More Precision
optoCONTROL // Optical precision micrometers
4
Compact laser micrometers with high measuring rate
optoCONTROL 1200 / 1201
Measuring range 2 - 30mm
Resolution ≥10µm
Measuring rate up to 100kHz (-3dB)
Analogue
Analogue output 0 ...10VDC
Laser class 1
High quality glass lense optics
Robust and compact design with
integrated controller
Limit switch with up to 60kHz switching frequency
Axial and radial design
Measurement mode
Edge
Measuring principle
The optoCONTROL 1200 is based on the principle of light quantity
measurement. The light of a red laser diode is spread out by a lens to a
parallel light curtain which is aimed at the receiving unit. In the receiving
unit, the light is guided via various filters and lenses through a precision
shutter to a light-sensitive detector. The amount of occurring light is
provided by analogue electronics and output as an analogue signal.
System design
optoCONTROL 1200 consists of a light source and a receiving unit. The
complete controller electronics are integrated in the receiver housing.
The light source and receiver can be installed at any distance up to 5
meters from each other. All models can be installed without additional
brackets in both vertical and horizontal positions. The compact design
of the housing and the 90° version also enable easy mounting of the
miniature micrometers in tight installation spaces.
As well as the analogue output, an adjustable limit switch is also available. This can be operated both as NPN (bright switching) as well as in
PNP logic (dark switching).
Diameter
Gap
The target must be positioned inside the measuring window for the diameter measurement. Smallest diameter typ. >0.3mm. For gap measurement from 50 - 400μm there is an option using light quantity measurement.
The distance is adjustable from 20mm to Measuring rate
maximum 5m (no calibration required)
(frequency response)
100kHz (-3dB)
Options for horizontal and
vertical mounting
optoCONTROL 1200/90:
Version with 90° beam path for
mounting in tight spaces
Analogue and
switching output
5
Model
ODC1200 (axial model)
Measuring range
2mm
Distance light source - receiver (free space)
5mm
10mm
ODC 1200/90 (90° model)
16mm
5mm
ODC1201
10mm
16mm
50µm
80µm
20mm
30mm
min. 20mm to max. 5m
1)
Linearity
±2% FSO
Resolution (dynamic) typ.
2mm 2)
10µm
±3,5% FSO
25µm
50µm
±2% FSO
80µm
10µm
Measuring rate (frequency response)
±3,5% FSO
25µm
100µm
150µm
100kHz (-3db)
Light source
semiconductor laser <0.39mW, 670nm (red, laser class 1)
Permissble ambient light
≤ 5000lx 3)
Analogue output
0 ... 10VDC (adjustable gain)
Temperature drift of the analogue output
≤130mV (at 10 - 50°C)
Switching output
PNP dark switching and NPN bright switching (max. switching frequency 60kHz) adjustable signal threshold
Shock
15g / 6ms
Vibration
15g / 10Hz…1kHz
Operation temperature
0 ... 50°C
LED display
Switching state and dusty optics
Storage temperature
-20 ... 70°C
Operation voltage
12-32VDC, reverse polarity protection
Mounting holes
Weight (without cable)
straight up
M4 x 5mm
ø4.1mm
horizontal
M5 x 8mm
M4 x 6mm
light source
appr. 150g
receiver
appr. 120g
Protection class
appr. 170g
appr. 260g
appr. 160g
appr. 220g
IP 67
FSO = Full Scale Output
The quoted data apply for a constant room temperature of 20°C after a warm-up period of 30min,
in the range 10 ... 90% of the analogue output at a distance between light source and receiver of 0.5m.
Analogue offset <0.05V
1)
Increasing the distance, the measurement of hot targets is possible without damaging the controller electronics
2)
For gap measurements 50 - 400µm there is an controller option available: thrubeam operation with distances up to 700mm
3)
Shadowing from ambient daylight increases the signal stability
optoCONTROL 1200/90
4
16
87
29
M4, 6 mm deep
3.5
27
34
17
45
45
37
M5, 8 mm deep, both sides
110
78
M4, 5 mm deep
M4, 5 mm deep
12
32.5
26
28
34
124
90
4
16
5
17
34
3
17
17
45
M4, 6 mm deep
Laser light source
Laser light source
3.5
27
ø4.1throughhole
68
5
110
16
29
4
60
16
3
Receiver
100
78
25 10
M5, 8 mm deep
12
24
M5, 8 mm deep, both sides 25
28
16
14
12
3
M4, 5 mm deep
16
16
Receiver
24
12
28
16
M4, 5 mm deep
M5, 8 mm deep
85
57
45
20
3
4
24
12
45
Laser light source
Receiver
optoCONTROL 1201
16
28
optoCONTROL 1200
16
Accessories
optoCONTROL
IF2008 - PCI interface card
Particular benefits
ƒƒ4x digital signals and two encoders with basic printed circuit board
ƒƒAdditional expansion board for a total of 6x digital signals, 2x encoder and 2x analogue signals and 8x I/O Signals
ƒƒFIFO data memory
ƒƒSynchronous data acquisition
IF2008
Example: measurement of diameters with two optoCONTROL.
The diameter to be measured can be increased using two optoCONTROL. See CSP2008 universal controller.
IF2008E - Expansion board
Particular benefits
ƒƒTwo digital signals, two analogue signals and 8 I/O signals
ƒƒOverall with IF2008: 6 digital signals,2 encoders and 2 analogue
signals and8 I/O signals
ƒƒFIFO data memory
ƒƒSynchronous data acquisition
17
CSP2008 - Universal controller for up to six sensor signals
The controller CSP2008 has been designed to process 2 to 6 both optical and other sensors
from Micro-Epsilon (6 digital or 4 analogue input signals max., 2x internal + 4x external via EtherCAT modules from the company Beckhoff. EtherCAT is intended as external bus for connecting
further sensors and I/O modules. The controller is equipped with a display offering multicolour
backlighting which changes its colour in the case of exceeding the limit value while a signal is
displayed.
Features
ƒƒReal-time processing of input and output signals at up to 100kHz (user selectable)
ƒƒUnique user interface for the configuration of the controller via Ethernet on a PC or laptop.
All user selectable functions of the controller and the measured values can be viewed,
displayed and stored in real time via your own web browser without installing any 3rd part
software
ƒƒSimple sensor connection with automatic sensor recognition, configuration of the sensor
using buttons and display on controller or via web browser
ƒƒModular system upgradable with additional I/O modules for customer-specific requirements.
The internal communication between I/O components using EtherCAT connection (CSP 2008
acts as master)
ƒƒExtremely flexible and powerful functionality; function modules can be combined in many
ways.
ƒƒSimple mounting using DIN rail TS 35
Universal controller with DIN rail TS 35
(dimensions not to scale)
35
96.8
103.1
45.2
146
3.3
57.9
69.1
CSP2008
18
Accessories
optoCONTROL
Accessories optoCONTROL 1200/1201
Art.-Nr.
Model
Description
2901260
PC1200-5
Power supply and signal cable 5m, straight connector, for light source and receiver unit
2901483
PC1200-10
Power supply and signal cable 10m, straight connector, for light source and receiver unit
2901261
PC1200/90-5
Power supply and signal cable 5m, angled connector, for light source and receiver unit
0260031.11
DD241PC(11)-U
Digital display unit, RS232, connection for 1 analogue sensor 0-10V, 2 limit switches
Accessories optoCONTROL 1202
2901497
CE1202-2
Connecting cable light source-receiver, 2m
2901482
CE1202-5
Connecting cable light source-receiver, 5m
2901371
SCD1202-2-RS232
Digital output cable, 2m, for connection to a RS232 port
2901509
SCD1202-5-RS232
Digital output cable, 5m, for connection to a RS232 port
2901848
SCD12xx-2-USB
Digital output cable for USB connection incl. driver, 2m
2901373
SCA1202-2
Power supply and analogue output cable, 2m
2901510
SCA1202-5
Power supply and analogue output cable, 5m
2966006
ODC1202-L100
Mounting rail for ODC1202, 400mm; distance light source/receiver max.100mm
2966007
ODC1202-L200
Mounting rail for ODC1202, 500mm; distance light source/receiver max. 200mm
2966008
ODC1202-L500
Mounting rail for ODC1202, 800mm; distance light source/receiver max. 500mm
6414114
EK1100/CSP2008
Bus terminal
6414107
EL3162/CSP2008
Bus terminal; 2-channel analogue input terminal
2420057
CSP2008
Universal controller for displacement sensors
Accessories optoCONTROL 1220
2901871
CE1220-1
Connecting cable light source-receiver, 1m
2901851
CE1220-2
Connecting cable light source-receiver, 2m
2901852
CE1220-5
Connecting cable light source-receiver, 5m
2901371
SCD1202-2-RS232
Digital output cable, 2m, for connection to a RS232 port
2901509
SCD1202-5-RS232
Digital output cable, 5m, for connection to a RS232 port
2901848
SCD12xx-2-USB
Digital output cable for USB connection incl. driver, 2m
2901373
SCA1202-2
Power supply and analogue output cable, 2m
2901510
SCA1202-5
Power supply and analogue output cable, 5m
2966009
ODC1220-L220
Mounting rail for ODC1220, 400mm; distance light source/receiver max. 220mm
6414114
EK1100/CSP2008
Bus terminal
6414107
EL3162/CSP2008
Bus terminal; 2-channel analogue input terminal
2420057
CSP2008
Universal controller for displacement sensors
Accessories optoCONTROL 2500/2600
2901123
PC2500-3
Power supply cable 3m, open
2901124
PC2500-10
Power supply cable 10m, open
2901120
SCA2500-3
Signal output cable, analogue, 3m
2901215
SCA2500-10
Signal output cable, analogue, 10m
2901121
SCD2500-3/3/RS232
Signal output cable, 3m, analogue / RS232
2213017
IF2008
PCI interface card RS422
2213018
IF2008E
Expansion board analogue / RS422 / PCI
2901122
SCD2500-3/10/RS422
Signal output cable, 3m, analogue / RS422, 10m
2901057
CE1800-3
Sensor cable extension for camera, 3m
2901118
CE2500-3
Sensor cable extension for light source, 3m
2901058
CE1800-8
Sensor cable extension for camera, 8m
2901119
CE2500-8
Sensor cable extension for light source, 8m
2420057
CSP2008
Universal controller for up to six sensor signals
2901504
SCD2500-3/CSP
Output cable, 3m, for connection to CSP2008
2901505
SCD2500-10/CSP
Output cable, 10m, for connection to CSP2008
2964022
MBC300
Assembly block for controller ODC2500/2600
2213024
IF2004/USB 4 channel RS422/USB converter
2213022
2901528
6414071
Industrial converter for ILD-Sensors, RS-422/USB
IF2008-Y adaptation cable
Adaptation cable, Y-type, 100mm
Extension clamp RS422 to CSP2008
19
Accessories optoCONTROL 2520
2901925
SCD2520-3
Digital output cable, 3m, RJ45/ Ethernet/EtherCAT
29011002
SCD2520/90-5
Digital output cable, 5m, RJ45/ Ethernet/EtherCAT
29011042
SCD2520/90-8
Digital output cable, 8m, RJ45/ Ethernet/EtherCAT
29011003
PC/SC2520/90-5
Supply-, interface- and signal cable, 5m
2901918
PC/SC2520-3
Supply-, interface- and signal cable, 3m
29011037
PC/SC2520-10
Supply-, interface- and signal cable, 10m
29011038
PC/SC2520-20
Supply-, interface- and signal cable, 20m
29011039
PC/SC2520-30
Supply-, interface- and signal cable, 30m
29011040
SCD2520-5 M12
Digital output cable Ethernet/EtherCAT, 5m
2901919
CE2520-1
Connecting cable light source-receiver, 1m
2901920
CE2520-2
Connecting cable light source-receiver, 2m
2901921
CE2520-5
Connecting cable light source-receiver, 5m
2901922
CE2520/90-1
Connecting cable light source-receiver, 1m
2901923
CE2520/90-2
Connecting cable light source-receiver, 2m
2901924
CE2520/90-5
Connecting cable light source-receiver, 5m
2901967
PC/SC2520-3/CSP
Interface and supply cable for CSP2008
29011014
PC/SC2520-3/IF2008
Interface and supply cable for IF2008
2213024
IF2004/USB
IF2004/USB 4fach RS422/USB Konverter
2213022
Industrial converter for ILD-Sensors, RS-422/USB
0260031.10
DD241PC(10)-U
Digital process display, 0...10V
0260031.11
DD241PC(11)-U
Digital process display, 2 limit switches, 0...10V
2213017
IF2008
PCI interface card RS422
2213018
IF2008E
Expansion board analogue / RS422 / PCI
2901528
IF2008-Y adaptation cable
Adaptation cable, Y-type, 100mm
2420057
CSP2008
Universal controller for displacement sensors
6414071
6414114
Extension clamp RS422 to CSP2008
EK1100/CSP2008
Bus terminal
Zubehör Netzteile
2420065
PS2030
Wall power supply 24V/24W/ 1A; 2m-PVC; clamp
2420062
PS2020
Power supply for DIN rail mounting 24VDC / 2.5A
2420042
PS2011
Power supply for laboratory use 230VAC/ 24VDC / 5.2A
Further cable lengths on request.
Laser radiation
Do not view directly with
optical instruments
Class 1M Laser Product
IEC 60825-1: 2008-05
P≤2mW, E≤0.2mW/cm²; λ=670nm
Class 1 Laser Product
IEC 60825-1: 2008-05
optoCONTROL 2520 use a semiconductor class 1M laser with a wavelength of 670nm.
The maxi­mum optical output power is <=2mW . This laser class does not require any
additional protection equipment. Be careful with the dazzling effect related to optical
instruments.
optoCONTROL 12xx and 2500 use a semiconductor class 1 laser with a wavelength of
670nm. The maxi­mum optical output power is ≤0.39 mW. This laser class does not require
any additional protection equipment.
Modifications reserved / Y9761284-C031094GKE
High performance sensors made by Micro-Epsilon
Sensors and systems for displacement
and position
Sensors and measurement devices for
non-contact temperature measurement
2D/3D profile sensors (laser scanner)
Optical micrometers, fibre
optic sensors and fibre optics
Colour recognition sensors, LED analyzers
and colour online spectrometer
Measurement and inspection systems
MICRO-EPSILON Eltrotec GmbH
Heinkelstraße 2 · 73066 Uhingen / Germany
Tel. +49 (0)7161 98872-300 · Fax+49 (0)7161 98872-303
eltrotec@micro-epsilon.de · www.micro-epsilon.com
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