Surround Cinema

SUB500

Amplifier/Subwoofer

SERVICE MANUAL

Released 2007

Discontinued XXXX

JBL Consumer Products

250 Crossways Park Dr.

Woodbury, New York 11797

Rev0 6/2007

Note: The SUB500 is part of the SCS500.5 system

Satellite loudspeakers SCS500SAT: order JBL part# SCS500BK SAT-E

Center channel SCS500CEN: order JBL part# SCS500BK CEN-E

- CONTENTS -

BASIC SPECIFICATIONS……………….….….….….…………….1

DETAILED SPECIFICATIONS ……..…………….……………..2

PACKAGING/ACCESSORIES……..…………….………………..4

CONNECTIONS..………………………..………….…….………...5

OPERATION ………….……………………………..…………….6

BASIC TROUBLESHOOTING…..…………….….….…….……...6

TEST SET-UP AND PROCEDURE……………………………….7

EXPLODED VIEW/PARTS LIST…………………………………..8

BLOCK DIAGRAM………………….…………………………........9

PCB DRAWINGS………………..………………………………...10

120V ELECTRICAL PARTS LIST ………………..……………..12

230V ELECTRICAL PARTS LIST …………………..…………..15

INTEGRATED CIRCUIT/TRANSISTOR PINOUTS.................18

120V SCHEMATICS.………..……………….….………. ………19

230V SCHEMATICS.………..……………….…….……. ………22

SUB500 BASIC SPECIFICATIONS

Amplifier Output

Frequency Response

Woofer

Enclosure

Dimensions (H x W x D)

(including feet)

150 Watts RMS

30Hz – 120Hz (–6dB)

10" (254mm)

Bass-reflex

20" x 13-3/4" x 15-3/4" (508mm x 349mm x 400mm)

Occasional refinements may be made to existing products without notice but will always meet or exceed original specifications unless otherwise stated

1

JBL SUB 500 150W Powered Sub/ Plate Amp

LINE VOLTAGE

US 120VAC/60Hz

Asia 100VAC/50Hz

EU 230VAC/50-60Hz

Yes/No

Yes

Yes

Yes

Parameter

Amp Section

Type (Class AB, D, other)

Load Impedance (speaker)

Rated Output Power

THD@ Rated Power

THD @ 1 Watt

DC Offset

Damping factor

Input Sensitivity

Input Frequency

Line Input (L&R)

LFE Input

Speaker/Hi Level Input

Signal to Noise

SNR-A-Weighted

SNR-unweighted

SNR @ 1W-unweighted

Residual Noise Floor

Specification

D

4

150

0.5

0.1

10

>100

Unit

D

Ohms

Watts

%

% mV-DC

DF

50

250

145

2.5

100

90

60

1

Hz mVrms mVrms

Vrms dBA dBr dBr mVrms

1

Hi/Lo Line

108-132

90-110

207-264

Vrms

Vrms

Vrms

Unit Notes

Normal Operation

Normal Operation

Normal Operation

QA Test

Limits

N/A

N/A

140

1

0.3

50

30

Conditions

Nominal

1 input driven

22KHz filter

22KHz filter

@ Speaker Outputs mVrms(max)

50

±2dB

±2dB

±2dB

85

80

55

2

2

Nominal Freq.

To rated power

To rated power

To rated power rel. to rated power rel. to rated power rel. to 1W Output

Volume @max, using RMS reading

DMM/VOM (or A/P)

Volume @max, w/ A/P Swept

Bandpass Measurement (Line freq.+ harmonics)

Normal operation, MOMS required

Notes

Measured at speaker terminals, Output power 140 Watts THD 0.1 %

1 input driven

1 input driven

LFE input driven only

(-20 dB below Line In)...1 input driven

A-Weighting filter

22KHz filter

22KHz filter

Residual Noise Floor

Input Impedance

Line input L&R , LFE

Speaker/Hi Level Input

Filters

Left & Right Low Pass fixed

Slope & Q

LFE Low Pass fixed

Slope & Q

Subsonic filter (HPF)

Slope & Q

Limiter (yes/no)

THD at Max. Output Power

Features

LFE Input

Volume pot Taper (lin/log)

ATO

Input Configuration

Line In (L,R)

Line level in LFE

Spkr/Hi Level In

(L,R)

Spkr Out: Level out (L,R)Hi P

Signal Sensing (ATO)

ATO test Frequency

ATO Line Level

ATO Speaker level input

ATO Turn-on time

Auto Mute/ Turn-OFF Time

>10

4.7

Hz

4th

Hz

2nd

Hz

2nd

YES

N/A

YES log

YES

L ,R

LFE

L,R

L,R

50

2

50

5

15

K ohms

K ohms

-dB/Octave

-dB/Octave

-dB/Octave

Hz mV mV ms

--

--

--

--

-minutes

N/A

N/A

±2dB

N/A

±2dB

N/A

±2dB

N/A

N/A

N/A functional functional functional functional functional functional functional

Nominal

Nominal

BW Limited to 500 Hz

RCA inputs: L , R Summed to Mono

L R Summed to Mono

Direct by pass from Speaker in functional functional fucntional functional functional

2mV@50Hz into Line Input w/ 1 ch. driven

50mV@50Hz into Line Input w/ 1 ch. driven

Amp connected and AC on, then input signal applied

T before muting, after signal is removed Auto turn of time (T) must be 10 > T <15

2

Parameter

Power on Delay time

Transients/Pops

ATO Transient

Turn-on Transient

Turn-off Transient

Efficiency

Specification

3

Unit

QA Test

Limits Conditions Notes

sec.

functional AC Power Applied

5

50

50 mV-peak mV-peak mV-peak

10

100

100

@ Speaker Outputs

@ Speaker Outputs

@ Speaker Outputs

15

260

@ nom. line voltage

@ nom. line voltage

AC Line cycled from OFF to ON

AC Line cycled from ON to OFF

Maximum allowable input power under nominal Input voltage and frequency,

HOT or COLD operation.

150 Watts @ 4 Ohms nominal line voltage

Stand-by Input Power

Power Cons.@rated power

Protection

Short Circuit Protection

Thermal Protection

DC Offset Protection

Line Fuse Rating

US Version

EU Version

14

250

YES

65 deg. C

YES

2.5

1.6

Watts

Watts

Amps

Amps

--

--

-functional Direct short at output functional @1/8 max unclipped Power functional DC present at Speaker Out leads

Type-T or Slo Blo

Type-T or Slo Blo

Temperature rise should not exceed 35K rise

Relay or crowbar (for driver/fire protection)

External fuse with UL/SEMKO rated holder

External fuse with UL/SEMKO rated holder

3

4

DOLBY ® DIGITAL OR DTS ®

(OR OTHER DIGITAL SURROUND MODE) CONNECTION

DOLBY PRO LOGIC (NON-DIGITAL) – SPEAKER LEVEL

RECEIVER

LFE OUT

LINE

LEVEL

IN

SUBWOOFER

LFE

L

R

Use this installation method for Dolby Digital, DTS or other digital surround processors:

Use the line-level input jack marked “LFE” for the Low-

Use this installation method for Dolby Pro Logic applications (not Dolby Digital, DTS or other digital processing), where the receiver/processor is equipped with a subwoofer output, or a volumecontrolled preamp (line-) level output:

®

Frequency Effects channel.

Connect this jack to the LFE output or subwoofer output on your receiver or amplifier.

Connect each speaker to the corresponding speaker terminals on your receiver or amplifier.

Make sure that you have configured your surround sound processor for “Subwoofer On.” Also configure your receiver for 5.1-channel operation, as appropriate.

The front left, front right, center and surround speakers should all be set to “Small.”

If your receiver allows you to set the crossover frequency between the subwoofer and the main speakers, select

100Hz or the setting that is the closest frequency below it.

(NON-DIGITAL) – LINE LEVEL

Use RCA-type interconnects to connect the line-level subwoofer outputs on your receiver or amplifier to the line-level inputs on the subwoofer. IMPORTANT: Do not use the LFE input on the subwoofer with Dolby Pro Logic processors.

NOTE: If your receiver or amplifier only has one subwoofer output jack, then you will need to use a Y-connector

(not included). Plug the male end of the Y-connector into your receiver or amplifier’s subwoofer output jack, and connect each of the two female ends to separate

RCA-type interconnects.

Finally, plug the RCA-type interconnects into the linelevel inputs on the subwoofer.

Use this installation method for Dolby Pro Logic applications (not Dolby Digital, DTS or other digital processing), where the receiver/processor does not have a subwoofer output, or a volume-controlled preamp (line-) level output:

Connect your receiver or amplifier’s front left and right speaker terminals to the left and right terminals on the subwoofer that are marked

“Speaker Level In.” Connect the left and right terminals on the subwoofer that are marked “Speaker Level Out” to the corresponding terminals on the back of your front left and right speakers.

Connect your receiver or amplifier’s center, surround and surround back speaker terminals to the corresponding terminals on the back of your center and surround speakers.

Connect each speaker to the corresponding speaker terminals on your receiver or amplifier.

Make sure your receiver or processor is correctly configured to indicate that the subwoofer is “On.”

Note for advanced users: If your receiver/processor has a built-in low-pass crossover filter for the subwoofer output, you may use the LFE input to bypass the subwoofer’s internal crossover.

5

OPERATION

Move the Master Power switch

(marked “Power” å) to the “•”

(On) position to use the subwoofer. The SUB500 subwoofer will automatically turn on or go into standby (sleep) mode when left in the auto mode

(“Auto/On” switch ç in the

“Auto” position). When your receiver or amplifier is off, or is not sending program material to the subwoofer, the subwoofer will be in standby mode

(LED will be red). When the subwoofer senses an audio signal, it will automatically turn on

(LED will be green). If the subwoofer does not sense a signal after approximately 20 minutes, it will automatically go into standby mode.

When the “Auto/On” switch ç is switched to the “On” position, the subwoofer will remain on, whether or not program material is playing.

VOLUME

If you will be away from home for an extended period of time, or if the subwoofer will not be used, switch the Master Power switch å to the Off position.

TROUBLESHOOTING

Volume may be adjusted using the Subwoofer Level control ∫ as shown.

ç

∫

å

6

If there is no sound from any of the speakers:

• Check that receiver/amplifier is on and a source is playing.

• Check that the powered subwoofer is plugged in, and its Power switch å is switched on (“•” position).

• Check all wires and connections between receiver/ amplifier and speakers.

Make sure all wires are connected. Make sure none of the speaker wires are frayed, cut or punctured, or touching each other.

• Review proper operation of your receiver/amplifier.

If there is no sound coming from one speaker:

• Check the “Balance” control on your receiver/amplifier.

• Check all wires and connections between receiver/ amplifier and speakers.

Make sure all wires are connected. Make sure none of the speaker wires are frayed, cut or punctured, or touching each other.

• In Dolby Digital or DTS modes, make sure that the receiver/processor is configured so that the speaker in question is enabled.

• Turn off all electronics and switch the speaker in question with one of the other speakers that are working correctly. Turn everything back on, and determine whether the problem has followed the speaker, or has remained in the same channel. If the problem is in the same channel, the source of the problem is most likely with your receiver or amplifier, and you should consult the owner’s manual for that product for further information. If the problem has followed the speaker, consult your dealer for further assistance or, if that is not possible, visit www.jbl.com.

If there is no sound from the center speaker:

• Check all wires and connections between receiver/ amplifier and speaker. Make sure all wires are connected.

Make sure none of the speaker wires are frayed, cut or punctured, or touching each other.

• If your receiver/processor is set in Dolby Pro Logic mode, make sure the center speaker is not in phantom mode.

• If your receiver/processor is set in one of the Dolby

Digital or DTS modes, make sure the receiver/processor is configured so that the center speaker is enabled.

If the system plays at low volumes but shuts off as volume is increased:

• Check all wires and connections between receiver/ amplifier and speakers.

Make sure all wires are connected. Make sure none of the speaker wires are frayed, cut or punctured, or touching each other.

• If more than one pair of main speakers is being used, check the minimum impedance requirements of your receiver/amplifier.

If there is low (or no) bass output:

• Make sure the connections to the left and right “Speaker

Inputs” have the correct polarity (+ and –).

• Make sure the subwoofer is plugged into an active electrical outlet, and is turned on (Power switch

å in the “•” position).

• In Dolby Digital or DTS modes, make sure your receiver/processor is configured so that the subwoofer and LFE output are enabled.

If there is no sound from the surround speakers:

• Check all wires and connections between receiver/ amplifier and speakers.

Make sure all wires are connected. Make sure none of the speaker wires are frayed, cut or punctured, or touching each other.

• Review proper operation of your receiver/amplifier and its surround sound features.

• Make sure the movie or

TV show you are watching is recorded in a surround sound mode. If it is not, check to see whether your receiver/amplifier has other surround modes you may use.

• In Dolby Digital or DTS modes, make sure your receiver/processor is configured so that the surround speakers are enabled.

• Review the operation of your DVD player and the jacket of your DVD to make sure that the DVD features the desired Dolby Digital or

DTS mode, and that you have properly selected that mode using both the DVD player’s menu and the DVD disc’s menu.

SUB500 TEST PROCEDURE

SYSTEM AURAL SWEEP TEST

Equipment needed:

• Function/signal generator/sweep generator

• Integrated Amplifier

• Multimeter

• Speaker cables

General Unit Function (UUT = Unit Under Test)

Auto-On switch – either position

1) From the signal generator, Connect both right and left line level inputs (RCA) to signal generator and UUT.

Use Y-cable if necessary from mono source. Do not use the LFE jack.

2) On the front of the unit, turn the LEVEL control full counterclockwise (MIN).

3) Turn on generator, adjust to 100mV, 50 Hz.

4) Plug in UUT; turn the power switch ON. Turn LEVEL control full clockwise (MAX)

5) LED should now be Green; immediate bass response should be heard and felt from port tube opening.

6) Turn off generator, turn LEVEL control fully counterclockwise (MIN), disconnect RCA cable.

7) Connect one pair of speaker cables to one pair Speaker Level input terminals on UUT. Cables should be connected to an integrated amplifier fed by the signal generator.

8) Turn on generator and adjust so that speaker level input at the amplifier is 2.0V, 50 Hz.

9) Turn LEVEL control full clockwise (MAX)

10) Green LED should light, immediate bass response should be heard and felt from the port tube opening.

Sweep Function

1) Follow steps 7-10 above, using a sweep generator as a signal source.

2) Sweep generator from 20Hz to 1kHz. Listen to the cabinet and drivers for any rattles, clicks, buzzes or any other noises. If any unusual noises are heard, remove woofer and test.

Driver Function (Woofer)

1) Remove woofer from cabinet; detach + and - wire clips.

2) Check DC resistance of woofer; it should be 3.4 ohms±10%.

3) Connect a pair of speaker cables to driver terminals. Cables should be connected to an integrated amplifier fed by a signal generator. Turn on generator and adjust so that speaker level output is 5.0V.

4) Sweep generator from 20Hz to 1kHz. Listen to driver for any rubbing, buzzing, or other unusual noises.

7

SUB500 Amplifier

Not For Sale

SUB500

Exploded View

SUB500 Cabinet

Not For Sale

Port Tube

249-ABS-0017

5-E

Woofer & Amplifier Screw (15)

352-AM04020D210-E

10" Woofer DCR=3.4

Ω

25MF12DZB-DW01-E

Main Body

Plastic Foot (4)

321-ABS-00008-E

Foot Screw (4)

352-HM04030D500-E

Rubber Foot Base (4)

321-

RUB-00009-E

8

9

10

11

SUB500 120v Electrical parts List

Part Number Description Qty Reference Designator

Input/Main PCBs

Resistors

110-14103j26

110-14222j26

110-14432j26

110-14472j26

110-16102j26

110-16103j26

110-16104j26

110-16105j26

110-16122j26

110-16124j26

110-16151j26

110-16153j26

110-16154j26

110-16182j26

110-16183j26

110-16203j26

110-16205j26

110-16221j26

110-16222j26

110-16223j26

110-16273j26

110-16333j26

110-16393j26

110-16472j26

110-16473j26

110-16474j26

110-16512j26

110-16513j26

110-16562j26

110-16621j26

110-16751j26

110-16755j26

110-16913j26

116-161002f26

116-161102f26

116-162200f26

116-162202f26

110-12472j52

110-20332jk2

113-50s68j00

115-h503a102

116-201001jk3x

116-304700jk2x

Capacitors

129-a154j633

130-2b221k503

130-2b470k503

130-2f104z503

130-sl101k503

132-103j503

132-103ja03

132-104ja03

132-223ja03

132-273ja03

132-473ja03

135-3105m50

135-3106m50

135-3107m10 resistor 10K 1/4W ± 5% CF 26mm resistor 2.2K 1/4W ± 5% CF 26mm resistor 4.3K 1/4W ± 5% CF 26mm resistor 4.7K 1/4W ± 5% CF 26mm resistor 1K 1/6W ± 5% CF 26mm resistor 10K 1/6W ± 5% CF 26mm resistor 100K 1/6W ± 5% CF 26mm resistor 1M 1/6W ± 5% CF 26mm resistor 1.2K 1/6W ± 5% CF 26mm resistor 120K 1/6W ± 5% CF 26mm resistor 150Ω 1/6W ± 5% CF 26mm resistor 15K 1/6W ± 5% CF 26mm resistor 150K 1/6W ± 5% CF 26mm resistor 1.8K 1/6W ± 5% CF 26mm resistor 18K 1/6W ± 5% CF 26mm resistor 20K 1/6W ± 5% CF 26mm resistor 2M 1/6W ± 5% CF 26mm resistor 220Ω 1/6W ± 5% CF 26mm resistor 2.2K 1/6W ± 5% CF 26mm resistor 22K 1/6W ± 5% CF 26mm resistor 27K 1/6W ± 5% CF 26mm resistor 33K 1/6W ± 5% CF 26mm resistor 39K 1/6W ± 5% CF 26mm resistor 4.7K 1/6W ± 5% CF 26mm resistor 47K 1/6W ± 5% CF 26mm resistor 470K 1/6W ± 5% CF 26mm resistor 5.1K 1/6W ± 5% CF 26mm resistor 51K 1/6W ± 5% CF 26mm resistor 5.6K 1/6W ± 5% CF 26mm resistor 620Ω 1/6W ± 5% CF 26mm resistor 750Ω 1/6W ± 5% CF 26mm resistor 7.5M 1/6W ± 5% CF 26mm resistor 91K 1/6W ± 5% CF 26mm metal film resistor 10K 1/6W ± 1% MF 26mm metal film resistor 11.0Ω 1/6W ± 1% MF 26mm metal film resistor 220Ω 1/6W ± 1% MF 26mm metal film resistor 22.0K 1/6W ± 1% MF 26mm resistor 4.7K 1/2W ± 5% CF 52mm resistor 3.3K 2W ± 5% CF 7.5mm cement resistor 0.068Ω 5W ± 5% 7.5mm variable resistor RV16AE-20B2 -A54-104 LEVEL metal film resistor 1.00K ± 5% 2W 7.5mm metal film resistor 470Ω ± 5% 3W 10mm metallize capacitor 0.15U 63V ± 5% MSC disc capacitor 220P 50V ± 10% disc capacitor 47P 50V ± 10% disc capacitor 0.1U 50V +80/-20% disc capacitor 100P 50V SL ± 10% mylar capacitor 0.01U 50V ± 5% mylar capacitor 0.01uF 100V ± 5% mylar capacitor 0.1uF 100V ± 5% mylar capacitor 0.022uF 100V ± 5% mylar capacitor 0.027uF 100V ± 5% mylar capacitor 0.047uF 100V ± 5% electrolytic 1U 50V ± 20% electrolytic 10uF 50V ± 20% electrolytic 100U 10V ± 20%

3 R503,504,10

1 R511

1 R506

1 R505

5 R153,213,214,215,254

28

R128,13,0149,150,209,212,216,217,220,221,222,225,226,

227,228,229,230,232,240,248,260,305,306,308,311,314,

319,325

6 R122,126,231,263,266,307

1 R259

1 R265

1 R233

1 R253

2 R107,234

1 R252

1 R145

1 R262

1 R309

1 R257

1 R144

1 R102

5 R238,247,255,256,316

2 R223,237

1 R310

1 R151

3 R200,207,58

7 R106,129,219,249,250,251,264

2 R127,312

2 R210,211

1 R224

1 R152

1 R160

1 R315

1 R313

4 R203,204,205,206

2 R301,303

1 R302

1 R317

1 R318

2 R201,202

1 R134

1 R147

1 VR201

1 R148

2 R501,502

12

2 C221,222

12 C200,204,205,207,208,210,211,212,214,220,230,249

1 C229

14 C17,117,122,144,232,242,244,245,246,252,254,256,320, 322

3 C302,303,306

4 C223,224,305,317

2 C103,104

4 C123,218,503,504

1 C215

1 C143

2 C216,217

1 C228

12 C201.202.206.213.219.231.241.243.251.253.319.321

2 C114,115

Resistors

118-12061001j

118-12061002j

118-120610r0j

118-12061201j

118-12062002j

118-12062201j

118-12062701j

118-12063000j

118-12063301j

118-12063902j

118-12064700j

118-12064701j

118-12064702j

118-12064704j

118-120647r0j

Capacitors

141-c0101k50

141-c0220k50

Part Number Description

Input/Main PCBs

135-3107m16

135-3107m35

135-3225m50

135-3226m16

135-3226m50

135-3227m16

135-3476m16

132-103kb00

135-4478m63 electrolytic 100uF 16V ± 20% electrolytic 100U 35V ± 20% electrolytic 2.2U 50V ± 20% electrolytic 22U 16V ± 20% electrolytic 22U 50V ± 20% electrolytic 220U 16V ± 20% electrolytic 47U 16V ± 20% mylar capacitor 0.01uF 200V ± 10% electrolytic cap 4700uF 63V ± 20%

Semiconductors

192-027c1815gr

192-027c2235y

192-028a1015gr

192-1672n5551

192-1682n5401

197-031n4148

199-15000335

199-15000625

199-15001605

190-06m4558d

190-16t1074cn

192-161tip31c

192-162tip32c

197-00kbu606g

197-141n4004 transistor 2SC1815GR NPN transistor 2SC2235Y NPN transistor 2SA1015GR PNP transistor 2N5551 NPN transistor 2N5401 AI-PNP 350V 500mA TO-92 diode 100mA 75V SIGNAL 1N4148 ROHM zener diode 3.3V 1/2W 52mm zener diode 6.2V 1/2W 52mm zener diode 16V 1/2W 52mm

IC OPA 4558D DUAL OP-AMP

IC TL074CN ST QUAD OP-AMP transistor TIP31C SGS NPN transistor TIP32C SGS PNP diode 6A 800V KBU606G diode 1N4004

Qty Reference Designator

1 C234

2 C507,508

1 C509

1 C304

3 C225,505,506

2 C118,233

1 C318

1 C500

2 C501,502

9 Q108,109,113,201,206,207,208,301,302

1 Q111

3 Q101,107,112

2 Q114,115

1 Q503

20

D102,103,104,105,143,201,202,203,204,205,206,207,208,

211,212,214,215,216,302,302

1 D213

1 D101

1 D502

1 U203

3 U201,202,301

1 Q501

1 Q502

1 D209

1 D501

2 D110,504

Miscellaneous

109-1ttc802j0

120-1000003

162-10060003

162-50129001

171-urwh124d

174-0rca108gv

174-0rcb202vg

174-20810360g

175-1c07v01

180-tms7210v thermister TTC-802(JS) NTC inductor 10W AI YT-C3104-005 1CRHW 354708LTB wire 60mm S412P wire cable ass'y 120mm AWG28 WHT relay RWH-SH-124D (1600ohm) jack RCA-108GV JK203 jack RCA JK RCB-202VD(G) A=WHIT/B=RED jack spk JK BP 8PIN SH0810360G US1.35

wire connector 7PIN PITCH=2.5mm

switch slide 6PIN MS7210V

1 TH1

2 FB1,2

1 J104 TO W2

1 W201

1 RL1

1 JK201

1 JK202

1 JK203

1 M201

1 SW201

CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)

SMD resistor 1.00K 1206 5%

SMD resistor 10.0K 1206 5%

SMD resistor 10.0Ω1206 5%

SMD resistor 1.20K1206 5%

SMD resistor 20.0K1206 5%

SMD resistor 2.20K 1206 5%

SMD resistor 2.70K 1206 5%

SMD resistor 300.0Ω 1206 5%

SMD resistor 3.30K 1206 5%

SMD resistor 39.0K 1206 5%

SMD resistor 470Ω 1206 5%

SMD resistor 4.70K 1206 5%

SMD resistor 47.0K 1206 5%

SMD resistor 4.70M 1206 5%

SMD resistor 47.0Ω 1206 5%

SMD capacitor 100pF 50V 10% 1206 NP0

SMD capacitor 22pF 50V 10% 1206 SMT NP0

4 R2,11,29,30

3 R7,9,25

2 R22,23

16 R31,32,33,34,35,36,37,38,39,40,41,42,43,44,45,46

1 R26

3 R6,13,16

1 R10

1 R24

4 R14,15,27,28

1 R3

1 R8

3 R1,5,12

1 R17

1 R4

2 R20,21

13

1 C4

1 C5

Part Number Description Qty Reference Designator

CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)

141-c0561k50

141-c5104m50

141-c7223k50

141-d7104ka0

141-d7104ka5

128-e106ma01

SMD capacitor 560pF 50V 10% 1206 NP0

SMD capacitor 1206 Y5V 0.1uF 50V ± 20%

SMD capacitor 0.022uF 50V 10% 1206 X7R

SMD capacitor 0.1uF 100V 10% 1206 X7R

SMD capacitor 0.1uF 250V 10% 1210 X7R non-polar 10uF 100V 20%

1 C6

8 C2,3,7,8,9,10,11,15

1 C13

2 C12,14

4 C1,18,19,20

2 C16,17

Semiconductors

190-16tl072dts

192-09124126qs

192-09139066rs

192-09210376qd

192-09215146rs

197-03rls4148s

199-15000563s

199-15001203s

199-15001503s

192-232irf9640

192-233irf640

SMD I.C TL072CDT SGS DUAL OP-AMP

SMD transistor 2SC2412K-T146Q/R ROHM

SMD transistor 2SC3906K-T146R ROHM

SMD transistor 2SA1037K-T146Q/R ROHM

SMD transistor 2SA1514K-T146R ROHM

SMD diode RLS4148-TE11 ROHM

SMD zener diode 5.6V 5% PHILIPS BZX84-C5V6

SMD zener diode 12V 5% PHILIPS BZX84-C12

SMD zener diode 15V 5% PHILIPS BZX84-C15 transistor FET IRF9640 IR P-CH TO220 transistor FET IRF640 IR P-CH TO220

1 IC1

3 Q1,4,5

2 Q2,8

2 Q7,9

2 Q3,6

6 D1,2,3,4,5,6

2 Z1,2

2 Z5,6

2 Z3,4

1 Q10

1 Q11

Miscellaneous

122-14121m4191

122-14350j4180

175-9f40hr2 inductor ferrite core LS-A6206-ST EFD-30 inductor 35uH ferrite core 25 milliohm wire connector 40PIN PITCH=2.54mm HR2*40

1 L1

1 L2

130-2f104z503

150-r4055900

152-u602015

154-k31505t0

155-63032i

162-10082007

162-a040d001

176-wjce1

180-pbr12c11s

193-201815t2

306-ABS-00004

311-ABS-00028

317-000-00037

323-AL-00056

333-EVA-00096

333-EVA-00097

333-EVA-00132

333-EVA-00133

333-EVA-00188

333-EVA-00219

333-EVA-00220

335-NYL-00002

350-EM04012D024

351-AM03008A078

351-AM03008A079

352-AM03008D040

352-AM03008D041

352-AM03040D065

352-HM03012D086

362-FE-00013

MISCELLANEOUS

disc capacitor 0.1U 50V +80/-20% TAP power transformer I/P: 120V/60Hz TT0900008720 line cord SVT FT-26FT fuse 3.15A 250V 30mm UL/CSA/PSE fuse holder HTB-32I 30mm UL/CSA wire RED 18AWG 8mm#1015 wire #1515 400mm 9911110-00 wire connector pin CE-1

1 C110

1 T501

1

1 F501

1

1

1 for 501

1 switch PUSH BR12C11S 1 SW501 insulator 1

Rear cover

Plastic switch

Terminal

Heat sink

EVA (Gasket)

1

1

1

1

1

2

EVA (Gasket)

EVA (Gasket)

EVA (Gasket)

EVA (Gasket)

2

2

2

1

EVA (Gasket)

EVA (Gasket)

Cable sheet

Screw

Screw

Screw

Screw

Screw

Screw

Screw

PCB holder

1

1

2

4

4

2

2

2

4

1

2

14

SUB500 230v Electrical parts List

Part Number Description Qty Reference Designator

Input/Main PCBs

Resistors

110-14103j26

110-14222j26

110-14432j26

110-14472j26

110-16102j26

110-16103j26

110-16104j26

110-16105j26

110-16122j26

110-16124j26

110-16151j26

110-16153j26

110-16154j26

110-16182j26

110-16183j26

110-16203j26

110-16205j26

110-16221j26

110-16222j26

110-16223j26

110-16273j26

110-16333j26

110-16393j26

110-16472j26

110-16473j26

110-16474j26

110-16512j26

110-16513j26

110-16562j26

110-16621j26

110-16751j26

110-16755j26

110-16913j26

116-161002f26

116-161102f26

116-162200f26

116-162202f26

110-12472j26

110-20332jk3

113-50s68j00

115-h503a102

116-201001jk3x

116-304700jk2x

Resistor 10K 1/4W ± 5% CF 26mm TAP

Resistor 2.2K 1/4W ± 5% CF 26mm TAP

Resistor 4.3K 1/4W ± 5% CF 26mm TAP

Resistor 4.7K 1/4W ± 5% CF 26mm TAP

Resistor 1K 1/6W ± 5% CF 26mm TAP

Resistor 10K 1/6W ± 5% CF 26mm TAP

Resistor 100K 1/6W ± 5% CF 26mm TAP

Resistor 1M 1/6W ± 5% CF 26mm TAP

Resistor 1.2K 1/6W ± 5% CF 26mm TAP

Resistor 120K 1/6W ± 5% CF 26mm TAP

Resistor 150Ω 1/6W ± 5% CF 26mm TAP

Resistor 15K 1/6W ± 5% CF 26mm TAP

Resistor 150K 1/6W ± 5% CF 26mm TAP

Resistor 1.8K 1/6W ± 5% CF 26mm TAP

Resistor 18K 1/6W ± 5% CF 26mm TAP

Resistor 20K 1/6W ± 5% CF 26mm TAP

Resistor 2M 1/6W ± 5% CF 26mm TAP

Resistor 220Ω 1/6W ± 5% CF 26mm TAP

Resistor 2.2K 1/6W ± 5% CF 26mm TAP

Resistor 22K 1/6W ± 5% CF 26mm TAP

Resistor 27K 1/6W ± 5% CF 26mm TAP

Resistor 33K 1/6W ± 5% CF 26mm TAP

Resistor 39K 1/6W ± 5% CF 26mm TAP

Resistor 4.7K 1/6W ± 5% CF 26mm TAP

Resistor 47K 1/6W ± 5% CF 26mm TAP

Resistor 470K 1/6W ± 5% CF 26mm TAP

Resistor 5.1K 1/6W ± 5% CF 26mm TAP

Resistor 51K 1/6W ± 5% CF 26mm TAP

Resistor 5.6K 1/6W ± 5% CF 26mm TAP

Resistor 620Ω 1/6W ± 5% CF 26mm TAP

Resistor 750Ω 1/6W ± 5% CF 26mm TAP

Resistor 7.5M 1/6W ± 5% CF 26mm TAP

Resistor 91K 1/6W ± 5% CF 26mm TAP metal film Resistor 10K 1/6W ± 1% MF 26mm TAP metal film Resistor 11.0K 1/6W ± 1% MF 26mm TAP metal film Resistor 220Ω 1/6W ± 1% MF 26mm TAP metal film Resistor 22.0K 1/6W ± 1% MF 26mm TAP

Resistor 4.7K 1/2W ± 5% CF 52mm TAP

Resistor 3.3K 2W ± 5% 7.5mm

cement Resistor 0.068Ω 5W ± 5% variable Resistor RV16AE-20B2 -A54-104(A50K) metal film Resistor 1.00K 2W± 5% 7.5mm metal film Resistor 470Ω 3W± 5% 10mm

Capacitors

129-a154j633

130-2b221k503

130-2b470k503

130-3f104z503

130-sl101k503

132-103j503

132-104ja03

132-223ja03 metallize capacitor 0.15U 63V ± 5% MSC TAP disc capacitor 220P 50V ± 10% TAP disc capacitor 47P 50V ± 10% TAP disc capacitor 0.1U 50V +80/-20% TAP disc capacitor 100P 50V SL ± 10% TAP

Mylar capacitor 0.01UF 50V ± 5% TAP

Mylar capacitor 0.1uF 100V ± 5% TAP

Mylar capacitor 0.022uF 100V ± 5% TAP

3

R503,504,510

1

R511

1

R506

1

R505

5

R153,213,214,215,254

R128,130,149,150,209,212,216,217,220,221,222,225,226,

28

227,228,229,230,232,235,240,248,260,305,306,308,311,

314,319

6

R122,126,231,263,266,307

1

R259

1

R265

1

R233

1

R253

2

R107,234

1

R252

1

R145

1

R262

1

R309

1

R257

1

R144

1

R102

5

R238,247,255,256,316

2

R223,237

1

R310

1

R151

3

R200,207,258

7

R106,129,219,249,250,251,264

2

R127,312

2

R210,211

1

R224

1

R152

1

R160

1

R315

1

R313

4

R203,204,205,206

2

R301,303

1

R302

1

R317

1

R318

2

R201,202

1

R134

1

R147

1

VR201

1

R148

2

R501,502

15

2

C221,222

12

C200,204,205,207,208,210,211,212,214,220,230,249

1

C229

14

C107,117,122,144,232,242,244,245,246,252,254,256,320,

322

3

C302,303,306

4

C223,224,305,317

4

C123,218,503,504

1

C215

Part Number Description Qty Reference Designator

Input/Main PCBs

132-273ja03

132-473ja03

135-3105m50

135-3106m50

135-3107m10

135-3107m16

135-3107m35

135-3225m50

135-3226m16

135-3226m50

135-3227m16

135-3476m16

129-a105ja04

132-103kb00

135-4478m63

Mylar capacitor 0.027uF 100V ± 5% TAP

Mylar capacitor 0.047uF 100V ± 5% TAP electrolytic 1U 50V ± 20% TAP electrolytic 10uF 50V ± 20% TAP electrolytic 100U 10V ± 20% TAP electrolytic 100uF 16V ± 20% TAP electrolytic 100U 35V ± 20% TAP electrolytic 2.2U 50V ± 20% TAP electrolytic 22U 16V ± 20% TAP electrolytic 22U 50V ± 20% TAP electrolytic 220U 16V ± 20% TAP electrolytic 47U 16V ± 20% TAP metallize capacitor 1U 100V

Mylar capacitor 0.01uF 200V ± 10% TAP electrolytic cap 4700uF 63V ± 20%

Semiconductors

192-027c1815gr

192-027c2235y transistor 2SC1815GR NPN transistor 2SC2235Y NPN

192-028a1015gr transistor 2SA1015GR PNP

192-1572n5551

192-1582n5401 transistor 2N5551 NPN transistor 2N5401 AI-PNP 350V 500mA TO-92

197-031n4148 diode 100mA 75V SIGNAL 1N4148 ROHM TAP

199-15000335

199-15000625

199-15001605

190-06m4558d

190-16t1074cn

192-161tip31c

192-162tip32c zener diode 3.3V 1/2W 52mm TAP zener diode 6.2V 1/2W 52mm TAP zener diode 16V 1/2W 52mm TAP

IC OPA 4558D DUAL OP-AMP

IC TL074CN ST QUAD OP-AMP transistor TIP31C SGS NPN transistor TIP32C SGS PNP

197-00kbu606g

197-141n4004 diode 6A 800V KBU606G diode 1N4004

1

C143

2

C216,217

1

C228

12

C201.202.206.213.219.231.241.243.251.253.319.321

2

C114,115

1

C234

2

C507,508

1

C509

1

C304

3

C225,505,506

2

C118,233

1

C318

2

C103,104

1

C500

2

C501,502

9

Q108,109,113,201,206,207,208,301,302

1

Q111

3

Q101,107,112

2

Q114,115

1

Q503

20

D102,103,104,105,143,201,202,203,204,205,206,207,208,

211,212,214,215,216,301,302

1

D213

1

D101

1

D502

1

U203

3

U201,202,301

1

Q501

1

Q502

1

D209

1

D501

2

D110,504

Miscellaneous

109-1ttc802j0

162-10060003

162-50129001

171-urwh124d

174-0rca108gv thermister TTC-802(JS) NTC wire 60mm S412P wire cable ass'y 120mm AWG28 WHT relay RWH-SH-124D (1600ohm) jack RCA-108GV JK203

174-0rcb202ag jack RCA JKCA-209

174-20810360gx jack spk JK BP 8PIN SH0810360GX

175-1c07v01

175-1d02v01

175-1d03v01

180-tms7210v

120-1000003 wire connector 7PIN PITCH=2.5mm

wire connector 2PIN PITCH=3.96mm

wire connector 3PIN PITCH=3.96mm JST-VH switch slide 6PIN MS7210V inductor 10W AI YT-C3104-005 1CRHW 354708LTB

1

TH1

1

J104

1

W201

1

RL1

1

JK201

1

JK202

1

JK203

1

M201

1

M100

1

M500

1

SW201

2

FB1,2

CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)

Resistors

118-12061001j

118-12061002j

118-120610r0j

118-12061201j

118-12062002j

118-12062201j

SMD Resistor 1.00K 1206 5%

SMD Resistor 10.0K 1206 5%

SMD Resistor 10.0Ω1206 5%

SMD Resistor 1.20K1206 5%

SMD Resistor 20.0K1206 5%

SMD Resistor 2.20K 1206 5%

16

4

R2,11,29,30

3

R7,9,25

2

R22,23

16

R31,32,33,34,35,36,37,38,39,40,41,42,43,44,45,46

1

R26

3

R6,13,16

Part Number Description Qty Reference Designator

CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)

118-12062701j

118-12063000j

118-12063301j

118-12063902j

118-12064700j

118-12064701j

118-12064702j

118-12064704j

118-120647r0j

SMD Resistor 2.70K 1206 5%

SMD Resistor 300.0Ω 1206 5%

SMD Resistor 3.30K 1206 5%

SMD Resistor 39.0K 1206 5%

SMD Resistor 470Ω 1206 5%

SMD Resistor 4.70K 1206 5%

SMD Resistor 47.0K 1206 5%

SMD Resistor 4.70M 1206 5%

SMD Resistor 47.0Ω 1206 5%

1

R10

1

R24

4

R14,15,27,28

1

R3

1

R8

3

R1,5,12

1

R17

1

R4

2

R20,21

Capacitors

141-c0101k50

141-c0220k50

141-c0561k50

141-c5104m50

141-c7223k50

141-d7104ka0

141-d7104ka5

128-e106ma01

SMD capacitor 100pF 50V 10% 1206 NP0

SMD capacitor 22pF 50V 10% 1206 SMT NP0

SMD capacitor 560pF 50V 10% 1206 NP0

SMD capacitor 1206 Y5V 0.1uF 50V ± 20%

SMD capacitor 0.022uF 50V 10% 1206 X7R

SMD capacitor 0.1uF 100V 10% 1210 X7R

SMD capacitor 0.1uF 250V 10% 1210 X7R non-polar 10uF 100V 20%

1

C4

1

C5

1

C6

8

C2,3,7,8,9,10,11,15

1

C13

2

C12,14

4

C1,18,19,20

2

C16,17

Semiconductors

190-16tl072dts SMD I.C TL072CDT SGS DUAL OP-AMP

192-09124126qs SMD transistor 2SC2412K-T146Q/R ROHM

192-09139066rs SMD transistor 2SC3906K-T146R ROHM

192-09210376qd SMD transistor 2SA1037K-T146Q/R ROHM

192-09215146rs

197-03rls4148s

199-15000563s

SMD transistor 2SA1514K-T146R ROHM

SMD diode RLS4148-TE11 ROHM

SMD zener diode 5.6V 5% PHILIPS BZX84-C5V6

199-15001203s

199-15001503s

192-232irf9640

192-233f640

SMD zener diode 12V 5% PHILIPS BZX84-C12

SMD zener diode 15V 5% PHILIPS BZX84-C15 transistor FET IRF9640 IR P-CH TO220 transistor FET IRF640 IR P-CH TO220

Miscellaneous

175-9f40hr2 wire connector 40PIN PITCH=2.54mm HR2*40

122-14121m4191 inductor ferrite core LS-A6206-ST EFD-30

122-14350j4180 inductor 35uH ferrite core 25 milliohm

FILTER PCB ASS'Y

122-14103m4200 inductor RT251510*103N 10mH

132-104kb70 mylar capacitor 0.1uF 275V ± 10% VDE

132-224kb70 mylar capacitor 0.22uF 275V ± 10%

1

IC1

3

Q1,4,5

2

Q2,8

2

Q7,9

2

Q3,6

6

D1,2,3,4,5,6

2

Z1,2

2

Z5,6

2

Z3,4

1

Q10

1 Q11

0.2

1

L1

1

L2

2 L501

1 C499

1 C498

MISCELLANEOUS

130-3f104z503

150-r4055901

152-v60202603

154-k16006t0

155-620001

162-10121002

162-10126001

162-10152001

162-a040d001

180-prf1003d

193-201815t2 disc capacitor 0.1U 50V +80/-20% TAP

230v power transformer line cord 6FT SPO21A H03VVH2-F fuse 1.6A 250V VBS UTE-TYPE UL/BSI/VDE fuse holder HTB-32M UL/CSA/VDE wire UL1617 120mm BRN 20#

1 C110

1 T501

1

1 F501

1 for F501

1 wire UL1617 120mm BLU 20# wire UL1617 AGW22 150mm RED 6:6 wire #1015 400mm 991110-00 switch ROCK RF-1003-BB4-O POWER insulator 1

1

1

1 M100

1

17

SUB500 (SCS500.5 Subwoofer)

)

18

120v SCHEMATIC PAGE 1

19

120v SCHEMATIC PAGE 2

20

21

230v SCHEMATIC PAGE 1

22

230v SCHEMATIC PAGE 2

23