MODEL #5211A 4000 LB. CAPACITY ENGINE CRANE PARTS

MODEL #5211A 4000 LB. CAPACITY ENGINE CRANE PARTS
MODEL #5211A
4000 LB. CAPACITY
ENGINE CRANE
PARTS BREAKDOWN AND OPERATING MANUAL
OWNER/USER RESPONSIBILITY:
THIS OPERATING MANUAL CONTAINS
IMPORTANT SAFETY INFORMATION.
READ CAREFULLY AND UNDERSTAND
ALL INFORMATION BEFORE OPERATING
TOOL. SAVE THIS MANUAL FOR
FUTURE USE.
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using the engine crane. Personnel involved in
the use and operation of equipment shall be careful,
competent, trained, and qualified in the safe operation
of the equipment and its proper use when servicing
motor vehicles and their components. Warning
information should be emphasized and understood. If
the operator is not fluent in English, the manufacturer’s
instructions and warnings shall be read to and discussed
with the operator in the operator’s native language by
the purchaser/owner, making sure that the operator
comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturer’s instructions and pertinent
warning information. Owner and/or user is responsible
for keeping all warning labels and instruction manuals
legible and intact. Replacement labels and literature
are available from the manufacturer.
THIS CRANE IS DESIGNED FOR ENGINE LIFTING
PURPOSES ONLY.
WHEN REMOVING ENGINES FROM VEHICLES BE SURE
THAT THE FRONT OF THE VEHICLE IS NOT JAMMED
AGAINST THE HYDRAULIC UNIT. FAILURE TO OBSERVE
THIS WARNING COULD RESULT IN A DROPPED
ENGINE.
MAINTENANCE AND INSPECTION:
Inspect the crane visually before each use. Check for
cracks in the jack support, boom and boom extension.
Check for loose, missing or damaged parts and for
hydraulic oil leaks. If the crane is damaged in any way it
should be removed from service immediately.
A VISUAL INSPECTION SHOULD BE MADE BEFORE
EACH USE OF THE CRANE, CHECKING FOR LEAKING
HYDRAULIC FLUID AND CRACKED, DAMAGED, LOOSE
OR MISSING PARTS.
DO NOT OVERLOAD. OVERLOADING CAN CAUSE
DAMAGE TO OR FAILURE OF THE ENGINE CRANE.
Check for unauthorized modification of the product.
Modifications to this product and/or use of unapproved
attachments are prohibited due to the potential hazards
that are associated with improper use.
LOWER BOOM AND LOAD TO THE LOWEST POSSIBLE
POSITION BEFORE TRANSPORTING.
ASSURE THAT THE LOAD IS NOT ALLOWED TO DROP
SUDDENLY OR SWING DURING TRANSPORTING.
Any crane which appears to be damaged in any way, is
found to be worn, or operates abnormally MUST BE
REMOVED FROM SERVICE UNTIL REPAIRED. Owners
and/or operators should be aware that repair of the
equipment requires specialized knowledge and
facilities. Only factory authorized parts, labels and decals
shall be used on this equipment.
MAKE SURE THAT BOOM IS FULLY LOWERED BEFORE
ADDING OIL TO UNIT RESERVOIR.
THIS ENGINE CRANE IS DESIGNED FOR USE ONLY ON
HARD LEVEL SURFACES CAPABLE OF SUSTAINING THE
LOAD. USE ON OTHER THAN HARD LEVEL SURFACES
CAN RESULT IN ENGINE CRANE INSTABILITY AND
POSSIBLE LOSS OF LOAD.
NO ALTERATIONS TO THE ENGINE CRANE SHALL BE
MADE. USE ONLY SLINGS OR CHAINS WITH CAPACITY
GREATER THAN THAT OF THE LOAD BEING LIFTED.
If crane is subjected to abnormal load or shock, remove
from service and have it examined by an Authorized
Repair Service.
READ, STUDY AND UNDERSTAND THE INSTRUCTION
MANUAL PACKED WITH THIS CRANE BEFORE USING
CRANE.
Store crane with boom in fully lowered position and
hydraulic ram valve closed when not in use. Keep all
moving parts clean and well lubricated.
FAILURE TO HEED THESE WARNINGS MAY RESULT IN
LOSS OF LOAD, DAMAGE TO CRANE, AND/OR
FAILURE RESULTING IN PROPERTY DAMAGE,
PERSONAL OR FATAL INJURY.
A list of authorized repair facilities is available from the
manufacturer.
5211A — OPERATING MANUAL AND PARTS LIST
1
rev. 10/11/01
ASSEMBLY INSTRUCTIONS:
IMPORTANT SAFETY INFORMATION:
NOTE: All fasteners should be only “hand tight” until
Step 12.
1. Attach front legs (2) to the base (1) using bolts (16),
washer (22) and nut (15).
2. Attach post support (5) into front legs (2) using bolts
(29), washer (26) and nuts (25).
3. Assemble casters to rear leg extensions (3) using
bolts (12), washers (32) and hex nuts (13).
4. Slide rear leg extensions (3) into base (1) with caster
wheels facing down and secure with bolts (14).
5. Slide front leg extension (4R) into front leg (2), slide
left front leg extension (4L) into front leg (2). Stand
behind the crane as if you were going to push the
crane to determine the left side of the crane from
the right side of the crane.
CAUTION: The leg extension is installed correctly when
the wheel is pointing straight ahead.
6. Connect main support post (6) to the rear support
(5) using bolts (28), washers (26) and nuts (25).
7. Connect support straps (7) between front legs (2)
and the top of main support post (6) using bolt (16)
(Note: same bolts used in Step 1), washer (22) and
nuts (15) at the bottom and bolt (17), washer (22)
and nut (15) at the top.
8. Connect boom (9) to the main support post (6) using
bolt (19), washer (20) and nut (21).
9. Slide boom extension (10) into boom (9) making
sure that the slot for chain and hook faces down.
Secure with bolt (24), washer (26) and nut (25), at
desired capacity.
10. Connect hydraulic ram (8) to the main support post
(6) using bolt (27), washer (22) and nut (15) and to
the boom using bolt (31), washer (22) and nut (15).
11. Install hook and chain (30) to the boom extension
(10) using bolt (24), washer (26) and nut (25).
12. Tighten all fasteners.
Read these safety warnings before operation.
WARNING
Failure to heed these warnings may result in loss of load,
damage to engine crane, and/or engine crane failure
resulting in personal injury or property damage.
WARNING!
Do not overload engine crane beyond rated capacity of
each specified boom position. Overloading can cause
damage to or failure of the crane.
Always use crane on hard, level surface capable of
sustaining the load. Use of crane on other than hard level
surfaces can result in crane instability and possible loss of
load.
Boom and load must be in lowest possible position
before moving. Move load slowly and smoothly to avoid
uncontrolled swinging and possible loss of load.
Never work under load.
SPECIFICATIONS:
Pos. 1
Pos. 2
Pos. 3
Pos. 4
Max. Boom Ht. . . . . . . . .95-1/2" . . . .89-1/2" . . .82-3/4" . . . . .77"
Min. Boom Ht.
. . . . . . . . .8-1/2 . . . . .13-1/2" . . .17-3/4" . . . . .18"
Boom Capacity . . . . . . . . .1/2 Ton . . . . .1 Ton . . .1-1/2 Ton . . .2 Ton
Boom Ext. From End
to Ram . . . . . . . . . . . . . . .55" . . . . . . .51" . . . .38-1/2" . . .29-3/4"
Base Dimensions - Extended
Width Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48"
Width Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41"
Base Dimensions - Retracted
Width Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-1/2"
Width Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-1/2"
Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heavy Duty
Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205 Lbs.
Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215 Lbs.
OPERATING INSTRUCTIONS:
1. Refer to vehicle manufacturer’s approved service
manual for proper engine removal procedure.
2. To raise load, close release valve by turning pump
handle clockwise. Insert handle into handle sleeve
and pump to raise boom to desired height.
3. To lower load, SLOWLY turn release valve counterclockwise.
5211A — OPERATING MANUAL AND PARTS LIST
2
rev. 10/11/01
15
15
22
9
10
22
MODEL # 5211A
4000 Lb. Capacity Engine Crane
26
25
23
24
31
15
22
8
21
19
20
17
18
30
6
22
7
15
27
28
16
28
29
29
5
26
13
25
32
14
3
13
22
1
15
11
14
11
15
22
12
32
12
2
14
4L
4R
REF
NUMBER
1
2
3
**4R
PART
NUMBER
5211A01
5211A02
5211A03
521104R
**4L
521104L
5
6
7
8
5211A05
5211A06
5217A06
5060B
6645SK
5211A09
5211A10
SC350A
9
10
11
*12
*13
*14
*15
DESCRIPTION
QTY.
Base
1
Front Leg
2
Rear Extension Leg
2
Right Front Leg Extension 1
with fixed wheel
Left Front Leg Extension
1
with fixed wheel
Post Support
1
Post
1
Support Strap
2
Hyd. Long Ram
1
Seal Kit for 5060B
Boom
1
Boom Extension
1
Casters
2
Bolt M8 x 16
8
Nut M8
8
Bolt M12 x 25
4
Nut M16
6
REF
NUMBER
*16
*17
18
*19
*20
*21
*22
*23
*24
*25
*26
*27
*28
*29
30
*31
*32
PART
NUMBER
5040BHDL
521131
DESCRIPTION
Bolt M14 x 85
Bolt M16 x 110
Handle
Bolt M18 x 110
Washer 18
Lock Nut M18
Washer 16
Bolt M14 x 85
Bolt M14 x 70
Nut M14
Washer 14
Bolt M16 x 90
Bolt M14 x 110
Bolt M14 x 120
Hook with Chain
Bolt M16 x 85
Lock Washer
QTY.
2
1
1
1
1
1
3
1
1
8
8
1
2
2
1
1
8
*Only available in Bolt Kit (Part #5211ABK).
**Fixed wheel replacement #W400
5211A — OPERATING MANUAL AND PARTS LIST
3
rev. 10/11/01
TROUBLESHOOTING:
Will not lift load
✔
✔
✔
Will not hold load
✔
Will not lift to full height
✔
✔
Pumps feels “spongy” under load
✔
✔
Handle raises under load
✔
Handle lowers under load
✔
Power unit may be low
on fluid. With jack on
level surface and in
down position, remove
filler plug and add clean
hydraulic jack fluid to
level of filler hole.
Power unit may be
airbound. Open the release valve a minimum of
2 full turns. Pump the
handle a minimum of 20
full strokes to purge air
from the system.
Valves may not be closing
completely. To seat valves:
a) Close release valve.
b) With jack in fully lowered
position, manually raise
lifting arm as high as
possible.
c) Open release valve and
allow jack to descend to
lowered position.
LIMITED WARRANTY:
SUNEX INTERNATIONAL, INC. WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SUNEX TOOLSTM
BRANDED PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS.
Sunex International, Inc. will repair or replace its Sunex ToolsTM branded products which fail to give satisfactory
service due to defective workmanship or materials, based upon the terms and conditions of the following described
warranty plans attributed to that specific product.
This product carries a ONE-YEAR warranty. During this warranty period, Sunex Tools will repair or replace at our
option any part or unit which proves to be defective in material or workmanship.
Other important warranty information...
This warranty does not cover damage to equipment or tools arising from alteration, abuse, misuse, damage and
does not cover any repairs or replacement made by anyone other than Sunex Tools or its authorized warranty
service centers.
The foregoing obligation is Sunex Tools’ sole liability under this or any implied warranty and under no
circumstances shall we be liable for any incidental or consequential damages.
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.
Return equipment or parts to Sunex Tools, transportation prepaid. Be certain to include your name and address,
evidence of the purchase date, and description of the suspected defect.
If you have any questions about warranty service, please write to Sunex Tools. This warranty gives you specific legal
rights and you may also have other rights which vary from state to state.
Repair kits and replacement parts are available for many of Sunex Tools products regardless of whether or not the
product is still covered by a warranty plan.
SHIPPING ADDRESS:
Sunex Tools
315 Hawkins Rd.
Travelers Rest, South Carolina 29690
5211A — OPERATING MANUAL AND PARTS LIST
MAILING ADDRESS:
Sunex Tools
P.O. Box 4215
Greenville, South Carolina 29608
4
rev. 10/11/01
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