Low Profile Turntable Installation, Operation and

LPT
Low Profile Turntable
Installation, Operation
and Service Manual
Model Number ___________________
Serial # _________________________
Date Placed in Service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
Part orders are subject to a $50 minimum charge.
JUNE 2016
This manual was current at the time of printing. To obtain the latest, most updated version, please
contact the Customer Service Department or go to our website: www.PrestoLifts.com -- you will find
a complete list of current Owner’s Manuals to print.
Responsibility of Owners and Users
Inspection and Maintenance
The device shall be inspected and maintained in proper working order in accordance with Presto’s
owner’s manual.
Removal from Service
Any device not in safe operating condition such as, but not limited to, excessive leakage, missing
rollers, pins, or fasteners, any bent or cracked structural members, cut or frayed electric, hydraulic,
or pneumatic lines, damaged or malfunctioning controls or safety devices, etc. shall be removed
from service until it is repaired to the original manufacturer’s standards.
Deflection
It is the responsibility of the user/purchaser to advise the manufacturer where deflection may be
critical to the application.
Repairs
All repairs shall be made by qualified personnel in conformance with Presto’s instructions.
Operators
Only trained personnel and authorized personnel shall be permitted to operate the lift.
Before Operation
Before using the device, the operator shall have:
• Read and/or had explained, and understood, the manufacturer’s operating instructions and
safety rules.
• Inspected the device for proper operation and condition. Any suspect item shall be carefully
examined and a determination made by a qualified person as to whether it constitutes a hazard. All items not in conformance with Presto’s specification shall be corrected before further
use of the equipment.
During Operation
The device shall only be used in accordance with this owner’s manual.
• Do not overload.
• Ensure that all safety devices are operational and in place.
Modifications or Alterations
Modifications or alterations to any Presto industrial positioning equipment shall be made only with
written permission from Presto.
PRESTO OWNER’S MANUAL
Page 3
LOW PROFILE TURNTABLE
SAFETY ALERT SYMBOLS AND SIGNAL WORDS
The safety of all persons operating, maintaining, repairing, or in the vicinity of this equipment is of paramount concern. This is a powerful machine with moving parts, and is capable of causing personal injury if
proper precautions are not taken. Therefore, throughout this manual, certain hazards have been identified which
may occur in the use of the machine, and there are appropriate instructions or precautions which should be taken
to avoid these hazards. In some cases, there are consequences which may occur if instructions or precautions are
not followed. Below are the symbols and signal words along with their definitions referenced from ANSI Z535.4
- Product Safety Signs and Labels.
Safety Alert Symbols
These are the safety alert symbols. They are used to alert you to potential physical injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
For use with DANGER signal word
(Red Background)
For use with WARNING signal word
(Orange Background)
For use with CAUTION signal word
(Yellow Background)
Signal Words
The meaning of different signal words as defined by ANSI Standard Z535.4 indicates the relative
seriousness of the hazardous situation.
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
(Red Background)
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
(Orange Background)
(Yellow Background)
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE is used to address practices not related to personal
injury.
(Blue Background)
SAFETY
INSTRUCTIONS
SAFETY INSTRUCTIONS (or equivalent) signs indicate safetyrelated instructions or procedures.
(Green Background)
PRESTO OWNER’S MANUAL
Page 4
LOW PROFILE TURNTABLE
PRESTO LIFTS LOW PROFILE TURNTABLE
OWNER’S INFORMATION
I.
III. Maintenance
This machine is designed to be nearly maintenance free if used as intended.
Installation
The rotating platform bears on two (2) concentric rings of seated ball bearings. If the platform
starts rotating with increased difficulty, it may
be necessary to disassemble the machine completely, clean all components, and reseat ball
bearings in new grease. To perform this proce
dure, please
call Presto Customer Service at the
number listed below.
It is important that your new Low Profile
Turntable be unskidded and installed properly.
To assure your satisfaction, please follow these
steps:
1. Inspect for any shipping damages and note
these to the trucker and on the paperwork.
2. Position the skid adjacent to where the
machine is to be set.
3. It is extremely important that the machine
be installed on a smooth and flat surface
which is clean and dry.
'
4. Carefully slide the LPT from the skid onto
steel or wood lengths which for a ramp to
the floor. If transition lengths are not available, the LPT can be slid directly onto the
floor; however, it must be done with care.
*(1(5$/'(6&5,3
02'(/
&$3$&,7<
52//29(5&$3$&
78517$%/(',$
29(5$//',$
29(5$//+(,*+7
%($5,1*6
),1,6+
CAUTION: Do not roll turntable on its perimeter
- this will cause ball bearings under the platform
to move out of position and will result in poor
&
machine performance.
II.
Operation
7233/$7(
CAUTION: Do not allow personnel to walk or run
across the turntable, as it will tend to rotate,
causing an individual to fall and receive personal
injury.
The Low Profile Turntable is designed to operate
with up to 4,000 lbs. After a reasonable break-in
%
period, you can expect that the force required to
rotate a uniform and centered load will be:
500 lbs.
1,000 lbs.
2,000 lbs.
4,000 lbs.
=
=
=
=
15-20 lbs. applied 2 feet from center
30-35 lbs. applied 2 feet from center
40-45 lbs. applied 2 feet from center
70-75 lbs. applied 2 feet from center
Turntable Specifications
Maximum Capacity: 4000 lbs
Turntable Height: ⅞”
Turntable Diameter: 43-5/16”
Overall Diameter: 48-5/8”
Net Weight: 220 lbs
NOTE: The machine is designed to accept pallet jack
$
rollover loading with 4,000 lbs. Forklift loading
is fine; however, the front wheels of the forklift
should never be brought on or driven over the
turntable.
PRESTO OWNER’S MANUAL
5$035,1*
6(&7,21$$
6&$/(
Presto Lifts Parts Department
50 Commerce Way, Norton, MA 02766
Telephone: 800-343-9322
FAX: 888-788-6496
Email: Service@PrestoLifts.com
www.PrestoLifts.com
Page 5
LOW PROFILE TURNTABLE
Low Profile Turntable Assembly
PRESTO OWNER’S MANUAL
Page 6
LOW PROFILE TURNTABLE
PRESTO OWNER’S MANUAL
Page 7
LOW PROFILE TURNTABLE
A
B
C
D
1
LOCATE ITEM 2988488 IN TWO PLACES ON OUTER
TURNTABLE RING AS SHOWN
LOCATE ITEM NO. 30000414 IN ONE
PLACE ON TURNTABLE TOP AS SHOWN
2
LOCATE ITEM NO. 10006267 IN TWO PLACES ON
PERIMETER OF TURNTABLE TOP AS SHOWN
4
4. PRESS LABEL DOWN FIRMLY WITH A SQUEEGEE OR ROLLER.
3
3. PEEL OFF BACKING AND APPLY LABEL USING CARE TO REMOVE AIR BUBBLES AS YOU APPLY THE LABEL.
2. THE PAINTED SURFACE SHOULD BE SMOOTH AND FREE OF ANY RUST. IF RUSTED, SAND SMOOTH, CLEAN AND REPAINT
BEFORE ATTEMPTING TO AFFIX NEW LABELS.
1. THE AREA WHERE THE NEW REPLACEMENT LABELING WILL BE APPLIED SHOULD BE FREE OF ALL DIRT, GREASE AND GRIME.
-
1/16
.005
.01
.5
2
UNLESS OTHERWISE
SPECIFIED.
DIMENSIONS ARE IN
INCHES
FRACTIONS
.XXX
.XX
ANGLES:
2
USE OF PROPRIETARY INFORMATION
LIMITED TO WRITTEN AGREEMENT
PROJECT:
3RD ANGLE
PROJECTION
IMPORTANT: IF YOU HAVE ANY QUESTIONS PLEASE CONTACT OUR
CUSTOMER SERVICE DEPARTMENT AT 1-800-343-9322
3
THAT STANDARD, AMONG OTHER THINGS, DEFINES THE END USER'S RESPONSIBILITY TO MAINTAIN THE EQUIPMENT WHICH
INCLUDES SEEING THAT ALL NAME PLATES, PRECAUTIONARY AND INSTRUCTAL MARKINGS, AND/OR LABELING IS IN PLACE
AND LEGIBLE. PLEASE FOLLOW THE INSTRUCTIONS BELOW TO AFFIX NEW LABELING TO THE EQUIPMENT.
THIS EQUIPMENT IS BUILT IN ACCORDANCE WITH ANSI MH29.
3
NOTE: SERIAL LABELS ARE PRINTED TO EACH JOB ORDER.
LOCATE IN TWO PLACES ON OUTER TURNTABLE RING
4
STATUS:
CAD Area WIP
TITLE:
REFERENCE
ITEM
NO.
3
2
1
REV.
U/M
QTY.
4430217
EA
EA
EA
2
1
2
1
v.14
CAGE CODE
063Z8
WT
50 Commerce Way Norton MA 02766
PRESTO LIFTS
LB
DESCRIPTION
1
SIZE
C
SCALE
BK-LD DCL 2.00X4.00 DO NOT PUT ON SIDE
BK-LD DCL 3.00 HELP LINE
BK-LD DCL 2.75X5.50 TO AVOID PERSONAL IN
CFM
SHEET 1 OF 1
DATE
REV
07/10/15
PART NO.
DATE
LPT DIAG
DWG. NO.
1:8 MODEL -
CK
DR
ECO #
SHEET 1 OF 1
2988488
30000414
10006267
REVISED BY
LPT DIAG
DATE
DWG NO
Labels and Locations
DESCRIPTION
REVISIONS
A
B
C
D
Presto Lifts Limited Warranty Policy
Presto Lifts warrants all of its products against defects in the welded structural frame and, if applicable, scissor legs from faulty material and workmanship for a period of five (5) years from
the date of invoice.
All other components have a limited warranty against defects in faulty material and workmanship
for a two (2) year period from the date of invoice and 30 day limited warranty on labor. Please
note that prior authorization from Presto Lifts is required on all warranty work.
There are no implied warranties of any kind, more specifically, there are no warranties of merchantability or fitness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth
in this limited warranty.
Presto Lifts will elect to repair or replace a defective component without charge, if any components should become defective within the limited warranty period. Proof of purchase is required
for warranty. The charge for shipping the defective component is the responsibility of the buyer
and must be accompanied with an RMA number. The shipping charge to return the component to
the buyer is the responsibility of Presto Lifts, Inc.
This limited warranty does not cover labor expense for removal or reinstallation of components
after thirty days. This limited warranty shall not cover, among other things: damages resulting
from foreign matter or water, failure to provide reasonable and necessary maintenance, and if applicable, use of product while charger is plugged into an AC outlet, or failure to follow operating
instructions. The limited warranty is not valid for damage resulting from negligence, accident,
unreasonable use, abuse or misuse, exceeding data plate capacities or altering the product without
Presto Lifts authorization.
Presto Lifts expressly disclaims and excludes any liability for consequential, incidental, indirect
or punitive damages or financial loss to people or property resulting from any breach of warranty
or the operation or failure of this product.
Presto Lifts makes no representation that this product complies with local, state, or federal safety/
product standards codes. Should this product fail to comply in any way with those codes, it shall
not be considered a defect of materials or workmanship. Presto Lifts shall not be held liable for
any damages resulting from noncompliance. It is the dealer’s responsibility to exercise this limited
warranty. This limited warranty is provided to the original purchaser (defined as the original end
user) and is nontransferable. This constitutes the complete and final agreement involving Presto
Lifts and limited warranty obligations for products.
PRESTO OWNER’S MANUAL
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LOW PROFILE TURNTABLE
MANY NEEDS REQUIRE MANY OPTIONS...
LET PRESTO MEET THOSE NEEDS!
Call Presto Sales
for stock or
customized lift inquiries:
800-343-9322
Email: sales@prestolifts.com
PRESTO OWNER’S MANUAL
Page 9
LOW PROFILE TURNTABLE
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