AII 24188 Fog Lights EX, LX 2-21-03

AII 24188 Fog Lights EX, LX 2-21-03
INSTALLATION
INSTRUCTIONS
Accessory
Application
Publications No.
CIVIC
2 AND 4-DOOR
(EX, LX)
AII 24188
FOG LIGHTS
NOTE: Fog Lights cannot be installed if the vehicle
is equipped with an optional Front Under Spoiler
or an optional Cigarette Lighter with Ashtray.
PARTS LIST
Issue Date
AUG 2002
Relay
Fuse label
Fog Lights (
P/N 08V31-S5D-101A
Template
R
Left fog light
L
26 Wire ties
Right fog light
7 Wire ties with clip
Left trim
2 Ground bolts
Right trim
2 Cushion tapes
2 Stepped screws, 4 mm
4 Self-tapping screws
Washer-bolt, 6 x 16 mm
Relay bracket
4 Spring nuts
Sub-harness
2 Washer-screws, 4 x 8 mm
Switch harness
Fog light harness
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
Switch Kit (
P/N 08V31-S5D-120C (for 4-door)
P/N 08V31-S5P-120C (for 2-door)
Switch
AII 24188 (0208)
08V31-S5D-1010-9A
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Cutting the Front Bumper
TOOLS AND SUPPLIES REQUIRED
#2 Phillips screwdriver
Flat-tip screwdriver
Ratchet
10 mm Sockets
Drill
5 mm and 10 mm Drill bits
Diagonal cutters
Utility knife
Tape measure
Felt-tip pen
Gloves
Tape
Scissors
Masking tape
Hacksaw blade
Thumbtack
3.
Locate the right and left templates included in the
kit, and cut them out using scissors. The
templates are marked “R” and “L.”
4.
Position the left template (L) on the bumper, and
align it with the bumper grille. Using masking tape,
attach the template to the bumper. To protect the
bumper, apply masking tape to the bumper along
the edges of the template.
Align the template
with the bumper grille.
TEMPLATE (L)
Illustration of the Fog Lights Installed on the
Vehicle
To protect the bumper,
apply masking tape to
the bumper along the
edges of the template.
CUT LINE
THUMBTACK
SWITCH
HARNESS
5.
Using a thumbtack, mark the bumper at each of
the six holes indicated on the template.
6.
While wearing gloves, use a utility knife to score
the bumper along the cut line as indicated on the
template.
7.
Remove the left template. While wearing eye
protection, drill a 5 mm hole through each of the
six marked locations. Enlarge the four center
holes to 10 mm.
SWITCH
SUBHARNESS
RELAY
•
RIGHT
FOG LIGHT
LEFT FOG LIGHT
FOG LIGHT
HARNESS
To prevent damage to the vehicle parts, wrap
tape around the drill bit at a point about 15 mm
from the end as shown.
CENTER HOLES
(Enlarge to 10 mm)
INSTALLATION
5 mm
HOLES
Customer Information: The information in this
installation instruction is intended for use only by
skilled technicians who have the proper tools,
equipment, and training to correctly and safely add
equipment to your car. These procedures should not
be attempted by “do-it-yourselfers.”
1.
Make sure you have the anti-theft code for the
radio, then write down the frequencies for the
preset buttons.
2.
Disconnect the negative cable from the battery.
DRILL
15 mm
TAPE
2 of 14
AII 24188 (0208)
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
8.
While wearing gloves, cut out the marked area of
the bumper with a hacksaw blade. Be careful not
to damage the horn harness routed inside the
bumper.
12. Route the fog light harness (the end with the 2-pin
connector and the 1-pin connector) through the
square hole under the right headlight into the
engine compartment.
Cut out the marked
area of the bumper.
GROUND TERMINAL
FOG LIGHT
HARNESS
HORN
HARNESS
2-PIN
CONNECTOR
FRONT
1-PIN
CONNECTOR
2-PIN
CONNECTOR
CUT LINE
Do not cut
out this area.
9.
13. Behind the right headlight, remove and discard
the bolt fastening the fuse box bracket. Attach the
fog light harness ground terminal to the fuse box
bracket with a ground bolt from the kit.
Remove any burrs from the edges of the hole.
GROUND
BOLT
(supplied)
10. Tape the right template to the bumper, and repeat
steps 5 through 9 to cut out the right fog light
opening.
BOLT
(Discard.)
FUSE BOX
FOG LIGHT
HARNESS
GROUND
TERMINAL
FRONT
Routing the Fog Light Harness
11. Remove the four clips and two self-tapping
screws, and pull the right (passenger’s) side front
inner fender down in the direction shown.
RIGHT FRONT
INNER FENDER
RIGHT
HEADLIGHT
FOG LIGHT
HARNESS
2-PIN
CONNECTOR
FOG LIGHT
HARNESS
FRONT
BULKHEAD
CENTER STAY
CLIP
SELFTAPPING
SCREW
14. Route the other end of the fog light harness toward
the driver’s side of the vehicle along the vehicle
harness, behind the front bulkhead center stay. If
the vehicle is not equipped with A/C, the vehicle
harness will end at the middle of the vehicle.
15. Continue routing the fog light harness 2-pin
connector through the hole under the driver’s side
headlight and into the front bumper area.
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
AII 24188 (0208)
3 of 14
Without Air Conditioner:
16. Route the fog light harness ground terminal to the
back of the left (driver’s) side headlight.
•
17. Attach the fog light harness ground wire.
With ABS Unit:
•
Remove and discard the existing ground bolt
from the ABS unit bracket. Attach the fog light
harness ground terminal to the ABS unit
bracket using a ground bolt from the kit.
Secure the fog light harness to the vehicle
harness with three wire ties, then secure the
fog light harness to the front and side bulkhead
using four wire ties with clips in the areas
shown.
WIRE TIES
WITH CLIP
FRONT
FRONT
GROUND
BOLT
(supplied)
GROUND
WIRE
WITH ABS
ABS UNIT
BRACKET
WIRE TIE
WITHOUT ABS
GROUND
BOLT
(supplied)
GROUND THREADED
HOLE
WIRE
Without ABS Unit:
•
WIRE TIE
19. On the right (passenger’s) side of the vehicle,
secure the fog light harness to the hole in the front
wheelhouse and to the hole in the front lower
cross member, with one wire tie with clip at each
location. Do not secure the fog light harness to
the yellow SRS harness.
Locate the threaded hole under the windshield
wiper fluid filler neck. Attach the fog light
harness ground wire into the hole using the
ground bolt from the kit.
Do not secure to the
yellow SRS harness.
18. Secure the fog light harness.
RIGHT FRONT
WHEELHOUSE
FRONT
LOWER
CROSS
MEMBER
With Air Conditioner:
•
2-PIN
CONNECTOR
(Right side)
Secure the fog light harness to the vehicle
harness with seven wire ties, then secure the
fog light harness to the side bulkhead using
one wire tie with clip in the areas shown.
WIRE TIE
WIRE TIE
WITH CLIP
FRONT
LOWER
CROSS
MEMBER
FRONT
WIRE
TIE
FOG LIGHT
HARNESS
WIRE TIE
WIRE TIE
WITH CLIP
4 of 14
AII 24188 (0208)
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
20. Remove the left (driver’s) side front inner fender
(three clips, one self-tapping screw, and pull down
in the direction shown).
Installing the Fog Light
22. Position the left fog light on the left trim, and
install one stepped screw and one washer-screw.
LEFT FRONT
INNER FENDER
LEFT TRIM
4 x 8 mm
WASHERSCREW
STEPPED
SCREW
LEFT FOG LIGHT
SELFTAPPING
SCREW
CLIP
23. Slide two spring nuts onto the bumper flange,
aligning the spring nuts with the guide ribs.
21. Inside the front bumper, secure the fog light
harness on the left (driver’s) side of the vehicle to
the hole in the front cross member with three wire
ties in the areas shown. Do not secure the fog
light harness to the yellow SRS harness.
GUIDE RIB
SPRING NUT
RETAINING
TAB
FRONT
BUMPER
Do not secure to the
yellow SRS harness.
RIB OF
LEFT
TRIM
(Push.)
WIRE
TIE
THUMBTACK
FOG LIGHT
HARNESS
2-PIN
CONNECTOR
Secure the fog
light harness
near the branch
of the washer
tank harness.
FRONT
LOWER
CROSS
MEMBER
WIRE TIE
FOG LIGHT
HARNESS
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
LEFT FOG LIGHT
ASSEMBLY
FRONT BUMPER
24. Fit the fog light assembly into position in the
opening of the front bumper with the retaining tab
behind the bumper. Using a thumbtack, mark the
bumper at each of the two mounting holes, then
remove the fog light assembly.
AII 24188 (0208)
5 of 14
25. Pull the fog light harness 2-pin connector out
through the opening in the bumper, and plug it into
the left fog light.
29. Route the female end of the sub-harness through
the inner fender toward the front of the vehicle.
Plug the sub-harness 1- pin connector into the fog
light harness 1-pin connector routed in step 12.
SUB-HARNESS
1-PIN
CONNECTOR
(female end)
RETAINING
TAB
FRONT
BUMPER
SUBHARNESS
CLIP
WIRE TIE
WITH CLIP
RETAINING
TAB
WIRE TIE
WITH CLIP
FOG LIGHT HARNESS
1-PIN CONNECTOR
FRONT
RIB OF
LEFT
GARISH
(Push.)
FOG LIGHT
HARNESS
2-PIN CONNECTOR
SELF-TAPPING
SCREW
LEFT FOG
LIGHT
ASSEMBLY
FRONT
FRONT BUMPER
SUBHARNESS
26. Reinstall the left fog light assembly in the front
bumper. While holding pressure on the fog light
assembly, install the two self-tapping screws to
secure the fog light assembly.
VEHICLE
HARNESS
WIRE TIE
27. Repeat steps 22 through 26 to install the right fog
light assembly.
Routing the Subharness
28. Inside the right front inner panel, locate the rubber
grommet. Push the grommet out and into the
passenger’s compartment. Route the male end of
the sub-harness into the passenger’s
compartment, and seat the harness grommet in
the panel hole.
PANEL HOLE
VEHICLE
GROMMET
(Discard.)
30. Secure the fog light harness to the vehicle
harness with one wire tie in the area shown.
Secure the sub-harness to the inner fender panel
with two wire ties with clips from the kit, and with
one wire tie with clip attached to the sub-harness.
Insert the clips into the empty holes in the inner
fender panel.
Routing the Switch Harness
31. Inside the passenger’s compartment, remove the
dashboard lower cover on the driver’s side. Turn the
two knobs counterclockwise, and release the four
retaining tabs.
FRONT
HARNESS
CLIP
SUBHARNESS
SUB-HARNESS
1-PIN
CONNECTOR
(male end)
(female
end)
SUB-HARNESS
GROMMET
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INSIDE
DASHBOARD
LOWER COVER
OUTSIDE
AII 24188 (0208)
RETAINING
TABS (4)
KNOB
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
32. Remove the driver’s dashboard under cover. Turn
the knob counterclockwise, and release the two
clips and one retaining tab.
34. Remove the right (passenger’s) side kick panel
(two clips).
CLIP
KNOB
RETAINING
TAB
CLIP
CLIP
PASSENGER’S
KICK PANEL
DRIVER’S DASHBOARD
UNDER COVER
CLIP
33. Remove the driver’s pocket (one self-tapping screw
and two retaining tabs). Open the pocket, remove
the self-tapping screw to release the panel, and
disconnect the harness from the switches.
35. Pry up on the four retaining tabs and remove the
escutcheon.
CENTER CONSOLE
TRIM
VEHICLE
CONNECTOR
ESCUTCHEON
RETAINING
TABS (6)
CLIPS (3)
RETAINING
TAB
RETAINING
TABS (4)
SHIFT
KNOB
SELFTAPPING
SCREW
BOOT
(M/T Model)
DRIVER’S
POCKET
36. Pry up on the three clips and six retaining tabs
and remove the center console trim.
•
CLIPS (2)
CLIPS (2)
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
PLASTIC
SECTION
AII 24188 (0208)
On M/T vehicle, remove the shift knob from the
lever by pulling the plastic section above the
boot down firmly with one hand and turning the
knob in a counterclockwise direction.
7 of 14
37. Remove the center lower trim:
38. Open the center console lid, and remove the mat.
Without a Cigarette Lighter and Ashtray:
•
With the parking brake applied, place the gear
shift lever in the Neutral position.
•
Remove the two self-tapping screws fastening
the lower trim.
•
Gently pry out on the lower trim to release the
nine clips and the one retaining tab.
•
Unplug the accessory socket connector, and
remove the lower trim.
SELFTAPPING
SCREW
MAT
RETAINING TAB
CENTER
CONSOLE
CLIPS (2)
CENTER
CONSOLE
LID
SELF-TAPPING
SCREW
CENTER
LOWER
TRIM
CLIPS (9)
WASHERSCREW
39. Remove the center console (two self-tapping
screws, three washer-screws and two clips).
ACCESSORY
SOCKET
CONNECTOR
40. Lower the passenger’s side under cover, release
the three clips and remove the under cover.
CLIP
UNDER COVER
8 of 14
AII 24188 (0208)
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
41. Open the glove box completely, and remove the
stopper from each side.
43. Route the switch harness under the dash, and
over the steering shaft and the brake position
switch harness.
SWITCH HARNESS
STEERING
SHAFT
STOPPER
RELAY
BLOCKS (2)
GLOVE BOX
44. Attach the relay bracket to the steering hanger
beam using the 6 x 16 mm washer-bolt.
42. Locate the sub-harness installed in step 28, and
route it through the glove box compartment area.
Secure the sub-harness to the vehicle harness
with the four wire ties and one cushion tape in the
areas shown.
SUB-HARNESS
1-PIN CONNECTOR
STEERING
HANGER BEAM
6 x 16 mm
WASHER-BOLT
WIRE TIE
WIRE
TIE
RELAY
RELAY
CUSHION TAPE
RELAY
BRACKET
SWITCH
HARNESS
RELAY
BLOCKS (2)
45. Plug the relay into the relay block, then attach the
block to the relay bracket.
SUBHARNESS
WIRE TIE
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
AII 24188 (0208)
9 of 14
46. Unplug the vehicle 12-pin connector from the fuse
box and connect the 12-pin connectors of the
switch harness in between the vehicle 12-pin
connector and the fuse box.
VEHICLE
12-PIN
CONNECTOR
SWITCH
HARNESS
50. Locate the 4-pin and 10-pin connectors near the
center console frame, and unplug the connectors.
Unclip the 10-pin connector from the 4-pin
connector. Plug the switch harness 10 pin
connectors in between the vehicle harness 10-pin
connectors. Plug in the 4-pin connector, and
reattach it to the switch harness 10-pin connector.
VEHICLE
4-PIN
CONNECTOR
SWITCH
HARNESS
12-PIN
CONNECTOR
VEHICLE
CONNECTOR
FUSE BOX
SWITCH
HARNESS
10-PIN
CONNECTOR
47. Attach the 20A fuse label to the fuse case on the
switch harness, and remove the tape to free the
switch harness 6-pin connector (A/T only).
FUSE
LABEL
(20A)
VEHICLE 6-PIN
CONNECTOR
(green)
TAPE
(A/T only)
SWITCH
HARNESS
6-PIN
CONNECTOR
(white)
VEHICLE
10-PIN
CONNECTOR
51. Secure the switch harness to the vehicle harness
with two wire ties in the areas shown.
FUSE
CASE
SWITCH
HARNESS
FUSE
BOX
SWITCH
HARNESS
6-PIN
CONNECTOR
(white)
SWITCH
HARNESS
SWITCH
HARNESS
SWITCH HARNESS
1-PIN
CONNECTOR
(white/red wire)
48. On an A/T model, unplug the vehicle 6-pin
connector (green) from the fuse box, and plug the
white 6-pin connector from the switch harness into
the fuse box. Plug the vehicle 6-pin connector
(green) into the remaining switch harness 6-pin
connector (white).
On a M/T model, the fuse box has no 6-pin
connector plugged into the fuse box; plug the
switch harness 6-pin connector directly into the
fuse box.
WIRE
TIE
WIRE TIE
49. Plug the switch harness 1-pin connector (white/
red wire) into the fuse box in the location shown.
10 of 14
AII 24188 (0208)
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
52. Plug the sub harness 1-pin connector (routed in
step 42) into the switch harness 1-pin connector
(blue/red), then wrap one cushion tape around the
connectors. Secure the connector to the vehicle
harness using one wire tie.
57. Under the dash, secure the switch harness to the
vehicle harness with five additional wire ties in the
areas shown.
WIRE TIE
SWITCH
HARNESS
WIRE TIE
WIRE
TIE
WIRE TIE
SWITCH
HARNESS
WIRE TIE
SUB
HARNESS
CUSHION
TAPE
SWITCH HARNESS
1-PIN
CONNECTOR
(blue/red)
STEERING SHAFT
SUB HARNESS
1-PIN CONNECTOR
58. Check that all wire harnesses are routed properly
and all connectors are plugged in.
53. Secure the sub-harness and switch harness to the
vehicle harness with two wire ties in the areas
shown.
54. Remove and discard the switch cover from the
center lower trim (removed in step 37), then pull
the switch harness 6-pin connector out through the
hole in the lower trim.
59. Reinstall all the removed parts.
60. Reconnect the negative cable to the battery.
61. Reset the clock, and reset the radio station
presets.
NOTE: Whenever the battery is disconnected, the
driver’s window AUTO function is disabled.
62. Start the engine. Push down on the driver’s
window switch until the window is fully open.
ACCESSORY
SOCKET
2-PIN
CONNECTOR
63. Pull up on the driver’s window switch to close the
window completely, then hold the switch for
2 seconds.
64. Lower and raise the driver’s window to check
operation of the driver’s window AUTO function.
65. Do the ECM/PCM idle learn procedure.
SWITCH
HARNESS
6-PIN
CONNECTOR
•
Make sure all electrical items are turned off.
•
Start the engine. Hold the engine speed at
3,000 rpm with no load (in Park or Neutral) until
the radiator fan comes on.
•
Let the engine idle for about 5 minutes with the
throttle fully closed and with all electrical items
off.
CENTER
LOWER
TRIM
SWITCH COVER
(Discard.)
SWITCH
55. Plug the switch harness 6-pin connector into the
fog light switch, then install the fog light switch
into the center lower trim.
NOTE: If the radiator fan comes on during this
step, the time it is operting must not be
included in the 5 minutes.
56. Reinstall the center lower trim.
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
AII 24188 (0208)
11 of 14
BULB REPLACEMENT
USE AND CARE
1.
Remove the two self-tapping screws that fasten
the fog light, and pull the light out toward you.
2.
Unplug the connector from the fog light, then
remove the fog light assembly.
How to Operate Fog Lights
•
Turn the light switch to the “on” position (headlights
on low beam).
•
Press the fog light switch (indicator is on).
The fog light lenses can cloud when the outside
temperature is cold; this is normal and should go away
in warm weather.
FRONT
BUMPER
CONNECTOR
RETAINING
TAB
Fog Light Aiming Adjustment
1.
Adjust the fog lights:
RETAINING
TAB
•
Adjust the aiming according to local laws and
regulations.
•
To adjust, turn the aiming adjustment screw in
or out until the correct aiming is obtained.
FRONT
BUMPER
SELF-TAPPING
SCREW
3.
FOG LIGHT
ASSEMBLY
Remove the bulb along with the socket.
FOG LIGHT
AIMING
ADJUSTMENT
SCREW
SOCKET
BULB
To raise
PHILLIPS
SCREWDRIVER
To lower
FRONT BUMPER
12 of 14
AII 24188 (0208)
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
4.
Install the new bulb and socket into the fog light.
•
Use only a genuine Honda halogen light bulb of
specified wattage.
Rating: 12V 55W H11 Halogen Light Bulb
Bulb P/N: 33165-S5A-003
•
Do not touch the bulb. Oily or greasy
substances on the bulb can shorten its service
life due to the heat produced when the bulb is
turned on. If the bulb is accidentally touched,
wipe it clean with a clean, soft cloth that has
been dampened with a denatured alcohol or
mild detergent solution.
•
Align the tab on the fog light with the cutout in
the bulb socket when installing the new bulb. If
not aligned, the fog light may not be aimed
properly and annoy oncoming drivers.
FOG LIGHT
SOCKET
BULB
5.
Reinstall the fog light in the reverse order of
removal.
•
Check that the wire harnesses are not
pinched.
•
Be sure to tighten the self-tapping screws
securely.
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
AII 24188 (0208)
13 of 14
CIRCUIT DIAGRAM
FRONT FOG LIGHT
20A
HOT AT
ALL TIMES
HOT WITH
HEADLIGHT
SWITCH IN
HEAD
Fog Light
Fuse
RED/YEL
WHT
HOT WITH HEADLIGHT
SWITCH IN PARK OR
HEAD
RED/BLK
RED
RED/BLU
Illumination
Control
Fog Light
Relay
BLU/RED
RED/WHT
1
2
Front
Fog
Lights
Dimmer
Switch
1: Low
2: High
BLK
OFF
LIGHT SWITCH
OFF
FOG LIGHT
SWITCH
Lo w
14 of 14
LT BLU LIGHT BLUE
BLK
BLACK
YEL
YELLOW
BRN
BROWN
BLU
BLUE
ORN
ORANGE
GRN
GREEN
PNK
PINK
RED
RED
GRY
GRAY
WHT
WHITE
LT GRN LIGHT GREEN
Hi
OFF
ON
ON
AII 24188 (0208)
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
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