IF 1820 Pauluhn™ Apex LED Luminaires

Pauluhn™ Apex LED Luminaires
IF 1820
Installation & Maintenance Information
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
APPLICATION
CONFIGURATIONS
•
•
UL1598, UL8750
cUL, CSA C22.2 No. 250
•
•
•
NEMA 4X/IP66
NSF Splash Zone
Suitable for operation in ambient -25°C to +55°C
•
•
•
13,000 lumens
17,000 lumens
25,000 lumens
VOLTAGE OPTIONS
•
•
50.80
Ø
! WARNING
UNV1: 120-277 VAC, 127-250 VDC
UNV34: 347-480 VAC
0.4
3.00
To avoid the risk of fire or electric shock, this product should be installed,
inspected and maintained by a qualified electrician only, in accordance with all
applicable electrical codes. Verify power is in accordance with all applicable
electrical codes.
! WARNING
To avoid electric shock:
Be certain electrical power is OFF before and during installation and
maintenance. Luminaire must be supplied by a wiring system with an
equipment grounding conductor.
To avoid burning hands:
Make sure lens and housing are cool before performing maintenance.
! WARNING
To avoid product degradation:
Upper Bracket
Do not operate in ambient temperatures above those indicated on the
luminaire nameplate.
3/8-16 Screw
Lower Bracket
Use proper supply wiring as specified on the luminaire nameplate.
Avoid use in environments containing sulfur, chlorine or other halides, methyl
acetate or ethyl acetate, cyanoacrylates, glycol ethers, formaldehyde or
butadiene.
Mount luminaire a minimum of 3.65 inches from ceiling (chain mount).
Mount luminaire a minimum of 4 feet above floor.
Make sure the supply voltage is within the voltage range stated on the
nameplate.
Use only replacement parts from Eaton’s Crouse-Hinds Division.
Use only Eaton’s Crouse-Hinds series parts for mounting luminaire.
INSTALLATION
2.
3.
4.
5.
1.
2.
3.
4.
Make sure that the power is disconnected to the conduit system before
installing the fixture.
Prepare ceiling with desired hook or chains with sufficient strength to
support the light fixture.
Mount the stainless steel chain mount brackets on luminaire using two
(2) hex head 3/8-16 x 1/2” screws. Torque 3/8-16 screws to 236 in.-lbs.
Fixture is now ready for mounting with chain. Chain angle must be
greater than 30° in relation to light fixture (see Figure 2A).
Use threaded connections for wiring entry and close unused opening
with provided conduit plug. Torque plug or connecting conduit to the
torque specification in Table 1.
Chain Mounting Bracket
3/8-16 Screw
Angular Bracket Mount (Horizontal Mount Only):
1.
Chain Mount (Horizontal Mount Only):
5.
Aircraft cable mounting is recommended for dry locations only.
Figure 1
Extrusion
Extrusion
Make sure that the power is disconnected to the conduit system before
installing the fixture.
Measure and mark four (4) holes to wall or ceiling for bolts at
center-to-center measurement (see Figure 1). Mount upper bracket on
the ceiling with sufficient strength to support the light fixture.
Install the stainless steel lower brackets to the luminaire with the
hardware provided. Install the lower bracket using two (2) hex head
3/8-16 x 1/2” screws. Torque the 3/8-16 screws to 236 in.-lbs.
Use two (2) ¼-20 screw and cap nut to assemble lower and upper
brackets together in straight or angular orientation. Torque ¼-20 screw
and cap nut to 75 in.-lbs. Fixture is now ready for mounting.
Use threaded connections for wiring entry and close unused opening
with provided conduit plug. Torque plug or connecting conduit to the
torque specification in Table 1.
Ø.5
9
50.5
2.25
Figure 2
Torque Specification
3/4” NPT
500 in.-lbs.
56 N-m
M25
756 in.-lbs.
85 N-m
30° MIN
Figure 2A
Table 1
IF 1820 • 12/16
30° MIN
Copyright © 2016, Eaton’s Crouse-Hinds Division
Page 1
WIRING
OCCUPANCY SENSOR KIT INSTALLATION
1.
1.
With the power shut off, use a No. 2 Pozidriv screwdriver to remove all
six (6) retaining screws from the luminaire body.
NOTE: The screws are captive and will remain in the driver housing.
2. Lanyards are provided to hold the driver housing in position.
3. If the luminaire contains the factory installed occupancy sensor, connect
sensor wiring according to the wiring diagram in Figure 5. Otherwise,
continue to the next step.
4. Make required connections for input power and dimming (if applicable).
For wiring diagrams, see Figures 6A or 6B depending on the model.
5. Using a No. 2 Pozidriv screwdriver, reinstall the driver housing to the
luminaire body. Install the retaining screws in the order shown in Figure
3. To ensure even compression of the gasket, start all six (6) screws 1-2
turns before applying the full torque of 32 in-lbs.
With the power shut off, use a No. 2 Pozidriv screwdriver to remove all
six (6) retaining screws from the luminaire body.
NOTE: The screws are captive and will remain in the driver housing.
2. Disconnect the input power to the LED driver and disconnect the blue
and red leads from the LED driver to the LEDs.
3. At this point, it is recommended that the fixture be taken down and
moved to a work bench to complete the occupancy sensor kit installation.
4. Remove the screws connecting the driver housing lanyard to the
luminaire body.
5. Remove the LED driver and install it into the new driver housing provided
using the four (4) 8-32 screws, torqued to 20 in-lbs.
6. Install the six (6) captive retaining screws into the driver housing.
7. Install the new driver housing lanyards onto the luminaire body using the
two (2) 8-32 screws included. Torque to 20 in-lbs.
! WARNING
Retaining
Screw
Failure to install the lanyards could result in injury.
Figure 4
Figure 3
IF 1820 • 12/16
8.
See Wiring section to complete the installation.
Copyright © 2016, Eaton’s Crouse-Hinds Division
Page 2
NEUTRAL (WHITE)
GRAY (DIM-)
INPUT WIRE
CONNECTIONS
LOAD (BLACK)
LINE (BLACK)
GROUNDING (GREEN)
DRIVER LINE-IN (BLACK)
PURPLE (DIM+)
NEUTRAL (WHITE)
PURPLE (DIM+)
GRAY (DIM-)
LINE (BLACK)
GROUNDING (GREEN)
NEUTRAL (WHITE)
SAFETY GROUND
GROUNDING (GREEN)
(16AWG-10" LONG.38 WIRE STRIP-RING TERM)
Figure 5
DC OUT+(RED)
DC OUT-(BLUE)
DIM+(PURPLE)
DC IN -
DC IN +
LINE (BLACK)
DC IN -
Vaux - (BLACK/WHITE)
DC OUT-(BLACK)
DC IN +
DC OUT+(RED)
DC IN +
OUTPUT
DC IN -
INPUT WIRE CONNECTIONS
DIM-(GREY)
DC OUT+(RED)
DC OUT-(BLACK)
NEUTRAL (WHITE)
DC OUT+(RED)
DC OUT-(BLACK)
INPUT
GROUNDING (GREEN)
GROUNDING (GREEN)
SAFETY GROUND
DRIVER
INPUT DIMMING CONNECTIONS
ESD - 240S220DT(347-480 VAC INPUT-DIMMING)
EUD-240S220DT (100-277 VAC INPUT-DIMMING)
WAGO P/N 222-412
TWO CONDUCTOR
TERMINAL BLOCK
DRAWING #0306491
Figure 6A – Wiring Diagram (25L)
WAGO P/N 222-413
WAGO P/N 222-415
THREE CONDUCTOR
FIVE CONDUCTOR
TERMINAL BLOCK
TERMINAL BLOCK
DRAWING #0306559 DRAWING #0306560
DC OUT+(RED)
DC OUT-(BLUE)
DIM+(PURPLE)
DIM-(GREY)
Vaux - (BLACK/WHITE)
DC OUT+(RED)
DC OUT-(BLACK)
GROUNDING (GREEN)
GROUNDING (GREEN)
SAFETY GROUND
INPUT
INPUT DIMMING CONNECTIONS
DRIVER
ETC-150S140DT (347-480 VAC INPUT-DIMMING)
EUC-150S140DTA (100-277 VAC INPUT DIMMING)
Figure 6B – Wiring Diagram (13L/17L)
IF 1820 • 12/16
DC IN +
NEUTRAL (WHITE)
DC IN +
LINE (BLACK)
DC OUT+(RED)
DC OUT-(BLACK)
DC IN -
OUTPUT
DC IN -
INPUT WIRE CONNECTIONS
Copyright © 2016, Eaton’s Crouse-Hinds Division
WAGO P/N 222-412
WAGO P/N 222-415
WAGO P/N 222-413
TWO CONDUCTOR THREE CONDUCTOR FIVE CONDUCTOR
TERMINAL BLOCK
TERMINAL BLOCK
TERMINAL BLOCK
DRAWING #0306491 DRAWING #0306559 DRAWING #0306560
Page 3
DRIVER REPLACEMENT
1.
With the power shut off, use a No. 2 Pozidriv screwdriver to remove all
six (6) retaining screws from the luminaire body.
NOTE: The screws are captive and will remain in the driver housing.
2. Disconnect the input power to the LED driver and disconnect the blue
and red leads from the LED driver to the LEDs.
3. Remove the driver from the housing and install the new driver using the
four (4) 8-32 screws, torqued to 20 in-lbs.
4. See wiring instructions to complete the installation.
! WARNING
To avoid the risk of fire or electric shock, this product must be maintained by
qualified personnel.
MAINTENANCE
1.
WEIGHTS
Configuration
25L
17L
13L
Assembly Weight (Lbs.)
31.28
23.41
23.41
Angular Bracket Mount (Lbs.)
0.704
Chain Mount (Lbs.)
0.37
2.
3.
DIMENSIONS
3.65
52.84
4.
5.
6.
6.39
7.
25L
REPLACEMENT PARTS
Pauluhn™ Apex Luminaires are designed to provide years of reliable lighting
performance. However, should the need for replacement parts arise, they are
available through your authorized Eaton’s Crouse-Hinds Division distributor.
Assistance may also be obtained through your local Eaton’s Crouse-Hinds
Division representative or Eaton’s Crouse-Hinds Division Sales Service
Department, 1201 Wolf Street, Syracuse, New York 13208, Phone (866)
764-5454.
40.61
6.29
3.65
Perform visual, electrical and mechanical inspections on a regular basis.
The environment and frequency of use should determine this. However,
it is recommended that checks be made at least once a year. We
recommend an Electrical Preventive Maintenance Program as described
in the National Fire Protection Association Bulletin NFPA No. 70B:
Recommended Practice For Electrical Equipment Maintenance (www.
nfpa.org).
The lens should be cleaned periodically to ensure continued lighting
performance. To clean, wipe the lens with a clean, damp cloth. If this
is not sufficient, use a mild soap or a liquid cleaner such as Collinite
NCF or Duco #7. Do not use an abrasive, strong alkaline or acid cleaner.
Damage may result.
Visually check for undue heating evidenced by discoloration of wires or
other components, damaged parts or leakage evidenced by water or
corrosion in the interior.
Electrically check to make sure that all connections are clean and tight.
Mechanically check that all parts are properly assembled.
Luminaire should be dusted periodically to avoid build-up of dust and
overheating the fixture.
If occupancy sensor is installed, remove the sensor lens to clean it.
3.65
3.75
1.63
13L/17L
7.66
50.59
6.39
2.22
25L or 13L/17L
25L (Chain Mount)
All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or completeness thereof are not
guaranteed. In accordance with Eaton’s Crouse-Hinds Division’s “Terms and Conditions of Sale,” and since conditions of use are outside our control, the purchaser should determine
the suitability of the product for his intended use and assumes all risk and liability whatsoever in connection herewith.
Eaton’s Crouse-Hinds Division
1201 Wolf Street, Syracuse, New York 13208 • USA
Copyright © 2016
IF 1820
Revision 2
Revised 12/16
Supercedes 06/16
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