Precision - Micro

More Precision
optoCONTROL // Optical precision micrometers
6
Digital micrometers with extended measuring range
optoCONTROL 1202
Measuring ranges 75 and 98mm
Resolution≥8µm
Measuring rate up to 400Hz
Analogue
Analogue output 0 ... 10 VDC
Serial
Serial interface RS232
Laser class 1
High resolution CCD array detector with integrated
controller
Sub-pixel evaluation
Measuring distance selectable from 20 to 2000mm
Integrated polarisation filter / interference filter
2 digital inputs
3 digital outputs (limit switch)
ODC1202-Tool software included
Measuring principle
The laser beam for the optoCONTROL 1202 laser micrometers is output from the optical transmitter as a parallel aimed laser beam. The laser line strikes a CCD array in the receiving optical system. The amount
of light collected by each of these receiving elements during the integration time is read out separately as analogue voltage and stored as a
digital value in a data field after analogue-todigital conversion.
If there is a non-transparent measurement object in the laser line, only
the receiving elements of the lines outside the shadow zone of the measurement object are illuminated. As the spacing of the pixels of the
CCD array is known, the size and position of the measurement object
can be determined.
System design
optoCONTROL consists of a light source and a receiving unit. The
com­plete controller electronics are integrated in the receiver housing.
The light source and receiver can be installed at any distance from
each other. All models can be installed without additional brackets in
both the vertical and horizontal positions.
Measurement mode (programmable via software)
Edge (left / right)
Diameter
Gap
Centre
The distance is adjustable from 20mm
to maximum 2m (no calibration required)
Teach-in button
Analogue output
Digital output
Switching output
Measuring range up to 75 mm (OCD1202-75)
up to 98 mm (OCD1202-100)
7
Model
optoCONTROL 1202-75
Measuring range
optoCONTROL 1202-100
typ. 75mm
typ. 98mm
Distance light source - receiver
minimal 20mm, maximal 2000mm
Resolution 1)
typ. 8µm
typ. 8µm
Repeatibility 2)
≤±10µm
≤±10µm
Linearity 3)
Measuring rate
±0.2% (±150µm)
±0.2% (±196 µm)
max 400Hz / 700Hz (digital)
max 360Hz / 600Hz (digital)
Max. switching current
100mA, short-circuit proof
Interface
Measurement values via RS232, parameterizable under Windows using the ODC-1202 tool (included in scope of supply)
Semiconductor laser, 670nm, DC-operation, ≤0,39mW max opt. power, laser class 1 4),
the use of these laser sensors therefore requires no additional protective measures
Laser
Permissible external light
≤5000Lux 5)
Optical filter
interference filter, red light filter RG630, polarization filter
Housing material
aluminium, anodised in black
8-pin female connector type binder series 712 (SPS/Power); 4-pin female connector type binder series 707 (PC/RS232)
3-pin female connector binder series 712 (connection to the light source)
Connector receiver
Connector light source
3-pin female connector type binder 712 (connection to receiver)
Connection to PC: SCD12xx (USB version incl. driver); connection serial interfaces: SCD1202 (RS232);
connection analogue and Power: SCA1202; connection cable light source/receiver: CE1202
Connection cable
Output polarity
bright-/dark-switching, adjustable using Windows
Teach button
Teach button at the housing for set point value teaching
LED red (+): measured value > upper tolerance threshold; LED green: measured value lies within tolerance window
LED red (-): measured value < lower tolerance threshold; LED yellow: multifunction
LED- indication
EMC
Shock
Vibration
Protection class
Operation temperature
Storage temperature
IEC 60947-5-2
15g / 6ms
15g / 10Hz…1kHz
electronics IP 54, optics: IP 67
-10°C to +50°C
-20°C to +85°C
0 …+10V (scalable)
(OUT0, OUT1, OUT2): pnp bright-switching/npn dark-switching or
pnp dark-switching/npn bright-switching, adjustable using Windows, 100mA, short-circuit proof
external trigger, input voltage +Ub/0V with protective circuit
teach/reset, input voltage +Ub/0V with protective circuit
+15VDC …+ 30VDC
using Windows via PC (parameterization software included)
adjustable using Windows via PC
typ. 200mA
analogue
Output
digital
IN0
IN1
Digital input
Power supply
Sensitivity adjustment
Laser adjustment
Consumption
The quoted technical data apply for a displacement light source to receiver about 300mm and a temperature of 20°C after a warm-up time of 30 minutes.
1)
Display resolution of the software ≥10µm
2)
Valid for ∆T≤5°C and ambient leight 5000lx. For stable measurement shadowing of the receiver is advisable. Smooth video AVG 64 values.
3)
Is only valid with the adaption of the threshold and the laser performance as well as the execution of an calibration; 20mm target-receiver distance; 250mm transmitter-receiver distance
4)
Laser class 1: IEC 60825-1: 2008-05; 5) Shadowing from ambient daylight increases the signal stability
optoCONTROL 1202-100
optoCONTROL 1202-75
19
Laser light source
40
50
Receiver
19
40
145
120
112
125
80
130
145
18
125
100
80
Receiver
M5 - 8 deep
40
10
80
20
30
20
20
M5 - 8 deep
M5 - 8 deep
35 10
30
Mounting rail ODC1202-L100/L200/L500 (other lengths on request)
20
30
M5 - 8 deep
35
70
10
23
10
15
30
Countersink
DIN 74 - Km5
75
170
30
19.9
75
9.5
130
17.5
20
30
7.5
15
ø4
ø4
.
5
5
.
ø4
5
.
ø4
.5
Laser light source
400/500/800
19.6
16
Accessories
optoCONTROL
IF2008 - PCI interface card
Particular benefits
ƒƒ4x digital signals and two encoders with basic printed circuit board
ƒƒAdditional expansion board for a total of 6x digital signals, 2x encoder and 2x analogue signals and 8x I/O Signals
ƒƒFIFO data memory
ƒƒSynchronous data acquisition
IF2008
Example: measurement of diameters with two optoCONTROL.
The diameter to be measured can be increased using two optoCONTROL. See CSP2008 universal controller.
IF2008E - Expansion board
Particular benefits
ƒƒTwo digital signals, two analogue signals and 8 I/O signals
ƒƒOverall with IF2008: 6 digital signals,2 encoders and 2 analogue
signals and8 I/O signals
ƒƒFIFO data memory
ƒƒSynchronous data acquisition
Diverse ODC tools
Depending on the sensor, diverse tools for continuous measurement
value recording and parameter set up are available free of charge.
17
CSP2008 - Universal controller for up to six sensor signals
The controller CSP2008 has been designed to process 2 to 6 both optical and other sensors
from Micro-Epsilon (6 digital or 4 analogue input signals max., 2x internal + 4x external via EtherCAT modules from the company Beckhoff. EtherCAT is intended as external bus for connecting
further sensors and I/O modules. The controller is equipped with a display offering multicolour
backlighting which changes its colour in the case of exceeding the limit value while a signal is
displayed.
Features
ƒƒReal-time processing of input and output signals at up to 100kHz (user selectable)
ƒƒUnique user interface for the configuration of the controller via Ethernet on a PC or laptop.
All user selectable functions of the controller and the measured values can be viewed,
displayed and stored in real time via your own web browser without installing any 3rd part
software
ƒƒSimple sensor connection with automatic sensor recognition, configuration of the sensor
using buttons and display on controller or via web browser
ƒƒModular system upgradable with additional I/O modules for customer-specific requirements.
The internal communication between I/O components using EtherCAT connection (CSP 2008
acts as master)
ƒƒExtremely flexible and powerful functionality; function modules can be combined in many
ways.
ƒƒSimple mounting using DIN rail TS 35
Universal controller with DIN rail TS 35
(dimensions not to scale)
35
96.8
103.1
45.2
146
3.3
57.9
69.1
IF1032/ETH
The IF1032/ETH interface module now enables to run sensors equipped with analogue interfaces with the proven operating concept based on a web interface. The Ethernet interface permits to easily display the measured data on a PC. Moreover, sensors can be connected to an
EtherCAT bus. The RS485 interface allows to connect new sensors that use the Micro-Epsilon
specific RS485 protocol.
Interfaces
ƒƒ1x RS485 (ME-internal protocol)
ƒƒ2x analogue-in (14 bit, max. 4 ksps), voltage
ƒƒ1x analogue-in, (14 bit, max. 4 ksps), current
ƒƒInputs for supply voltage
ƒƒTrigger input
ƒƒEtherCAT synchronisation output
ƒƒOutput for sensor power supply
CSP2008
18
Accessories
optoCONTROL
Accessories optoCONTROL 1200/1201
Article number
2901260
2901483
2901261
0260031.11
2420066
2966006 *
2966007 *
2966008 *
2966018
2966019
2966020
2966021
2966024
2966025
Model
PC1200-5
PC1200-10
PC1200/90-5
DD241PC(11)-U
IF1032/ETH
ODC1202-L100
ODC1202-L200
ODC1202-L500
JU1200-VR
JU1200-HR
JU1200-VT
JU1200-HT
BR1200L220
BR1200L320
Description
Power supply and signal cable 5m, straight connector, for light source and receiver unit
Power supply and signal cable 10m, straight connector, for light source and receiver unit
Power supply and signal cable 5m, angled connector, for light source and receiver unit
Digital display unit, RS232, connection for 1 analogue sensor 0-10V, 2 limit switches
ME Ethernet/EtherCAT interface module max.14Bit/4k samples/sec
Mounting rail for ODC1202, 400mm; distance light source/receiver max.100mm
Mounting rail for ODC1202, 500mm; distance light source/receiver max. 200mm
Mounting rail for ODC1202, 800mm; distance light source/receiver max. 500mm
ODC1200 adjustment plate for vertical mounting of the receiver
ODC1200 adjustment plate for horizontal mounting of the receiver
ODC1200 adjustment plate for vertical mounting of the transmitter
ODC1200 adjustment plate for horizontal mounting of the transmitter
Bracket for mounting as C-frame, length 220mm, 2 pcs. required
Bracket four mounting as C-frame, height 320mm, 2 pcs. required
*only for C-frame mounting combined with adjustment plate JU1200 and bracket BR1200
Accessories optoCONTROL 1202
2901497
2901482
2901371
2901509
2901848
2901373
2901510
2966006
2966007
2966008
6414114
6414107
2420057
2420066
CE1202-2
CE1202-5
SCD1202-2-RS232
SCD1202-5-RS232
SCD12xx-2-USB
SCA1202-2
SCA1202-5
ODC1202-L100
ODC1202-L200
ODC1202-L500
EK1100/CSP2008
EL3162/CSP2008
CSP2008
IF1032/ETH
Connecting cable light source-receiver, 2m
Connecting cable light source-receiver, 5m
Digital output cable, 2m, for connection to a RS232 port
Digital output cable, 5m, for connection to a RS232 port
Digital output cable for USB connection incl. driver, 2m
Power supply and analogue output cable, 2m
Power supply and analogue output cable, 5m
Mounting rail for ODC1202, 400mm; distance light source/receiver max.100mm
Mounting rail for ODC1202, 500mm; distance light source/receiver max. 200mm
Mounting rail for ODC1202, 800mm; distance light source/receiver max. 500mm
Bus terminal
Bus terminal; 2-channel analogue input terminal
Universal controller for displacement sensors
ME Ethernet/EtherCAT interface module max.14Bit/4k samples/sec
Accessories optoCONTROL 1220
2901871
2901851
2901852
2901371
2901509
2901848
2901373
2901510
2966009
2966011
2966012
6414114
6414107
2420057
2420066
CE1220-1
CE1220-2
CE1220-5
SCD1202-2-RS232
SCD1202-5-RS232
SCD12xx-2-USB
SCA1202-2
SCA1202-5
ODC1220-L220
ODC1220-L420
ODC1220-L620
EK1100/CSP2008
EL3162/CSP2008
CSP2008
IF1032/ETH
Connecting cable light source-receiver, 1m
Connecting cable light source-receiver, 2m
Connecting cable light source-receiver, 5m
Digital output cable, 2m, for connection to a RS232 port
Digital output cable, 5m, for connection to a RS232 port
Digital output cable for USB connection incl. driver, 2m
Power supply and analogue output cable, 2m
Power supply and analogue output cable, 5m
Mounting rail for ODC1220, 400mm; distance light source/receiver max. 220mm
Mounting rail for ODC1220; 600mm; distance light source/receiver max. 420mm
Mounting rail for ODC1220; 800mm; distance light source/receiver max. 620mm
Bus terminal
Bus terminal; 2-channel analogue input terminal
Universal controller for displacement sensors
ME Ethernet/EtherCAT interface module max.14Bit/4k samples/sec
Accessories optoCONTROL 2500/2600
2901123
2901124
2901120
2901215
2901121
2213017
2213018
2901122
2901057
2901118
2901058
2901119
2420057
2901504
2901505
PC2500-3
PC2500-10
SCA2500-3
SCA2500-10
SCD2500-3/3/RS232
IF2008
IF2008E
SCD2500-3/10/RS422
CE1800-3
CE2500-3
CE1800-8
CE2500-8
CSP2008
SCD2500-3/CSP
SCD2500-10/CSP
Power supply cable 3m, open
Power supply cable 10m, open
Signal output cable, analogue, 3m
Signal output cable, analogue, 10m
Signal output cable, 3m, analogue / RS232
PCI interface card RS422
Expansion board analogue / RS422 / PCI
Signal output cable, 3m, analogue / RS422, 10m
Sensor cable extension for camera, 3m
Sensor cable extension for light source, 3m
Sensor cable extension for camera, 8m
Sensor cable extension for light source, 8m
Universal controller for up to six sensor signals
Output cable, 3m, for connection to CSP2008
Output cable, 10m, for connection to CSP2008
19
Accessories optoCONTROL 2500/2600
2964022
2213024
2213025
2213022
29011111
2901528
2901561
2901563
6414071
MBC300
IF2004/USB converter
IF2001/USB converter
RS-422/USB converter
SCD2500-3/RS422
IF2008-Y adaptation cable
SCD2500-3/IF2008
SCD2500-8/IF2008
Extension clamp
Assembly block for controller ODC2500/2600
4 channel RS422/USB converter
IF2001/USB converter RS422 to USB
Industrial converter for ODC2xxx sensors, RS-422/USB
Output cable RS422, 3m, open ends
Adaptation cable, Y-type, 100mm
Interface cable
Interface cable
Extension clamp RS422 to CSP2008
Accessories optoCONTROL 2520
2901925
29011002
29011042
29011003
2901918
29011037
29011038
29011039
29011040
2901919
2901920
2901921
2901922
2901923
2901924
2901967
29011014
2213024
2213022
2213025
0260031.10
0260031.11
2213017
2213018
2901528
2420057
6414071
6414113
6414114
SCD2520-3
SCD2520/90-5
SCD2520/90-8
PC/SC2520/90-5
PC/SC2520-3
PC/SC2520-10
PC/SC2520-20
PC/SC2520-30
SCD2520-5 M12
CE2520-1
CE2520-2
CE2520-5
CE2520/90-1
CE2520/90-2
CE2520/90-5
PC/SC2520-3/CSP
PC/SC2520-3/IF2008
IF2004/USB converter
RS-422/USB converter
IF2001/USB converter
DD241PC(10)-U
DD241PC(11)-U
IF2008
IF2008E
IF2008-Y adaptation cable
CSP2008
Extension clamp
EK1122/CSP2008
EK1100/CSP2008
Digital output cable, 3m, RJ45/ Ethernet/EtherCAT
Digital output cable, 5m, RJ45/ Ethernet/EtherCAT
Digital output cable, 8m, RJ45/ Ethernet/EtherCAT
Supply-, interface- and signal cable, 5m
Supply-, interface- and signal cable, 3m
Supply-, interface- and signal cable, 10m
Supply-, interface- and signal cable, 20m
Supply-, interface- and signal cable, 30m
Digital output cable Ethernet/EtherCAT, 5m
Connecting cable light source-receiver, 1m
Connecting cable light source-receiver, 2m
Connecting cable light source-receiver, 5m
Connecting cable light source-receiver, 1m
Connecting cable light source-receiver, 2m
Connecting cable light source-receiver, 5m
Interface and supply cable for CSP2008
Interface and supply cable for IF2008
4 channel RS422/USB converter
Industrial converter for ODC2xxx sensors, RS-422/USB
Single channel RS422/USB converter
Digital process display, 0...10V
Digital process display, 2 limit switches, 0...10V
PCI interface card RS422
Expansion board analogue / RS422 / PCI
Adaptation cable, Y-type, 100mm
Universal controller for displacement sensors
Extension clamp RS422 to CSP2008
2 port RJ45 EtherCAT junction
Bus terminal
Accessories power supplies
2420065
2420062
2420042
PS2030
PS2020
PS2011
Wall power supply 24V/24W/ 1A; 2m-PVC; clamp
Power supply for DIN rail mounting 24VDC / 2.5A
Power supply for laboratory use 230VAC/ 24VDC / 5.2A
Further cable lengths on request.
Laser radiation
Do not view directly with
optical instruments
Class 1M Laser Product
IEC 60825-1: 2008-05
P≤2mW, E≤0.2mW/cm²; λ=670nm
Class 1 Laser Product
IEC 60825-1: 2008-05
optoCONTROL 2520 use a semiconductor class 1M laser with a wavelength of 670nm.
The maxi­mum optical output power is <=2mW . This laser class does not require any
additional protection equipment. Be careful with the dazzling effect related to optical
instruments.
optoCONTROL 12xx and 2500 use a semiconductor class 1 laser with a wavelength of
670nm. The maxi­mum optical output power is ≤0.39 mW. This laser class does not require
any additional protection equipment.
Modifications reserved / Y9761284-D011046GKE
High performance sensors made by Micro-Epsilon
Sensors and systems for displacement
and position
Sensors and measurement devices for
non-contact temperature measurement
2D/3D profile sensors (laser scanner)
Optical micrometers, fibre
optic sensors and fibre optics
Colour recognition sensors, LED analyzers
and colour online spectrometer
Measurement and inspection systems
MICRO-EPSILON Eltrotec GmbH
Heinkelstraße 2 · 73066 Uhingen / Germany
Tel. +49 (0)7161 98872-300 · Fax+49 (0)7161 98872-303
eltrotec@micro-epsilon.de · www.micro-epsilon.com
Download PDF