TWIN PISTON IN-LINE SANDER

TWIN PISTON IN-LINE SANDER
INSTRUCTIONS FOR:
TWIN PISTON IN-LINE SANDER
MODEL No: SA32.V2
Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/ OR PERSONAL INJURY AND WILL INVALIDATE
THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1.safety instructions
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WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to
when using this equipment.
WARNING! Disconnect from air supply before changing accessories or servicing.
Maintain the sander in good condition (use an authorised service agent).
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and
will invalidate the warranty.
Use in suitable, clean and tidy work area, free from unrelated materials. Ensure that there is adequate lighting.
Before each use check abrasive for condition. If worn or damaged replace immediately.
Ensure the correct abrasive pad size is used.
Ensure there are no flammable or combustible materials near the work area.
WARNING! Always wear approved eye or face and hand protection when operating the sander.
Use face, dust, or respiratory protection in accordance with COSHH regulations.
Depending on the task, sander noise level may exceed 85dB, in which case wear safety ear defenders.
Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie back long hair.
Wear appropriate protective clothing and keep hands and body clear of working parts.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Keep children and unauthorised persons away from the work area.
Check moving parts alignment on a regular basis.
Ensure that workpiece is secure before operating the sander. Never hold a workpiece by hand.
Check the workpiece to ensure that there are no protruding screws, bolts, nuts, nails, stones, etc.
Avoid unintentional starting.
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 70-90psi.
Keep air hoses away from heat, oil and sharp edges. Check air hose for wear before each use and ensure
that all connections are secure.
Prolonged exposure to vibration from this sander poses a health risk. It is the owner’s responsibility to correctly
assess the potential hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
DO NOT use the sander for a task it is not designed to perform.
DO NOT operate sander if any parts are damaged or missing as this may cause failure and/or personal injury.
WARNING! DO NOT sand any materials containing asbestos.
DO NOT carry the sander by the hose, or yank the hose from the air supply.
DO NOT force, or apply heavy pressure to, the sander. Let the sander do the work.
DO NOT place attachments close to your face and do not point at other persons or animals.
DO NOT operate sander when you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT use sander where there are flammable liquids, solids or gases such as paint solvents and including waste wiping or cleaning rags etc.
DO NOT carry the sander with your hand on the power lever.
DO NOT direct air from the air hose at yourself or others.
When not in use disconnect from air supply and store in a safe, dry, childproof location.
© Jack Sealey Limited
Original Language Version
SA32.V2
Issue: 3 (SP) - 16/12/13
1.2. LEAD PAINT WARNING!
Paint once contained lead as a traditional ingredient. Contact with the dust from the removal of such paint is
toxic and must therefore be avoided. The following action must be taken before using the sander on a
surface that you suspect may contain lead paint.
1.
User must determine potential hazard relating to age of paint to be removed.
(Modern paints do not have lead content).
2.
DANGER! Keep all persons and pets away from the work area. The following are particularly vulnerable to the effects of lead paint dust: Pregnant women, babies and children.
3.
We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Our ref SSP16EN) b) PE Coated Hooded Coverall (Our ref SSP266).
c) Latex Gloves (Our ref SSP24).
4.
Take adequate measures to contain the paint dust, flakes and scrapings.
5.
Continue to wear safety equipment as in (3) above and thoroughly clean all areas when task is
complete. Ensure paint waste is disposed of, in sealed bags or containers, according to local regulations.
2.introduction & SPECIFICATION
The SA32.V2 has a twin piston configuration which powers the base plate on the forward and backward stroke.
This arrangement also reduces vibration for more comfortable operation. Well balanced aluminium housing and
base plate. Accepts 115mm papers or sheets and is suitable for heavy body shop use.
Pad Size . . . . . . . . . . . . . . . . . . . . 70x400mm
Air Inlet . . . . . . . . . . . . . . . . . . . . . . 1/4”BSP
Stroke Length . . . . . . . . . . . . . . . . . . . 25mm
Sound Power . . . . . . . . . . . . . . . . . . 106.6dBA
Free Speed . . . . . . . . . . . . . . . . . . . 2400spm
Sound Pressure . . . . . . . . . . . . . . . . . 95.6dBA
Operating Pressure . . . . . . . . . . . . . . . 90psi
Vibration Level . . . . . . . . . . . . . . . . . 8.47m/s²
Air Consumption . . . . . . . . . . . . . . . . . . . 8cfm
Uncertainty . . . . . . . . . . . . . . . . . . . 0.81m/s²
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3kg
3.
3.1.
PREPARING SANDER FOR USE
Air Supply
3.1.1. Ensure the sander air valve (or throttle) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure between 70-90psi, and an air flow of 8cfm.
3.1.3.  WARNING! Ensure that the air supply is clean and does not exceed 90 psi while operating the sander.
Too high an air pressure and/or unclean air will shorten the product life due to excessive wear, and may be dangerous, causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the sander and will invalidate your warranty.
3.1.5. Clean air inlet filter weekly. Recommended hook-up is shown in fig. 1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose and fittings internal diameter should be 1/4” I.D.
3.1.7. Keep hoses away from heat, oil and sharp edges. Check hoses for wear and make certain that all
connections are secure.
3.2.
Couplings
Vibration may cause failure if a quick connect coupling is connected directly to the air sander. To overcome this,
connect a leader hose to the sander. A quick connect coupling may then be used to connect the leader hose to
the air line recoil hose. See figs. 1 & 2.
fig.1
fig.2
© Jack Sealey Limited
Original Language Version
SA32.V2
Issue: 3 (SP) - 16/12/13
4.assembly & OPERATIon
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WARNING! Ensure you read, understand and apply safety instructions before use.
4.1.Assembly
4.1.1. Lift front retaining spring arm and insert the sanding paper under the front of the spring.
Replace retaining arm and the paper will be held in place. Attach the rear of the paper in the same manner.
4.1.2. Connect air supply to sander, press the control valve lever and check that the sander is working correctly.
4.2.Operating
Always use sanding paper appropriate for the job. Work progressively from coarse grades to finer grades. DO NOT go from coarse to fine in one step as it may be difficult to remove swirl marks left by the coarse grit.
DO NOT apply excessive pressure, let the sander do the work for you. Start the sander and bring it to the work surface evenly and slowly. Move the sander back and forth in overlapping areas. Remove the sander from the work surface before turning off. Regularly check the sanding paper for wear and always change if cracked or damaged.
DO NOT allow sander to run in “idle” for an extended period of time as this will shorten the life of the bearings.
5.MAINTENANCE
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WARNING! Disconnect sander from air supply before changing accessories, servicing or performing
maintenance. Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
5.1. If the air supply does not have an oiler, lubricate the sander daily with a few drops of good grade air tool oil, such as Sealey ATO/500 or ATO/1000, dripped into the air inlet before use.
5.2. Clean the sander after use and change pad when required.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose
connectors. To remedy, check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the sander may also reduce performance. If your model has an air strainer
(located in the area of the air inlet), remove the strainer and clean it. Flush the sander out with gum
solvent oil or an equal mixture of SAE 10 oil and kerosene. Allow to dry before use.
If you continue to experience problems, contact your local Sealey service agent.
5.4. When not in use, disconnect from air supply, clean sander and store in a safe, dry, childproof location.
Environmental Protection.
Recycle unwanted materials instead of disposing of them as waste.
All tools, accessories and packaging should be sorted, taken to a recycle centre and disposed of in a manner which is compatible with the environment.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [email protected] or telephone 01284 757500.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
© Jack Sealey Limited
Original Language Version
01284 757500
01284 703534
Web
email
www.sealey.co.uk
[email protected]
SA32.V2
Issue: 3 (SP) - 16/12/13
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): . . . . . . . . . 8.47 m/s²
Uncertainty value (k): . . . . . . . . . . . . . . . . . . . . . . . . 0.81 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission.
We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for
each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of
Hand Arm Vibration Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures
can be modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from
the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain
warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please
refer to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration
can be found on the HSC website www.hse.gov.uk - Hand-Arm Vibration at Work.
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