How it WORKS - Prophecy Sensorlytics

PumpSense™
Prophecy Sensorlytics' PumpSense™ monitors current operating
condition and trend health of pumps and blowers in various
industrial applications. The PumpSense system provides easyto-understand, actionable maintenance advice in advance of
machine or component failure.
The PumpSense sensor easily attaches to the pump housing and
constantly measures vibration, temperature and either vacuum
or pressure in the supply line. A plug-in connection reliably
powers the sensor, unlike competitive units that rely on batteries
for power.
Prophecy’s proprietary analytics algorithm tracks and compares
the collected data against a baseline to determine overall pump
health. Filter status, oil status, pump utilization and vacuum or
pressure level trends are all constantly monitored.
Visualization of valuable operating metrics is delivered through
easy-to-understand mobile and desktop dashboards. PumpSense
will accurately predict and alarm in the event of looming machine
and component failures, significantly reducing the cost and
inconvenience of unscheduled equipment downtime.
The PumpSense monitoring solution includes Prophecy’s
comprehensive software, enabling the user to set up alarms
and alarm recipients. Six months of historic data is available
through equipment performance trend lines. And, a streamlined
dashboard interface delivers a clear summary of the powerful
analytics for all monitored equipment, neatly organized by
department and location.
• A
ffordable, low investment and easy to install
on existing equipment
Measures:
Vacuum
Vibration
Temperature
Pressure
Sound
Magnetic field
Predicts:
Vacuum level
Bearing condition
Valve condition
Filter condition
Belt tension level
Oil condition
Gearbox condition
Rotor/starter health
• H
and-held and desktop dashboards clearly present
current status, trends and actionable maintenance
advice, no overwhelming manual data analysis • 2
4/7/365 constant automatic monitoring,
no complicated manual measurements • A
ccurate prediction of machine and component
failures, significantly reduced unscheduled
machine downtime
• D
edicated power supply, no need to change
sensor batteries • R
eal time and historic vacuum or pressure
performance data • E
asy-to-understand maintenance advice
via text or email messages
How it WORKS
2
3
4
6
1
5
Prophecy sensors are placed directly on your
machines or components to automatically
monitor condition. The sensor data transmits
to an easy-to-install gateway and is then sent to
cloud-based servers running powerful analytic
software. Results are transmitted from the
server to a user-friendly app where you will view
machine condition and maintenance advice.
1
2
7
3
4
5
6
7
Sensor
Data hub
Router
Cloud-based servers
Desktop predictive analytics software
User-friendly app
Actionable maintenance advice
PumpSense™ SPECIFICATIONS
PUMPSENSE SENSOR
Mechanical
Weight
Dimensions
length x width x depth
Sensor housing material
Enclosure rating
Environmental
Operating temperature
Ambient temperature
Surface temperature
Hazardous condition
Acceleration
Range
Resolution
Accuracy
Sampling rate (configurable)
Power
Power supply (built in)
Bluetooth Communication
Bluetooth Low Energy (BLE)
Range
Bluetooth Low Energy (BLE)
Tx power
Bluetooth Low Energy (BLE)
Standard
7.0 oz (0.2 kg)
2.6 in x 1.7 in x 1.1 in
(66.7 mm x 42.7 mm x 27.6 mm)
Metal plastic hybrid
IP64, IP65 optional
14°F (-10°C) to 149°F (65°C)
up to 185°F (85° C)
Class-1 Div-2
- 16g to + 16g
2%
10 mg
300/3000 per minute
3.3 volt DC adapter
15 ft
Resolution
Accuracy (full scale span)
Update rate
Vacuum inlet
Environmental
Operating temperature
range
Power
Power in
Power out
Bluetooth Communication
Bluetooth Low Energy (BLE)
Range
Bluetooth Low Energy (BLE)
Tx Power
Bluetooth Low Energy (BLE)
Standard
ELECTRONICS
Processor
Quad core 1.2G Hz broadcom
BCM2837 64-bit CPU
Micro SD card
16 GB
1 GB
40-pin extended GPIO and
4 USB Ports, full size HDMI,
LAN
BCM43438 WiFi and
Bluetooth Low Energy (BLE)
on board
Linux
CE/IEC/FCC
Memory
Storage
RAM
I/O
-5.8 dBm
4.1
PUMPSENSE VACUUM CONTROL
Mechanical
Weight
1.5 lb (0.7 kg)
Dimensions
4.8 in x 5.3 in x 2.0 in
length x width x depth
(121 mm x 135 mm x 50 mm)
Enclosure material
Powder-coated steel
Enclosure rating
IP64
VACUUM SENSOR
Vacuum range (from
atmospheric pressure)
DATA HUB
Functional
Connect to machine sensor, pump sensor and
electro-sensor via Bluetooth Low Energy (BLE)
Two days of storage data for disconnected applications
(1 data set/second rate)
Maximum of 3 years if 1 data set/ 10 minute rate
Smart-phone/tablet-based WiFi connect app (WiFigurator)
Auto-upgrade over Internet
Mechanical
Mounting
Rail/wall mount
Enclosure rating
IP50
Dimensions
4.8 in x 3.0 in x 1.3 in
length x width x depth
(121 mm x 76 mm x 33 mm)
Weight
2.3 oz (0.06 kg)
Environmental
23°F (-5°C) to 150°F (65°C)
Power
5 volt DC adapter from
110 - 270VAC
Radio
OS
Certification
PumpSense™ Sensor
0-15, 0-30 PSI; 0-30.54,
0-61.08 InHg; 0-77.5,155.14
cmHg
0.01
0.35%
1 per second
1/8 inch OD polyurethane
tube
14°F (-10°C) to 149°F (65°C)
24VDC or 110 - 270VAC
3.3 volt
Top View
Side View
B
C
*
A
D
E
*Note: Mounts on
a flat surface.
A
B
C
D
E
1.7 in (42.7 mm)
2.6 in (66.7 mm)
0.61 in (15.6 mm)
1.1 in (27.6 mm)
1.0 in (25.4 mm)
PumpSense™ Vacuum Control
Top View
Side View
G
H
15 ft
-7.5 dBm
F
G
H
I
4.1
I
5.3 in (135 mm)
4.8 in (121 mm)
1.7 in (44 mm)
2.0 in (50 mm)
F
Prophecy Sensorlytics, LLC | 221 E. Thomas Avenue, Baltimore, MD 21225 | +1-443-457-1165 | sales@prophecysensorlytics.com
www.prophecysensorlytics.com
PROP-DS001-1116
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