Mazda MX-5 Miata Sport car Service manual
Below you will find brief information for car MX-5 Miata Sport. This manual provides detailed information on the lighting systems for the 2007 Mazda MX-5 Miata Sport. It covers everything from removing and installing headlights to inspecting the flasher control module.
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2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
2007 ACCESSORIES & BODY, CAB
Lighting Systems - MX-5 Miata
LIGHTING SYSTEMS LOCATION INDEX
2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 1: Identifying Location Of Lighting Systems Components
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2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Courtesy of MAZDA MOTORS CORP.
DISCHARGE HEADLIGHT SERVICE WARNINGS
DISCHARGE HEADLIGHT BULB SERVICE WARNINGS
To prevent electrical shock when replacing the discharge headlight bulb, dry hands thoroughly,
and perform the work in an area out of rain.
When the light switch is on, approx. 25,000 V of high voltage passes through the discharge
headlight bulb socket. Because of the danger of electrical shock, do not insert fingers or a tester.
When the headlights are on, high voltage flows around the socket and bulb. When turning on the discharge headlights while working, always leave the headlights in the vehicle-installed condition to
prevent electrical shock.
Fig. 2: Precaution For Discharge Headlight Bulb
Courtesy of MAZDA MOTORS CORP.
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DISCHARGE HEADLIGHT CONTROL MODULE SERVICE WARNINGS
Because of the danger of electrical shock, when inspecting with a tester, do not inspect the
discharge headlight control module as a single unit or disassemble it.
Fig. 3: Precaution For Discharge Headlight Control Module
Courtesy of MAZDA MOTORS CORP.
DISCHARGE HEADLIGHT CONTROL MODULE REUSE
If the discharge headlight control module is dented or damaged in any way, replace the module
with a new one to prevent electrical shock and improper operation.
Although the control module may temporarily operate normally even though it has received an impact, it is possible that the interior may have been damaged. When reusing the control module, inspect the following items regarding discharge headlight illumination to verify that there are no
malfunctions.
Verify that the discharge headlights illuminate normally by testing them several times under
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2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
cold illumination (headlights off for approx. 10 min or more and then turned on) and hot illumination (headlights on for approx. 15 min or more, turned off for approx. 1 min, and
then turned on again) conditions.
Inspect the headlight illumination in the period from directly after cold illumination until they are uniformly illuminated (approx. 5 min) and verify that there is no flickering or
inconsistent brightness.
Turn on the headlights for approx. 30 min with normal condition bulbs and verify that there
is no brightness difference between the right and left, and that illumination is consistent.
FRONT COMBINATION LIGHT REMOVAL/INSTALLATION
WARNING:
Incorrect servicing of the discharge headlights could result in electrical shock. Before servicing the discharge headlights, always refer to the discharge headlight service warnings. (See DISCHARGE
HEADLIGHT SERVICE WARNINGS .)
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the front bumper. (See FRONT BUMPER REMOVAL/INSTALLATION .)
4. Remove in the order indicated in Fig. 4 .
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Fig. 4: Identifying Front Combination Light (With Torque Specifications)
Courtesy of MAZDA MOTORS CORP.
5. Install in the reverse order of removal.
6. Adjust the headlight aiming. (See HEADLIGHT AIMING )
HEADLIGHT AIMING
1. Point the headlight beams to a wall and verify that the headlight beams are as shown in Fig. 5 .
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Fig. 5: Identifying Headlight Aiming Adjustment
Courtesy of MAZDA MOTORS CORP.
2. Make a headlight adjustment screen as shown in Fig. 6 using double-weight, white paper.
3. Adjust the tire pressure to the specification.
4. Position the unloaded vehicle on a flat, level surface.
5. Seat one person in the driver's seat.
6. Position the vehicle straight ahead and perpendicular to the white screen.
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Fig. 6: Identifying Headlight Adjustment Screen
Courtesy of MAZDA MOTORS CORP.
7. Set the headlights 3 m {9.8 ft} from the white screen.
8. Place an object in front of the headlight not being adjusted to block its light beam.
9. Start the engine so that the battery remains charged.
10. Turn on the low-beam headlight.
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Fig. 7: Identifying Distance Between Headlight Adjustment Screen & Vehicle
Courtesy of MAZDA MOTORS CORP.
11. Adjust by turning the aiming adjustment screw so that elbow point is in the position shown in Fig. 8 .
Fig. 8: Identifying Aiming Adjustment Screw
Courtesy of MAZDA MOTORS CORP.
HEADLIGHT BULB REMOVAL/INSTALLATION
LOW-BEAM
Halogen Type
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the washer tank. (RH) (See WASHER TANK REMOVAL/INSTALLATION .)
4. Remove the fasteners. (LH)
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Fig. 9: Identifying Fasteners
Courtesy of MAZDA MOTORS CORP.
5. Slightly bent back the mudguard.
6. Disconnect the connector.
CAUTION:
A halogen bulb generates extremely high heat when it is illuminated. If the surface of the bulb is soiled, excessive heat will build up and the life of the bulb will be shortened. When replacing the bulb, hold the metal flange, not the glass. Wipe off any finger prints before installation.
7. Remove the cover.
8. Remove the socket, then remove the headlight bulb.
9. Install in the reverse order of removal.
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Fig. 10: Removing Halogen Headlight Bulb
Courtesy of MAZDA MOTORS CORP.
Discharge Type
WARNING:
Incorrect servicing of the discharge headlights could result in electrical shock. Before servicing the discharge headlights, always refer to the discharge headlight service warnings. (See DISCHARGE
HEADLIGHT SERVICE WARNINGS .)
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the washer tank. (RH) (See WASHER TANK REMOVAL/INSTALLATION .)
4. Remove the fasteners. (LH)
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Fig. 11: Identifying Fasteners
Courtesy of MAZDA MOTORS CORP.
5. Slightly bent back the mudguard.
6. Remove the cover.
CAUTION:
The bulb generates extremely high heat when it is illuminated. If the surface of the bulb is soiled, excessive heat will build up and the life of the bulb will be shortened. When replacing the bulb, hold the metal flange, not the glass. Wipe off any finger prints before installation.
7. Remove the connector, then remove the discharge headlight bulb.
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Fig. 12: Identifying Discharge Headlight Bulb
Courtesy of MAZDA MOTORS CORP.
8. Install in the reverse order of removal.
HIGH-BEAM
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Disconnect the connector.
CAUTION:
A halogen bulb generates extremely high heat when it is illuminated. If the surface of the bulb is soiled, excessive heat will build up and the life of the bulb will be shortened. When replacing the bulb, hold the metal flange, not the glass. Wipe off any finger prints before installation.
4. Remove the socket, then remove the headlight bulb.
5. Install in the reverse order of removal.
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Fig. 13: Identifying Headlight Bulb
Courtesy of MAZDA MOTORS CORP.
DISCHARGE HEADLIGHT CONTROL MODULE REMOVAL/INSTALLATION
WARNING:
Incorrect servicing of the discharge headlights could result in electrical shock. Before servicing the discharge headlights, always refer to the discharge headlight service warnings. (See DISCHARGE
HEADLIGHT SERVICE WARNINGS .)
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the front combination light. (See FRONT COMBINATION LIGHT
REMOVAL/INSTALLATION .)
4. Remove screws.
5. Disconnect the connector.
6. Remove the discharge headlight control module.
7. Install in the reverse order of removal.
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Fig. 14: Identifying Discharge Headlight Control Module
Courtesy of MAZDA MOTORS CORP.
DISCHARGE HEADLIGHT SYSTEM INSPECTION
DISCHARGE HEADLIGHT INOPERATIVE
WARNING:
Incorrect servicing of the discharge headlights could result in electrical shock. Before servicing the discharge headlights, always refer to the discharge headlight service warnings. (See DISCHARGE
HEADLIGHT SERVICE WARNINGS .)
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Fig. 15: Identifying Discharge Headlight System Terminal layout
Courtesy of MAZDA MOTORS CORP.
INSPECTION PROCEDURE
STEP INSPECTION
INSPECT POWER SUPPLY CIRCUIT OF
DISCHARGE HEADLIGHT CONTROL
MODULE
1
2
ACTION
Yes Go to Step 6.
Disconnect the discharge headlight control module connector.
Turn the headlight switch to the
HEADLIGHT (LO) position.
Measure the voltage at discharge headlight control module terminal C (wiring harnessside).
Is the voltage approx. 12 V ?
INSPECT FUSE
No Go to the next step.
Turn the headlight switch to the OFF position.
Yes Go to the next step.
Remove the HEAD LOW R 15 A fuse (RH) or HEAD LOW L 15 A fuse (LH).
No
Inspect the fuses.
Are the fuses normal?
Replace the fuse.
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3
4
INSPECT HEADLIGHT RELAY
Yes Go to the next step.
Remove the headlight relay. (See RELAY
LOCATION .)
Inspect the headlight relay. (See RELAY
INSPECTION .)
Is the headlight relay normal?
INSPECT LIGHT SWITCH
No
Replace the headlight relay. (See RELAY
LOCATION .)
Inspect the light switch. (See LIGHT
SWITCH INSPECTION .)
Is the light switch normal?
INSPECT WIRING HARNESS BETWEEN
BATTERY AND DISCHARGE HEADLIGHT
CONTROL MODULE
No
Yes Go to the next step.
Replace the light switch. (See LIGHT
SWITCH
REMOVAL/INSTALLATION .)
5
Remove the battery cover.
Disconnect the negative battery cable. (See
BATTERY
REMOVAL/INSTALLATION [LF] .)
Yes Go to the next step.
Inspect for continuity between the following terminals:
Battery (positive terminal) and headlight relay (main fuse block terminal A)
Headlight relay terminal 2C and
HEAD LOW R 15 A fuse (RH) terminal U
Headlight relay terminal 2C and
HEAD LOW L 15 A fuse (LH) terminal U
HEAD LOW R 15 A fuse (RH) terminal T and discharge headlight control module terminal C
HEAD LOW L 15 A fuse (LH) terminal R and discharge headlight control module terminal C
Are the wiring harnesses normal?
No Replace the related wiring harness.
6
INSPECT WIRING HARNESS BETWEEN
DISCHARGE HEADLIGHT CONTROL
MODULE AND GROUND
Yes Go to the next step.
Inspect wiring harness between discharge
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7 headlight control module terminal F and ground for following:
Short to power supply
Open circuit
Is the wiring harness normal?
VERIFY WHETHER MALFUNCTION IS IN
DISCHARGE HEADLIGHT BULB OR
DISCHARGE HEADLIGHT CONTROL
MODULE
No Replace the related wiring harness.
Yes System inspection completed.
Install the discharge headlight low bulb
(previously verified as illuminating normally).
(See HEADLIGHT BULB
REMOVAL/INSTALLATION .)
Connect the discharge headlight control module connector.
Turn the headlight switch to the
HEADLIGHT (LO) position.
Does the headlight (low-beam) illuminate?
No
Replace the front combination light. (See
FRONT COMBINATION LIGHT
REMOVAL/INSTALLATION .)
PARKING LIGHT BULB REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Disconnect the connector.
4. Remove the socket, then remove the parking light bulb.
5. Install in the reverse order of removal.
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Fig. 16: Identifying Parking Light Bulb
Courtesy of MAZDA MOTORS CORP.
FRONT SIDE MARKER LIGHT REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Move the front side marker light in the direction of the arrow (1) and detach the tab.
4. Pull area A of the front side marker light in the defection of arrow (2) and remove the front side marker light.
5. Detach the socket and remove the front side marker light bulb.
6. Install in the reverse order of removal.
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Fig. 17: Removing Front Side Marker Light Bulb
Courtesy of MAZDA MOTORS CORP.
FRONT TURN LIGHT BULB REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the fasteners.
4. Slightly bent back the mudguard.
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Fig. 18: Identifying Fasteners
Courtesy of MAZDA MOTORS CORP.
5. Disconnect the connector.
6. Remove the socket, then remove the front turn light bulb.
7. Install in the reverse order of removal.
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Fig. 19: Identifying Front Turn Light Bulb
Courtesy of MAZDA MOTORS CORP.
FRONT FOG LIGHT REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the fasteners.
4. Slightly bent back the mudguard.
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Fig. 20: Identifying Fasteners
Courtesy of MAZDA MOTORS CORP.
5. Disconnect the front fog light connector.
6. Remove the bolt, then remove the front fog light.
7. Install in the reverse order of removal.
8. Adjust the front fog light aiming. (See FRONT FOG LIGHT AIMING .)
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Fig. 21: Identifying Front Fog Light
Courtesy of MAZDA MOTORS CORP.
FRONT FOG LIGHT AIMING
1. Point the headlight beams to a wall and verify that the headlight beams are as shown in Fig. 22 .
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Fig. 22: Identifying Front Fog Light Aiming Adjustment
Courtesy of MAZDA MOTORS CORP.
2. Make a headlight adjustment screen as shown in Fig. 23 using double-weight, white paper.
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Fig. 23: Identifying Headlight Adjustment Screen
Courtesy of MAZDA MOTORS CORP.
3. Remove the bolt A and cut the front fog light hole cover at the position shown in Fig. 24 .
4. Adjust the tire pressure to the specification.
5. Position the unloaded vehicle on a flat, level surface.
Fig. 24: Identifying Bolt "A" & Cutting Location For Front Fog Light Hole Cover
Courtesy of MAZDA MOTORS CORP.
6. Seat one person in the driver's seat.
7. Line up the headlights with the white screen at a distance of 3 m {9.8 ft} apart.
8. Place an object in front of the fog light not being adjusted to block its light beam.
9. Start the engine so that the battery remains charged.
10. Turn the front fog lights on.
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Fig. 25: Identifying Distance Between Headlight Adjustment Screen & Vehicle
Courtesy of MAZDA MOTORS CORP.
11. Loosen the bolt B, move the front fog light in the direction of the arrows, and adjust the center of the front fog light to the position shown in Fig. 26 .
Fig. 26: Identifying Bolt B
Courtesy of MAZDA MOTORS CORP.
12. Install the bolt A and tighten the bolt B.
FRONT FOG LIGHT BULB REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the fasteners.
4. Slightly bend back the mudguard.
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Fig. 27: Identifying Fasteners
Courtesy of MAZDA MOTORS CORP.
5. Disconnect the front fog light bulb connector and remove the front fog light bulb by turning it in the direction of the arrow.
CAUTION:
A halogen bulb generates extremely high heat when it is illuminated. If the surface of the bulb is soiled, excessive heat will build up and the life of the bulb will be shortened. When handling the bulb, hold the flange, not the glass. Wipe off any finger prints before installation.
6. Install in the reverse order of removal.
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Fig. 28: Disconnecting Front Fog Light Bulb Connector & Removing Front Fog Light Bulb
Courtesy of MAZDA MOTORS CORP.
REAR COMBINATION LIGHT REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the trunk end trim. (See TRUNK END TRIM REMOVAL/INSTALLATION .)
4. Remove the trunk side trim. (See TRUNK SIDE TRIM REMOVAL/INSTALLATION .)
5. Remove in the order indicated in Fig. 29 .
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Fig. 29: Identifying Rear Combination Light (With Torque Specifications)
Courtesy of MAZDA MOTORS CORP.
6. Install in the reverse order of removal.
HIGH-MOUNT BRAKE LIGHT REMOVAL/INSTALLATION
EXCEPT POWER RETRACTABLE TOP
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the partition board. (See PARTITION BOARD REMOVAL/INSTALLATION .)
4. Disconnect the high-mount brake light connector.
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5. Press the tabs and remove the clips.
6. Install in the reverse order of removal.
Fig. 30: Disconnecting High-Mount Brake Light Connector
Courtesy of MAZDA MOTORS CORP.
POWER RETRACTABLE TOP
1. Fully open the deck panel.
2. Partially peel back the seal cover.
3. Disconnect the high-mount brake light connector.
4. Remove the wiring harness and connector of the high-mount brake light from the deck panel.
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Fig. 31: Identifying High Mount Brake Light Connector And Harness
Courtesy of MAZDA MOTORS CORP.
5. remove the nuts.
6. Remove the high-mount brake light.
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Fig. 32: Identifying High Mount Brake Light Assembly
Courtesy of MAZDA MOTORS CORP.
7. Install in the reverse order of removal
LICENSE PLATE LIGHT REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Move the license plate light in the direction of the arrow (1) and detach the tab.
4. Pull area A of the license plate light in the direction of the arrow (2) and remove the license plate light.
5. Disconnect the connector.
6. Detach the socket and remove the license plate light bulb.
7. Install in the reverse order of removal.
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Fig. 33: Detaching Socket & Removing License Plate Light Bulb
Courtesy of MAZDA MOTORS CORP.
BACK-UP LIGHT SWITCH REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Loosen the starter installation bolts only enough that the starter is loose, but not removed. (P66M-D) (See
STARTER REMOVAL/INSTALLATION [LF] .)
4. Remove the transmission.(P66M-D) (See TRANSMISSION REMOVAL/INSTALLATION [P66M-
D] .)
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5. Remove in the order indicated in Fig. 34 .
Fig. 34: Identifying Back-Up Light Switch (With Torque Specifications)
Courtesy of MAZDA MOTORS CORP.
6. Install in the reverse order of removal.
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BACK-UP LIGHT SWITCH INSPECTION
1. Disconnect the back-up light switch connector.
2. Inspect for continuity between the back-up light switch terminals using an ohmmeter.
If there is any malfunction, replace the back-up light switch.
Fig. 35: Back-Up Light Switch Continuity Table
Courtesy of MAZDA MOTORS CORP.
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Fig. 36: Identifying Back-Up Light Switch Connector Terminals
Courtesy of MAZDA MOTORS CORP.
COMBINATION SWITCH REMOVAL/INSTALLATION
WARNING:
For vehicles with DSC, if the negative battery cable or the steering angle sensor connector or ROOM 15 A fuse is disconnected, the stored initial position of the steering angle sensor will be cleared and the DSC will not operate properly, making the vehicle unsafe to drive. Perform the steering angle sensor initialization procedure after connecting the negative battery cable.
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the following parts:
1. Driver-side air bag module (See DRIVER-SIDE AIR BAG MODULE
REMOVAL/INSTALLATION .)
2. Steering wheel (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION .)
3. Column cover (See COLUMN COVER REMOVAL/INSTALLATION .)
4. Clock spring (See CLOCK SPRING REMOVAL/INSTALLATION .)
4. Disconnect the connector.
5. Disconnect the steering angle sensor connector. (Vehicles with DSC)
6. Remove the screws and then remove the combination switch.
7. Install in the reverse order of removal.
8. Perform the steering angle sensor initialization procedure. (Vehicles with DSC) (See STEERING
ANGLE SENSOR INITIALIZATION PROCEDURE .)
9. If the steering angle sensor (combination switch body) Is replaced, perform initialization of the DSC
HU/CM steering angle signal. (See STEERING ANGLE SIGNAL INITIALIZATION
PROCEDURE .)
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Fig. 37: Identifying Combination Switch
Courtesy of MAZDA MOTORS CORP.
COMBINATION SWITCH DISASSEMBLY/ASSEMBLY
CAUTION:
For vehicles with DSC: If the disc on the combination switch is deformed or has foreign material adhering to it, performance of the steering angle sensor may be reduced, causing abnormal operation.
When handling the combination switch, be careful not to deform the disc and make sure there is no foreign material on it.
1. Disassemble in the order indicated in Fig. 38 .
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Fig. 38: Identifying Combination Switch
Courtesy of MAZDA MOTORS CORP.
2. Assemble in the reverse order of disassembly.
LIGHT SWITCH REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the column cover. (See COLUMN COVER REMOVAL/INSTALLATION .)
4. Disconnect the connector.
5. Remove the screws and then remove the light switch.
6. Install in the reverse order of removal.
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 39: Identifying Light Switch
Courtesy of MAZDA MOTORS CORP.
LIGHT SWITCH INSPECTION
1. Verify that the continuity between the light switch terminals is as indicated in Fig. 40 .
If not as indicated in Fig. 40 replace the light switch.
Headlight Switch
Microsoft
Thursday, July 09, 2009 3:27:42 PM Page 40 © 2005 Mitchell Repair Information Company, LLC.
2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 40: Headlight Switch Continuity Table
Courtesy of MAZDA MOTORS CORP.
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 41: Identifying Headlight Switch Connector Terminals
Courtesy of MAZDA MOTORS CORP.
Turn Switch
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 42: Turn Switch Continuity Table
Courtesy of MAZDA MOTORS CORP.
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 43: Identifying Turn Switch Connector Terminals
Courtesy of MAZDA MOTORS CORP.
FRONT FOG LIGHT SWITCH INSPECTION
1. Verify that the continuity between the front fog light switch terminals is as indicated in Fig. 44 .
If not as indicated in Fig. 44 , replace the light switch.
Microsoft
Thursday, July 09, 2009 3:27:42 PM Page 44 © 2005 Mitchell Repair Information Company, LLC.
2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 44: Front Fog Light Switch Continuity Table
Courtesy of MAZDA MOTORS CORP.
Fig. 45: Identifying Front Fog Light Switch Connector Terminals
Courtesy of MAZDA MOTORS CORP.
HAZARD WARNING SWITCH REMOVAL/INSTALLATION
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the side wall. (See SIDE WALL REMOVAL/INSTALLATION .)
4. Remove the center panel unit. (See CENTER PANEL UNIT REMOVAL/INSTALLATION .)
5. Remove the glove compartment. (See GLOVE COMPARTMENT REMOVAL/INSTALLATION .)
6. Remove the decoration panel (passenger's side). (See DECORATION PANEL
REMOVAL/INSTALLATION .)
7. Remove in the order indicated in Fig. 46.
Fig. 46: Identifying Hazard Warning Switch
Courtesy of MAZDA MOTORS CORP.
8. Install in the reverse order of removal.
HAZARD WARNING SWITCH INSPECTION
1. Verify that the continuity between the hazard switch terminals is as indicated in Fig. 47 .
If not as indicated in Fig. 47 , replace the hazard warning switch.
Microsoft
Thursday, July 09, 2009 3:27:42 PM Page 46 © 2005 Mitchell Repair Information Company, LLC.
2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 47: Hazard Warning Switch Continuity Table
Courtesy of MAZDA MOTORS CORP.
Fig. 48: Identifying Hazard Warning Switch Connector Terminals
Courtesy of MAZDA MOTORS CORP.
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
FLASHER CONTROL MODULE REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Disconnect the connector.
4. Remove the screw and then remove the flasher control module.
5. Install in the reverse order of removal.
Fig. 49: Identifying Flasher Control Module
Microsoft
Thursday, July 09, 2009 3:27:42 PM Page 48 © 2005 Mitchell Repair Information Company, LLC.
2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Courtesy of MAZDA MOTORS CORP.
FLASHER CONTROL MODULE INSPECTION
1. Remove the flasher control module with the connector still connected.
2. Measure the voltage at each terminal (other than terminal F).
If the voltage is not as specified in TERMINAL VOLTAGE TABLE inspect the parts under
"Inspection item(s)".
3. Disconnect the flasher control module connector.
4. Verify that continuity at terminal F is as indicated in TERMINAL VOLTAGE TABLE .
If there is any malfunction, inspect the parts under "Inspection item(s)".
If the system does not work properly even though the parts or related wiring harnesses do not have any malfunction, replace the flasher control module.
TERMINAL VOLTAGE TABLE (REFERENCE)
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 50: Identifying Flasher Control Module Connector
Courtesy of MAZDA MOTORS CORP.
TERMINAL VOLTAGE TABLE (REFERENCE)
Terminal
Signal name
Connected to
Measured condition
Voltage
(V)/Continuity
Inspection item(s)
A
Power supply
HAZARD
10 A fuse
Under any condition B+
HAZARD 10 A fuse
Related wiring harnesses
D
Flasher control Turn light
Microsoft
Thursday, July 09, 2009 3:27:42 PM
Turn light switch (LH) is on.
Turn light
Hazard (LH) between 1.0 or
Page 50
Alternates
Turn light (LH)
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
F
G
H module output
GND
Flasher control module output
(LH)
Body ground
Turn light
(RH) warning switch is on.
Except above flashes.
Under any condition:
Inspect for continuity to ground.
Turn light switch (RH) is on.
Turn light
Hazard
(RH) warning flashes.
switch is on.
Except above less and B+
1.0 or less
Continuity detected
Alternates between 1.0 or less and B+
1.0 or less
Hazard warning switch is on.
1.0 or less
Hazard warning switch input
Hazard warning switch
Hazard warning switch is off.
B+
J
I
Turn switch
(RH) input
Turn switch
(LH) input
Turn switch
Turn the ignition switch to the ON position.
Except above
Turn switch
(RH) is on.
B+
1.0 or less
Turn switch
Turn the ignition switch to the ON position.
Turn switch
(LH) is on.
B+
Except above 1.0 or less
Related wiring harnesses
GND
Turn light (RH)
Related wiring harnesses
Hazard warning switch
(See HAZARD
WARNING SWITCH
INSPECTION .)
Related wiring harnesses
Turn switch
(See LIGHT SWITCH
INSPECTION .)
Related wiring harnesses
Turn switch
(See LIGHT SWITCH
INSPECTION .)
Related wiring harnesses
DRL CONTROL MODULE REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Disconnect the connectors.
4. Remove the screw and then remove the DRL control module.
5. Install in the reverse order of removal.
Microsoft
Thursday, July 09, 2009 3:27:42 PM Page 51 © 2005 Mitchell Repair Information Company, LLC.
2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 51: Identifying DRL Control Module
Courtesy of MAZDA MOTORS CORP.
DRL SYSTEM WIRING DIAGRAM
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 52: DRL System Wiring Diagram
Courtesy of MAZDA MOTORS CORP.
DRL CONTROL MODULE INSPECTION
1. Connect the connector to the DRL control module.
2. Connect the negative battery cable.
3. Measure the voltage at the DRL control module using voltmeter.
When inspecting terminal 1B, 1D or 2D for continuity, disconnect the DRL control module connector.
4. If the value are not as specified in TERMINAL VOLTAGE TABLE (REFERENCE) , inspect the parts under "Inspection item(s)" and related wiring harnesses.
5. If the system does not work properly even though the parts or related wiring harnesses do not have any malfunction, replace the DRL control module.
TERMINAL VOLTAGE TABLE (REFERENCE)
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 53: Identifying DRL Control Module Connector
Courtesy of MAZDA MOTORS CORP.
TERMINAL VOLTAGE TABLE (REFERENCE)
Terminal Signal name
Connected to
Test condition
Voltage
(V)/Continuity
Inspection item(s)
1A
1B
1I
Power supply
Parking brake lever pulled/released
IG1
High-beam
ROOM 30
A fuse
Parking brake switch
Ignition switch
Light
Microsoft
Thursday, July 09, 2009 3:27:42 PM
Under any condition B+
ROOM 30 A fuse
Related wiring harness
Parking brake lever pulled: Check for continuity to ground.
Parking brake lever released: Check for continuity to ground.
Continuity
No
Parking brake switch (See
PARKING
BRAKE SWITCH
INSPECTION .)
Related wiring harness
Turn the ignition switch to the ON position.
Turn the ignition switch to the LOCK position.
Turn the ignition
Dimmer switch at
HI
B+
1.0 or less
1.0 or less
Page 54
Ignition switch (See
IGNITION
SWITCH
INSPECTION .)
Related wiring harness
Light switch (See
LIGHT SWITCH
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
1K on/off switch switch to the ON position.
Dimmer switch at
LO
B+
INSPECTION .)
Related wiring harness
1L
1M
1N
2A
2C
2D
2E
Front fog light switch ON/OFF
Front fog light switch
Flash-to-pass
Front fog light relay operation
Headlight
Light switch
Front fog light relay
(RH) operation (high-
(highbeam) beam)
Headlight
Headlight
(LH) operation (high-
(highbeam) beam)
Ground
Headlight
Headlight
GND
(RH) operation (high-
(highbeam) beam)
Headlight
Light switch at
2nd position
Turn the ignition switch to the ON position.
Front fog light switch is on.
Front fog light switch is off.
Flash-topass activated.
Flash-topass not activated.
Front fog light switch is on.
B+
B+
1.0 or less
1.0 or less
1.0 or less
Light switch (See
LIGHT SWITCH
INSPECTION .)
Related wiring harness
Light switch (See
LIGHT SWITCH
INSPECTION .)
Related wiring harness
Light switch at
2nd position and dimmer switch at
LO
Light switch at
2nd position
Light switch at
2nd position
Front fog light switch is off.
Dimmer switch at
LO
Dimmer switch at
HI
Dimmer switch at
LO
Dimmer switch at
HI
B+
1.0 or less
B+
1.0 or less
1.0 or less
FOG 15 A fuse
Front fog light relay
(See RELAY
INSPECTION .)
Related wiring harness
Headlight (RH)
Related wiring harness
Headlight (LH)
Related wiring harness
Under any condition:
Check for continuity to ground.
Light switch at
2nd position
Dimmer switch at
LO
Dimmer switch at
B+
Continuity GND
1.0 or less
Headlight (RH)
Related wiring harness
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
HI
2G Power supply
DRL 15A fuse
Under any condition B+
Headlight 15 A fuse
Related wiring harness
MAP LIGHT REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the lens.
4. Remove the map light bulb
Fig. 54: Identifying Map Light Bulb
Courtesy of MAZDA MOTORS CORP.
5. Remove the map light. (See MAP LIGHT REMOVAL NOTE .)
6. Disconnect the connector.
7. Install in the reverse order of removal.
MAP LIGHT REMOVAL NOTE
1. Insert a tape-wrapped flathead screwdriver into the gap between the headliner and the map light.
2. Press the tab, and remove the map light.
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 55: Inserting Tape-Wrapped Flathead Screwdriver Into Gap Between Headliner & Map Light
Courtesy of MAZDA MOTORS CORP.
MAP LIGHT INSPECTION
1. Verify that the continuity between the map light terminals is as indicated in Fig. 56 .
If not as indicated in Fig. 56 , replace the map light.
Fig. 56: Map Light Continuity Table
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Courtesy of MAZDA MOTORS CORP.
Fig. 57: Identifying MAP Light Connector Terminals
Courtesy of MAZDA MOTORS CORP.
TRUNK COMPARTMENT LIGHT REMOVAL/INSTALLATION
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Remove the trunk compartment light.
4. Disconnect the trunk compartment light connector.
5. Remove the trunk compartment light bulb.
6. Install in the reverse order of removal.
Fig. 58: Removing Trunk Compartment Light Bulb
Courtesy of MAZDA MOTORS CORP.
TRUNK COMPARTMENT LIGHT INSPECTION
1. Verify that the continuity between the trunk compartment light terminals is as indicated in Fig. 59 .
If not as indicated in Fig. 59 , replace the cargo compartment light.
Microsoft
Thursday, July 09, 2009 3:27:42 PM Page 59 © 2005 Mitchell Repair Information Company, LLC.
2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 59: Trunk Compartment Light Continuity Table
Courtesy of MAZDA MOTORS CORP.
Fig. 60: Identifying Trunk Compartment Light Connector Terminals
Courtesy of MAZDA MOTORS CORP.
IGNITION KEY ILLUMINATION BULB REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
3. Remove the column cover. (See COLUMN COVER REMOVAL/INSTALLATION .)
4. Remove the ignition key illumination bulb.
5. Install in the reverse order of removal.
Fig. 61: Identifying Ignition Key Illumination Bulb
Courtesy of MAZDA MOTORS CORP.
DOOR SWITCH REMOVAL/INSTALLATION
1. Remove the battery cover.
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF] .)
3. Disassemble in the order indicated in Fig. 62 .
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 62: Identifying Door Switch
Courtesy of MAZDA MOTORS CORP.
4. Install in the reverse order of removal.
DOOR SWITCH INSPECTION
1. Remove the door switch. (See DOOR SWITCH REMOVAL/INSTALLATION .)
2. Verify that the continuity between door switch terminal and the body ground is as indicated in Fig. 63 .
If not as indicated in Fig. 63 , replace the door switch.
Microsoft
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2007 Mazda MX-5 Miata Sport
2007 ACCESSORIES & BODY, CAB Lighting Systems - MX-5 Miata
Fig. 63: Door Switch Continuity Table
Courtesy of MAZDA MOTORS CORP.
Fig. 64: Identifying Door Switch Connector Terminals
Courtesy of MAZDA MOTORS CORP.
Microsoft
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Advertisement
Key features
- Headlight removal/installation
- Headlight aiming adjustment
- Discharge headlight control module service warnings
- Flasher control module inspection
- DRL control module removal/installation
- DRL system wiring diagram
- DRL control module inspection
- Map light removal/installation
- Map light inspection
- Combination switch removal/installation