 200V output





Table 2. Extended Battery Module model list

Model

9PXEBM180RT

Configuration

Rack / Tower

Battery voltage

180Vdc

Table 3. Weights and dimensions

Model (UPS)

9PX5K

9PX6K

9PX6KG

Model (EBM)

9PXEBM180RT

Dimensions D x W x H (mm / in)

722 x 440 x 130 (28.4 x 17.3 x 5.1)

722 x 440 x 130 (28.4 x 17.3 x 5.1)

685 x 440 x 130 (27.0 x 17.3 x 5.1)

Dimensions D x W x H (mm / in)

645 x 440 x 130 (25.4 x 17.3 x 5.1)

For power ratings

5000-6000VA

Weight (lb / kg)

106 / 48

106 / 48

106 / 48

Weight (lb / kg)

150 / 68

Table 4. Electrical input

Nominal frequency

Frequency range

Bypass voltage range

Noise filtering

Model

9PX5K

9PX6K, 9PX6KG

50/60Hz auto-sensing

50Hz : 40-60Hz before transfer to battery

60Hz : 50-70Hz before transfer to battery

-20% / +15% of nominal value (default)

MOV for normal and common mode noise

Default input

(Voltage/Current)

208V / 23.3A

208V / 24.8A

Selectable input

Voltage range

200V, 208V, 220V,

230V, 240V

Voltages at 100% load

176-276V

Table 5. Electrical input connections

Model

9PX5K

9PX6K

9PX6KG

Input connection

L6-30P cord or Hardwired

L6-30P cord or Hardwired

Hardwired



Page 42

Table 6. Electrical output

All models

Voltage regulation

Efficiency

Frequency regulation

Nominal output

Frequency

Output overload

Output overload

(Bypass mode)

Voltage waveform

Harmonic distortion

Transfer time

Normal mode

±1%

> 98% (High Efficiency mode)

> 93%

0.9

3 to 1

Battery mode

±1%

> 91%

Sync with line ±5% of nominal line frequency (outside this range: ±0.5% of auto-selected nominal frequency)

±0.5% of auto-selected nominal frequency

200*/208*/220*/230*/240V (voltage configurable)

5000/6000VA* 4500/5400W*

50 or 60Hz, autosensing or configurable as a frequency converter

100-102% : no alarm

102-110% : load transfers to Bypass mode after 2 minutes

110-125% : load transfers to Bypass mode after 1 minute

125-150% : load transfers to Bypass mode after 10s

> 150% : load transfers to Bypass mode after 500ms

100-125% : no alarm

125-150% : UPS shuts down after 1 minute

> 150% : UPS shuts down after 1s

Sinewave

< 2% THDV on linear load

< 5% THDV on non-linear load

Online mode: 0 ms (no break)

High Efficiency mode: 10ms maximum (due to loss of utility)

Power factor

Load crest ratio

* 200/208/220/230V are derated at 5200/5400/5700/6000VA 4600/4800/5100/5300W.

Table 7. Electrical output connections

Model

9PX5K

9PX6K

9PX6KG

Output connection

Hardwired

(2) L6-30R

(2) L6-20R

Hardwired

(2) IEC 16A

(4) IEC 10A group 1

(4) IEC 10A group 2

Output cable

(2) IEC 10A

Table 8. Environmental and safety

EMC certifications

EMC (Emissions)*

EMC (Immunity)

IEC/EN 62040-1: 2008

IEC/EN 62040-2: 2006 Cat. C2

IEC/EN 62040-3: 2011

IEC 60950-1

UL 1778 4 th

CSA 22.2

CISPR22 Class A

AS/NZS 22 Class A

IEC 61000-3-2 (-3-12)

IEC 61000-3-3 (-3-11)

FCC part 15 Class A

IEC 61000-2-2

IEC 61000-4-2, Level 3

IEC 61000-4-3, Level 3

IEC 61000-4-4, Level 4 (also on signal ports)

IEC 61000-4-5, Level 4, Criteria B

IEC 61000-4-6, Level 3

IEC 61000-4-8, Level 4

IEC 61000-4-11

* for output cable < 10m.

5-6kVA US_EN

5-6kVA US_EN


Agency markings CE / cULus / NOM

Operating temperature 0 to 40°C (32 to 104°F) in Online mode, with linear derating for altitude

Note: thermal protection switches load to Bypass in case of overheating.

Storage temperature

Transit temperature

0 to 40°C (32 to 104°F) with batteries

-15 to 60°C (5 to 140°F) without batteries

-25 to 55°C (-13 to 130°F)

0 to 95% no condensing Relative humidity

Operating altitude

Transit altitude

Audible noise

Up to 3,000 meters (9,843 ft) above sea level with 10% derating per 1000m

Up to 10,000 meters (32,808 ft) above sea level

< 45 dBA at 1 meter typical

Table 9. Battery

Rack / Tower configuration

Type

Internal batteries

5000/6000VA: 180Vdc

External three-pole SBS75G Black connector on UPS for connection to EBM

40cm (15.7in)

EBM

9PXEBM180RT: 180Vdc

Sealed, maintenance-free, valve-regulated, lead-acid, with minimum 3-year float service life at 25°C (77°F).

Lifetime is reduced above 30 °C.

Advanced monitoring for earlier failure detection and warning Monitoring

Battery port

EBM battery cable length

Table 10. Communication options

Communication bay

Compatible connectivity cards

Communication ports

Relay output contacts

Remote On/Off

Remote Power Off

(1) available independent communication bay for connectivity cards

Network-MS

Modbus-MS

Relay-MS

RS-232 (DB9): 1200-19200 bps

USB: 19200 bps

(4) relay outputs (normally open or normally closed)

2 pins jumper (normally open)

3 pins jumper (normally open or normally closed)

Page 43

Page 44

EATON

Customer Care Center

Technical Support and Product Services

?

Technical questions? If you encounter a problem while following the instructions in this manual, or have questions about the operation, repair, or servicing of your equipment, please visit our web site www.

eaton.com for complete service information.

To insure that your questions are correctly answered, please obtain the part number, assembly number, and serial number of the unit and include them in any discussions or correspondence.

Part Number: _______________________________________________________________________________________________

Assembly Number: _________________________________________________________________________________________

Serial number: ______________________________________________________________________________________________

Who To Contact

For Technical Support, Customer Care Center, Customer FAQ please visit our website: www.eaton.com

Scheduling Field Service Engineer Support

Scheduling of the EATON Field Service Engineers typically should be done 7 to 10 days before they are required on-site. If the startup of the UPS is critical to maintaining your schedule, please contact EATON, to insure a safe installation and start-up that will maintain the EATON warranty and insure smooth performance.

Return Policy for Single Phase Products (RMA)

Should you require factory service for your equipment, contact EATON Customer Care Center and obtain a Return

Materials Authorization (RMA) prior to shipping your unit. Never ship equipment to EATON without first obtaining an RMA number.

For further details please visit our website: www.eaton.com

Date: ______________________________________________________________________________________________________

RMA Number: ______________________________________________________________________________________________

Contact Name: ______________________________________________________________________________________________

5-6kVA US_EN

10. Glossary

Bypass AC source

Frequency converter

Low-battery warning

Backup time

Load

HE mode

Manual bypass

Normal (double conversion) mode

Normal AC source

Relay contacts

UPS

Source supplying the bypass line. The equipment can be transferred to the bypass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunction.

Operating mode used to convert the AC-power frequency between the UPS input and output (50Hz -> 60Hz or 60Hz -> 50Hz).

This is a battery-voltage level indicating that battery power is low and that the user must take action to prevent the imminent break in the supply of power to the load.

Time during which the load can be supplied by the UPS operating on battery power.

Devices or equipment connected to the UPS output.

Operating mode by which the load is supplied directly by the AC source if it is within the tolerances defined by the user. This mode reduces the consumption of electrical power

Rotary switch controlled by the user, used to connect the loads directly to the

AC source. Transfer of the load to the manual bypass enables UPS maintenance without interrupting the supply of power to the connected loads.

The normal UPS operating mode in which the AC source supplies the UPS which in turn supplies the connected loads (after electronic double conversion).

Normal source of power for the UPS.

Contacts supplying information to the user in the form of signals.

Uninterruptible Power Supply.



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