advertisement
OM-227 169F
Processes
Induction Heating
Description
Heavy Duty Induction Cooler
2008−11
Heavy Duty
Induction Cooler
CE
Visit our website at www.MillerWelds.com
File: Pipe Welding Products
From Miller to You
Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.
That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.
Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.
We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance.
And if for some reason the unit needs repair,
Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001:2000 Quality
System Standard.
there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem.
Warranty and service information for your particular model are also provided.
Working as hard as you do
− every power source from
Miller is backed by the most hassle-free warranty in the business.
Miller Electric manufactures a full line of welders and welding related equipment.
For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.
Mil_Thank 4/05
TABLE OF CONTENTS
1-4. California Proposition 65 Warnings
1-5. Principal Safety Standards
2-5. Principales normes de sécurité
WARRANTY
DECLARATION OF CONFORMITY
for European Community (CE marked) products.
MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s) and Standard(s).
Product/Apparatus Identification:
Product
COOLER,HEAVY DUTY INDUCTION
Council Directives:
S
2006/95/EC Low Voltage
S
2004/108/EC Electromagnetic Compatibility
S
2006/42/EEC Machinery Directive
Stock Number
195406
Standards:
S
IEC 60974-1 Arc Welding Equipment - Welding Power Sources: edition 3, 2005-07.
S
IEC 60974-2 Arc Welding Equipment - Liquid Cooling Systems: edition 1, 2002-06.
S
IEC 60974-10 Arc Welding Equipment - Electromagnetic Compatibility Requirements: edition 1.1,
2004-10.
US Signatory:
November 25, 2008
__________________________________________________________________________
David A. Werba
M
ANAGER,
P
RODUCT
D
ESIGN
C
OMPLIANCE
Date of Declaration
240845A
SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING
ihom _2007−04
Protect yourself and others from injury — read and follow these precautions.
1-1. Symbol Usage
.
Indicates special instructions.
DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.
NOTICE − Indicates statements not related to personal injury.
1-2. Induction Heating Hazards
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the hazards.
The symbols shown below are used throughout this manual to call attention to and identify possible hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The safety information given below is only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-5. Read and
follow all Safety Standards.
Only qualified persons should install, operate, maintain, and repair this unit.
During operation, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks or severe burns. The power circuit and output bus bars or connections are electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. Incorrectly installed or improperly grounded equipment is a hazard.
D Do not touch live electrical parts.
D Enclose any connecting bus bars and coolant fittings to prevent unintentional contact.
D Wear dry, hole-free insulating gloves and body protection.
D Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground.
D Additional safety precautions are required when any of the following electrically hazardous conditions are present: in damp locations or while wearing wet clothing; on metal structures such as floors, gratings, or scaffolds; when in cramped positions such as sitting, kneeling, or lying; or when there is a high risk of unavoidable or accidental contact with the workpiece or ground. For these conditions, see ANSI Z49.1 listed in Safety Standards. And, do not work alone!
D Disconnect input power before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR
1910.147 (see Safety Standards).
D Use only nonconductive coolant hoses with a minimum length of 18 inches (457 mm) to provide isolation.
D Properly install and ground this equipment according to its Owner’s
Manual and national, state, and local codes.
D Always verify the supply ground − check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet.
D When making input connections, attach proper grounding conductor first − double-check connections.
D Keep cords dry, free of oil and grease, and protected from hot metal and sparks.
D Frequently inspect input power cord for damage or bare wiring − replace cord immediately if damaged − bare wiring can kill.
D Turn off all equipment when not in use.
D Do not use worn, damaged, undersized, or poorly spliced cables.
D Do not drape cables over your body.
D Do not touch power circuit if you are in contact with the work, ground, or another power circuit from a different machine.
D Use only well-maintained equipment. Repair or replace damaged parts at once. Maintain unit according to manual.
D Wear a safety harness if working above floor level.
D Keep all panels and covers securely in place.
SIGNIFICANT DC VOLTAGE exists in inverter-type power sources after removal of input power.
D Turn Off inverter, disconnect input power, and discharge input capacitors according to instructions in Maintenance Section before touching any internal parts.
FUMES AND GASES can be hazardous.
Induction Heating of certain materials, adhesives, and fluxes can produce fumes and gases. Breathing these fumes and gases can be hazardous to your health.
D Keep your head out of the fumes. Do not breathe the fumes.
D If inside, ventilate the area and/or use local forced ventilation to remove fumes and gases.
D If ventilation is poor, wear an approved air-supplied respirator.
D Read and understand the Material Safety Data Sheets (MSDSs) and the manufacturer’s instruction for adhesives, fluxes, metals, consumables, coatings, cleaners, and degreasers.
D Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator. Always have a trained watchperson nearby. Fumes and gases from heating can displace air and lower the oxygen level causing injury or death. Be sure the breathing air is safe.
D Do not heat in locations near degreasing, cleaning, or spraying operations. The heat can react with vapors to form highly toxic and irritating gases.
D Do not overheat coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is removed from the heated area, the area is well ventilated, and while wearing an airsupplied respirator. The coatings and any metals containing these elements can give off toxic fumes if overheated. See coating MSDS for temperature information.
OM-227 169 Page 1
FIRE OR EXPLOSION hazard.
D Do not overheat parts.
D Watch for fire; keep extinguisher nearby.
D Keep flammables away from work area.
D Do not locate unit on, over, or near combustible surfaces.
D Do not install unit near flammables.
D Do not operate where the atmosphere may contain flammable dust, gas, or liquid vapors (such as gasoline).
D After completion of work, inspect area to ensure it is free of sparks, glowing embers, and flames.
D Use only correct fuses or circuit breakers. Do not oversize or bypass them.
INDUCTION HEATING can cause burns.
D Hot parts and equipment can injure.
D Do not touch or handle induction head/coil during operation.
D Do not touch hot parts bare-handed.
D Allow cooling period before handling parts or equipment.
D Keep metal jewelry and other metal personal items away from head/coil during operation.
1-3. Additional Symbols for Installation, Operation, and Maintenance
FALLING UNIT can cause injury.
D Use handle and have person of adequate physical strength lift unit.
D Move unit with hand cart or similar device.
D For units without a handle, use equipment of adequate capacity to lift unit.
D When using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.
FLYING METAL OR DIRT can injure eyes.
D Wear approved safety glasses with side shields or wear face shield.
STATIC (ESD) can damage PC boards.
D Put on grounded wrist strap BEFORE handling boards or parts.
D Use proper static-proof bags and boxes to store, move, or ship PC boards.
H.F. RADIATION can cause interference.
D High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.
D Have only qualified person familiar with electronic equipment perform this installation.
D The user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.
D If notified by the FCC about interference, stop using the equipment at once.
D Have the installation regularly checked and maintained.
D Keep high-frequency source doors and panels tightly shut.
MOVING PARTS can cause injury.
D Keep away from moving parts such as fans.
D Keep all doors, panels, covers, and guards closed and securely in place.
MAGNETIC FIELDS can affect Implanted
Medical Devices.
D Wearers of Pacemakers and other Implanted
Medical Devices should keep away.
D Implanted Medical Device wearers should consult their doctor and the device manufacturer before going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations.
OVERUSE can cause OVERHEATING
D Allow cooling period.
D Reduce output or reduce duty cycle before starting to heat again.
D Follow rated duty cycle.
1-4. California Proposition 65 Warnings
READ INSTRUCTIONS.
D Read Owner’s Manual before using or servicing unit.
D Use only genuine replacement parts from the manufacturer.
Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
For Gasoline Engines:
Engine exhaust contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
For Diesel Engines:
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
OM-227 169 Page 2
1-5. Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).
OSHA, Occupational Safety and Health Standards for General Industry,
Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and
Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 Regional Offices—phone for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, P.O. Box 9101, Quincy, MA 02269-9101 (phone:
617-770-3000, website: www.nfpa.org and www. sparky.org).
1-6. EMF Information
Considerations About Induction Heating And The Effects Of Low Frequency Electric And Magnetic Fields
The following is a quotation from the General Conclusions Section of the
U.S. Congress, Office of Technology Assessment, Biological Effects of
Power Frequency Electric & Magnetic Fields − Background Paper, OTA-
BP-E-53 (Washington, DC: U.S. Government Printing Office, May
1989): “. . . there is now a very large volume of scientific findings based on experiments at the cellular level and from studies with animals and people which clearly establish that low frequency magnetic fields can interact with, and produce changes in, biological systems. While most of this work is of very high quality, the results are complex. Current scientific understanding does not yet allow us to interpret the evidence in a single coherent framework. Even more frustrating, it does not yet allow us to draw definite conclusions about questions of possible risk or to of-
Canadian Electrical Code Part 1, CSA Standard C22.1, from Canadian
Standards Association, Standards Sales, 5060 Mississauga, Ontario,
Canada L4W 5NS (phone: 800-463-6727 or in Toronto 416-747-4044, website: www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protec-
tion, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036–8002 (phone: 212-642-4900, website: www.ansi.org).
fer clear science-based advice on strategies to minimize or avoid potential risks.”
To reduce magnetic fields in the workplace, use the following procedures:
1. Arrange output cable to one side and away from the operator.
2. Do not coil or drape output cable around the body.
3. Keep power source and cable as far away from the operator as practical.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the device manufacturer before performing or going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations. If cleared by your doctor, then following the above procedures is recommended.
OM-227 169 Page 3
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT
UTILISATION
ihom _2007−04fre
Se protéger, ainsi que toute autre personne travaillant sur les lieux, contre les étincelles et le métal chaud.
2-1. Signification des symboles
.
Indique des instructions spécifiques.
DANGER! − Indique une situation dangereuse qui si on l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou sont expliqués dans le texte.
NOTE − Indique des déclarations pas en relation avec des blessures personnelles.
Ce groupe de symboles veut dire Avertissement! Attention! DANGER
DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y afférant pour les actions nécessaires afin d’éviter le danger.
2-2. Dangers relatifs au soudage à l’arc
Les symboles présentés ci-après sont utilisés tout au long du présent manuel pour attirer votre attention et identifier les risques de danger. Lorsque vous voyez un symbole, soyez vigilant et suivez les directives mentionnées afin d’éviter tout danger. Les consignes de sécurité présentées ci-après ne font que résumer l’information contenue dans les normes de sécu-
rité énumérées à la section 2-5. Veuillez lire et respecter toutes
ces normes de sécurité.
L’installation, l’utilisation, l’entretien et les réparations ne doivent être confiés qu’à des personnes qualifiées.
Au cours de l’utilisation, tenir toute personne à l’écart et plus particulièrement les enfants.
UNE DÉCHARGE ÉLECTRIQUE peut entraîner la mort.
Le contact de composants électriques peut provoquer des accidents mortels ou des brûlures graves.
Le circuit électrique et les barres collectrices ou les connexions de sortie sont sous tension lorsque l’appareil fonctionne. Le circuit d’alimentation et les circuits internes de la machine sont également sous tension lorsque l’alimentation est sur marche. Des équipements installés ou reliés à la borne de terre de manière incorrecte sont dangereux.
D Ne pas toucher aux pièces électriques sous tension.
D Protéger toutes les barres collectrices et les raccords de refroidissement pour éviter de les toucher par inadvertance.
D Porter des gants isolants et des vêtements de protection secs et sans trous.
D S’isoler de la pièce à couper et du sol en utilisant des housses ou des tapis assez grands afin d’éviter tout contact physique avec la pièce à couper ou le sol.
D D’autres consignes de sécurité sont nécessaires dans les conditions suivantes : risques électriques dans un environnement humide ou si l’on porte des vêtements mouillés ; sur des structures métalliques telles que sols, grilles ou échafaudages ; en position coincée comme assise, à genoux ou couchée ; ou s’il y a un risque élevé de contact inévitable ou accidentel avec la pièce à souder ou le sol. Dans ces conditions, voir ANSI Z49.1 énuméré dans les normes de sécurité.
En outre, ne pas travailler seul !
D Couper l’alimentation d’entrée avant d’installer l’appareil ou d’effectuer l’entretien. Verrouiller ou étiqueter la sortie d’alimentation selon la norme OSHA 29 CFR 1910.147(se reporter aux Principales normes de sécurité).
D N’utiliser que des tuyaux de refroidissement non conducteurs ayant une longueur minimale de 457 mm pour garantir l’isolation.
D Installer le poste correctement et le mettre à la terre convenablement selon les consignes du manuel de l’opérateur et les normes nationales, provinciales et locales.
D Toujours vérifier la terre du cordon d’alimentation. Vérifier et s’assurer que le fil de terre du cordon d’alimentation est bien raccordé à la borne de terre du sectionneur ou que la fiche du cordon est raccordée à une prise correctement mise à la terre.
D En effectuant les raccordements d’entrée, fixer d’abord le conducteur de mise à la terre approprié et revérifier les connexions.
D Les câbles doivent être exempts d’humidité, d’huile et de graisse; protégez−les contre les étincelles et les pièces métalliques chaudes.
D Vérifier fréquemment le cordon d’alimentation afin de s’assurer qu’il n’est pas altéré ou à nu, le remplacer immédiatement s’il l’est. Un fil à nu peut entraîner la mort.
D L’équipement doit être hors tension lorsqu’il n’est pas utilisé.
D Ne pas utiliser des câbles usés, endommagés, de grosseur insuffisante ou mal épissés.
D Ne pas enrouler les câbles autour du corps.
D Ne pas toucher le circuit électrique si l’on est en contact avec la pièce, la terre ou le circuit électrique d’une autre machine.
D N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-lechamp les pièces endommagées. Entretenir l’appareil conformément à ce manuel.
D Porter un harnais de sécurité si l’on doit travailler au-dessus du sol.
D S’assurer que tous les panneaux et couvercles sont correctement en place.
Il reste une TENSION DC NON NÉGLIGEABLE dans les sources de soudage onduleur quand on a coupé l’alimentation.
D Avant de toucher des organes internes, couper l’onduleur, débrancher l’alimentation et décharger les condensateurs d’alimentation conformément aux instructions indiquées dans la partie maintenance.
LES FUMÉES ET LES GAZ peuvent
être dangereux.
Le chauffage à induction de certains matériaux, adhésifs et flux génère des fumées et des gaz. Leur inhalation peut être dangereuse pour votre santé.
D Ne pas mettre sa tête au-dessus des vapeurs. Ne pas respirer ces vapeurs.
OM-227 169 Page 4
D À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée au niveau de l’arc pour l’évacuation des fumées et des gaz.
D Si la ventilation est médiocre, porter un respirateur anti-vapeurs approuvé.
D Lire et comprendre les spécifications de sécurité des matériaux
(MSDS) et les instructions du fabricant concernant les adhésifs, les flux, les métaux, les consommables, les revêtements, les nettoyants et les dégraisseurs.
D Travailler dans un espace fermé seulement s’il est bien ventilé ou en portant un respirateur. Demander toujours à un surveillant dûment formé de se tenir à proximité. Des fumées et des gaz provenant du chauffage peuvent déplacer l’air, abaisser le niveau d’oxygène et provoquer des lésions ou des accidents mortels. S’assurer que l’air ambiant ne présente aucun danger.
D Ne pas chauffer dans des endroits se trouvant à proximité d’opérations de dégraissage, de nettoyage ou de pulvérisation. La chaleur peut réagir en présence de vapeurs et former des gaz hautement toxiques et irritants.
D Ne pas surchauffer des métaux munis d’un revêtement tels que l’acier galvanisé, plaqué au plomb ou au cadmium, à moins que le revêtement ne soit enlevé de la zone chauffée, que la zone soit bien ventilée et, si nécessaire, en portant un respirateur. Les revêtements et tous les métaux contenant ces éléments peuvent dégager des fumées toxiques s’ils sont surchauffés. Voir les informations concernant la température dans les spécifications de revêtement MSDS.
Risque D’INCENDIE OU D’EXPLO-
SION.
D Ne pas surchauffer les composants .
D Attention aux risques d’incendie: tenir un extincteur à proximité.
D Stocker des produits inflammables hors de la zone de travail.
D Ne pas placer l’appareil sur, au-dessus ou à proximité de surfaces inflammables.
D Ne pas installer l’appareil à proximité de produits inflammables.
D Ne pas faire fonctionner l’appareil si l’air ambiant est chargé de particules, gaz, ou vapeurs inflammables (vapeur d’essence, par exemple).
D Une fois le travail achevé, assurez−vous qu’il ne reste aucune trace d’étincelles incandescentes ni de flammes.
D Utiliser exclusivement des fusibles ou coupe−circuits appropriés.
Ne pas augmenter leur puissance; ne pas les ponter.
LE CHAUFFAGE PAR INDUCTION peut provoquer des brûlures.
D Des pièces ou de l’équipement chaud peuvent provoquer des blessures.
D Ne pas toucher ou manipuler la tête/l’enroulement à induction pendant le fonctionnement.
D Ne pas toucher des parties chaudes à mains nues.
D Laisser refroidir les composants ou équipements avant de les manipuler.
D Tenir les bijoux et autres objets personnels en métal éloignés de la tête/de l’enroulement pendant le fonctionnement.
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
LA CHUTE DE L’APPAREIL peut blesser.
D Utiliser la poignée et demander à une personne ayant la force physique nécessaire pour soulever l’appareil.
D Déplacer l’appareil à l’aide d’un chariot ou d’un engin similaire.
D Pour les appareils sans poignée utiliser un équipement d’une capacité appropriée pour soulever l’appareil.
D En utilisant des fourches de levage pour déplacer l’unité, s’assurer que les fourches sont suffisamment longues pour dépasser du côté opposé de l’appareil.
DES PIECES DE METAL ou DES SA-
LETES peuvent provoquer des blessures dans les yeux.
D Porter des lunettes de sécurité à coques latérales ou un écran facial.
DES ORGANES MOBILES peuvent provoquer des blessures.
D S’abstenir de toucher des organes mobiles tels que des ventilateurs.
D Maintenir fermés et verrouillés les portes, panneaux, recouvrements et dispositifs de protection.
LES CHAMPS MAGNETIQUES peuvent affecter des implants médicaux.
D Porteur de simulateur cardiaque ou autre implants médicaux, rester à distance.
D Les porteurs d’implants doivent d’abord consulter leur médecin avant de s’approcher des opérations de soudage à l’arc, de soudage par points, de gougeage, du coupage plasma ou de chauffage par induction.
L’EMPLOI EXCESSIF peut SUR-
CHAUFFER L’ÉQUIPEMENT.
D Prévoir une période de refroidissement
D Réduire le courant de sortie ou le facteur de marche avant de recommencer le chauffage.
D Respecter le cycle opératoire nominal.
LES CHARGES ÉLECTROSTATIQUES peuvent endommager les circuits imprimés.
D Établir la connexion avec la barrette de terre
AVANT de manipuler des cartes ou des pièces.
D Utiliser des pochettes et des boîtes antistatiques pour stocker, déplacer ou expédier des cartes PC.
OM-227 169 Page 5
LE RAYONNEMENT HAUTE FRÉ-
QUENCE (HF) risque de provoquer des interférences.
D Le rayonnement haute fréquence (HF) peut provoquer des interférences avec les équipements de radio-navigation et de communication, les services de sécurité et les ordinateurs.
D Demander seulement à des personnes qualifiées familiarisées avec des équipements électroniques de faire fonctionner l’installation.
D L’utilisateur est tenu de faire corriger rapidement par un électricien qualifié les interférences résultant de l’installation.
D Si le FCC signale des interférences, arrêter immédiatement l’appareil.
D Effectuer régulièrement le contrôle et l’entretien de l’installation.
D Maintenir soigneusement fermés les portes et les panneaux des sources de haute fréquence.
2-4. Proposition californienne 65 Avertissements
LIRE LES INSTRUCTIONS.
D Lisez le manuel d’instructions avant l’utilisation ou la maintenance de l’appareil.
D N’utiliser que les pièces de rechange recommandées par le constructeur.
Les équipements de soudage et de coupage produisent des fumées et des gaz qui contiennent des produits chimiques dont l’État de Californie reconnaît qu’ils provoquent des malformations congénitales et, dans certains cas, des cancers.
(Code de santé et de sécurité de Californie, chapitre 25249.5
et suivants).
Les batteries, les bornes et autres accessoires contiennent du plomb et des composés à base de plomb, produits chimiques dont l’État de Californie reconnaît qu’ils provoquent des cancers et des malformations congénitales ou autres problèmes de procréation. Se laver les mains après manipulation.
2-5. Principales normes de sécurité
Pour les moteurs à essence :
Les gaz d’échappement des moteurs contiennent des produits chimiques dont l’État de Californie reconnaît qu’ils provoquent des cancers et des malformations congénitales ou autres problèmes de procréation.
Pour les moteurs diesel :
Les gaz d’échappement des moteurs diesel et certains de leurs composants sont reconnus par l’État de Californie comme provoquant des cancers et des malformations congénitales ou autres problèmes de procréation.
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site Internet : www.global.ihs.com).
OSHA, Occupational Safety and Health Standards for General Industry,
Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and
Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(téléphone: 1-866-512-1800) (il y a 10 bureaux régionaux−−le téléphone de la région 5, Chicago, est 312-353-2220, site Internet : www.osha.gov).
National Electrical Code, NFPA Standard 70, de National Fire Protection
Association, P.O. Box 9101, Quincy, MA 02269-9101 (téléphone :
617-770-3000, site Internet : www.nfpa.org et www.sparky.org).
Code électrique du Canada, partie 1, CSA Standard C22.1, from Canadian
Standards Association, Standards Sales, 5060 Mississauga, Ontario, Canada L4W 5NS (téléphone : 800-463-6727 ou en Toronto416-747-4044, site internet : www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protec-
tion, ANSI Standard Z87.1, de American National Standards Institute, 25
West 43rd Street, New York, NY 10036-8002 (téléphone :
212-642-4900, site Internet : www.ansi.org).
2-6. Information EMF
Considérations relatives au chauffage à induction et aux effets des champs
électriques et magnétiques basse fréquence.
Le texte suivant est extrait des conclusions générales Département du
Congrès U.S., Office of Technology Assessment, Effets biologiques des champs magnétiques et électriques basse fréquence − Background Paper,
OTA-BP-E-53 (Washington, DC: U.S. Government Printing Office, May
1989): “. . . on dispose maintenant d’importantes découvertes scientifiques reposant sur des expériences effectuées dans le domaine cellulaire et des études réalisées sur des animaux et des personnes qui démontrent clairement que des champs magnétiques basse fréquence peuvent avoir une interaction et produire des changements dans les systèmes biologiques. Alors que la plus grande partie de cet ouvrage est d’une très grande qualité, les résultats sont complexes. La compréhension scientifique courante ne nous permet pas encore d’interpréter la preuve fournie dans un seul ouvrage cohérent. Il est encore plus frustrant de ne pas pouvoir tirer des conclusions définitives en ce qui concerne les problèmes de risque possible ou de proposer des recommandations scientifiques claires pour des stratégies à suivre en vue de minimiser ou de prévenir des risques potentiels.”
Pour réduire les champs magnétiques sur le poste de travail, appliquer les procédures suivantes :
4. Disposer le câble de sortie d’un côté à distance de l’opérateur
5. Ne pas enrouler ou draper le câble électrique autour du corps.
6. Placer la source de courant et le câble le plus loin possible de l’opérateur.
En ce qui concerne les i mplants médicaux :
Les porteurs d’implants doivent d’abord consulter leur médecin avant de s’approcher des opérations de soudage à l’arc, de soudage par points, de gougeage, du coupage plasma ou de chauffage par induction. Si le médecin approuve, il est recommandé de suivre les procédures précédentes.
OM-227 169 Page 6
SECTION 3 − DEFINITIONS
3-1. Warning Label Definitions For CE Products
1 2 3 4 5
6
1 Warning! Watch Out! There are possible hazards as shown by the symbols.
2 Electric shock from wiring can kill.
3 Disconnect input plug or power before working on machine.
7
4 Moving parts, such as fans, can cut fingers and hands and cause injury.
Keep away from moving parts.
5 Wear safety glasses with side shields.
6 Read the Owner’s Manual before working on this machine.
7 Read the labels on the welding power
S-180 663
8 9 source, wire feeder, or other major equipment for welding safety information.
8 Recycle or dispose of used coolant in an environmentally safe way.
9 Do not remove or paint over (cover) the label.
1 2 3
100 h. std.
4
=
6
5
7
043 810 (HF)
043 809 (AL)
S-178 910
1 Warning! Watch Out! There are possible hazards as shown by the symbols.
2 Disconnect input plug or power before working on machine.
3 Wear safety glasses with side shields.
4 Plugged filter or hoses cause overheating and damage.
5 Read Owner’s Manual.
6 Check and clean filter every 100 hours; also check condition of hoses.
7 Use Low Conductivity Coolant No. 043
810 for High-Frequency assisted or
Gas Tungsten Arc Welding applications. Use Aluminum Protecting
Coolant No. 043 809 where coolant contacts aluminum parts or for Gas
Metal Arc Welding applications or where High Frequency is not used.
.
This cooler must use 043 810 coolant for high frequency.
4/96 − 178 910
OM-227 169 Page 7
3-2. WEEE Label (For Products Sold Within The EU)
Do not discard product (where applicable) with general waste.
Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection facility.
Contact your local recycling office or your local distributor for further information.
3-3. Rating Label For CE Products
U
1
=
1
=
LR5071
NRTL/C
S/N: KG085472
043007
COOLMATE 3
115 V
5.9
A
1 50/60
IP 23
Hz
227 043-B
3-4. Symbols And Definitions
.
Some symbols are found only on CE products.
A
Amperes
V
Volts
Protective Earth
(Ground)
Alternating Current
Water (Coolant) Input
IP
Degree Of
Protection
Off
U
2
On
Conventional Load
Voltage or
Load voltage
I
2
Rated Current
I
1
U
1
Voltage Input
Water (Coolant)
Output
Primary Current
Primary Voltage
Circulating Unit
With Coolant Pump
Line Connection
Hz
Hertz
Single Phase
OM-227 169 Page 8
4-1. Specifications
Input Power
Pump
SECTION 4 − INSTALLATION
Blower
48 Volts DC Commutated 48 Volts DC
Overall Dimensions
Length (A): 30 in
(762 mm)
Width (B): 21-1/4 in
(540 mm)
Height (C): 12-3/4 in
(324 mm)
Net
Weight
Weight
105 lb
(48 kg)
122 lb
(55 kg)
4-2. Coolant Chart
Low Conductivity Coolant No. 043 810*
Coolant
*Coolant 043 810 protects to -37 ° F (-38 ° C) and resist algae growth.
NOTICE − Use of any coolant other than that listed in the table voids the warranty on any parts that come in contact with the coolant (pump, radiator, etc.).
OM-227 169 Page 9
4-3. Installing Power Source To Cooler
1
2
3
4
5
Tools Needed:
3/8 in.
801 190-B
!
Turn off and disconnect input power from power source.
1 Power Source
2 Lift -Eye
3 Cooler Connection Cable
4 Cooler
5 Screw 0.250-20 (8)
Remove screws from right side panel, unplug case fan connector, and remove right side panel from power source.
Remove snap-in blank from power source base.
Locate and loosen cooler connection cable from inside power source, and place connectors through hole in base. Insert snap-in grommet into hole.
Use lift-eye to suspend power source above cooler and plug connection cable into matching connectors in cooler top cover.
!
Keep hands and fingers away from pinch points when lowering power source onto cooler.
Slowly lower power source onto top cover of cooler making sure connection cable is not pinched between power source base and cooler.
Install supplied screws 8 places to secure power source to cooler.
Reconnect case fan and install power source right side panel.
OM-227 169 Page 10
4-4. Coolant Hose Connections To Cooler
1
5
2
3
6
4
2
804 434-A
1 Power Source/Cooler Assembly
2 Coolant Hose
3 Coolant Out Fitting
4 Coolant In Fitting
5 Coolant Tank Cap
.
Coolant hose fittings have left-hand threads.
Connect coolant hoses to fittings on cooler.
See Section 4-2 for proper coolant
specification, and fill tank. Maintain coolant level at botttom of fill neck.
6 Flow Indicator/Sensor
Flow indicator/sensor spins to indicate coolant is flowing in the system. If coolant flow is reduced below 0.25 gal/min. (1.14
L/min.), the power source output will be disabled.
OM-227 169 Page 11
4-5. Coolant Hose Connections To Single Output Cable
3
Single Liquid−Cooled
Output Connection
2 1
2
3
2
4
4
1
804 435-A
1 Power Source/Cooler Assembly
2 Liquid-Cooled Output Cable
3 Protective Cap
4 Coolant Hose
Connect output cable to output #1 on power source. Connect protective plug to power source output #2.
Connect quick-connect fitting on both coolant hoses from cooler to output cable fittings by pushing coolant hose fitting onto output cable fitting.
To remove coolant hoses, grasp grey ring on coolant hose fitting and pull away from output cable fitting . Coolant hose fitting will separate from output cable fitting.
.
Fittings have spring loaded valves inside that close when fitting is disconnected from an output cable fitting to minimize coolant leaks.
OM-227 169 Page 12
4-6. Coolant Hose Connections To Dual Output Cables
1
2
2 1
2
3
3
4
2
2
3
4
3
1 Power Source/Cooler Assembly
2 Liquid-Cooled Output Cable
.
Cables must be the same length: 10 ft
(3 m), 25 ft (7.6 m), or 50 ft (15.2 m).
3 Coolant Hose
4 Dual Output Cable Coolant Hose
Connect output cables to output #1 and output #2 on power source.
Coolant hoses between output cables and cooler must be connected in series for dual output operation. Connect dual output coolant hose between output cable #1 and output cable #2 fittings by pushing coolant hose fitting onto output cable fitting.
Connect quick-connect fitting on both coolant hoses from cooler to remaining output cable fittings.
To remove coolant hoses, grasp grey ring on coolant hose fitting and pull away from output cable fitting . Coolant hose fitting will separate from output cable fitting.
.
Fittings have spring loaded valves
804 436-A inside that close when fitting is disconnected from an output cable fitting to minimize coolant leaks.
.
Heating cables must be the same length: 30ft (9.1 m), 50 ft (15.2 m), 80ft
(24.2 m), or 140 ft (42.7 m).
.
Total length of heating and extension cables must not exceed 360 ft (110 m).
The extension cable is counted twice the length because it has a supply and return hose.
OM-227 169 Page 13
SECTION 5 − MAINTENANCE
5-1. Routine Maintenance
!
Disconnect power before maintaining.
3 Months
NOTICE − Clean coolant strainer. Severe conditions may require more frequent cleaning
(continuous use, high/low temperatures, dirty environment, etc.). Failure to properly clean coolant strainer voids pump warranty.
6 Months
Blow Out Heat
Exchanger Fins
Replace
Cracked
Hoses
Change
Coolant (If
Using Water)
Replace
Unreadable
Labels
12 Months
Change Coolant (If Using
043 810 Coolant)
OM-227 169 Page 14
5-2. Coolant Maintenance
1
1
1 Coolant Filter
Unscrew housing to clean filter.
Discard fluid in housing. Rinse filter and housing.
Changing coolant: Drain coolant by tipping unit forward. Fill with clean water and run for 10 minutes. Drain and refill.
.
If replacing hoses, use original equipment hoses (see Parts
804 437-A
OM-227 169 Page 15
5-3. Flow Direction
Induction
Coil
Pump Bypass
Filter
Filter
Flow
Indicator/Sensor
Radiator
Tank
5-4. Troubleshooting
Trouble
Coolant system does not work.
Decreased or no coolant flow.
Remedy
Be sure cooler input power and communication cables from power source are connected to cooler
receptacles (see Section 4-3).
Check input power line fuses or circuit breaker, and replace or reset if necessary.
Have Factory Authorized Service Agent check motor.
Add coolant.
Check for clogged hoses or coolant filter. Clean filter or clean / replace hoses if necessary.
Disconnect pump, and check for sheared coupling. Replace coupling if necessary.
OM-227 169 Page 16
SECTION 6 − ELECTRICAL DIAGRAM
Figure 6-1. Circuit Diagram
Ref. 218 057-G
OM-227 169 Page 17
SECTION 7 − PARTS LIST
.
Hardware is common and not available unless listed.
4
22 17
6
17
30
21
24
7
23
22
17
17
31
10
13
17
31
19
17
9
17
30
29
8
3
14
12
1
3
11
14
10
2
12
20
5
21
17
16
17
17
18
17
16
15
17
20
25
26
28
27
19
804 438-A
Figure 7-1. Complete Assembly
OM-227 169 Page 18
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
. . . 1 . . . . . . . . .
. . . 3 . . . . . . . . . .
. . . 4 . . . . . . . . . .
. . . 5 . . . . . . . . . .
. . . 6 . . . . . . . . . .
. . . 7 . . . . . . . . . .
. . . 8 . . . . . . . . . .
. . . 9 . . . . . . . . . .
. . . . . . . . . . . . . . . .
10
. . .
14
21
22
+213 312
. . . 2 . . . . . . . . . .
. . . . . . . . . . . . .
. . .
. . . . . . . . . . . . .
. . .
. . .
. . . . . . . . . . . . .
. . .
. . .
. . .
. . . . . . . . . . . . .
. . .
11
12
13
17
18
. . . . . . . . . .
. . . . . . . . . . . . .
15
16
19
20
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . .
. . .
. . .
. . .
23
24
25
26
27
28
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . .
. . .
. . .
29
30
31
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . .
216 258
216 259
173 955
023 562
227 104
227 105
227 106
227 107
. .
. .
. .
. .
. .
. .
. .
. .
PANEL, center
213 314 COVER, top
213 313
216 257
. .
. .
. .
. .
. .
. .
. .
BASE, assy
BAFFLE, air
TANK, water
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FAN/MOTOR, 48 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIATOR, heat exchanger
HOSE, .375 ID x 17.00 lg
HOSE, .375 ID x 22.00 lg
HOSE, .375 ID x 28.00 lg
203 990 LABEL, warning general
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, hose .312-.875 clp dia
227 103 HOSE, .375 ID x 4.50 lg
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
166 608 CAP, tank screw-in w/vent
227 026
239 494
213 317
219 968
226 113
FILTER, in-line high temp
SCREEN, filter lp cyl 100x100x0.0045 sst
BRACKET, filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOUNT, support motor
MOUNT, dual stud .250-20
081 543 FTG, coolant
030 170 BUSHING, snap-in
178 610
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
126 978 FTG, brs barbed 3/8 NPT
180 663
188 980
178 910
227 149
027 657
. .
. . . .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE, .375 ID x 12.00 lg v-cut
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FTG, brs tee 3/8 NPT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
227 958 HOSE, .375 ID X .660 OD X 19.000 lg
. .
LABEL, caution incorrect coolant
LABEL, coolant in
227 150 LABEL, coolant out
. .
LABEL, warning general
LABEL, ground
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LABEL, caution incorrect coolant
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
221 604 HOSE, .375 ID X .660 OD X 15.875 lg
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
8
3
1
4
1
2
1
1
1
1
1
1
1
2
1
1
1
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-227 169 Page 19
6
8
5
6 6
2
1
4
7
3
804 440-A
Figure 7-2. Motor/Pump Assembly
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 7-2. Motor/Pump Assembly
Quantity
. . . 1 . . . . . . . . . . .
. . . 2 . . . . . . . . . . .
. . . 3 . . . . . . . . . . .
. . . 4 . . . . . . . . . . .
. . . 5 . . . . . . . . . . .
. . . 6 . . . . . . . . . . .
. . . 7 . . . . . . . . . . .
. . . 8 . . . . . . . . . . .
212 743
226 987
203 937
134 795
226 988
126 978
226 843
216 647
. . . . .
. . . . .
MOTOR, 1/4 hp brushless 48 VDC
PUMP, coolant 35 gph 150 psi bypass (including)
. . . . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
CLAMP, v-band
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COUPLER, drive pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVE, bypass coolant 99 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FTG, brs barbed nipple close 3/8 NPT
FTG, pipe brs nipple close 3/8 NPT
PUMP, coolant w/fittings
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-227 169 Page 20
804 439-C
Figure 7-3. Filter/Flow Sensor Assembly
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 7-3. Filter/Flow Assembly
Quantity
. . . 1 . . . . . . . . . . .
. . . 2 . . . . . . . . . . .
. . . 3 . . . . . . . . . . .
. . . 4 . . . . . . . . . . .
. . . 5 . . . . . . . . . . .
. . . 6 . . . . . . . . . . .
. . . 7 . . . . . . . . . . .
. . . 8 . . . . . . . . . . .
. . . 9 . . . . . . . . . . .
213 574
228 307
213 573
227 936
023 562
217 782
227 026
081 543
239 494
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
HOUSING, flow sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDICATOR, flow w fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, mounting flow sensor
1
1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
THERMISTOR, NTC 30k ohms
CLAMP, hose .312-.875 clp dia
HOSE, nitrile .375 ID x 1.75 lg
FILTER, in-line high temp
FTG, coolant
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREEN, filter lp cyl 100x100x0.0045 sst . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-227 169 Page 21
1
2
804 441-A
Figure 7-4. Single Output Coolant Hose
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 7-4. Single Output Coolant Hose
Quantity
. . . 1 . . . . . . . . . . .
. . . 2 . . . . . . . . . . .
201 430
204 955
. . . . . HOSE ASSY, coolant 36 in LH thread to quick connect
. . . . . . . FTG, plstc qdisc coupler x 1/4 npt female
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
1
1
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
2
1 2
804 442-A
Figure 7-5. Dual Output Coolant Hose
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 7-6. Dual Output Coolant Hose
Quantity
. . . 1 . . . . . . . . . . .
. . . 2 . . . . . . . . . . .
227 601
204 955
. . . . . HOSE ASSY, coolant quick connect to quick connect (including)
. . . . . . . FTG, plstc qdisc coupler x 1/4 npt female
. . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
1
2
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-227 169 Page 22
Warranty Questions?
Call
1-800-4-A-MILLER for your local
Miller distributor.
Your distributor also gives you ...
Service
You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.
Support
Need fast answers to the tough welding questions?
Contact your distributor.
The expertise of the distributor and Miller is there to help you, every step of the way.
Effective January 1, 2008
(Equipment with a serial number preface of LJ or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied.
LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed.
Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the delivery date of the equipment to the original end-user purchaser, and not to exceed one year after the equipment is shipped to a North American distributor or eighteen months after the equipment is shipped to an International distributor.
* Induction Heating Coils and Blankets, Cables, and
Non-Electronic Controls
* APT & SAF Model Plasma Cutting Torches
* Remote Controls
* Accessory (Kits)
* Replacement Parts (No labor)
* Spoolmate Spoolguns
* Canvas Covers
Miller’s True Blue ® Limited Warranty shall not apply to:
1. Consumable components; such as contact tips, cutting nozzles, contactors, brushes, slip rings, relays or parts that fail due to normal wear.
(Exception: brushes, slip rings, and relays are covered on Bobcat, Trailblazer, and Legend models.)
2. Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.
1. 5 Years Parts — 3 Years Labor
* Original main power rectifiers only to include SCRs, diodes, and discrete rectifier modules
2. 3 Years — Parts and Labor
* Transformer/Rectifier Power Sources
* Plasma Arc Cutting Power Sources
3. Equipment that has been modified by any party other than Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
* Inverter Power Sources (Unless Otherwise Stated)
* Water Coolant Systems (Integrated)
* Intellitig
* Engine Driven Welding Generators
(NOTE: Engines are warranted separately by the engine manufacturer.)
3. 1 Year — Parts and Labor Unless Specified
* Motor Driven Guns (w/exception of Spoolmate
Spoolguns)
* Positioners and Controllers
In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.
* Automatic Motion Devices
* RFCS Foot Controls
* Induction Heating Power Sources, Coolers, and
Electronic
Controls/Recorders
* Water Coolant Systems (Non-Integrated)
* Flowgauge and Flowmeter Regulators (No Labor)
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY
OTHER LEGAL THEORY.
* HF Units
* Grids
* Spot Welders
* Load Banks
* Arc Stud Power Sources & Arc Stud Guns
* Racks
* Running Gear/Trailers
* Plasma Cutting Torches (except APT & SAF
Models)
* Field Options
(NOTE: Field options are covered under True Blue ® for the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)
* Bernard-Branded Mig Guns (No Labor)
* Weldcraft-Branded TIG Torches (No Labor)
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION
OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,
INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED
BY MILLER.
Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.
* Subarc Wire Drive Assemblies
4. 6 Months — Batteries
5. 90 Days — Parts
* MIG Guns and Subarc (SAW) Guns
In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.
miller_warr 2008-01
Owner’s Record
Please complete and retain with your personal records.
Model Name
Purchase Date
Distributor
Address
City
State
Serial/Style Number
(Date which equipment was delivered to original customer.)
Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Contact the Delivering Carrier to:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information and Parts)
Circuit Diagrams
Welding Process Handbooks
To locate a Distributor or Service Agency visit www.millerwelds.com or call 1-800-4-A-Miller
File a claim for loss or damage during shipment.
For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s
Transportation Department.
PRINTED IN USA
©
2008 Miller Electric Mfg. Co.2008−01
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
European Headquarters −
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066 www.MillerWelds.com
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project