Manual CAPSTAN C2000

Version 1.0

Part no. 710477

02-03-2010

CONGRATULATIONS

You have purchased an ANDERSEN high quality Capstan. This product is a result of many years of development and experience in producing winches for pleasure boats. This capstan gives you a high degree of functionality and many years of safe and easy mooring handling.

TILLYKKE

De har købt et ANDERSEN Capstan af høj kvalitet. Dette produkt er et resultat af mange års udviklingsarbejde samt erfaring indenfor produktion af spil til lystbåde.

Med denne Capstan får De funktionalisme på højt plan med henblik på at yde Dem en behagelig samt sikker sejlads.

Sehr geehrter ANDERSEN kunde,

wir beglückwünschen Sie zu dem kauf einer ANDERSEN Capstan, ein Produkt höchster

Qualität, daß ein Resultat jahrelanger Entwicklungsarbeit und Erfahrung in der Produktion von

Winden für Segelboote ist. Die funktionalität dieser Capstan ermöglicht Ihnen viele Jahre lang eine handliche und sichere Segelführung.

FÉLICITATIONS

Vous venez d`acheter un Capstan ANDERSEN de grande qualité. Ce produit est le résultat de longues années d’expérience et de développement dans la production des capstans pour voilier. Ce winch vous apportera de nombreuses années de fonctionnement sécurisant, pour une voile facile.

Annette Andersen Lau

Managing Director

Part no. 710477

02-03-2010

GENERAL INFORMATION

Due to the best choice of materials and high precision in manufacturing, we recommend, for normal use, only to dismantle, clean and lubricate the capstan once every second year. Under extensive use, such as racing, charter or blue water sailing, we recommend to lubricate the capstan once every year.

We strongly recommend always using ANDERSEN WINCH GREASE, when lubricating your capstan. ANDERSEN WINCH GREASE is a high quality silicone/Teflon® grease product.

Most other types of grease, including “marine grease” are not suitable for lubrication of capstans. Non-suitable grease products can cause malfunction, which could result in fatal injuries for the user and others.

Pawl arm springs should be replaced every second year. Spare arm springs and other parts that may be required are included in the ANDERSEN Service Kit. Please refer to the service instruction for the Service Kit suitable for the specific capstan.

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INSTALLATION

CAPSTAN C2000 ver. 1.0

Installing the capstan is easy, if you follow these instructions. The numbers in ( ) refer to the position numbers in the parts list.

Tools required for the installation:

Allen key (5 mm.).

Allen key (10 mm.).

Drill Ø10,5mm.

6 pcs. M10 Hexagon socket head bolts and corresponding nuts (length depending on deck thickness).

1.

2.

3.

4.

6 x large washers or backing plate.

Ring spanner to match nuts.

Bedding compound

5.

6.

Remove screws (1).

Remove the top disc (2), sealing disc (3) and drum (4).

Mark location of bolt holes using the template.

Remove complete capstan. Be sure that no dust comes into contact with the capstan while drilling.

Drill bolt holes ø10,5 mm.

7.

8.

Apply a light coat of bedding compound, ensuring that each bolt hole is bedded. Keep drain grooves clear.

Fasten basecover (17) into place using 6 pcs. M10 bolts. Use large washers or a backing plate.

Assemble in reverse order.

9.

Check that the capstan is functioning correctly:

The drum should operate smoothly, by turning the drum clockwise by hand.

The drum must not turn when trying to turn the drum anti clockwise.

Part no. 710477

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Part no. 710477

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INSTALLATION VIEW

CAPSTAN C2000 ver. 1.0

SERVICE INSTRUCTION

CAPSTAN C2000 ver. 1.0

Tools required for service:

Allen key (5 mm.).

Allen key (8 mm.).

Spanner (17 mm.).

Screwdriver (small).

ANDERSEN Winch grease.

1. Remove screws (1).

2. Remove the top disc (2), sealing disc (3) and drum (4).

3. Clean the balls (7), (8) and the small retaining ring (6) above the balls with a small soft brush.

4.

5.

6.

Remove screws (10).

Remove upper base (9).

Remove and dismantle the gear units (11,12, 13, 14, 15.1, 15.2, 15.3, 15.4, 15.6 and

7.

8.

15.7).

Clean all parts in benzine. Remember to clean the inside of the drum.

Assemble in reverse order. During assemble, lightly grease all gear teeth, drive shaft, shafts, balls, pawls, springs and composite bushings. Use a small, soft brush. Pawls may be lubricated with a very thin film of ANDERSEN WINCH GREASE. It is very important that pawls can move freely.

IMPORTANT: When assembling the capstan, check the function of each pawl by pushing the pawl against the spring. The pawls should smoothly and automatically return to their normal position, where the pawls engage with the teeth. If the pawls do not function correctly, clean and lightly lubricate the pawls and gears again and replace the springs where necessary.

Malfunctioning pawls may lead to unexpected failure of a loaded capstan resulting in material damage or fatal personal injury.

Service Kit No: 13 (part. no. 710013) contains spare parts for this Capstan.

For current World Wide Distributor list please see: www.andersenwinches.com

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Part no. 710477

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EXPLODED VIEW

CAPSTAN C2000 ver. 1.0

15.1

8

9

11

13

15

15.3

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PARTS LIST

CAPSTAN C2000 ver. 1.0

17 Ball, stainless steel

1 Upper Base Complete

2

1

1

Shaft for Rachet gear

Ratchet Gear, Large

Ratchet Gear, Small

1 Ratchet gear wheel

ART.NO.

ISO7380-A4-M6x12

745630

745640

746220

745660

589700

526302

526301

745610

DIN912-A4-M8x16

529801

RD100657

774801

529600

746301

529500

529600

529101

533400

533500

588100

529300

DIN912-A4-M6X10

750101

745822

710477

LIMITED WARRANTY

1.1 ANDERSEN issue a three-year warranty on all their products covering manufacturing and material defects on condition that the products are used in normal fashion. The warranty shall apply for three years from the moment ANDERSEN sell the product concerned (to the first buyer).

1.2 Within the period of the warranty, and in accordance with the terms of the warranty,

ANDERSEN undertake to replace or repair all defective components which have been used in normal fashion.

1.3 However, the warranty is subject to the limitations and exceptions outlined below.

2.

Conditions and limitations:

2.1 ANDERSEN´s liability shall be limited to repair or replacement of components which are defective owing to manufacturing or material defects.

2.2 ANDERSEN assume no other liability than this, not even liability for indirect losses caused by defect concerned, including operating losses, loss of profits, or damage caused to real property or moveable property occurring while the product concerned is in the possession of the Buyer.

2.3 The Buyer alone shall bear the responsibility and risk involved as to whether the product is suitable for the application intended. ANDERSEN assumes no liability in this connection.

2.4 ANDERSEN assume no liability for defects which occur due to use of their products for purposes for which they are not intended, or for defects which occur owing to incorrect installation, corrosion, ultraviolet degradation, lack of maintenance, or any alteration or repair of the product carried out incorrectly by the Buyer. Finally, ANDERSEN assumes no liability for normal wear and tear, or for depreciation of value.

2.5 Nor do ANDERSEN assume any liability for service carried out by anyone other than authorised representatives of ANDERSEN, unless such service is carried out pursuant to guidelines laid down by ANDERSEN and in accordance with good craftsmanship.

2.6 The buyer shall inform ANDERSEN in writing of any defects with no undue delay once defects have been registered. Products being dealt with under the warranty shall be returned to ANDERSEN for repair unless any other agreement has been reached in writing.

2.7 ANDERSEN shall not cover costs incurred by the Buyer in connection with the transport or wages involved in a warranty case. Such costs shall be met by the Buyer in full.

3.

Exceptions:

3.1 The warranty is only valid for one year in respect of components bought for the products concerned, such as electric motors, electric equipment, hydraulic pumps, motors and

valves.

3.2 ANDERSEN assume no liability for consequential damage of ships, equipment, property or people by defects in ANDERSEN’s products.

3.3 The company’s products are subject to continuous development, and consequently

ANDERSEN reserve the right to change designs and specifications without prior notice.

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ANDERSEN Argentina

Argen Mast & Systems s.r.l.

Av. Tiscornia 963

(1642) San Isidro

Buenos Aires

Tel.: 11 4742 44 62

Fax: 11 4742 44 62

E-mail: [email protected]

Web: www.argenmast.com.ar

ANDERSEN Australia

Allyacht Spars Australia 1853 Lytton Rd.,

Lytton

Queensland

Australia 4178

Tel.: 07 3893 2233

Fax: 07 3893 2478

E-mail: [email protected]

Web: www.allyachtspars.com.au

ANDERSEN Austria

Robert Lindemann KG

Wendenstrasse 455

D-20537 Hamburg

Tel.: 040 21 11 970

Fax: 040 21 11 97 30

E-mail: [email protected]

Web: www.lindemann-kg.de

ANDERSEN Belgium

Jupiter Handelsmijl. BVBA

Helststraat 51/12

B-2630 Aartselaar

Tel.: 03 457 43 81

Fax: 03 457 68 21

E-mail: [email protected]

Web: www.jachtenjupiter.com

ANDERSEN Canada

Rekord Marine Enterprises Ltd

8194 Ontario Street

Vancouver, B.C., V5X 3E3

Tel.: 604 325 5233

Fax: 604 325 0326

Toll free fax: 1-800-663-6424

E-mail: [email protected]

Web: www.rekord-marine.com

ANDERSEN Croatia

Navela

Castropola 54

HR-52100 Pula

Croatia

Tel.: 052 214 542

Fax: 052 213 558

E-mail: [email protected]

Web: www.navela.hr

ANDERSEN Czech Republic

Nereide Yachting Ltd.

Vybiralova 972/70

CZ-19800 Prague 9

Tel: 605 25 98 82

Fax: 257 94 17 84

E-mail: [email protected]

Web: www.nereide-yachting.com

ANDERSEN Denmark

WATSKI A/S

Savsvinget 4

DK-2970 Hørsholm

Tel.: 45 76 40 11

Fax: 45 76 40 12

E-mail: [email protected]

Web: www.watski.dk

WORLDWIDE DISTRIBUTION

ANDERSEN Finland

Ky Jotiko-Marine Kb

ANDERSEN Netherlands

Nautec Engineering B.V.

Unioninkatu 45

SF-00170 Helsinki

Tel.: 103 870 500

Fax: 103 870 509

E-mail: [email protected]

Web: www.jotiko-marine.com

ANDERSEN France

Greement Import – Head office:

13 rue du Chêne Lassé

Z.I. BP 284

44803 Saint Herblain

Tel.: 02 28 03 01 01

Fax: 02 28 03 19 91

E-mail: [email protected]

Web: www.greementimport.fr

ANDERSEN Germany

Herman Gotthardt GmbH

Leunastrasse 50

D-22761 Hamburg

Tel.: 040 851 50 50

Fax: 040 850 91 33

E-mail: [email protected]

Web: www.gotthardt-yacht.de

ANDERSEN Great Britain

IMP

Jarman Way

Royston

Hertfordshire SG8 5HW

Tel.: 01 763 241 300

Fax : 01 763 241 770

E-mail: [email protected]

Web: www.improducts.co.uk

ANDERSEN Greece

Meltemi Yachting Ltd.

4, Metamorfoseos st Alimos

GR-17455 Athens

Tel.: 210 9849983

Fax: 210 9844356

E-mail: [email protected]

Web: www.meltemi-yachting.gr

ANDERSEN Hong Kong

Storm Force Marine Ltd

1204 Dominion Centre

43-53 Queens Road East

Wanchai, Hong Kong

Tel.: +852 2866 0114

Fax: +852 2866 9260

E-mail:[email protected]

Web:www.stormforcemarine.com

ANDERSEN Hungary

Marina Yacht Sport

Bécsi út 118. H-1037Budapest

Tel.: 1 322 86 55

Fax: 1 322 9834

E-mail: [email protected]

Web: www.marina.hu

ANDERSEN Italy

TOMASONI TOPSAIL S.p.A.

Via E.Toti 55

16035 Rapallo (GE)

Tel.: 0185 2001

Fax: 0185 263 160

E-mail: [email protected]

Web: www.tomasoni.com/tecnico

Muytertweg 17

6075 AM Herkenbosch

Tel.: 0475 537760

Fax: 0475 537759

E-mail: [email protected]

Web: www.nautec.nl

ANDERSEN New Zealand

Nordic Marketing Ltd.

P.O. Box 100669

NSPS, North Shore City

Tel.: 09 488 7605

Fax: 09 488 7608

E-mail: [email protected]

Web: www.nordic.co.nz

ANDERSEN Norway

Skaane Marine AS

Bromsveien 5

N-3183 Horten

Tel.:33 02 05 90

Fax:33 02 05 99

E-mail: [email protected]

Web: www.skaane.no

ANDERSEN Poland

Sail Service ul.Sienna 45

80-605 Gdansk

Tel.: 58 3 222 822

Fax: 58 3 222 802

E-mail: [email protected]

Web: www.sailservice.com.pl

ANDERSEN Portugal

Just Boats

Lote 32, Urb. Goldra

8100-263 Loulé

Tel.: 289 994 204

Fax: 289 994 485

E-mail: [email protected]

Web: www.just-boats.net

ANDERSEN Russia

Yachtglanz - Marine Equipment

Portugiesischer Weg 14

D-44143 Dortmund

Tel.: +49 (0)231 996 48 35

Fax: +49 (0)231 530 74 47

E-mail: [email protected]

Web: www.yachtglanz.com

ANDERSEN Singapore

Alquest Marketing

66, Tannery Lane

#02-06B Sindo Building

Singapore 347805

Tel.: 6749 9359

Fax.: 6749 9360

E-mail: [email protected]

Web.: www.alquest.com

ANDERSEN Slovenia

Tramontana

Tesovnikova 88

1000 Ljubljana

Tel.: 01 568 37 32

Fax: 01 565 48 88

E-mail: [email protected]

Web: www.tramontana-net.si

ANDERSEN South Africa

Manex & Power Marine

5 Industry Street

P.O. Box 173

Paarden Eiland 7420 Cape Town

Tel.: 021 511 7292

Fax: 021 510 1487

E-mail: [email protected]

Web: www.manex.co.za

Andersen Winches, Jaegervaenget 36, DK-7100 Vejle, Denmark – tel. +45 76427777 – fax +45 76427788 e-mail: [email protected] web: www.andersenwinches.com

ANDERSEN Spain/Mallorca

Yacht Riggers Mallorca, s.l.

Passeig República Argentina, 34 bajos

E-07200 FELANITX (Mallorca)

Tel.: 971 58 41 30

Fax: 971 58 41 31

E-mail: [email protected]

Web: www.yachtriggers.com

ANDERSEN Spain/Barcelona

Pertrechos Nauticos S.L.

Buscarons, 6 bj. local 2

08022 Barcelona

Tel.: 93 418 66 32

Fax.: 93 418 56 48 [email protected] www.pertrechosnauticos.com

ANDERSEN Sweden

Navimo Nordic AB

Lundenvägen 2

S-473 31 Henån

Tel.: 0304 360 60

Fax: 0304 307 43

E-mail: [email protected]

Web: www.navimo.se

ANDERSEN Switzerland

Robert Lindemann KG

Wendenstrasse 455

D-20537 Hamburg

Tel.: 040 21 11 97 0

Fax: 040 21 11 97 30

E-mail: [email protected]

Web: www.lindemann-kg.de

ANDERSEN Trinidad & Tobago

Soca Sails

Crewsinn Marina, Chaguaramas

P.O. Box 608

Trinidad, West Indies

Tel.: 868 634-4178

Fax: 868 634-1044

E-mail: [email protected]

Web: www.socasails.com

ANDERSEN Turkey

Yenisehir Mahallesi

Bahar Sokak No: 12/9 Blok A2-6

34912 Pendik, Istanbul

Tel.: 533 399 99 77

E-mail: [email protected]

Web: www.andersenwinches.com

ANDERSEN Ukraine

Yachtglanz - Marine Equipment

Portugiesischer Weg 14

D-44143 Dortmund

Tel.: +49 (0)231 996 48 35

Fax: +49 (0)231 530 74 47

E-mail: [email protected]

Web: http://www.yachtglanz.com/

ANDERSEN U.S.A.

Navimo USA, Inc.

7455 16th street E

Suite 107

Sarasota

FL 34243

U.S.A.

Toll-free tel. 866.383.1888

Tel.: 941.360.1888

Toll-free fax 866.214.1400

Fax: 941.360.1648

E-mail: [email protected]

Web: www.navimousa.com

Part no. 710477

02-03-2010