DINGLI SC0817-AWD, SC1017-AWD scissor lift Operation Service Manual

Operation Service Manual

SC0817-AWD & SC1017-AWD

Series 1

Important

Read, understand and obey these safety rules and operating instructions before operating this machine.

Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, please call DINGLI Machinery.

Contents

Safety Rules

Control panel

Pre-operation Inspection

Maintenance

Function Tests

Workplace Inspection

Operating Instructions

Transport and Lifting Instructions

Decals

Specifications

Schematic

Page

1

9

13

15

18

22

24

29

32

34

36

Owners, Users and operators:

We appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators:

1. Comply with employer, job site and governmental rules.

2. Read, understand and follow the instructions in this and other manuals supplied with this machine.

3. Use good safe work practices in a commonsense way.

4. 0nly have trained / certified operators, directed by informed and knowledgeable supervision, running the machine.

If there is anything in this manual that is not clear or which you believe should be added, please contact us.

Contact us:

Dingli Australia

Unit 4/18-20 prospect place, Berrinba,

QLD 4117 Australia

Tel:+617 3804 3334

Fax:+617 3804 3332

i

Safety Rules

Danger

Failure to obey the instructions and safety rules in this manual will result in death or serious injury.

Decal Legend

DINGLI product decals use symbols, color coding and signal words to identify the following:

Do Not Operate Unless:

Safety alert symbol

—used to alert personnel to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

You learn and practice the principles of safe machine operation contained in this operator's manual.

√ 1 Avoid hazardous situations.

Know and understand the safety rules before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

√ You read, understand and obey the manufacturer's instructions and safety rules

— safety and operator's manuals and machine decals.

√ You read, understand and obey employer's safety rules and worksite regulations.

√ You read, understand and obey all applicable governmental regulations.

√ You are properly trained to safely operate the machine.

1

Red

—used to indicate the presence of an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Orange

—used to indicate the presence of a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Yellow with safety alert symbol- used to indicate the presence of a potentially hazardous situation which, if not avoided, may cause minor or moderate injury.

Yellow without safety alert symbol

—used to indicate the presence of a potentially hazardous situation which, if not avoided, may result in property damage.

Safety Rules

Electrocution Hazards Tip-over Hazards

This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.

Occupants, equipment and materials must not exceed the maximum platform capacity.

Maximum capacity

– SC0817-AWD

Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart.

Voltage

Phase to Phase

0 to 300V

300V to 50KV

50KV to 200KV

200KV to 350KV

350KV to 500KV

500KV to 750KV

750KV to 1000KV

Minimum Safe

Approach Distance

Meters

Avoid Contact

3.05

4.60

6.10

7.62

10.67

13.72

Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds.

Maximum occupants 4

Models with one extension deck

Platform retracted 567kg

Only platform 431 kg

Only extension deck 136 kg

Extension

136kg

Maximum capacity

– SC1017-AWD

Maximum occupants 4

Models with one extension deck

Platform retracted 454 kg

Only platform 224 kg

Only extension deck 136 kg

Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.

Do not operate the machine during lightning or storms.

Do not use the machine as a ground for welding.

2

Extension

136kg

Do not raise the platform unless the machine is on a firm, level surface.

Do not drive over 1.1 km/h with the platform raised.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds on the chassis and in the platform when the machine is on a slope.

If the tilt alarm sounds:

Lower the platform. Move the machine to a firm, level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform.

Do not raise the platform when wind speeds may exceed 12.5 m/s. If wind speeds exceed

12.5 m/s when the platform is raised, lower the platform and do not continue to operate the machine.

Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability.

Safety Rules

Do not use the platform controls to free a platform that is caught, snagged or otherwise prevented from normal motion by an adjacent structure. All personnel must be removed from the platform before attempting to free the platform using the ground controls.

Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs.

Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised.

Do not use the machine as a crane.

Do not place or attach fixed or overhanging loads to any part of this machine.

Do not push the machine or other objects with the platform.

Do not contact adjacent structures with the

Platform

Do not alter or disable the limit switches.

Do not push off or pull toward any object outside of the platform.

Maximum allowable manual force 400 N

Do not tie the platform to adjacent structures.

Do not place loads outside the platform perimeter.

Do not alter or disable machine components that in any way affect safety and stability.

3

Do not modify or alter an aerial work platform without prior written permission from the

Safety Rules

manufacturer. Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load.

Do not replace items critical to machine stability with items of different weight or specification.

Fall Hazards

The guard rail system provides fall protection. If occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE equipment and its use shall be in accordance with the

PFPE manufacturer’s instructions and applicable governmental requirements.

Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times.

Do not place ladders or scaffolds in the platform or against any part of this machine.

Do not transport tools and materials unless they are evenly distributed and can be safely handled by person(s) in the platform.

Do not use the machine on a moving or mobile surface or vehicle.

Be sure all tires are in good condition, air-filled tires are properly inflated and lug nuts are properly tightened.

Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine.

Slope rating applies to machines in the stowed position.

SC0817-AWD

Maximum slope rating, stowed position 35%

SC1017-AWD

Maximum slope rating, stowed position 30%

Note: Slope rating is subject to ground conditions and adequate traction.

4

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Close the entry gate before operating.

Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation.

Safety Rules

Collision Hazards

Be aware of limited sight distance and blind spots when driving or operating.

Be aware of extended platform position(s) when moving the machine.

Operators must comply with employer, job site and governmental rules regarding use of personal protective equipment.

Check the work area for overhead obstructions or other possible hazards.

Be aware of crushing hazards when grasping the platform guard rail.

Observe and use color-coded direction arrows on the platform controls and platform decal plate for drive and steer functions.

Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.

No stunt driving or horseplay while operating a machine.

Do not lower the platform unless the area below is clear of personnel and obstructions.

5

Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision.

Component Damage Hazards

Do not use any battery or charger greater than

12V to jump-start the engine.

Do not use the machine as a ground for welding.

Explosion and Fire Hazards

Do not start the engine if you smell or detect liquid petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.

Do not refuel the machine with the engine running.

Refuel the machine and charge the battery only in an open, well-ventilated area away from sparks, flames and lighted tobacco.

Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present.

Do not spray ether into engines equipped with glow plugs.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine.

Be sure all maintenance has been performed as specified in this manual and the appropriate

DINGLI service manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and

Safety Rules

responsibilities manuals are complete, legible and in the storage container located in the platform.

Crushing Hazards

Keep hands and limbs out of scissors.

Use common sense and planning when operating the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects.

Maintain a firm grasp on the platform rail when removing the rail pins. Do not allow the platform guard rails to fall.

Bodily Injury Hazard

Always operate the machine in a well-ventilated area to avoid carbon monoxide poisoning.

Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.

Improper contact with components under any cover will cause serious injury. Only trained maintenance personnel should access compartments. Access by the operator is only advised when performing a pre-operation inspection. All compartments must remain closed and secured during operation.

Outrigger Safety

Do not lower the outriggers unless the machine is on a firm surface. Avoid drop-offs, holes, unstable or slippery surfaces and other possible hazardous conditions.

When the auto level function is not being used and the outriggers are being lowered individually, the steer-end outriggers must be lowered first.

Do not raise the platform unless the machine is level. Do not set the machine up on a surface where it cannot be leveled using only the outriggers.

6

Do not raise the platform unless all four outriggers are properly lowered, the footpads are in firm contact with the ground and the machine is level.

Do not adjust the outriggers while the platform is raised.

Do not drive while the outriggers are lowered.

Safety Rules

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective clothing and eye wear when working with batteries.

Avoid spilling or contacting battery acid.

Neutralize battery acid spills with baking soda and water.

Explosion Hazard

Keep sparks, flames and lighted tobacco away from batteries. Batteries emit explosive gas.

Electrocution Hazard

7

Avoid contact with electrical terminals

.

1 Platform entry gate

2 Platform extension guard rails

3 Manual storage container

4 Lanyard anchorage point

5 Platform extension lock handle

6 Platform controls

7 Platform extension

9 Outrigger housing (if equipped)

10 Outrigger footpad (if equipped)

11 Steer tire12 Engine side cover

8

Safety Rules

13 Fuel tank (behind cover)

14 Non-steer tire

15 Tilt alarm (under cover)

16 Entry ladder

17 Ground controls with LCD readout screen

18 Ground controls side cover

19 Hydraulic oil level indicator (under cover)

20 Brake release pump knob and brake release knob (hidden from view in this picture)

22 Safety arm (hidden from view)

23 GFCI outlet

Control Panel

Ground Control Panel

1 LCD indicator light

2 Idle select switch

3 Engine start switch

4 Hour meter

5 Key switch for platform / off / ground control selection

6 Engine glow plug switch

7 Reset

9

8 Platform up / down switch

9

10

11 Lift function enable switch

12 Outrigger auxiliary retract switch

13 Red Emergency Stop button

14

Control Panel

Platform Controls

1 Drive function enable button

2 Lift function enable button

3 Red Emergency Stop button

4 Engine high speed idle select button

5 Engine lower speed Idle select button

6 Horn button

7 Light

8 Outrigger control button

10

9 Outrigger auto level button

10 Engine glow plug button

11 Power indicator light

12 Engine start switch

13 Thumb rocker switch for steer function

14 Proportional control handle

15 Function enable switch

Control Panel

Fault State

In the fault state, a fault code from the list will be displayed flashing at a 1 Hz rate (0.5 seconds on, 0.5 off).

Table List of fault codes

Display Fault Number Description

Internal ECU Fault

Platform ECU Fault

Chassis Start Sw Fault

Chassis Choke Sw Fault

Chassis Up Sw Fault

Chassis Lift Sw Fault

Chassis Down Sw Fault

Left Turn Switch Fault

Right Turn Switch Fault

Drive Enable Sw Flt

Off Neutral Drive Joystick

Platform Choke Sw Fault

Platform Start Sw Fault

Left Front Outrig Sw Flt

Right Front Outrig Sw Flt

Left Rear Outrig Sw Flt

Right Rear Outrig Sw Flt

Auto Level Switch Fault

LR OR Limit Switch Fault

RF OR Limit Switch Fault

LR OR Limit Switch Fault

RR OR Limit Switch Fault

01

02

20

21

22

23

24

25

26

27

28

31

32

33

34

35

36

37

38

39

40

41

Main ECU System Fault

ECU/Platform Communication Fault

Chassis Start Switch ON at power-up

Chassis Choke Switch ON at power-up

Chassis Up Switch ON at power-up

Chassis Lift Switch ON at power-up

Chassis Down Switch ON at power-up

Platform Left Turn Switch ON at power-up

Platform Right Turn Switch ON at power-up

Platform Drive Enable Switch ON at power-up

Platform Joystick not in neutral ON at power-up

Platform Choke Switch ON at power-up

Platform Start Switch ON at power-up

Platform Left Front Outrigger Enable

Switch ON at powerup

Platform Right Front Outrigger

Enable Switch ON at power-up

Platform Left Rear Outrigger

Enable Switch ON at powerup

Platform Right Rear Outrigger

Enable Switch ON at powerup

Platform Outrigger Auto Level Enable

Switch ON at power-up

Left Front Outrigger Limit Switches are both ON

Right Front Outrigger Limit Switches are both ON

Left Rear Outrigger Limit Switches are both ON

Right Rear Outrigger Limit Switches are both ON

11

Drive Coil 1 Fault

Drive Coil 2 Fault

Drive Coil 3 Fault

Func Prop Coil Fault

Up Coil Fault

Down Coil Fault

Right Turn Coil Fault

Left Turn Coil Fault

Brake Coil Fault

Forward 1 Coil Fault

Reverse 1 Coil Fault

Low Oil Pressure

High Coolant Temperature

Low ECU Voltage

Low Engine RPM

High Engine RPM

Left Front Otrg Coil Flt

Left Rear Otrg Coil Flt

Right Front Otrg Coil Flt

Right Rear Otrg Coil Flt

Outrigger Ext Coil Flt

Outrigger Ret Coil Flt

Machine Type Fault

Platform Overload

84

85

82

83

86

95

OL

12

54

55

56

57

58

60

49

50

51

52

61

66

67

68

69

70

81

Control Panel

Power FET, channel DRIVE 1 fails

Power FET, channel DRIVE 2 fails

Power FET, channel DRIVE 3 fails power FET, channel PROPORTIONAL

1 fails

Power FET, channel DOWN fails

Power FET, channel RT fails

Power FET, channel LT fails

Power FET, channel LT fails

Power FET, channel LT fails

Power FET, channel FORWARD LEFT fails

Power FET, channel REVERSE LEFT fails

Oil Pressure Fault

Water Temperature Fault

Low Battery Voltage

Low RPM Fault

High RPM Fault

Power FET, channel LEFT FRONT

OUTRIGGER fails

Power FET, channel LEFT REAR

OUTRIGGER fails

Power FET, channel RIGHT FRONT

OUTRIGGER fails

Power FET, channel RIGHT REAR

OUTRIGGER fails

Power FET, channel EXTEND

OUTRIGGER fails

Power FET, channel RETRACT

OUTRIGGER fails

Wrong Machine Type Selected

Platform Overload Fault

Pre-operation Inspection

Do Not Operate Unless:

Fundamentals

√ You learn and practice the principles of safe machine operation contained in this operator's manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation inspection.

Know and understand the pre-operation inspection before going on to the next section.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests.

The pre-operation inspection also serves to determine if routine maintenance procedures are required. Only routine maintenance items specified in this manual may be performed by the operator.

Refer to the list on the next page and check each of the items.

If damage or any unauthorized variation from factory delivered condition is discovered, the machine must be tagged and removed from service.

13

Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications. After repairs are completed, the operator must perform a pre-operation inspection again before going on to the function tests.

Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual.

Pre-operation Inspection

□

Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform.

□ Be sure that all decals are legible and in place. See Decals section.

□ Check for engine oil leaks and proper oil level. Add oil if needed. See Maintenance section.

□ Check for hydraulic oil leaks and proper oil level. Add oil if needed. See Maintenance section.

□ Check for engine coolant leaks and proper level of coolant. Add coolant if needed. See

Maintenance section.

□ Check for battery fluid leaks and proper fluid level. Add distilled water if needed. See

Maintenance section.

Check the following components or areas for damage, improperly installed or missing parts and unauthorized modifications:

□ Electrical components, wiring and electrical cables

□Hydraulic hoses, fittings, cylinders and manifolds

□ Fuel and hydraulic tanks

□ Drive motors

□ Wear pads

□ Tires and wheels

□ Engine and related components

□ Limit switches, alarms and horn

□ Nuts, bolts and other fasteners

□ Platform overload components

Pre-operation Inspection

□ Platform entry gate

□ Beacon and alarms (if equipped)

□ Safety arm

□ Platform extension(s)

□ Scissor pins and retaining fasteners

□ Platform control joystick

□ Generator (if equipped)

□ Outrigger housings and footpads (if equipped)

Check entire machine for:

□ Cracks in welds or structural components

□ Dents or damage to machine

□ Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened

□ Side rails are installed and rail pins and bolts are fastened

14

Check the Batteries

Maintenance

Observe and Obey:

□ Only routine maintenance items specified in this manual shall be performed by the operator.

□ Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in the responsibilities manual.

Maintenance Symbols Legend

Proper battery condition is essential to good engine performance and operational safety.

Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions.

The following symbols have been used in this manual to help communicate the intent of the instructions. When one or more of the symbols appear at the beginning of a maintenance procedure, it conveys the meaning below.

Electrocution hazard

Contact with hot or live circuits may result in death or serious injury. Remove all rings, watches and other jewelry.

Indicates that tools will be required to perform this procedure.

Indicates that new parts will be required to perform this procedure.

Indicates that a cold engine is required before performing this procedure.

Bodily injury hazard

Batteries contain acid. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.

1 Put on protective clothing and eye wear.

2 Be sure that the battery cable connections are tight and free of corrosion.

3 Be sure that the battery hold-down bars are secure.

4 Remove the battery vent caps.

5 Check the battery acid level. If needed, replenish with distilled water to the bottom of the battery fill tube. Do not overfill.

6 Install the vent caps.

15

Maintenance

Check the Hydraulic Oil Level Check the Engine Oil Level

Maintaining the proper engine oil level is essential to good engine performance and service life.

Operating the machine with an improper oil level can damage engine components.

Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems.

Check the oil level with the engine off.

1 Release the latches on the engine tray and fully slide the engine tray out.

2 Check the oil level dipstick. Add oil as needed.

Perkins 404C-22

Oil Type 5W-30

Oil Type - cold conditions 0W-20

16

Perform this procedure with the platform in the stowed position and the engine off.

1 Visually inspect the sight gauge located on the side of the hydraulic oil tank.

☉Result: The hydraulic oil level should be within the top 5 cm of the sight gauge.

2 Add oil if necessary. Do not overfill.

Hydraulic oil specifications

-18℃～-5℃ 10W

-18℃～99℃ 10W-20,10W-30

Check the Engine Coolant Level

Maintaining the engine coolant at the proper level is essential to engine service life. Improper coolant level will affect the engine's cooling capability and damage engine components.

Daily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems.

Check the fluid level in the radiator. Add fluid as needed.

Maintenance

Scheduled Maintenance

Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine.

Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.

Bodily injury hazard

Fluids in the radiator are under pressure and extremely hot. Use caution when removing cap and adding fluids.

17

Do Not Operate Unless:

√ You learn and practice the principles of safe machine operation contained in this operator's manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

Know and understand the function tests before going on to the next section.

4 Inspect the workplace.

5 Only use the machine as it was intended.

18

Function Tests

Fundamentals

The function tests are designed to discover any malfunctions before the machine is put into service.

The operator must follow the step-by-step instructions to test all machine functions.

A malfunctioning machine must never be used.

If malfunctions are discovered, the machine must be tagged and removed from service.

Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications.

After repairs are completed, the operator must perform a pre-operation inspection and function tests again before putting the machine into service.

1 Select a test area that is firm, level and free of obstruction.

At the Ground Controls

2 Pull out the platform and ground red

Emergency Stop buttons to the on position.

3 Turn the key switch to ground control.

☉ Result: The LCD indicator will light one by one.

4 Start the engine. See Operating Instructions section.

Test Emergency Stop

5 Push in the ground red Emergency Stop button to the off position.

☉ Result: The engine should turn off and no functions should operate.

6 Pull out the red Emergency Stop button to the on position and restart the engine.

Test Up/Down Functions and Function

Enable

The audible warnings on this machine come from the same central alarm. The horn is a constant tone. The descent alarm sounds at 60 beeps per minute. The alarm that goes off when the machine is not level sounds.

7 Do not move the lift function enable switch up. Move up and hold the platform switch.

☉ Result: No function should operate.

8 Push and hold the lift function enable button.

Push and hold the platform up button.

☉ Result: The platform should raised .

9 Push and hold the lift function enable button.

Push and hold the platform down button.

☉ Result: The platform should lower then stop at the height is 2 m . The descent alarm should sound while the platform is lowering.

Function Tests

10 Push and hold the lift function enable button.

Push and hold the platform down button.

☉Result: The platform should lower to end. The descent alarm should sound while the platform is lowering.

At the Platform Controls

Test Emergency Stop

11 Push in the platform red Emergency Stop button to the off position.

☉ Result: No functions should operate.

12 Pull the red Emergency Stop button out to the on position.

☉ Result: The LED indicator light should come on.

Test the Horn

13 Push the horn button.

☉ Result: The horn should sound.

19

Test Up/Down Functions and Function

Enable

14 Start the engine.

15 Activate the up/down rocker switch in the direction indicated by the up arrow.

☉ Result: The platform should not raised.

16 Push and hold the lift function enable button.

17 Activate the up/down rocker switch in the direction indicated by the up arrow.

☉ Result: The platform should raise.

18 Push and hold the lift function enable button.

19 Activate the up/down rocker switch in the direction indicated by the down arrow.

☉ Result: The platform should lower. The descent alarm should sound while the platform is lowering.

Test the Steering

Note: When performing the steer and drive function tests, stand in the platform facing the steer end of the machine.

20 Press and hold the function enable switch on the control handle.

21 Depress the thumb rocker switch on top of the control handle in the direction identified by the left triangle on the control panel.

☉ Result: The steer wheels should turn in the direction that the left triangle points on the control panel.

22 Depress the thumb rocker switch in the direction identified by the right triangle on the control panel.

☉ Result: The steer wheels should turn in the direction that the right triangle points on the control panel.

20

Function Tests

Test Drive and Braking

23 Press and hold the function enable switch on the control handle.

24 Slowly move the control handle in the direction indicated by the up arrow on the control panel until the machine begins to move, then return the handle to the center position.

☉ Result: The machine should move in the direction that the up arrow points on the control panel, then come to an abrupt stop.

25 Press and hold the function enable switch on the control handle.

26 Slowly move the control handle in the direction indicated by the down arrow on the control panel until the machine begins to move, then return the handle to the center position.

☉ Result: The machine should move in the direction that the down arrow points on the control panel, then come to an abrupt stop.

Note: The brakes must be able to hold the machine on any slope it is able to climb.

Test Limited Drive Speed

27 Push and hold the lift function enable button.

Raise the platform approximately 2 m from the ground.

28 Press and hold the function enable switch on the control handle.

29 Slowly move the control handle to the full drive position.

☉ Result: The maximum achievable drive speed with the platform raised should not exceed 22 cm/s. If the drive speed with the platform raised exceeds 22 cm/s, immediately tag and remove the machine from service.

Test the Tilt Sensor Operation

Note: Perform this test from the ground with the platform controller. Do not stand in the platform.

30 Fully lower the platform.

31 Drive both wheels on one side onto an 10 cm block.

32 Raise the platform at least 1.8

m.

☉ Result: The platform should stop and the tilt alarm will sound. The indicator light on the lift function enable button will be red.

33 Turn the lift function enable switch to drive function.

34 Move the drive control handle in the direction indicated by the up arrow, then move the drive control handle in the direction indicated by the down arrow.

☉ Result: The drive function should not work in either direction.

35 Turn the lift function enable switch to lift function.

36 Lower the platform and drive the machine off the block.

Test Auxiliary Lowering

37 Push and hold the lift function enable button and raise the platform approximately 60 cm.

38 Push in the red Emergency Stop button to shut off the engine.

39 Pull out the red Emergency Stop button to the on position.

40 Push and hold the lift function enable button.

Activate the up/down rocker switch in the direction indicated by the down arrow.

☉ Result: The platform should lower.

21

Function Tests

Do Not Operate Unless:

√ You learn and practice the principles of safe machine operation contained in this operator's manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

Know and understand the workplace inspection before going on to the next section.

5 Only use the machine as it was intended.

22

Workplace Inspection

Fundamentals

The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace.

It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine.

Workplace Inspection

Be aware of and avoid the following hazardous situations:

- Drop-offs or holes

- Bumps, floor obstructions or debris

- Sloped surfaces

- Unstable or slippery surfaces

- Overhead obstructions and high voltage conductors

- Hazardous locations

- Inadequate surface support to withstand all load forces imposed by the machine

- Wind and weather conditions

- The presence of unauthorized personnel

- Other possible unsafe conditions

Workplace Inspection

23

Do Not Operate Unless:

√ You learn and practice the principles of safe machine operation contained in this operator's manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Operating Instructions

Fundamentals

The Operating Instructions section provides instructions for each aspect of machine operation.

It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals.

Using the machine for anything other than lifting personnel, along with their tools and materials, to an aerial work site is unsafe and dangerous.

Only trained and authorized personnel should be permitted to operate a machine. If more than one operator is expected to use a machine at different times in the same work shift, they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator's, safety and responsibilities manuals.

That means every new operator should perform a pre-operation inspection, function tests, and a workplace inspection before using the machine.

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Operating Instructions

Emergency Stop Operation from Ground

Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all machine functions and turn the engine off.

Repair any function that operates when either red Emergency Stop button is pushed in.

Starting the Engine

1 At the ground controls, turn the key switch to the desired position.

2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to the on position.

3 Move up and hold the glow plug switch for 3 to 5 seconds.

4 Move the engine start switch up.

If the engine fails to start after 15 seconds of cranking, determine the cause and repair any malfunction. Wait 60 seconds before trying to start again.

In cold conditions, -6°C and below, warm the engine for 5 minutes before operating to prevent hydraulic system damage.

In extreme cold conditions, -18°C and below, machines should be equipped with optional cold start kits. Attempting to start the engine when temperatures are below -18°C may require the use of a booster battery.

1 Turn the key switch to ground control.

2 Pull out both ground and platform red

Emergency Stop buttons to the on position.

3 Start the engine.

To Position Platform

1 Move up and hold the lift function enable switch.

2 Move up or down the platform up/down switch to activate the up function or the down function.

Drive and steer functions are not available from the ground controls.

Engine Idle Select

Select the engine idle (rpm) by moving the idle select switch. There are three settings for engine idle.

- Indicator light off: low idle

- Indicator light blinking: high idle activated by any function enable button

- Indicator light on: high idle

Operation from Platform

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1 Turn the key switch to platform control.

2 Pull out the ground and platform red

Emergency Stop buttons to the on position.

3 Start the engine.

To Position Platform

1 Turn the lift function enable switch to lift function.

2 Push and hold the lift function enable button.

3 Activate the up/down rocker switch in the

desired direction.

To Steer

1 Turn the lift function enable switch to drive function.

2 Press and hold the function enable switch on the controller.

3 Turn the steer wheels with the thumb rocker switch located on the top of the control handle.

To Drive

1 Press and hold the function enable switch on the control handle.

2 Increase speed: Slowly move the control handle off center.

Decrease speed: Slowly move the control handle toward center.

Stop: Return the control handle to center or release the function enable switch.

Use the direction arrows on the platform controls and on the platform to identify the direction the machine will travel.

Machine travel speed is restricted when the platform is raised.

Drive Select Switch

Machine on incline symbol:

Low range operation for inclines

Indicator Light On Red

If the indicator light is on red, push in and pull out the red

Emergency Stop button to reset the system.

If the light stays red, tag and remove the machine from service.

Operating Instructions

Driving on a slope

Determine the slope and side slope ratings for the machine and determine the slope grade.

SC1017-AWD

Maximum slope rating, stowed position 30% ,

Maximum side slope rating, stowed position

30%

Note: Slope rating is subject to ground conditions and adequate traction.

To determine the slope grade

Measure the slope with a digital inclinometer

OR use the following procedure.

You will need:

C arpenter’s level straight piece of wood, at least 1 m long tape measure

Lay the piece of wood on the slope.

At the downhill end, lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level.

While holding the piece of wood level, measure the distance from the bottom of the piece of wood to the ground.

Divide the tape measure distance (rise) by the length of the piece of wood (run) and multiply by

100.

Example:

Run = 3.6 m

Rise = 0.3 m

0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3%

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To Extend and Retract Platform

1 Lift the platform extension lock handle to the horizontal position.

2 Push the platform extension lock handle to extend the platform to the desired position.

Do not stand on the platform extension while trying to extend it.

3 Lower the platform extension lock handle.

Auxiliary Lowering

At the Ground Controls

In the event of a power failure, use the backup auxiliary lowering function.

At the Platform Controls

Move the auxiliary lower switch down. Turn the lift function enable button to lift function enable and activate the up/down rocker switch in the down direction.

Operation from Ground with

Controller

Maintain safe distances between operator, machine and fixed objects.

Be aware of the direction the machine will travel when using the controller.

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Operating Instructions

Outrigger Operation (if equipped)

1 Position the machine below the desired work area.

Note: The engine must be running for the outriggers to operate.

2 Push and hold the auto level button.

3 Move the outrigger extend / retract switch in the down direction. The outriggers will extend and level the machine. A beep will sound when the machine is level.

The indicator light on the lift function enable button will turn red when one but not all outriggers are down. All drive and lift functions are disabled.

The light turns green on the lift function enable button and on the individual outrigger buttons when all the outriggers are in firm contact with the ground.

The drive function is disabled while the outriggers are down.

To control individual outriggers

1 Push and hold one or more outrigger buttons.

2 Activate the outrigger up/down rocker switch inthe desired direction to level the machine..

Fall Protection

Personal fall protection equipment (PFPE) is not required when operating this machine. If

PFPE is required by job site or employer rules, the following shall apply:

All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufac turer’s instructions.

After Each Use

1 Select a safe parking location

—firm level surface, clear of obstructions and traffic.

2 Lower the platform.

3 Turn the key switch to the off position and remove the key to secure from unauthorized use.

4 Chock the wheels.

Operating Instructions

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Observe and Obey:

√ Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift.

√ The transport vehicle must be parked on a level surface.

√ The transport vehicle must be secured to prevent rolling while the machine is being loaded.

√ Be sure the vehicle capacity, loading surfaces and chains or straps are sufficient to withstand the machine weight. See the serial label for the machine weight.

√ The machine must be on a level surface or secured before releasing the brakes.

√ Do not drive the machine on a slope that exceeds the slope or side slope rating. See

Driving on a Slope in the Operating Instructions section.

√ If the slope of the transport vehicle bed exceeds the maximum slope rating, the machine must be loaded and unloaded using a winch as described.

Transport and Lifting Instructions

Free-wheel Configuration for

Winching

1 Chock the wheels to prevent the machine from rolling.

2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions.

3 Push in the brake release knob to open the brake valve.

4 Pump the brake release pump knob.

After the machine is loaded:

1 Chock the wheels to prevent the machine from rolling.

2 Press and hold the function enable switch on the control handle. Move the control handle off center to reset the brakes.

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Securing to Truck or Trailer for

Transport and Lifting Instructions

Transit

Always chock the machine wheels in preparation for transport.

Retract and secure the extension deck(s).

Use the tie-down points on the chassis for anchoring down to the transport surface.

Use a minimum of four chains or straps.

Use chains or straps of ample load capacity.

Turn the key switch to the off position and remove the key before transporting.

Inspect the entire machine for loose or unsecured items.

If the railings have been folded down, secure them with straps before transporting.

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Observe and Obey:

√ Only qualified riggers should rig and lift the machine.

√ Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight. See the serial plate for the machine weight.

Lifting Instructions

Fully lower the platform. Be sure the extension decks, controls and covers are secure. Remove all loose items on the machine.

Determine the center of gravity of your machine using the table and the picture on this page.

Attach the rigging only to the designated lifting points on the machine. There are two lifting points on each end of the machine.

Adjust the rigging to prevent damage to the machine and to keep the machine level.

Transport and Lifting Instructions

Center of gravity

SC0817-AWD

SC1017-AWD

X Axis Y Axis

0.852m 0.696m

0.834m 0.73m

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SC1017-AWD

Green - used to indicate operation or maintenance information.

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Decals

Decals

Decal Inspection

Use the pictures on the next page to verify that all decals are legible and in place.

Below is a numerical list with quantities and descriptions.

No. Description QTY. Part No. Description QTY.

2 1 Model Name Decal 2 17 Decal for scissor pole

2

3

5

6

7

8

4

Danger-Tip-over Hazard 2 18

19 SGS

Notice- Maximum Side Force

90lbs/400N

Danger-Tip-over Hazard

2

2

2

Danger-Crushing Hazard 2

20

Series Name Decal

Cosmetic-4×4

SELF-PROPELLED ROUGH

TERRAIN SCISSOR LIFTS

Label- Inspection

2

2

1

21

22

Warning-Crushing Hazard

Danger-Crushing / Hazard

Label-Diesel

Tie Hole decal

Notice-Manual box

9

10 IPAF 2

1

4

1

2

2

11

12

Warning-Injection Hazard

Decal for pull

13 Logo

14

15

16

Warning-Crushing Hazard

Capacity 454kg city 567kg

Important-Brake

4

1

1

4

1

1

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Specifications

Model SC0817-AWD

Height, working maximum

Height, platform maximum

Height, stowed maximum

Rails up

Height, stowed maximum

Rails lowered

Width, standard tires

Length, platform retracted

Length, platform retracted

Models with outriggers

Length, platform extended

10 m

8 m

2.32m

1.72 m

1.73 m

2.67 m

3.4 m

4.2m

Maximum load capacity

Maximum wind speed

Wheelbase

Turning radius (outside)

567 kg

12.5 m/s

1.85 m

3.68 m

Turning radius (inside)

Ground clearance

1.52 m

20 cm

Weight See Serial Label

(Machine weights vary with option configurations)

Gradeability

Controls

AC outlet in platform

Maximum hydraulic pressure

(functions)

Tire size - standard tires

35%

Proportional

Standard

241.3 bar

66 x 30

Platform dimensions

Platform length x width

Platform extension length

Drive speeds

Stowed, maximum

Platform raised, maximum

2.51 x 1.55 m

1.45 m

6.1 km/h

0.8 km/h

12.2 m/54.6 sec

Airborne noise emissions

Maximum sound level at normal operating workstations (A-weighted)

80 dB

Floor loading information

Tire load, maximum 1261 kg

Outrigger load, maximum (if equipped)

Tire contact pressure

1261 kg

423 kPa

Occupied floor pressure 8.95 kPa

Note: Floor loading information is approximate and does not incorporate different option configurations.

It should be used only with adequate safety factors.

Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.

34

Specifications

Model SC1017-AWD

Height, working maximum

Height, platform maximum

Height, stowed maximum

Rails up

Height, stowed maximum

Rails lowered

Width, standard tires

Length, platform retracted

Length, platform retracted

Models with outriggers

Length, platform extended

12 m

10 m

2.45m

1.72 m

2.3 m

2.67 m

3.4 m

4.2m

Platform dimensions

Platform length x width

Platform extension length

Drive speeds

Stowed, maximum

Platform raised, maximum

2.51 x 1.55 m

1.45 m

6.1 km/h

0.8 km/h

12.2 m/54.6 sec

Airborne noise emissions

Maximum sound level at normal operating workstations (A-weighted)

80 dB

Floor loading information

Tire load, maximum 1485 kg

Outrigger load, maximum (if equipped)

Tire contact pressure

1485 kg

516 kPa

Maximum load capacity

Maximum wind speed

Wheelbase

Turning radius (outside)

454 kg

12.5 m/s

1.85 m

3.68 m

Turning radius (inside)

Ground clearance

1.52 m

20 cm

Weight See Serial Label

(Machine weights vary with option configurations)

Gradeability

Controls

AC outlet in platform

Maximum hydraulic pressure

(functions)

Tire size - standard tires

30%

Proportional

Standard

241.3 bar

66 x 30

Occupied floor pressure 9.34 kPa

Note: Floor loading information is approximate and does not incorporate different option configurations.

It should be used only with adequate safety factors.

Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.

35

Hydraulic Schematic

36

Schematic

Schematic

Electrical Schematic

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Date

Inspection and Repair Log

Comments

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Schematic