Datasheet
September 2016
Daniel Series 1200
™
Liquid Turbine Flow Meter
Liquid Turbine Flow Meter
Datasheet
Series 1200 Liquid Turbine Flow Meter
Durability for Sustained Performance
Achieving highly accurate volumetric flow measurement of
liquid hydrocarbons requires technology that ensures linearity
and repeatability. Load rack and marketing terminal operators
worldwide rely on the Daniel Series 1200 Liquid Turbine Meter
for reliable measurement during custody transfer and batch
or in-line blending operations. Designed for demanding
applications, the field-proven meter now features potted
electronics along with rugged internals to provide steady,
long-term performance.
Typical Applications
ƒƒ Refined product loading / unloading
ƒƒ Batch / in-line blending operations
Features and Benefits
ƒƒ Pulse output linear with flow rate and 10:1 rangeability
(turndown) ensure custody transfer and fiscal measurement
accuracy
ƒƒ High-frequency pulse resolution enables measurement of
minute increments of flow rate for greater accountability
The meter’s simple configuration and self-cleaning flowthrough bearing design enable higher flow rates and an
extended flow range, particularly on light hydrocarbons and
light crude products. In addition, all DN40 (1.5-in) meters
and larger can be equipped with an optional integral flow
conditioning plate that often eliminates the need for traditional
flow conditioning methods. The plate allows for vertical
installation when space is at a premium. An expanding hanger
suspension system and positive rotor centering further ensure
the meter is equally effective in a vertical orientation.
ƒƒ Stainless steel internal assembly ensures maximum volume
throughput and minimum pressure drop
Another key advantage is the meter’s local mounted enclosure
(LME) that can be configured with one or two pickoff coils and a
standard dual-channel preamplifier. The combination of these
components ensures total pulse integrity, virtually eliminating
the potential for missing or double-counted pulses.
ƒƒ LME aluminum or stanless steel (optional) housing is
explosion and weather proof for safe operation within
refineries and harsh environments
ƒƒ Stainless steel ball or tungsten journal carbide bearings
guarantee durability and longevity with minimal
maintenance required
ƒƒ Local mounted enclosure (LME) configured with one or two
pickoffs and a standard dual-channel preamplifier for total
pulse integrity
ƒƒ Electronics designed for easy access to pickoffs and
preamplifier to simplify service
A Range of Available Options
API Compliant
ƒƒ DN25 to DN100 (1-in to 4-in) line sizes
The Series 1200 Liquid Turbine Flow Meter is specifically
designed for pipeline operation and for use within the
guidelines of the API Manual of Petroleum Measurement
Standards (MPMS), Chapter 5.3 (Measurement of Liquid
Hydrocarbons by Turbine Meter) and the calibration
procedures of MPMS, Chapter 4 (Proving Systems).
ƒƒ NACE MR0175-compliant construction
ƒƒ Stainless or carbon steel meter body
ƒƒ Single or dual LME in aluminum or stainless steel (optional)
Figure 1: Daniel 1200 Liquid Turbine Flow Meter
Page 1
Daniel Series 1200
September 2016
Standard Specifications (1)
Process Parameters
Safety and Compliance
Table 1: Process Temperature Range(1)
Standard
Electrical
Carbon Steel
304/316 Stainless Steel
-29°C to +60°C
(-20°F to +140°F)
-40°C to +60°C
(-40°F to +140°F)
ƒƒ ATEX: Ex d IIC T6 Gb
ƒƒ IECEx: Ex d IIC T6 Gb
ƒƒ INMETRO: BR- Ex d IIC T6 Gb
Table 2: Linearity
Size
ƒƒ UL / c-UL Class I, Division 1, Groups B, C and D
Environmental
DN
Inches
Standard
Linearity
Premium
Linearity
Repeatability
25 to 50
1 to 2
±0.25%
±0.15%
±0.02%
80 to 100
3 to 4
±0.15%
NA
±0.02%
ƒƒ Aluminum: NEMA 4 (IEC IP66)
ƒƒ Stainless Steel: NEMA 4X (IEC IP66)
Metrology
Table 3A: Flange Pressure Ratings (Metric Units)
PN
Pressure Rating, barg @ 38°C
Carbon Steel
304/316 Stainless Steel
20
19.7
19.0
50
51.0
49.6
ƒƒ NMi TC7573, Revision 3
ƒƒ NTEP, CC: 90-118
ƒƒ Measurement Canada, AV-2264
Table 3B: Flange Pressure Ratings (US Customary Units)
ANSI
Pressure Rating, psig @ 100°F
Carbon Steel
304/316 Stainless Steel
150
285
275
300
740
720
(1) Remote Mounted Enclosure (RME) is required for process or ambient temperatures > +60°C (+140°F).
Page 2
Liquid Turbine Flow Meter
Datasheet
Electrical
Table 4: Standard
Preamplifier
Preamplifier
The local mounted enclosure (LME) on the Daniel Series
1200 Liquid Turbine Meter contains a standard dual-channel
preamplifier and two inductive pickoff coils. These coils have
the sensitivity to provide accurate detection of rotor travel and
have output with electrical characteristics of high impedance
and low voltage. Noise-free transmission of the flow signals
requires the opposite: low impedance and high voltage. This is
the function of the signal preamplifier. Located within 5 meters
(16.4 feet) of the pickoff coil, turbine meter preamplifiers shape
and condition the pickoff output signal, rendering it suitable for
transmission over distances of up to 914 meters (3,000 feet).
Standard Model
The Model 2818 Dual Channel Preamplifier is the standard
Daniel offering for the Series 1200 meter. The signals from two
inductive pickoff coils, positioned 90° electrically out of phase,
are strengthened and conditioned by a single preamplifier.
Fully potted in Delrin® resin, the Model 2818 preamplifier has
three possible outputs: powered pulse, variable voltage and
open collector.
DESCRIPTION
Dual Channel
MODEL
2818
Part #
1-504-05-550
INPUTS
# of Inputs (Pickoffs):
1 or 2
Supply Voltage:
10 to 30 VDC
Sensor Type:
Reluctance
Signal:
Sine Wave
Current:
10 to 30 VDC @ 40 mAp-p
Preamplifier Sensitivity:
40 mVpp
Frequency Response:
0 to 5 kHz
OUTPUTS (POWERED PULSE)
Type:
Square Wave
Electrical Performance
Frequency Range:
≤ 0 to 5 kHz
Amplitude:
0 to 5 V
Pickoff Specifications
Impedance:
1000 Ohm, 20 mA max
CONSTRUCTION
Delrin Housing
Solid Epoxy Encapsulation
TEMPERATURE RANGE
-40°C to +85°C
(-40°F to +185°F)
ƒƒ Type: 2-wire reluctance ƒƒ Resistance: 600 - 900 ohms
ƒƒ Inductance: 250mH max
ƒƒ Output: Sinusoidal 40mV p-p minimum @minimum flow
with preamplifier load
CUSTOMER CONNECTION
Terminal Block 1 (TB1):
(1) +10 to 30 VDC
(2) Common
ƒƒ Optional: 2 pickoff coils (single or dual LME) or
4 pickoff coils (dual LME required)
(3) Common
(4) Channel A Output
(5) Channel B Output
(6) TTL Out A
(7) TTL Out B
PICKOFFS
Channel A (TB2):
(1) White
(2) Red
Channel B (TB3):
(1) White
(2) Red
Page 3
Daniel Series 1200
September 2016
Standard Flow Range and Adjustments
The flow rate must fall within the minimum and maximum linear flow rate to meet the standard and premium linearity specification.
Tables 8A, 8B and 8C represent the effect of specific gravity on the linear flow range.
Table 5: Linear Flow Range
Nominal Size
DN
Inches
25
40
50
80
100
1
1.5
2
3
4
M3/HR
Standard Flow Range
BBL/HR
Standard Flow Range
Extended
Maximum
Minimum Maximum
Minimum
Flow Range*
8.6
86
99
1.4
19
186
214
3.0
31
314
361
5.0
93
929
1,068
15
143
1,429
1,785
23
Maximum
14
30
50
148
227
Extended
Maximum
Flow Range*
16
34
58
170
284
USG/PM
Standard Flow Range
Minimum
Maximum
6
13
22
65
100
60
130
220
650
1,000
Extended
Maximum
Flow Range*
69
150
253
748
1,250
* Note: Extended maximum flow range with 20% duty cycle not to exceed 2 hours per day
Table 6: Nominal K-Factor
Nominal Size
K-Factor*
DN
Inches
Pulses/BBL
Pulses/M3
Pulses/USG
25
1
33,600
211,338
800
40
1.5
16,800
105,669
400
50
2
7,560
47,551
180
80
3
2,184
13,737
52
100
4
966
6,076
23
* Note: K-Factors for individual rotors vary. An acceptable rotor can be nominal ±15%.
Table 7A: Flow Range Adjustments for Specific Gravity = 0.7 to 1 (Blade Type Internals Only)
Nominal Size
DN
Inches
25
1
40
1.5
50
2
80
3
100
4
BBL/HR
8.6
19
31
93
143
Minimum Linear Flow Rate
M3/HR
USGPM
1.4
6.0
3.0
13
5.0
22
15
65
23
100
BBL/HR
86
186
314
929
1,429
Maximum Linear Flow Rate
M3/HR
USG/PM
14
60
30
130
50
220
148
650
227
1,000
Table 7B: Flow Range Adjustments for Specific Gravity = 0.6 (Blade Type Internals Only)
Nominal Size
DN
Inches
25
1
40
1.5
50
2
80
3
100
4
BBL/HR
14
31
53
156
239
Minimum Linear Flow Rate
M3/HR
USGPM
2.3
10
5.0
22
8.4
37
25
109
38
167
BBL/HR
99
214
361
1,071
1,786
Maximum Linear Flow Rate
M3/HR
USG/PM
16
69
34
150
58
253
170
750
284
1,250
Table 7C: Flow Range Adjustments for Specific Gravity = 0.5 (Blade Type Internals Only)
Nominal Size
DN
Inches
25
1
40
1.5
50
2
80
3
100
4
Page 4
BBL/HR
20
44
74
219
336
Minimum Linear Flow Rate
M3/HR
USGPM
3.2
14
7.0
31
12
52
35
153
53
235
BBL/HR
99
214
361
1,071
1,786
Maximum Linear Flow Rate
M3/HR
USG/PM
16
69
34
150
58
253
170
750
284
1,250
Liquid Turbine Flow Meter
Datasheet
Pressure Drop
The pressure drop characteristics on water for the Series 1200 Liquid Turbine Meter by line size.
100
10
1"
1
dP, PSI
1.5"
3"
2"
4"
0.1
0.01
1
10
100
1,000
10,000
Flow, GPM
Figure 2: Pressure Drop Chart
Table 8A: Series 1200 Pressure Drop (Metric Units)
No Conditioner
Integral Flow Conditioner
DN25
3
M /H
Minimum
1.36
Maximum
Flow Range
Standard Flow
Range
Extended Maximum
DN40
mBar
3
M /H
7.7
2.95
13.6
765
16
11,007
DN50
mBar
3
M /H
9.4
5
29.5
938
34
1,248
DN80
DN100
mBar
3
mBar
3
M /H
9.5
14.8
M /H
mBar
11.0
22.7
6.6
50
952
148
1,096
227
655
58
1,255
170
1,462
284
1,020
GPM
dP
GPM
dP
Table 8B: Series 1200 Pressure Drop (US Customary Units)
No Conditioner
Integral Flow Conditioner
1-in
Flow Range
Standard Flow
Range
1.5-in
GPM
dP
Minimum
6
Maximum
60
69
Extended Maximum
2-in
GPM
dP
0.111
13
11.1
130
14.6
150
3-in
4-in
GPM
dP
0.136
22
0.138
65
0.159
100
0.095
13.6
220
13.8
650
15.9
1,000
9.5
18.1
253
18.2
750
21.2
1,250
14.8
Page 5
Daniel Series 1200
September 2016
Product Diagrams
Local Mounted Enclosure (LME)
Figure 3: Local Mounted Enclosure (LME) with Standard Dual-Channel Preamplifier
Internals with Stainless Steel Bearings
Figure 4: Internal Assembly for a Nominal Pipe Size DN80 to DN100 (3-in to 4-in) Liquid Turbine Meter
Internals with Tungsten Carbide Bearings
Figure 5: Internal Assembly for a Nominal Pipe Size DN80 to DN100 (3-in to 4-in) Liquid Turbine Meter
Page 6
Liquid Turbine Flow Meter
Datasheet
Materials of Construction
Table 9A: Meter with Stainless Steel Bearings (DN25 to DN100 / 1-in to 4-in)
Description
Meter Body and Flanges
DN25 to DN40 (1-in to 1.5-in)
DN50 to DN100 (2-in to 4-in)
Local Mounted Enclosure (LME)
Rotor Hub/ Rotor Blades
DN25 to DN40 (1-in to 1.5-in)
DN50 to DN100 (2-in to 4-in)
Retaining Ring
DN25 to DN40 (1-in to 1.5-in)
DN50 to DN100 (2-in to 4-in)
Bearing Spacer
DN25 to DN50 (1-in to 2-in)
DN80 to DN100 (3-in to 4-in)
Shaft
DN25 (1-in)
DN40 to DN50 (1.5-in to 2-in)
DN80 (3-in)
DN100 (4-in)
Bearing Set
Suspension Blade
DN25 (1-in)
DN40 to100 (1.5-in to 4-in)
Suspension Diffuser
DN25 (1-in)
DN40 to DN100 (1.5-in to 4-in)
Downstream Cone
DN25 (1-in)
DN40 to DN100 (1.5-in to 4-in)
Sleeve
DN25 (1-in)
DN40 to DN100 (1.5-in to 4-in)
Flow Conditioning Plate
DN25 (1-in)
DN40 to DN50 (1.5-in to 2-in)
DN80 to DN100 (3-in to 4-in)
Standard
NACE MR0175:2003 Compliant
304SS Only
Carbon Steel or 304SS
Aluminum / 316SS
304SS Only
Carbon Steel or 304SS
Aluminum / 316SS
17-4PH
Aluminum 6061-T6 / 430SS
430SS
Aluminum 6061-T6 / 430SS
302SS
302SS
302SS
302SS
303SS
304SS
Aluminum 6061-T6
Aluminum 2011-T3
Stainless Steel
303SS
304SS
Aluminum 6061-T6
Aluminum 2011-T3
Stainless Steel
304SS
Aluminum 2024-T3
304SS
Aluminum 2024-T3
316SS
Aluminum 6061-T6
316SS
Aluminum 6061-T6
303SS
303SS
304SS
304SS
Delrin
Delrin / Aluminum
NA
Aluminum
Table 9B: Meter with Tungsten Carbide Bearings (DN 80 to 100 / 3-in to 4-in)
Meter Body and Flanges
Local Mounted Enclosure (LME)
Rotor Hub / Rotor Blades
Shaft
Bearing Set
Suspension Blade
Suspension Diffuser
Diffuser Washer
Flow Conditioning Plate
Carbon Steel or 304SS
Aluminum / 316SS
Aluminum 6061-T6 / 430SS
303SS
Tungsten Carbide
Aluminum 2024-T3
Aluminum 6061-T6
Aluminum 6061-T6
Delrin / Aluminum
Carbon Steel or 304SS
Aluminum / 316SS
Aluminum 6061-T6 / 430SS
303SS
Tungsten Carbide
Aluminum 2024-T3
Aluminum 6061-T6
Aluminum 6061-T6
Aluminum
Page 7
Daniel Series 1200
September 2016
Weights and Dimensions
B
127.0 mm (5")
Minimum distance
requirements for service
C
Upstream Spool
(optional)
Downstream Spool
(optional)
D
A
E
F
Table 10: Dimensional Data for Daniel Series 1200 Liquid Turbine Flow Meter and Flow Straightening Sections
Nominal Size
A
B
C
D
E
F
DN
Inches
mm
Inches
mm
Inches
mm
Inches
mm
Inches
mm
Inches
mm
Inches
25
1
203
8
102
4
259
10
508
20
127
5
841
33
40
1.5
229
9
114
4.5
269
11
191
8
191
8
613
24
50
80
2
3
229
254
9
10
114
127
4.5
5
269
279
11
11
254
381
10
15
254
381
10
15
740
1,022
29
40
100
4
305
12
152
6
297
12
508
20
508
20
1,324
52
Table 11: Shipping Weight with Single Aluminum LME(1)
Nominal Size
ANSI 150
ANSI 300
DN
Inches
kg
lbs
kg
lbs
25
1
10.5
23
10.5
23
40
1.5
11.8
26
14.6
32
50
2
13.7
30
17.5
32
80
3
19.1
42
23.2
51
100
4
25.9
57
33.6
74
(1) Weight based on single Aluminum LME. For single Stainless Steel LME, add 3.75 Kg (8.3 lb).
Page 8
Liquid Turbine Flow Meter
Datasheet
Daniel Series 1200 Turbine Flow Meter Selection Matrix
T
XX
X
X
X
X
X
X
X
X
X
X
X
X
Device
Series 1200
T
Tagging Format
Line Size / Standard Flow Range
Line Size / Pressure Rating / Flow Parameters
DN25 (1-in) / 6-60 GPM, 8.6-86 BHP, 1.36-13.7 M³/H
01
1
DN40 (1.5-in) / 13-130 GPM, 18.6-186 BHP, 2.0-29.5 M³/H
15
2
Inch / ANSI / Metric
DN50 (2-in) / 22-220 GPM, 31.5-315 BHP, 5-50 M³/H
02
3
DN / PN / US Customary
DN80 (3-in) / 65-650 GPM, 93-930 BHP, 14.8-148 M³/H
03
4
DN / PN / Metric
DN100 (4-in) / 100-1000 GPM, 143-1430 BHP, 23-230 M³/H
04
Inch / ANSI / US Customary
Approvals
Pressure Rating / Flange Type
J
CSA /UL /c-UL / DN80 and DN100 (3-in and 4-in) only
ANSI 150, RF / 285 psi MWP, 125-250 AARH
A
K
UL / c-UL / CE / IECEx
ANSI 300, RF / 740 psi MWP, 125-250 AARH
B
M
INMETRO
DIN 2501, PN16, RF / 16 BAR MWP
1
DIN 2501, PN25, RF / 25 BAR MWP
2
DIN 2501, PN40, RF / 40 BAR MWP
3
Linearity
Design Style / Enclosure Style
Aluminum LME w/ SS Bearings
2
SS LME w/ SS Bearings
3
SS LME w/ Tungsten Carbide Bearings DN80 and DN100 (3-in and 4-in) only
4
D
±0.15% for DN25 to DN50 (1-in to 2-in)
A
None
B
Integral
Display
Meter Output / Temperature Range
Standard Temperature Range -40°C to +60°C (-40°F to +140°F)
A
None
D
Electronic Register
Materials of Construction
1 Pick-Off, 1 Dual Channel Preamplifier
B
2 Pick-Offs, 1 Dual Channel Preamplifier
C
Body / Flange / Internals
4
Metrology Approvals
Unspecified
±0.25% for DN25 to DN50 (1-in to 2-in), ±0.15% for
DN80 and DN100 (3-in and 4-in)
Display Mounting
1
Aluminum LME w/ Tungsten Carbide Bearings DN80 and DN100
(3-in and 4-in) only
C
1
NTEP, CC: 90-118, For DN40 (1.5-in) Meter: 6 - 130 GPM
(For extended flow ranges, see certificate)
5
Measurement Canada, AV-2264, 5:1 Turndown for Diesel Fuel and Stove Oil
6
Relative Density (Specific Gravity) of Calibration Fluid
0.78 – 0.79 Mineral Spirits
7
304 SS Body and Flanges, SS / Al / Ball Bearing DN50 to DN100 (1-in to 4-in)
8
304 SS Body and Flanges, SS / Al / Tungsten Carbide DN80 and DN100 (3-in
and 4-in) Only
9
CS Body and Flanges, SS/Al/Tungsten Carbide DN80 and DN100
(3-in and 4-in) Only
A
CS Body and Flanges, SS/Al/Ball Bearing/Teflon Coated Rotor DN50, DN80,
and DN100 (2-in, 3-in and 4-in) Only
B
304 SS Body and Flanges, SS/Al/Ball Bearing/Teflon Coated Rotor DN50 to
DN100 (1-in to 4-in )
C
CS Body and Flanges, SS/Al/Tungsten Carbide / Teflon Coated Rotor DN80 and
DN100 (3-in and 4-in) Only
D
304 SS Body and Flanges, SS/Al/Tungsten Carbide/Teflon Coated Rotor DN80 and
DN100 (3-in and 4-in) Only
J
Flow Direction / Flow Conditioning
Horizontal, No Flow Conditioning Plate, DN25 to DN100 (1-in to 4-in)
A
Vertical, No Flow Conditioning Plate, DN25 (1-in) Only / Upward Flow Only
B
Horizontal, Flow Conditioning Plate, DN40 to DN100 (1.5-in to 4-in) Only
C
Vertical, Flow Conditioning Plate, DN40 to DN100 (1.5-in to 4-in) Only / Upward Flow Only
D
Horizontal, Aluminum Flow Conditioning Plate, DN80 and DN100 (3-in and 4-in) Only
F
Vertical, Aluminum Flow Conditioning Plate, DN80 and DN100 (3-in and 4-in) Only /
Upward Flow Only
G
CS Body and Flanges, SS/Al/Ball Bearing DN50, DN80, DN100
(2-in, 3-in and 4-in) Only
Note: Flow conditioning plate is not applicable for the DN25 (1-in) meter
This is for informational purposes only. Not every option is listed and some options are contingent on others. Please consult factory for
assistance designing your optimal meter.
Page 9
Emerson Process Management
Daniel Measurement and Control, Inc.
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Headquarters
USA - Houston, Texas
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