Performance Automotive Group Dodge Dakota 2005-2006 body lift Installation Instructions
Below you will find brief information for body lift Dodge Dakota 2005-2006. This document provides instructions on how to install a 3-inch body lift on your Dodge Dakota 2005-2006.
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3651 N Highway 89 • Chino Valley, AZ 86323
(928) 636-7080 • www.p-a-g.net
DODGE DAKOTA
(AUTO TRANS. ONLY)
3” BODY LIFT
INSTALLATION INSTRUCTIONS
2005-2006 KIT# 60163
WARNING
Installation of a Performance Automotive Group body lift kit will change the vehicle’s center of gravity and handling characteristics both on- and off-road. You must drive the vehicle safely! Extreme care must be taken to prevent vehicle rollover or loss of control, which could result in serious injury or death. Avoid sudden sharp turns or abrupt maneuvers and always make sure all vehicle occupants have their seat belts fastened.
WARNING
Before you install this kit, read and understand all instructions, warnings, cautions, and notes in this instruction sheet and in the vehicle owner’s manual.
CAUTION
Proper installation of this kit requires knowledge of the factory recommended procedures for removal and installation of original equipment components. We recommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation. Installation of this kit without proper knowledge of the factory recommended procedures may affect the performance of these components and the safety of the vehicle. We strongly recommend that a certified mechanic familiar with the installation of similar components install this kit.
WARNING
DO NOT combine suspension, body, or other lift devices. Use of vehicle with combined lifts may result in unsafe and/or unexpected handling characteristics.
1
WARNING
Many states and municipalities have laws restricting bumper heights and vehicle lifts. Consult state and local laws to determine if the changes you intend to make to the vehicle comply with the law.
WARNING
The installation of larger tires may reduce the effectiveness of the Braking System.
WARNING
Always wear eye protection when operating power tools.
WARNING
Before you install this kit, block the vehicle tires to prevent the vehicle from rolling.
WARNING
Accidental deployment of the air bag can result in serious personal injury or death. To avoid accidental deployment during installation of the kit, the Supplemental Restraint System (SRS, or airbag) must remain deactivated. Do not allow anyone near the airbag during installation. Refer to the factory service manual or owner's manual for the recommended procedure to disable the SRS. After you install the kit, reactivate the
SRS before driving the vehicle.
NOTE
Performance Automotive Group recommends using the Loctite® supplied in the kit on the threads of all kit nuts and bolts unless specified otherwise in these instructions.
WARNING
This kit should only be installed on a vehicle that is in good working condition. Before you install the kit, thoroughly inspect the vehicle for corrosion or deformation of the sheet metal around the factory body mounts. If the vehicle is suspected to have been in a collision or misused, do not install this kit. Off-road use of your vehicle with this kit installed may increase the stress applied to the factory body mounts. We do not recommend that any vehicle with a body lift kit installed be involved in any extreme off-road maneuvers such as jumping. Failure to observe this warning may result in serious personal injury and/or severe damage to your vehicle.
‘05-’06 Dakota - Kit 60163
Before Starting Installation
NOTE
Kit parts are prefaced by the word kit and appear in
bold print.
1. Carefully read all warnings and instructions completely before beginning.
2. Verify all parts have been received in this kit by checking the parts list at the end of this document.
Engine Compartment
1. Battery Cables
a. Disconnect both battery cables. Disconnect negative cable first, then positive cable.
NOTE
If parts are missing from kit, please be prepared to provide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
3. Only install this kit on the vehicle for which it is
specified. If anytime during the installation you encounter something different from what is outlined in the instructions, call technical support at (928)
636-7080.
4. Special tools needed:
a. Two hydraulic floor jacks
b. Die grinder or similar tool capable of cutting thick plastic (lower fan shroud)
5. Park the vehicle on a clean, dry, flat, level surface and block the tires so the vehicle cannot roll in either direction.
Positive
Cable
Negative
Cable
2. Airbag Fuse
NOTE
The location of the airbag fuse(s) may vary; check the owner's manual.
a. Remove fuse box cover from fuse box.
b. Remove three airbag fuses from fuse box.
Fuse Box
Cover
Airbag
Fuses
Fuse Box
Measurements
1. Measure and record distance between front bumper and fenders.
Driver Side ______ Passenger Side ______
2. Measure and record distance between cab and bed.
Driver Side ______ Passenger Side ______
3. Measure and record distance between rear bumper and bed.
Driver Side ______ Passenger Side ______
2 ‘05-’06 Dakota - Kit 60163
Prepare to Install Kit
Front of Vehicle
1. Driving Lights
a. If equipped, disconnect wire harness connectors from driving lights.
Driving
Light
c. Remove eight bolts from front bumper.
Engine Compartment
1. Splash Shield
a. Remove five push pins and splash shield from core support.
Splash
Shield
Core
Support
Connector
Front
Bumper
2. Front Bumper
a. Remove seven push pins and lower radiator cover from core support and front bumper.
Push
Pins
Push Pin
2. Radiator
a. Remove two bolts and upper fan shroud from radiator.
Upper Fan
Shroud
Bolt
Splash
Shield
b. Remove eight nuts, and front bumper from frame.
Front
Bumper
Nuts &
Bolts
b. Remove fan clutch assembly from engine.
Engine
Fan Clutch
Assembly
Frame
Bolts
Front
Bumper
3 ‘05-’06 Dakota - Kit 60163
c. Remove two bolts and radiator from core support.
Bolt
Radiator
Core
Support
Bolt
d. Remove clip from AC line.
Clip
AC Line
Inner Fender
Well
3. Air Box
a. Loosen two clamps and remove air hose from air filter box and air intake box.
Clamp, Intake
Air Box
4. Fire Wall Ground Wires
a. Passenger Side: Remove nut and ground wires from stud on firewall.
Nut,
Ground
Wires
Firewall
Intake Air
Hose
Clamp, Air
Filter Box
b. Remove nut and air filter box from vehicle.
Nut
b. Remove clip and wiring harness from fire wall.
Clip,
Ground
Wires
Intake Air Box
Firewall
c. Remove AC line and clip from inner fender well.
4 ‘05-’06 Dakota - Kit 60163
c. Driver Side: Remove two nuts and vacuum control module from fire wall.
Nut
Brake
Booster
Vacuum
Control
Module
5. Steering Shaft
WARNING
Accidental deployment of the air bag can result in serious personal injury or death. To avoid accidental deployment during installation of the lift kit, the Supplemental Restraint System (SRS, or airbag) must remain deactivated. Do not allow anyone near the airbag during installation. Refer to the factory service manual or owner's manual for the recommended procedure to disable the SRS. After kit installation, the SRS must be reactivated before driving the vehicle.
CAUTION
If the following step is not performed, the airbag clockspring could be damaged. Do not turn the steering wheel while the steering shaft is disconnected.
a. Strap steering wheel to prevent accidental movement.
b. Remove bolt from “U”-joint at upper steering shaft below brake booster.
c. Pull “U”-joint off upper steering shaft.
Brake
Booster
6. Automatic Transmission: Shift Cable
a. Remove clip securing automatic transmission shift cable to frame near steering shaft.
Steering
Shaft
Automatic
Transmission
Shift Cable
Clip
c. Mark and cut rubber cover on driver side of radiator as shown.
Radiator
Rubber
Cover
Upper Steering Shaft
Bolt
“U”-Joint
Frame
7. Radiator
a. Using two jack stands as shown support radiator as shown.
b. Measure down 3-1/4” from crossmember and cut radiator main braces as shown.
Radiator
Crossmember
Measure & Cut
3-1/4”
Radiator
Main
Brace
Mark & Cut
5 ‘05-’06 Dakota - Kit 60163
d. Mark and cut rubber cover on passenger side of radiator as shown.
Radiator
Rubber
Cover
9. Front Fender Well
a. Remove two bolts and brake distribution block bracket from frame.
Mark & Cut
Brake
Distribution
Block
Bracket
e. Mark and trim passenger side core support under AC line, near core support body mount as shown.
AC Line
Bolt
Frame
b. Remove bolt, ground wires, and clip from frame.
Rubber
Cover
Mark & Trim
Core Support,
Body Mount
After Trim
Core Support,
Body Mount
8. Positive Battery cable
a. Remove positive battery cable and clip from frame as shown.
Clip
Ground
Wires
Bolt
c. Remove brake line from clip on frame.
Positive Battery Cable
Clip
Frame
Brake Line
Clip
Frame
6 ‘05-’06 Dakota - Kit 60163
10. Parking Brake Cable
a. Pull slack in parking brake cable and clamp as shown at rear parking brake cable.
b. Remove front parking brake cable from cable connector and rear cable.
2. Spare Tire & Rear Bumper
a. Lower spare tire to ground (refer to owner's manual).
b. Disconnect license plate light wiring harness connector from wiring harness and body.
Connector
Rear Parking
Brake Cable
Clamp
c. Remove front parking brake cable from frame cable mount.
Body
Wiring
Harness
Connector
Wiring Harness Connector for License Plate Lights
c. Remove four nuts, two double bolt fasteners, and rear bumper from rear bumper brackets.
Frame Cable Mount
Front Parking Brake
Cable
Frame
Double Bolt
Fastener,
Nuts
Rear of Vehicle
1. Fuel Filler
WARNING
Use extreme caution when working near fuel lines and fuel tank. Clean up spilled fuel immediately. A spark could cause an explosion or fire resulting in serious personal injury and property damage.
a. Remove gas cap.
b. Remove three Torx screws from bed and fuel filler neck.
Torx Screws
Fuel Filler
Neck
Rear
Bumper
Install the kit
Cab
1. Lift Cab
a. Loosen, but DO NOT remove, four cab mounting bolts on driver side (three bolts on vehicles with regular cab and extended cab).
Gas Cap
Core Support
Mount Bolt
7 ‘05-’06 Dakota - Kit 60163
b. Remove four bolts and lower bushings from cab mounts on passenger side.
WARNING
The kit blocks must be installed in addition to the factory upper and lower bushings. Installing the kit blocks without the factory upper and lower bushings could result in damage to the vehicle or serious personal injury.
b. Install a kit block (3” height x 3” diameter) on upper bushing at each cab mount.
Bolt
Cab
Mount
Lower Bushing
WARNING
Use extreme caution when lifting body from frame. To prevent serious personal injury, ensure the lifting device is securely placed. Keep your hands out from between the body and frame.
Lower Bushing
Kit Block
(3” x 3”)
Upper Frame
CAUTION
Before lifting the body, close the doors to prevent the body from flexing. When lifting the body, continually check hoses, wires, lines, etc. to be sure that everything is flexing properly and not binding, or damage to the vehicle could result. Be especially careful of the
A/C hoses at the firewall and core support. Ensure brake lines stretch while lifting. Bending the lines to gain ample slack may be necessary. Be extremely careful not to kink the lines.
2. Cab Passenger Side
NOTE
On Extended and Quad Cab models use two hydraulic floor jacks to raise cab to prevent damage to plastic rocker panel.
a. Using a hydraulic jack and a wooden block spanning the last two or middle two body mounts as shown, slowly lift passenger side of cab a little over three inches.
c. Lower cab onto kit blocks.
d. Remove two core support upper bushings from core support. Using a 1/2” drill bit remove threads from core support upper bushings and position upper bushings back on core support.
Core
Support Upper Bushing
1/2” Drill
Remove
Threads
e. Install kit block (3” x 3”) on core support, upper and lower bushings, and tow hook bushing with a kit bolt (1/2-13 x 14”), a kit washer (1/2” thick), a kit washer (1/2” USS), and a kit nut (1/2”
Nylock). DO NOT tighten.
Core Support
Upper Bushing
Kit Bolt (1/2-
13 x 14”), Kit
Washer (1/2” thick), Kit Nut
(1/2” Nylock)
Kit Block
(3” x 3”)
8 ‘05-’06 Dakota - Kit 60163
Bed
1. Lift Bed
Lower Bushing
Kit Block
(3” x 3”)
Upper Frame
Tow Hook Bushing
Kit Bolt (1/2-13 x 14”),
Kit Washer (1/2” USS),
Kit Nut (1/2” Nylock)
f.
Install a kit bolt (12mm-1.75 x 160mm) and a kit
washer (1/2 SAE) at each remaining cab mount.
DO NOT tighten.
Cab
Kit Block
(3” x 3”)
WARNING
Use extreme caution when lifting the bed from the frame. To prevent serious personal injury, ensure the lifting device is securely placed. Keep your hands out from between the bed and frame.
CAUTION
To prevent damage to the vehicle while lifting the bed, continually check hoses, wires, brake lines, etc. to ensure everything is flexing properly and not binding.
Ensure clearance between bed and cab is maintained.
2. Bed
a. Loosen, but DO NOT remove, four bed mounting bolts from bed and frame rail driver side.
Frame
Kit Bolt (12-1.75 x 160mm),
Kit Washer (7/16 SAE)
Bed
Mounting
Bolt
b. Remove four bed mounting bolts from bed and frame rail passenger side.
3. Cab Driver Side
a. Repeat previous steps on driver side of cab.
b. Remove each kit bolt, one at a time, and apply a few drops of Loctite® to threads. Install lower bushing, kit washers (1/2” USS & 1/2” SAE), and kit bolts (1/2-13 x 14” & 12mm-1.75 x
160mm). Tighten kit bolt to 55 lb.-ft.
Bed
Mounting
Bolt
9 ‘05-’06 Dakota - Kit 60163
c. Slowly lift passenger side of bed over three inches and install a kit block at each mount.
Kit Block
(3” x 3”)
Kit Block
(3” x 2”)
b. Install spare tire winch on mounting plate with three kit spacers, three kit bolts (8mm x
100mm), and three kit washers (8mm).
Kit Bolt (8mm x 100mm),
Kit Washer (8mm)
Spare Tire
Winch
Kit Spacer
Kit Bolt (10mm x 100mm),
Kit Washer (7/16” USS)
Kit Block (3" x 2") At
Two Rearmost Mounts
d. Lower bed onto kit blocks.
e. Install a kit block at each mount, with a kit bolt
(10mm x 100mm) and kit washer (7/16” USS).
DO NOT tighten.
f.
Set bed-to-cab spacing according to previous measurement.
g. Remove each kit bolt, one at a time, and apply a few drops of Loctite® to threads. Install kit bolt with kit washer (7/16” USS). Tighten kit bolt to
35 lb.-ft.
Rear of Vehicle
1. Spare Tire Winch
a. Remove three bolts and spare tire winch from mounting plate.
Mounting
Plate
2. Rear Bumper
WARNING
The following procedure is intended only to enhance the appearance of the vehicle. The rear bumper will no longer be rated for towing of any kind. Towing with the rear bumper after it has been lifted can result in death, serious personal injury, or damage to the vehicle. Towing after the bumper has been lifted should be accomplished using a rated Class III receiver type hitch.
a. Using kit bracket (rear bumper) as a template mark and trim bottom edge of bumper brackets to bend as shown.
b. Using kit bracket (rear bumper) as a template align small hole as shown and install kit bolt (3/
8”-16 x 1 1/2”), two kit washers (3/8 USS), and a kit nut (3/8” nylock) mark and drill a 3/8” hole in bumper brackets as shown. Do not tighten
Kit Bolt (3/8”-16 x 1 1/2”),
Kit Washers (3/8 USS),
Kit Nut (3/8” nylock)
Bend
Mounting
Plate
Bolt
Spare Tire
Winch
Mark & Drill
Mark & Trim
Kit Bracket
Rear
Bumper
Bumper Bracket
c. Repeat for opposite side of rear bumper.
10 ‘05-’06 Dakota - Kit 60163
d. Position rear bumper, kit brackets (rear bumper), and kit washers (rectangular) on rear bumper brackets with two double bolt fasteners and four nuts. Do not tighten.
e. Adjust bumper clearance according to measurements taken earlier. Tighten nuts to 35 lb-ft.
Rear Bumper
Rear Bumper
Brackets
4. Fuel Filler
WARNING
Use extreme caution when working near the fuel lines and the fuel tank. Clean up spilled fuel immediately. A spark could cause an explosion or fire resulting in serious personal injury and property damage.
a. Install fuel filler neck on bed with three screws.
b. Install gas cap.
Double Bolt
Fastener,&
Nuts
Kit Bracket
Kit Washers
Torx Screws
Fuel Filler
Neck
Gas Cap
f.
Connect license plate light wiring harness connector to wiring harness.
Body
Wiring
Harness
Connector
5. Parking Brake Cable
a. Position front parking brake cable in frame cable mount.
Frame Cable Mount
Front Parking Brake
Cable
Wiring Harness Connector for License Plate Lights
g. Install spare tire.
3. Bed Spacers
a. Install two kit spacers (bed) on frame with two kit bolts (5/16” x 1”), four kit washers (5/16”
SAE), and two kit nuts (5/16” nylock).
Bed
Kit Spacer
b. Connect front parking brake cable and rear cable with cable connector.
Frame
Connector
Rear Parking
Brake Cable
Clamp
c. Remove clamp from parking brake cable.
Kit Bolts (5/16” x 1”), kit washers
(5/16” USS), nuts (5/16” nylock)
11 ‘05-’06 Dakota - Kit 60163
Front Fender Well
1. Brake Lines
a. Install two kit brackets (“J”-shaped) on frame with two bolts.
b. Install brake distribution block bracket on kit
brackets with two kit bolts (1/4” x 1”), four kit
washers (1/4” SAE), and two kit nuts (1/4” nylock).
Brake
Distribution
Block
2. Steering Shaft
WARNING
Ensure the kit extension (steering) is securely installed as specified in the instructions. Failure to do so may cause steering malfunction, resulting in loss of vehicle control.
a. Install kit extension (steering) on upper steering shaft.
b. Install intermediate steering shaft on kit exten-
sion.
Upper Steering
Shaft
Kit Bracket
Bolt
Kit Bolt (1/4” x 1”),
Kit Washers (1/4” SAE),
Kit Nut (1/4” nylock)
2. Ground Wires
a. Install ground wires on frame with bolt.
Kit Extension
Kit Bolt
(3/8”-24 x 1 1/4”
Socket Head)
Bolt
Intermediate
Steering Shaft
Clip
Ground
Wires
Bolt
Engine Compartment
1. Automatic Transmission: Shift Cable
a. If possible, secure automatic transmission shift cable to frame with clip.
Steering
Shaft
Automatic
Transmission
Shift Cable
Clip
Frame
c. Apply a few drops of Loctite® to kit bolt (3/8” x
1 1/4” Allen head) and factory bolt.
d. Install and tighten kit bolt and factory bolt to 33 lb.-ft.
3. Lower Radiator
a. Mark a line on kit extension (radiator), 1-1/2” from each end as shown.
Radiator Main
Brace
Kit Extension
(Radiator)
Mark 1 1/2”
Mark & Drill
Edge
b. Remove radiator main brace from radiator and jack stands. Support radiator with jack stands.
12 ‘05-’06 Dakota - Kit 60163
c. Position kit extension (radiator) up against radiator main brace as shown using marked line and edge mark holes and drill radiator main brace as shown.
d. Position kit extension (radiator) up against remaining radiator main brace on vehicle, using marked line and cut edge, mark holes and drill remaining radiator main brace as shown.
e. Install two kit extensions (radiator) in radiator main brace with four kit bolts (1/4” x 1”), eight kit
washers (1/4” SAE), and four kit nuts (1/4” nylock).
f.
Position radiator main brace on jack stands, under radiator, and in the remaining radiator main braces.
g. Install two kit extensions (radiator) and radiator main brace in remaining radiator main braces with four kit bolts (1/4” x 1”), eight kit washers
(1/4” SAE), and four kit nuts (1/4” nylock).
Two Kit Bolts
Point Out
4. Fan Shroud
a. Install fan clutch assembly on engine.
Engine
Fan Clutch
Assembly
b. Install upper fan shroud on radiator with two bolts. Ensure distance between fan blades and fan shroud is even all the way around.
NOTE
In the following substep it may be necessary to use kit
bolts (6mm x 30mm), kit washers (1/4” SAE), and kit
nuts (6mm Nylock) in place of 8mm counterparts.
c. Install radiator on core support with two kit
brackets (radiator), bolts, two kit bolts (8mm x
30mm), four kit washers (8mm), and two kit
nuts (8mm nylock).
Radiator
Radiator
Remaining
Radiator Main
Brace
Radiator
Kit Extension
(Radiator)
Radiator Main
Brace
Kit Bolt (1/4” x 1”),
Kit Washers (1/4” SAE),
Kit Nut (1/4” nylock)
Kit Bolts, Kit
Washers
Kit Bracket
Bolts, Kit Wash-
ers, Kit Nuts
Bolts
Upper Fan
Shroud
13 ‘05-’06 Dakota - Kit 60163
5. Ground Wires
a. Passenger Side: Install kit extension (firewall ground strap) on firewall with nut.
b. Install ground wire on stud of kit extension with kit nut (1/4” nylock) and kit washer (1/4” SAE).
Nut
Kit Extension
e. Remove bolt and “U”-nut holding intake air box to bracket on passenger side of intake air box.
Bolt
Ground Wire,
Kit Nut (1/4” Nylock),
Kit Washer (1/4” SAE)
6. Air Filter Box
a. Install AC line clip in the rear most hole of air filter box as shown.
b. Position AC line in AC line clip on air filter box.
Clip & AC
Line
Rear Most
Hole
Intake
Air Box
“U”-Nut
Bracket
f.
Install kit bracket (“J”-shaped) on engine with kit
“U”-nut (5/16”) and kit bolt (5/16” x 1”).
Kit Bracket
Engine
Kit Bolt (5/16” x 1”),
Kit “U”-Nut (5/16”)
c. Install air filter box on passenger side fender well with a nut and two nipples.
Nut
7. Install intake air box on kit bracket (“J”-shaped) with kit bolt (1/4” x 1 1/2”), kit washer (1/4” SAE), and kit
nut (1/4” nylock).
Intake Air Box
Kit Bolt
(1/4” x 1 1/2”)
Intake Air Box
Kit Washer (1/4” SAE),
Kit Nut (1/4” Nylock)
d. Loosen bolt from intake air box to bracket on driver side of engine.
14 ‘05-’06 Dakota - Kit 60163
8. Intake Air Hose
a. Connect intake air hose to intake air box and air filter box. Tighten clamps securely.
Clamp, Intake
Air Box
Intake Air
Hose
Clamp, Air
Filter Box
9. Upper splash shield
a. Position splash shield onto core support.
Front of Vehicle
1. Front Bumper
a. Using kit bracket (front bumper) as a template, position upside down and mark front bumper valence where interference occurs and trim as shown.
Repeat for both front bumper mounts .
Mark & Trim
Kit Bracket
Bumper
Valence
Mark & Trim
Splash
Shield
Overflow
Hose
b. Position two kit brackets (front bumper) on front bumper under mounting plate as shown.
Some tapping may be required.
Bumper
Core
Support
Kit Bracket
Cut Bumper
Valence
b. Mark and trim splash shield to clearance radiator overflow hose.
c. Install splash shield onto core support with push clips.
Splash
Shield
Cutout
Overflow
Hose
c. Position two kit brackets (front bumper) on frame behind mounting plate and in front of tow hook bracket as shown.
Some tapping may be required.
Kit Bracket
Mounting
Plate
Mounting
Plate
Tap
Frame
Tow Hook
Bracket
15 ‘05-’06 Dakota - Kit 60163
d. Lift front bumper up into position, and install four kit brackets (front bumper) and front bumper mounting plates (top holes) with four bolts and four nuts.
Bumper
Kit Bracket
Mounting
Plate
Bolts &
Nuts
g. Position splash shield under core support and front bumper, mark two new push clip hole locations as shown.
Core
Support
Mark & Drill
Front
Bumper
Splash
Shield
Old & New
Holes
h. Drill holes where marked and install splash shield on core support and front bumper with five push pins.
Push Pins
e. Install four kit brackets (front bumper) on frame mounting plate (bottom holes) and tow hook brackets with four kit bolts (1/2” x 2”), eight kit
washers (1/2” SAE), and four kit nuts (1/2” nylock). Do not tighten.
Frame
Kit Bracket
Splash
Shield
Front
Bumper
2. Driving Lights
a. If equipped, connect wire harness connectors to driving lights.
Mounting
Plate
Driving
Light
Kit Bolt (1/2” x 2”),
Kit Washers (1/2” SAE),
Kit Nut (1/2” nylock)
Tow Hook
Bracket
f.
Adjust front bumper to body measurements recorded earlier. Tighten bolts to 55 lb-ft.
Connector
Front
Bumper
16 ‘05-’06 Dakota - Kit 60163
After Completing Installation
Engine Compartment
1. Fuse Box
a. Install two airbag fuses.
b. Install fuse box cover.
Fuse Box
Cover
Airbag
Fuses
Fuse Box
2. Battery Cables
a. Connect both battery cables. Connect positive cable first, then negative cable.
Positive
Cable
Negative
Cable
Miscellaneous
1. Apply kit label (warning) to dashboard in plain sight of all vehicle occupants.
2. Check all fasteners to ensure they are tight.
3. Ensure all wires, hoses, cables, etc. are properly connected and there is ample slack.
Dynamic Vehicle Check
1. Test-drive vehicle. Check steering in both directions to ensure that there is no bind. Check operation of clutch, brake system, and parking brake. Check operation of transmission and transfer case. Ensure there is full engagement in all gears and 4WD ranges.
2. Check operation of all electrical accessories.
WARNING
Retorque all fasteners after 500 miles and after off road use. All body lift components should be visually inspected and fasteners retorqued during routine vehicle servicing.
CAUTION
Performance Automotive Group does not recommend any particular wheel and tire combinations for use with its body lifts and cannot assume responsibility for the customer’s choice of wheels and tires. Refer to your owner's manual for recommended tire sizes and warnings related to the use of oversized tires. Larger wheel and tire combinations increase stress and wear on steering and suspension components, which leads to increased maintenance and higher risk for component failure. Larger wheel and tire combinations also alter speedometer calibration, braking effectiveness, center of gravity, and handling characteristics. Consult an experienced local off road shop to find what wheel and tire combinations work best with your vehicle.
NOTE
All warranty information, instruction sheets, and other documents regarding the installation of this product must be retained by the vehicle owner. Information contained in the instructions and on the warranty card will be required for any warranty claims. The vehicle owner needs to understand the modifications made to the vehicle and how they affect vehicle handling and performance. Failure to provide the vehicle owner with this information can result in damage to the vehicle and severe personal injury.
17 ‘05-’06 Dakota - Kit 60163
Kit Parts List
Qty.
Description
1
4
2
4
2
3
2
1
3
2
6
2
5
2
4
2
9
7
2
4
8
6
2
27
2
2
1
2
2
2
2
14
2
3
1
8
8
2
8
6
1
1
Block (3" height x 2" diameter)
Block (3" height x 3" diameter)
Bolt (1/2"-13 x 14")
Bracket ("J" shaped)
Bracket (front bumper, bumper)
Bracket (front bumper, frame)
Bracket (rear bumper)
Extension (radiator)
Spacer (bed)
"U"-Nut (5/16")
HP60163 (Hardware Bag)
Bolt (1/2" x 2")
Bolt (1/4" x 1")
Bolt (1/4" x 1-1/2")
Bolt (3/8"-16 x 1-1/2")
Bolt (5/16" x 1")
Bolt (6mm-1.00 x 30mm)
Bolt (8mm-1.25 x 100mm)
Bolt (8mm-1.25 x 30mm)
Bracket ("Z" shaped)
Bracket (firewall ground strap)
Nut (1/2" Nylock)
Nut (1/4" Nylock)
Nut (3/8" Nylock)
Nut (5/16" Nylock)
Nut (6mm Nylock)
Spacer (spare tire winch)
Washer (1/2" SAE)
Washer (1/2" USS)
Washer (1/4" SAE)
Washer (3/8" USS)
Washer (5/16" SAE)
Washer (8mm)
Washer (rectangular)
BP60163 (Hardware Bag)
Bolt (10mm-1.50 x 100mm)
Bolt (12mm-1.75 x 160mm)
Extension (steering)
Bolt (3/8"-24 x 1-1/4" socket head)
Washer (7/16" USS)
Washer (1/2" SAE)
Washer (1/2" thick)
18
Rev. 01, Copyright 04/06
Performance Automotive Group www.p-a-g.net
‘05-’06 Dakota - Kit 60163

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Key features
- Increases vehicle height
- Improves ground clearance
- Allows for larger tires
- Changes the vehicle's center of gravity
- May affect handling characteristics
- Requires knowledge of factory procedures
- Should only be installed on a vehicle in good condition