VDF DUS SERIES Universal Lathes for Cycle

VDF DUS SERIES
Universal Lathes for Cycle-Controlled Turning
VDF DUS Series
Uncompromising Quality
VDF DUS turning machines for single workpieces or small
Due to the cycle control and the possibility of manual operations,
batch sizes
machines of the VDF DUS series are mainly used for single
Now your search is over. Here you can find your technically and
workpiece or small batch size production. An automatically-
economically-optimized universal turning machine. The VDF
indexing turret in combination with a second chip protection
Boehringer DUS series covers a wide range of applications. Many
door allows full CNC machining and therefore the enhancement
machine types and a large number of options accommodate a
of efficient use in medium batch sizes as an alternative to a
wide range of solutions to fulfill your requirements and allow for
CNC lathe.
highly-economical use even in special applications.
VDF 400 DUS
VDF 560 / 630 DUS
VDF 800 / 1000 / 1110 DUS
VDF 1600 DUS
2 | VDF Boehringer
Quality
Achieve high performance and precision –
VDF DUS series from S to XXL
3
Turning lengths from 1000 mm up to 20 000 mm
3 Swing over bed from 420 mm up to 1600 mm
3 Drive power 11 kW up to 65 kW
3 Workpiece weight up to 16t (VDF 1600 DUS)
3 Manual turning for single workpieces
3 Step-by-step operations (cycles) for small batch sizes
3 CNC mode for larger batch sizes
3 State-of-the-art controls Siemens Sinumerik 840D sl
or Heidenhain Manualplus 620
The basis for high turning efficiency and lasting accuracy is the heavy, rigid box-type
bed with large chip chutes to the rear
To avoid influences caused by heat transfer, the headstock and gearbox are thermally
separated. The bearings of the main spindle are manufactured to the same high
standards as those used on VDF Boehringer CNC turning machines
The guideways for the carriage (double vee) and the tailstock (vee and flat guideway)
are a well proven combination. Large slideway surface areas with low surface pressure
ensures high guiding efficiency with high long-term precision and repetitive accuracy
VDF Boehringer | 3
VDF 400 DUS
The smallest can be great
The machines of the VDF DUS series offer all preconditions for
high-precision and cost-effective machining of workpieces.
3Machines of the VDF DUS series are designed in all apects
to be ergonomic and set no limits regarding the ability of the
operator to make highly precise workpieces
3
The functional cover of the machine offers optimal protection
and safety for the operator and the environment
4 | VDF Boehringer
Pivoting control panel. Non-traveling chip protection door
Parat tool holder
Parat tool holder with boring rest
Multifix tool holder
Technical Data
Technical data
VDF 400 DUS
Turning length
mm
1000
Swing over bed / cross slide
mm
420 / 235
Stroke of cross slide
mm
250
Cutting tool cross-section, per DIN 770 h x w
mm
25 x 25
VDF Boehringer | 5
VDF 560 / 630 DUS
Ergonomics for more productivity
3The handwheels are ergonomically arranged to state-ofthe-art design criteria. The control panel is set on an incline
towards the operator to facilitate simple and safe operation
of the machine and allow for largely fatigue-free operation
3The two gear ranges are automatically changed via
programming or by the push of a button, directly from the
control panel and are correspondingly displayed on the
screen of the control system
Patented, ergonomically designed control panel
6 | VDF Boehringer
Large chip chutes in the machine bed provide efficient chip disposal. The chips can
easily be removed from the chip pan through the sliding doors on the back side
Compound slide as an option
With a disc type turret for automatic tool change and two chip protection doors, the machines allow full CNC operation.
Where large-volume chip quantities are involved, the machine can also be equipped with a chip conveyor
8-position disc turret, driven tools as option
Technical Data
Technical data
Turning length
VDF 560 DUS
VDF 630 DUS
mm
1000 – 8000
1000 – 8000
Swing over bed / cross slide
mm
570 / 365
640 / 435
Stroke of cross slide
mm
345
345
Cutting tool cross-section, per DIN 770 h x w
mm
32 x 25
32 x 25
VDF Boehringer | 7
VDF 800 / 1000 / 1110 DUS
For long and heavy workpieces
With the strong support of the heavy, rigid box-type bed,
parts of nearly all lengths, diameters, weights and materials
can be machined precisely and efficiently.
Optimal protection of the operator with large sized chip protection door.
All control elements are located outside the work zone
8 | VDF Boehringer
To enhance the ease of service of the machine, the entire power supply system is
arranged outside of the work zone
Re-cutting of threads on a VDF 800 DUS
Full enclosure
Technical Data
Technical data
VDF 800 DUS
VDF 1000 DUS
VDF 1110 DUS
Turning length
mm
1000 – 20 000
1000 – 20 000
1000 – 20 000
Swing over bed / cross slide
mm
820 / 500
1000 / 700
1110 / 810
Stroke of cross slide
mm
540
540
540
Cutting tool cross-section, per DIN 770 h x w
mm
40 x 25
40 x 25
40 x 25
VDF Boehringer | 9
VDF 1600 DUS
An automatically indexing turret in combination with a second
The guideways for the carriage (double vee including 2 flat
chip protection door allows full CNC machining and therefore
guideways for additional support of the carriage) and the
the enhancement of efficient use in medium batch sizes as
tailstock (vee and flat guideway) are well proven combinations.
an alternative to a CNC lathe. With the strong support of the
Large slideway surface areas with low surface pressure ensures
heavy, rigid box-type bed, parts weighing up to 16 tons can be
high guiding efficiency with superior longterm precision and
machined precisely and efficiently.
repetitive accuracy.
Options
3
4-position universal turret
3
8-position drum type turret
3
Drilling and milling unit
3
Boring rest
3
Boring rest with additional support rest for long boring bars
3
Steadies
3
C-axis, Y-axis
10 | VDF Boehringer
The guideways for the carriage and tailstock
Motor-driven tailstock
Work zone with 4-position universal turret
Chuck
Technical Data
Technical data
VDF 1600 DUS
Turning length
mm
2000 – 12 000
Swing over bed / cross slide
mm
1600 / 1150
Stroke of cross slide
mm
900
Cutting tool cross-section, per DIN 770 h x w
mm
50 x 50
VDF Boehringer | 11
VDF DUS Series Optional Equipment Provides
Operational Flexibility and Diversity
1 4-position Parat tool post
on compound slide and
boring rest
2 4-position universal turret
3 8-position drum type turret
1
2
3
4 Turning, drilling and milling
unit
5 Y-axis
6 Boring rest with additional
support rest for long boring
bars
4
5
16
VDF 1110 DUS – Machining of workpieces up to 20 meter possible
12 | VDF Boehringer
6
7 With the stationary steady
rest, all quills can be adjusted
from the front reducing the
risk of accidents through
optimal accessibility
8 Travelling steady rest
7
8
9
9 Stationary, self-centering
and hydraulically operated
steady rest
10 Traveling, self-centering
and hydraulically operated
steady rest
11 Grinding device
12 Whirling device
10
11
12
C-axis
14
Big Bore – rear end chuck
13
with spindle size 20 and
bore diameter 365 mm
13
14
15
Mist extraction
16
Capacity for long parts
15
VDF Boehringer | 13
Simple and Comfortable to Operate
Two powerful controls for the VDF DUS series
The machine control, either the Siemens Sinumerik 840D sl
Manual Turn or the Heidenhain Manualplus 620 may be
selected. The operating software of both control systems is
designed specifically for cycle-controlled turning machines.
All input masks have been structured to be self-explanatory
and dialog-oriented and have been geared specifically to
practical shop operations.
Fast and safe in practice –
interactive user interface guarantees high efficiency
Flexibility and lower costs are required to be competitive in
today‘s market. Both control systems offer these benefits.
Heidenhain Manualplus 620
With minimal instructions the operator is able to complete
different tasks. In daily practice, the ease of operation reduces
the programming and setup effort for workpieces and tools.
This saves time and costs even for single parts.
Siemens Sinumerik 840D sl
14 | VDF Boehringer
kw
160
10
63
63
0
100
DU
1
6,3
2,5
0,25
1,6
0
11
/1
00
00
10
16
0/
1
1,6
2,5
4
6,3
10
16
25
40
63
100
160
250
400
630
1000
1600
4
0,4
2,5
4
6,3
10
16
25
40
63
100
160
250
400
630
1000
1600
2500
4000
0,63
S
40
10
S
1,6
S
DU
16
0
2,5
80
56
25
S
4
60% ED
40
0/
6,3
Headstock
250
16
DU
25
kw
60% ED
DU
40
n / min-1
n / min-1
Drive power
Spindle bearings
Two rowed cylindrical roller bearing, combined with an angular-contact thrust ball bearing
for highest accuracy even for heavy workpieces. (VDF 400 DUS – VDF 1110 DUS)
Power driven tools
Tool carrier for driven tools with system Capto
VDF Boehringer | 15
Technical Data
The VDF DUS Series in Detail
Technical data
VDF 400 DUS
VDF 560 DUS Working range
Turning length
mm
1000
1000 – 8000
Swing over bed / cross slide
mm
420 / 235
570 / 365
Stroke of cross slide / compound slide
mm
250 / –
345 / 125
Cutting tool cross-section, per DIN 770 h x w
mm
25 x 25
32 x 25
Headstock spindle
size
6
8**
Spindle diameter at front bearing mm
90
100
Spindle bore
51
62
Spindle nose, per DIN 55027
mm
Main drive
Continuously variable three phase AC motor
–
–
Drive power, 60% DC
kW
Torque, 60% DC max. Nm
924
11
1800
25
Total speed range
rpm
10 – 3000
5 – 2500
Gear steps
no.
2
2
–
–
Feed drives
Three phase AC servo drives
Feed range, transverse / longitudinal
mm/rev
0.01 – 50
0.01 – 50
Feed rate, transverse / longitudinal
m/min.
5 / 10
5 / 10
Feed force, transverse / longitudinal
kN
4.0 / 6.3
7.1 / 12.5
0.1 – 2000
0.1 – 2000
Thread leads
Metric
mm
Tailstock
Quill diameter
mm
70
100
Quill stroke
mm
110
190
Inner taper of quill
MT4
MT5
Dimensions and weight
Length (1000 mm TL)
mm
3420
3830
Width (1000 mm TL)
mm
1925
2156
Weight
kg
3000
* 2000 mm TL
** Further spindle nose sizes on request
Technical data subject to change
16 | VDF Boehringer
4800 – 10 400
VDF 630 DUS VDF 800 DUS VDF 1000 DUS VDF 1110 DUS VDF 1600 DUS
1000 – 8000
1000 – 20 000
1000 – 20 000
1000 – 20 000
2000 – 12 000
640 / 435
820 / 500
1000 / 700
1110 / 810
1600 / 1150
345 / 125
540 / 250
540 / 250
540 / 250
900
32 x 25
40 x 25
40 x 25
40 x 25
50 x 50
8**
11**
11**
11**20**
100
170
170
170290
62
128
128
128220
–
–
25
–
46
–
46
–
4665
1800
5073
5073
5073
18 600
5 – 2500
6 – 1600
6 – 1600
6 – 1600
1 – 800
2
2
2
22
–
–
–
––
0.01 – 50
0.01 – 50
0.01 – 50
0.01 – 50
0.01 – 50
5 / 10
5 / 10
5 / 10
5 / 10
8/6
7.1 / 12.5
12.5 / 20.0
12.5 / 20.0
12.1 / 20.0
24 .9 / 39 .8
0.1 – 2000
0.1 – 2000
0.1 – 2000
0.1 – 2000
0.1 – 2000
100
125
125
125220
190
280
280
280300
MT5
MT6
MT6
MT6
3830
4578
4578
45786800*
2156
2656
2656
26563282*
5000 – 10 700
8000 – 27 000
8400 – 27 400
8600 – 27 600
ISO 50
21 000 – 38 000
VDF Boehringer | 17
Service for all Brands and Legacy Brands of FFG Werke GmbH
FFG 24 / 7 Service and Support: www.ffg-werke.com/24x7
Horizontal turning machines
Service Center Uhingen
Stuttgarter Strasse 169, 73066 Uhingen
Tel.: +49 800 000 5639
Vertical turning machines
Service Center Taunusstein
Aarstrasse 157, 65232 Taunusstein
Tel.: +49 6128 243 260
Horizontal machining centers
Service Center Mosbach
Steige 61, 74821 Mosbach
Tel.: +49 6261 66 123
Transfer lines, special machines
Service Center North / West
Stefansbecke 30, 45549 Sprockhoevel
Tel.: +49 2339 9278 0
Gear manufacturing
Service Center Chemnitz
Marienberger Strasse 17, 09125 Chemnitz
Tel.: +49 371 576 386
Multi-way rotary transfer machines, multispindle, multi-station machining centers
Service Center Offenburg
Am Holderstock 2, 77652 Offenburg
Tel.: +49 781 289 1121
18 | FFG Europe
Service and support
Process and production optimization
u Commissioning
u Process optimization
u Maintenance and inspections
u Programming
u Repair service
u Software: machine data acquisition, diagnosis,
u Spindle service
condition monitoring, energy management,
u Overhaul and retrofit
virtual machine
u Used machines
u Service contracts
u Machine relocation
Machine condition monitoring "Finger print" via vibration analysis, ballbar test
and trace measurement.
Spare parts
Training
u 24/7 delivery
u Operator training
u Central warehouse
u Maintenance training (mechanical, electrical)
u Individual service concepts
u Programming training
FFG Europe | 19
FFG Werke GmbH offers a broad range of turning, milling, and gear manufacturing technology, based on the knowhow of the
renowned machine tool brands VDF Boehringer, Hüller Hille, Hessapp, Honsberg, Modul and Witzig & Frank. These brands are
well known as reliable and innovative equipment suppliers for the automotive and truck, machine building, general machining,
railway, aerospace, energy and heavy engineering industries. The company has a global footprint, which is enhanced by a
network of strong sales & service partners. While being an independent group member, FFG Werke GmbH benefits from the
strengths and opportunities of the global Fair Friend Group. The brand FFG Europe stands for premium technology within FFG.
Apart from the German brands, it comprises the Italian manufacturers Jobs, Sachman, Rambaudi and Sigma.
Moscow, RUS
Sprockhoevel
Taunusstein
Chemnitz
Mosbach
Offenburg
Augsburg
Uhingen
Cleveland, UK
Sprockhoevel, GER
Beijing, CHN
Chemnitz, GER
Seattle, WA, USA
Seoul, KOR
Taunusstein, GER
Fenton, MI, USA
Hoffman Estates, IL, USA
Mosbach, GER
Shanghai, CHN
Uhingen, GER
Taipei, TPE
Offenburg, GER
Querétaro, MEX
Augsburg, GER
Lyon, FRA
Vigevano, ITA
Piacenza, ITA
Bangalore, IND
São Paulo, BRA
FFG Europe
Group & Partners
Location Uhingen
Location Chemnitz
Stuttgarter Strasse 169
Marienberger Strasse 17
73066 Uhingen
09125 Chemnitz
Tel. +49 71 61 15 67-230
Tel. +49 371 576 0
Fax +49 71 61 15 67-229
Fax +49 371 576 255
FFG Werke GmbH
info@ffg-werke.com
FFG 24 / 7 Service and Support: www.ffg-werke.com/24x7
www.ffg-werke.com
Made in Germany since 1789
Download PDF