robern plm 3 door bath cabinet instructions

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ROBERN PLM 3 DOOR BATH CABINET INSTRUCTIONS
GENERAL NOTES FOR MODELS BC1808 & 1809
1. UNPACK THE CABINET. CHECK THE BOX THOROUGHLY 3. A SQUARE AND PLUMB INSTALLATION INSURES
FOR ALL HARDWARE AND LOOSE PARTS PACKED AS
PROPER DOOR OPERATION. A SQUARE AND LEVEL
FOLLOWS:
ARE NECESSARY FOR PROER INSTALLATION.
A. CABINET B. HARDWARE BAG C. SHELVING
D. "Z" BRACKET
4. IMPROPER INSTALLATION VOIDS THE WARRANTY.
INSTALLED CABINETS CANNOT BE RETURNED.
2. UNCLIP THE DOORS FROM THE CABINET (PAGE 3, FIG. E)
AND STORE THE DOORS IN THE CABINET BOX. BE
5. IF YOU EXPERIENCE ANY PROBLEMS WITH YOUR
SURE EDGES OF DOORS ARE PROTECTED. REMOVING
CABINET HAVE YOUR SERIAL NUMBER READY
THE DOORS ALLOWS FOR FAST AND EASY ONE
AND CONTACT YOUR DEALER
PERSON INSTALLATION.
PLM MODEL NUMBERS
PRODUCT
MODEL
PRODUCT
DESCRIPTION
PRODUCT
TYPE
BC1808
BC1809
B = BLACK FINISH
W = WHITE FINISH
CABINET
BC1823
BC1808 OR BC1809 CABINET
BC1823 SIDE KIT
4 5/8" DEEP OVERALL
WIDTH & HEIGHT BELOW
PURCHASED SEPARATELY
FOR SURFACE MOUNTED
CABINETS.
WHEN RECESSED INTO A WALL
A. 3 3/4" IN WALL (4" DEEP)
B. 7/8" PROJECTS OUT FROM WALL
EXTRA MIRRORS FOR
TOP LIGHT FIXTURE
CAN BE RECESSED OR
SURFACE MOUNTED.
ATTACHES TO CABINET
BC1829T, 1827,31,32
PURCHASED SEPARATELY.
TOP LIGHT - 6 OR 7 BULB
VERTICAL 6 BULB LIGHT (2)
VERTICAL FLUORESCENT LIGHT (2)
BC1828/30T LIGHT
BC1829T
FIXTURE
BC1827,31,32
PURCHASED SEPARATELY.
BC1828 OR 1830T
TOP LIGHT FIXTURES
FOR SURFACE MOUNTING
SIDE KIT
BC1829T OR 1827, 31, 32
VERTICAL LIGHT FIXTURES
CAN BE RECESSED OR
SURFACE MOUNTED.
ATTACHES TO CABINET
3 DOOR CABINETS WITHOUT LIGHTS
DIMENSIONS OF CABINETS
1. BC1808 / 1809 CAN BE USED WITH OR WITHOUT
LIGHTS.
TWO TYPES OF VERTICAL LIGHT FIXTURES, AN
INCANDESCENT OR FLUORESCENT SOURCE, ARE AN
OPTION WHICH CAN BE ADDED TO THE SIDES OF THE
CABINETS. THE BC1829T INCANDESCENT ADDS 6"
TOTAL. THIS LIGHT MUST BE USED WITH A TOP LIGHT.
THE BC1827,31,32 ADDS 3" TOTAL TO THE WIDTH.
MODEL
NO.
OVERALL
W X H
WALL OPENING
W X H
BC1808
BC1809
30" X 30"
36" X 30"
29 1/4" X 29 1/4"
35 1/4" X 29 1/4"
3 DOOR CABINETS WITH TOP LIGHTS
MODEL
NO.
OVERALL
W X H
WALL OPENING
W X H
BC1808
BC1828T
30" X 33"
29 1/4" X 32 1/4"
BC1809
BC1830T
36" X 33"
35 1/4" X 32 1/4"
THE TOP LIGHT OPTION ADD 3" TO THE HEIGHT.
OVERALL SIZE IS DETERMINED BY THE OVERALL
DIMENSIONS OF THE ASSEMBLED UNITS. ROUGH
OPENINGS FOR RECESSED INSTALLATIONS ARE
SHOWN AT THE RIGHT.
DIFFERENT WIDTH CABINETS (AND LIGHTS) CAN BE
COMBINED AS SHOWN ON THE RIGHT.
3 DOOR CABINETS WITH SIDE FLUOR. LIGHTS
NOTE: SUBTRACT 3/4" FROM THE OVERALL WIDTH
& HEIGHT EQUALS THE ROUGH OPENING DIMENSION.
2. EXAMPLES ARE SHOWN BELOW:
MODEL
NO.
OVERALL
W X H
WALL OPENING
W X H
BC1808
BC1827
33" X 30"
32 1/4" X 29 1/4"
BC1809
BC1827
39" X 30"
38 1/4" X 29 1/4"
3 DOOR CABINETS WITH TOP & SIDE LIGHTS
BC1808
CABINET
ONLY
BC1808 CABINET
WITH
BC1827 FL. LIGHTS
BC1808 CABINET
WITH
BC1828T TOP LIGHT
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BC1808 CABINET
WITH
BC1828T TOP LIGHT
&
BC1829T SIDE LIGHTS
1
MODEL
NO.
OVERALL
W X H
WALL OPENING
W X H
BC1808
BC1828T
BC1829T (2)
36" X 33"
35 1/4" X 32 1/4"
BC1809
BC1830T
BC1829T (2)
42" X 33"
41 1/4" X 32 1/4"
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ASSEMBLY OF PLM 3 DOOR CABINETS & LIGHTS - OVERVIEW
(SEE INSTRUCTIONS SUPLIED WITH LIGHTS FOR DETAILS)
1. IF YOU ARE USING A BC1828T OR 1830T TOP LIGHT REFER NOW TO THE
INSTRUCTIONS PROVIDED WITH THE FIXTURE (CABFAX DOC 490).
THE LIGHT FIXTURE IS ATTACHED TO THE CABINET BEFORE THE
CABINET IS ATTACHED TO THE WALL OR PLACED INTO THE WALL.
WIRING
LOCATION
BC1828T OR 1830T
LIGHT FIXTURE
REFER TO THE SIDE VIEW SHOWN IN FIG. A. THE SIDE PLATES ON
THE FIXTURE ARE ATTACHED TO THE CABINET USING THE SCREWS
THAT HOLD THE CABINET FRAME TOGETHER.
LIGHT ATTACHMENT
TO CABINET
PLM 3 DOOR CABINET
FIG. A
2. IF YOU ARE USING A BC1828T OR 1830T TOP LIGHT AND A BC1829T SIDE
LIGHT REFER NOW TO THE INSTRUCTIONS PROVIDED WITH THE
FIXTURE (CABFAX DOC 491). THESE LIGHT FIXTURES ARE SUPPLIED
WITH SPECIAL CONNECTORS TO ALLOW INSTALLATION ON THE SIDES
OF THE CABINET.
BC1828T OR 1830T
TOP LIGHT
THE LIGHT FIXTURE IS ATTACHED TO THE CABINET BEFORE THE
CABINET IS ATTACHED TO THE WALL OR PLACED INTO THE WALL.
SEE FIG. B.
BC1829T
SIDE LIGHTS
BC1823 SIDE KIT
(USED ONLY WHEN
SURFACE MOUNTING)
PLM 3 DOOR
CABINET INTERIOR
PLM 3 DOOR
CABINET INTERIOR
INSTALL LAST
WHEN CABINET IS HUNG
FIG. B
BC1829T
SIDE LIGHTS
3. IF YOU ARE USING FLUORESCENT SIDE LIGHT FIXTURES REFER NOW TO THE
INSTRUCTIONS PROVIDED WITH THE FIXTURE (CABFAX DOC 449).
THESE LIGHT FIXTURES ARE SUPPLIED WITH SPECIAL CONNECTORS
TO ALLOW INSTALLATION ON THE SIDES OF THE CABINET.
THE LIGHT FIXTURE IS ATTACHED TO THE CABINET BEFORE THE
CABINET IS ATTACHED TO THE WALL OR PLACED INTO THE WALL.
SEE FIG. C
BC1823 SIDE KIT
MIRROR
PLM 3 DOOR CABINET
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ATTACH THE PL SIDE
KIT BRACKET TO
PART 566 KEYHOLE
BRACKET
WITH SCREWS 3.B.
MP60
CONNECTOR
(3 PCS.)
BC1827 FL. SIDE LIGHT
ON THE END OF
CABINETS.
ATTACH TO CABINET
WITH #10 SCREWS
SUPPLIED WITH CABINETS
SURFACE MOUNT
INSTALLATION SHOWN
FIG. C
2
THEN PEEL ADHESIVE
& ATTACH MIRROR
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SELECTING LOCATION • SURFACE AND RECESS
1. CAREFULLY SELECT THE CABINET LOCATION,
KEEPING IN MIND THE FOLLOWING:
B. SIDE CLEARANCE FOR DOOR SWING SHOULD BE
CHECKED. A TWO DOOR SET-UP NEEDS TO OPEN
WIDER THAN THE OVERALL WIDTH FOR EFFECTIVE
SIDE VIEW OF YOUR HEAD.
A. CLEARANCE FROM FAUCETS MUST BE
DETERMINED.
1" CLEARANCE
SURFACE
INSTALLATION
RECESSED
INSTALLATION
1" CLEARANCE
SINK AND FAUCET
SINK AND FAUCET
FIG. D
VERTICAL CROSS SECTION OF BC1808 & BC1809 CABINET
HINGE ADJUSTMENT & DOOR REMOVAL
FIG. E
TOP CLIP FOR
SURFACE MOUNT
2 PER CABINET
TOP OF CABINET
1. MOVES THE DOOR LEFT OR RIGHT,
OR MOVES ONE CORNER LEFT OR RIGHT
USE ONLY FOR INSTALLING
RECESSED CABINETS
USE #10 X 2"PAN HEAD
S.MS/WOOD SCREW AND CAP
4. SQUEEZE THE CLIP
TO REMOVE HINGE,
SNAP ON TO REPLACE.
CABINET TO CABINET
USING MP65
CONNECTORS
OR CABINET TO
SIDE KIT CONNECTIONS
DOOR
USE #10 X 1/2"
THREAD CUT CONNECTOR
BLOCK SCREWS AND CAP
SHELF PIN
HOLES
2. MOVES DOOR UP OR DOWN
3. MOVES DOOR IN OR OUT
CABINET TO CABINET
OR CABINET TO
SIDE KIT CONNECTIONS
DOORS
A. THE DOORS ARE PROVIDED WITH A THREE WAY
ADJUSTMENT FEATURE. HEIGHT, LEVEL AND
FIT TO FRAME GASKET CAN BE ADJUSTED. THE
USE OF A #2 PHILLIPS SCREWDRIVER IS
RECOMMENDED.
USE #10 X 1/2"
THREAD CUT CONNECTOR
BLOCK SCREWS AND CAP
IF DOOR IS OUT OF LEVEL OR TOO CLOSE TO
ONE SIDE ADJUST DOOR LEFT OR RIGHT WITH
WITH SCREW 1 SHOWN ABOVE.
IF DOOR IS TOO HIGH OR LOW ADJUST DOOR
DOWN OR UP WITH SCREW 2 SHOWN ABOVE.
THIS SCREW IS INSIDE THE HINGE AND REQUIRES
THE DOOR TO BE OPENED TO APPROX.
90° TO ACCESS THE SCREW.
USE ONLY FOR INSTALLING
RECESSED CABINETS
USE #10 X 2"PAN HEAD
S.MS/WOOD SCREW AND CAP
IF DOOR OPENS STIFFLY, SQUEAKS, OR RUBS
AGAINST GASKET, ADJUST DOOR OUTWARDS WITH
SCREW 3 SHOWN ABOVE.
B. TO REMOVE THE DOORS SQUEEZE THE CLIP AT THE
BACK OF THE HINGE AS SHOWN IN 4 ABOVE.
BOTTOM OF CABINET
MOUNTING BAR
FOR SURFACE
MOUNT
( LOCATION OF WALL
WHEN CABINET IS
RECESSED )
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( LOCATION OF WALL
WHEN CABINET IS
SURFACE MOUNTED )
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RECESSED CABINET INSTALLATION (SEE PAGE 5 FOR SURFACE INST.)
1. THE ROUGH OPENING MUST BE AT LEAST 4" DEEP
AND MUST BE FRAMED ON ALL FOUR SIDES TO
INSURE A STRONG INSTALLATION.
4. PLACE BLACK CAPS OVER SCREW HEADS.
5. REINSTALL AND ADJUST DOORS SO THAT THERE
IS A GAP OF 1/8" BETWEEN DOORS. THIS IS VERY
IMPORTANT.
2. PLACE THE CABINET (AND LIGHT) INTO THE ROUGH
OPENING. BE SURE THE BOTTOM IS LEVEL. INSTALL
A #10 X 2" PAN HEAD SCREW THROUGH THE TOP
HOLE SHOWN IN FIGURE E. PAGE 3.
3. BE SURE CABINET IS SQUARE. INSTALL SCREWS AS
SHOWN IN FIG. E & F. DO NOT OVER TIGHTEN SCREWS.
6. INSTALL SHELF CLIPS. THESE CLIPS ARE DESIGNED
FOR A TIGHT FIT. A SLIGHT TWISTING MOTION
MAY BE NECESSARY. INSTALL SHELVES AS SHOWN
ON PAGE 7.
#10 X 2"
SMS/
WOOD
SCREW
CABINET SHOWN WITHOUT SIDE LIGHTS
TOP VIEW
FIG. F
7. WHEN USING SIDE LIGHTS THE DETAIL FOR INSTALLATION
IN THE ROUGH OPENING DIFFERS. REFER TO THE
INSTRUCTIONS SUPPLIED.
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SURFACE MOUNTED
CABINET
AND INSTALLATION
LIGHT INSTALLATION.(SEE PAGE 4 FOR RECESSED INST.)
SURFACE
MOUNTED
PLM
1. EACH CABINET IS SHIPPED WITH AN ALUMINUM
"Z" MOUNTING BAR.
3. DRILL A 7/32" HOLE THROUGH THE INDENT LINE ON THE
THE MOUNTING BRACKET ( SEE FIGURE G ) AT THE
STUD OR FURRING STRIP LOCATION. USE THE PLASTIC
ANCHORS SUPPLIED IF NO FURRING STRIP HAS BEEN
INSTALLED, MAKING SURE EACH CABINET IS SUPPORTED
BY AT LEAST THREE ANCHORS. A THREE CABINET
INSTALLATION SHOULD HAVE 9 ANCHORS IN THE
MOUNTING BRACKET. FOLLOW INSTRUCTIONS BELOW
FOR ANCHORS SUPPLIED. BE SURE MOUNTING BAR
IS LEVEL.
2. IT IS STRONGLY RECOMMENDED THAT A SUPPORT
SIMILAR TO THAT USED FOR A WALL MOUNTED
SINK BE FRAMED IN THE WALL DURING CONSTRUCTION
AS SHOWN BELOW. A COMPLETED THREE DOOR UNIT IS
50 LBS EMPTY.
1 X 3 FURRING STRIP
BEHIND WALLBOARD
OR TILE. LOCATED
AT CENTER OF BOTTOM
EDGE OF CABINET.
POLY-SET ANCHOR INSTRUCTIONS
FOR HOLLOW WALLS
A. DRILL 9/32" HOLE AND
INSERT ANCHOR UNTIL
FLANGE IS FLUSH.
MOUNTING BRACKET
B. INSERT #10 X 2" SMS/WOOD SCREW
THRU BRACKET AND ANCHOR.
CONTINUE TO TURN THE SCREW TO
FULLY EXPAND THE ANCHOR
ACCORDING TO THE CHART BELOW.
#10 X 2"
SMS/WOOD SCREW
LOCATE BRACKET
TO CLEAR SINK
FAUCETS BY AT LEAST
ONE INCH.
TOTAL
WALL
THICKNESS
TURNS AFTER SCREW
HEAD IS AGAINST
BRACKET
1/2"
5/8"
3/4"
8-9 TURNS
6-7 TURNS
4-5 TURNS
FIG. H
FIG. G
SURFACE MOUNTING THE TOP OF THE CABINET - WITHOUT LIGHTS
2 SMALL
"Z" CLIPS
1. TWO SMALL "Z" CLIPS ARE SUPPLIED FOR THE
TOP OF EACH CABINET. THESE CLIPS SLIDE
INTO THE SCREW CHANNEL ON TOP OF THE
CABINET. HOLES FOR THE CLIPS CAN BE
PREDRILLED IN THE WALL PER DIMENSIONS
SHOWN IN FIGURE J.
TOP OF CABINET
FRAME MEMBER
WALL
(SEE PAGE 6 FOR SURFACE MOUNTING THE
CABINETS WITH LIGHTS)
29 1/8"
FROM TOP OF
BAR TO SCREW
LOCATION
30"
OVERALL
DIMENSION
2. MOUNT THE CONNECTED BOXES INTO THE
BOTTOM "Z" BRACKET. TIGHTEN THE TOP CLIPS.
TOP "Z" CLIPS SLIDE
INTO THIS SCREW CHANNEL
FROM CENTER OPENING
3. THE BC1823 SIDE KIT IS USED TO FINISH THE SIDES OF
A SURFACE MOUNT INSTALLATION. USE THE #10 X
1/2" CONNECTOR BLOCK SCREWS AS SHOWN IN FIG. L
ON PAGE 6.
4. FOLLOW THE INSTRUCTIONS 4. THROUGH 6. FOR
RECESSED INSTALLATION ON PAGE 4.
"Z"
MOUNT
BAR
FIG. J
5
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SURFACE MOUNTING THE TOP OF THE CABINET - WITH LIGHTS
(SEE PAGE 5 FOR SURFACE MOUNTING THE
CABINETS WITHOUT LIGHTS)
33"
1. TWO LARGE "Z" CLIPS ARE SUPPLIED FOR THE
TOP OF EACH CABINET. THESE CLIPS SLIDE
UP AND DOWN TO ENGAGE THE TOP OF THE
CABINET. PREMOUNT THESE CLIPS AS SHOWN
IN FIG. K.
OVERALL
DIMENSION
2 LARGE
"Z" CLIPS
2. MOUNT THE CONNECTED BOXES INTO THE
BOTTOM "Z" BRACKET. SLIDE THE TOP CLIPS
DOWN ONTO THE CABINET. TIGHTEN THE SCREW
WITH AN OFFSET SCREWDRIVER.
3. THE BC1823 SIDE KIT IS USED TO FINISH THE SIDES
OF A SURFACE MOUNT INSTALLATION. USE THE #10 X 1/2"
CONNECTOR BLOCK SCREWS AS SHOWN IN FIG.L
EXTRA MIRRORS TO COVER THE SIDES OF THE LIGHT
ARE SUPPLIED WITH THE BC1823 SIDEKIT. REFER TO
INSTRUCTIONS SUPPLIED WITH THE SIDEKIT & LIGHT FOR
INSTALLATION INSTRUCTIONS.
WALL
U
29 3/4"
DIMENSION
TO TOP MOUNT
SCREW FROM
TOP OF BAR
"Z"
MOUNT
BAR
FIG. K
4. FOLLOW THE INSTRUCTIONS 4. THROUGH 6. FOR
RECESSED INSTALLATION ON PAGE 4.
BC1823
SIDE KIT
BRACKET
BC1823
SIDE
KIT
MIRROR
FIG. L
USE 4
#10 X
1/2"
SCREWS
CHECKLIST • CARE & MAINTENANCE
2. CLEANING
A. THE CABINET DOOR AND INTERIOR ARE CONSTRUCTED
OF MIRROR AND ALUMINUM. USE ONLY A DAMP CLOTH
TO CLEAN. SPRAY THE CLOTH, NOT THE MIRROR WHEN
CLEANING. MIRRORS ARE DAMAGED BY THE USE OF
AMMONIA OR VINEGAR BASED CLEANERS. RUBBING
ALCOHOL CAN BE USED FOR STUBBORN STAINS.
1. DOORS
A. THE DOORS ARE PROVIDED WITH A THREE WAY
ADJUSTMENT FEATURE. HEIGHT, LEVEL AND
FIT TO FRAME GASKET CAN BE ADJUSTED. THE
USE OF A #2 PHILLIPS SCREWDRIVER IS
RECOMMENDED.
IF DOOR IS OUT OF LEVEL OR TOO CLOSE TO
ONE SIDE ADJUST DOOR LEFT OR RIGHT WITH
WITH SCREW 1 SHOWN ON PAGE 3 FIGURE E.
B. USE NO ABRASIVE CLEANSERS ON ANY PART OF
THE CABINET. THE GASKET CAN BE CLEANED WITH A
MILD NON ABRASIVE CLEANER SUCH AS BON AMI OR
SOFT SCRUB.
IF DOOR IS TOO HIGH OR LOW ADJUST DOOR
DOWN OR UP WITH SCREW 2 SHOWN ON PAGE 3
FIGURE E. THIS SCREW IS INSIDE THE HINGE AND
REQUIRES THE DOOR TO BE OPENED TO APPROX.
90° TO ACCESS THE SCREW.
IF DOOR OPENS STIFFLY, SQUEAKS, OR RUBS
AGAINST GASKET, ADJUST DOOR OUTWARDS WITH
SCREW 3 SHOWN ON PAGE 3 FIGURE E.
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PARTS LIST FOR PLM CABINETS
PARTS LIST FOR BC1823 SIDE KIT
1. PLM CABINET • SEE SUFFIX CODES BELOW
FOR MODEL OPTIONS
1. 2 MIRRORS WITH MOUNTING BRACKETS
2. GLASS SHELVES
3 SHELVES ARE PROVIDED WITH EACH CABINET.
3. "Z" MOUNTING BRACKET • THIS 30" LONG
BRACKET IS USED FOR SURFACE MOUNTED
CABINETS. (CUT TO 25 1/2" FOR PLM3030)
4. HARDWARE BAG • CONTAINS THE FOLLOWING:
A. 5 PLASTIC ANCHORS
B. 36 BLACK OR WHITE SHELF HOLE PLUGS
C.
5 SMS/WOOD SCREWS #10 X 2"
D.
10 CONNECTOR BLOCK SCREWS #10 X 1/2"
E.
2
H.
I.
2
2
3" X 3 3/4" MIRRORS
3. 2
2" X 2" ADHESIVE PADS
MP65 CONNECTOR BLOCKS
F. 10 BLACK OR WHITE SCREW HEAD CAPS
G.
2. 2
SMALL TOP MOUNT "Z' CLIP
LARGE TOP MOUNT "Z' CLIP
12 CLEAR SNAP-IN SHELF CLIPS
BC1823 SIDE KIT IS AVAILABLE
SEPARATELY.
IT IS USED ONLY WHEN CABINETS
ARE SURFACE MOUNTED.
ITEMS #2 AND #3 ARE ATTACHED
TO THE SIDES OF THE LIGHT WHEN
SURFACE MOUNTED
SEE INSTRUCTIONS SUPPLIED WITH
FIXTURE FOR MIRROR TO LIGHT
INSTALLATION
PLEASE NOTE:
1. A SQUARE AND PLUMB INSTALLATION INSURES
PROPER DOOR OPERATION. A SQUARE AND LEVEL
ARE NECESSARY FOR PROPER INSTALLATION.
Snap-in Shelf Clips
A. Push one side of the
shelf into the left or
right clips.
B. Snap the shelf down
into the opposite
side. If the shelf is
too tight, repeat the
process from the
other side.
2. IMPROPER INSTALLATION VOIDS THE WARRANTY.
INSTALLED CABINETS CANNOT BE RETURNED.
A
3. IF YOU EXPERIENCE ANY PROBLEMS WITH YOUR
CABINET HAVE YOUR SERIAL NUMBER READY AND
CONTACT YOUR DEALER
B
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