Product Overview Compressed Air and Electric Supply

Product Overview
Compressed Air and Electric Supply
2
Solutions from
a Single Source
Solutions are born as ideas and
implemented through products.
Conductix-Wampfler’s handling
systems can be found in many
industries. Our compressed air and
electric supply systems provide
solutions to build ergonomic
workplaces.
Conductix-Wampfler develops
customized system solutions to
meet your requirements. Customers
from many industries trust
Conductix-Wampfler products.
Robust, high-quality products
make on-site installation simple.
Low maintenance and repair
costs save time and money over
the system’s lifetime.
The result is that critical data and
required power are safely, reliably,
and permanently available wherever
and whenever they are needed.
Anywhere in the world!
As a system supplier, we offer our
customers complete service, not just
the delivery of the products themselves
– including steelwork and the lighting
if desired. Competent consulting,
planning of the entire project, selection
and procurement of components and
accessories, appropriate logistics
design, and on-site commissioning
make Conductix-Wampfler stand out.
Easy packaging:
C40 with Festoon System
in a shipping warehouse
You can count on it!
Fully integrated:
A62 on an assembly line
3
Conductix-Wampfler Bestapower
System Structure
4
2
6
1
6
3
5
4
6
C40
C75
A62
1. Track
2. Power feed (electrical power, compressed air, etc.)
3. Tapping valve
4. Mobile power supply (electrical power, compressed air, etc.)
5. Tapping carriage
6. Equipment carrier
4
W5-traxX
A180
Conductix-Wampfler Bestapower
Overview of Program
Bestapower custom media supply: From simple festoon systems to integrated compressed air aluminum profiles with
tapping valve.
Page
C40
C75
A62
W5-traxX
A180
7
9
11
13
15
40
65
80
100
120
2.2 m
3.2 m
3.4 m
4m
6m
Loads and distances
Max. load capacity [kg]
at 2 m standard suspension distance
120
Point load [kg]
100
80
60
40
20
0
0
1
2
3
4
Suspension distance [m]
5
6
Suspension distance max.
Integrated compressed air pipe
Available energy supply
Page
Festoon System
11
Cable Chain
12
Tapping Valve System
13
5
6
Conductix-Wampfler Bestapower
Series C40
Galvanized Steel C Rail
•R
eliable guiding provided by robust steel
slide carriers
•S
imple installation using variable brackets
•C
ompact installation space due to small
cross section
The classical Conductix-Wampfler C rail series is galvanized
and available in lengths up to six meters. They can be
combined into rail lines of any length.
Energy can be supplied either through a festoon system or
by attaching a cable chain.
1:2 Cross Section
Standard Application Data
40
Weight
Per meter
2.55 kg/m
Profile length
Max. 6 m
40
Load capacity
Point load
Max. 125 kg*
Suspension distance
Carriage
Max. 2.2 m
Steel carriage, inside running
Main applications
- Installation workplaces
- Workbenches
- Jib boom equipment
- Equipment cranes
* For higher load requirements, please contact factory.
7
8
Conductix-Wampfler Bestapower
Series C75
Aluminum Profile
• High stability provided by optimum
cross section aluminum profile
• Easy and quick installation
•S
imple carriage after profile
installation without downtime
•S
mooth-running ball bearings with plastic
bandage
• 4 additional grooves allows quick, easy attachment
of accessories
• E asy to clean rails and carriages due to externally
mounted profile
Conductix-Wampfler aluminum profiles are galvanized and
available in lengths up to six meters. They can be combined
into rail lines of any length.
• Corrosion-resistant
1:2 Cross Section
Standard Application Data
36
Weight
Per meter
Profile length
Load capacity
1.82 kg/m
Max. 6 m
Point load
Max. 3.2 m
75
Suspension distance
Max. 80 kg
Carriage
Main applications
Steel carriage, ball bearings with
plastic bandages, outside running
- Installation workplaces
- Workbenches
9
10
Conductix-Wampfler Bestapower
Series A62
Aluminum Profile with Integrated Compressed Air Pipe
•H
igh air flow rate with minimum loss of
pressure, using integrated 2" compressed air pipe
• Quick, easy installation
•Q
uiet, low-wear movement with excellent
rolling characteristics
•A
dditional simple carriage installation
without downtime
•C
omplete coverage of work area with
compressed air through integrated outlets
• Corrosion-resistant
1:2 Cross Section
The profile with integrated compressed air pipe is primarily
suited for tapping valves with tapping carriages, but also for
cable chains. It is therefore available with or without tapping
valves. Standard A62 profiles have tapping valves embedded
every 1.5 m. The profiles are sealed with silicone-free, oilresistant O-rings. Maximum sealing and corrosion resistance
are guaranteed.
Standard Application Data
69
Weight
Per meter
Profile length
62.5
Load capacity
2.63 kg/m
Max. 6 m
Point load
Max. 120 kg
Suspension distance
Max. 3.4 m
Cross section
compressed air tank
(~2“ pipe) | 2098 mm²
Working pressure
Carriage
Main applications
Max. 10 bar
Aluminum / plastic
with steel rollers, outside running
- Installation workplaces
- Long assembly lines
- Highly automated production lines
11
12
Conductix-Wampfler Bestapower
Series W5-traxX
Aluminum Profile with Integrated Compressed Air Pipe
• High load capacity at very low component
weight provided by cross-section-optimized
special aluminum profile
• Optimal compressed air supply, even
with many powered devices, using
integrated 2“ compressed air pipe
• Maximum flexibility, compressed air outlets
can be positioned freely
• Flexible and adaptable; terminal profiling
on all sides
• Safe, low-friction guiding due to I-profile trolleys
with polyamide flange rollers
• Corrosion-resistant
1:2 Cross Section
The aluminum profile with integrated compressed air pipe provides optimum compressed air
supply even for many tools that have with high air requirements.
The special profile with optimized cross section allows a high
load capacity with very low intrinsic weight and its arbitrarily
located compressed air outlets permit maximum flexibility.
As a standard, we offer profiles with compressed air outlets
every 2 m.
Standard Application Data
70
Weight
Per meter
5.4 kg/m
Profile length
Max. 6 m
Load capacity
Point load Max. 100 kg
Suspension distance
Max. 4 m
Cross section
compressed air pipe
(>2“ pipe) | 3116 mm²
Max. 12 bar
152
Working pressure
Carriage
Main applications
Steel carriage with
polyamide rollers, outside running
- Installation workplaces
- Long assembly lines
- Highly automated production lines
13
14
Conductix-Wampfler Bestapower
Series A180
Aluminum Profile with Integrated
Compressed Air Pipe
• Aluminum profile with optimized cross section
permits reduced steel structure
(Finite Element Method-optimized)
•Q
uiet, low-wear movement with
excellent rolling characteristics
•S
imple integration of peripheral
elements, 6 grooves for fastening
•A
dditional simple carriage
installation without downtime
• Corrosion-resistant
•C
omplete coverage of work area with
compressed air through integrated compressed air
outlets
1:2 Cross Section
The profile with integrated compressed air pipe
and its high load capacity permit storage area reduction in
the steel structure and is primarily suited for combination
with tapping valves with tapping carriages, but also for cable
chains. It is therefore available with or without tapping valves.
Standard A62 profiles have tapping valves embedded every
1.5 m. Grooves on three sides permit the attachment of
peripherals. The A62 and A180 profiles are compatible.
Standard Application Data
69
Weight
Per meter
Profile length
Load capacity
Max. 6 m
Point load
Max. 120 kg
Suspension distance
Max. 6 m
Cross section
compressed air pipe
(~2“ pipe) | 2098 mm²
Working pressure
180
5.7 kg/m
Carriage
Main applications
Max. 10 bar
Aluminum / plastic
with steel rollers, outside running
- Assembly workplaces
- Long assembly lines
- Highly automated production lines
15
Conductix-Wampfler Bestapower
Media Supply
Three different types of media supply in combination permit the right solution for any customer application case. The matrix
below compares their technical characteristics and the associated application possibilities.
Festoon System
Cable Chain
Tapping Valve
17
18
19
Pressure loss factor *
3
1
2
Installation time factor *
3
2
1
Page
Advantages / characteristics
No spring force
No line loops
Full utilization of the work area
Continuous compressed air supply
Electrical power supply possible
Maintenance and disassembly without
loss of pressure
No restriction on cycle length
* 1 = very low | 2 = average | 3 = significant
16
Conductix-Wampfler Bestapower
Festoon System
The simplest solution for the supply of
compressed air and power, as well as for the
use of data cables. Continuous media supply
within the work area. Festoon systems can be
implemented with any type of profile. With the
A62, W5, and A180 profiles the compressed air
can be taken directly from the rail.
We recommend only limited use of spiral hoses,
because they:
- Apply spring forces to the user and therefore
do not permit ideal ergonomics
- Cause greater pressure loss
- Are costly to purchase and maintain
• Flexible movement with simple transport system
• Gentle guiding of hoses and lines using flexible, multilevel, hanging line holders
• Simple maintenance and upgrades
Standard Application Data
System length
Compressed air
Max .25 m
Electrical
Max. 25 m
Compressed air
Up to 3 hoses
1/2"
Cables
Up to 10 x
round/flat cable
Capacity
Working pressure
Max.12 bar
Interface
Supply using preassembled
interface and couplings
Operating
conditions
Interior use; +10°C to 60°C
17
Conductix-Wampfler Bestapower
Cable Chain
Ideal solution for the continuous supply of
compressed air and power, as well as the use of
data lines, for example for the collection of data
about screw connections.
In contrast with the tapping valve solution,
compressed air is continuously supplied.
• Suitable for stationary and continuous workstations
• Minimal pressure loss due to midcycle feed
• No cable loops
• Use of complete system length by eliminating the hose
station
• Minimum force needed to move carrier with easy-moving
rollers
Standard Application Data
System length
Cycle length
18 m
Compressed air
2 DN13 hoses
Power
Up to 4 cables
5 x 2.5 mm²
Capacity
Working pressure
18
Max. 12 bar
Interface
Supply through terminal box/
preassembled interfaces
Operating
conditions
Interior use; +10°C to 60°C
Conductix-Wampfler Bestapower
Tapping Valve
By default the A62 and A180 have tapping valves
spaced at 1.5 m. Other spacing is available as an
alternative. The tapping carriages automatically
dock when they pass over the tapping valves and
supply the tools with compressed air.
The carrier can be disconnected at any time by
pulling on the hose or with a detaching device,
and moved to the next docking point. Both
mechanical and pneumatic detaching devices are
available.
The tapping valve allows work along the entire
length of the rail profile.
This feature is not available from any other media
supply system!
• Suitable for stationary and continuous workstations
• Higher air flow rate with minimal pressure loss
• No cable loops
• Use of complete system length by eliminating the hose
station
• Unlimited number of tapping carriages in a single work
cycle
• Simple addition of additional workstations
• Minimum force needed to move carrier with easy-moving
rollers
Standard Application Data
System length
Capacity
Working pressure
Interface
Operating
conditions
Cycle length
Unlimited
Compressed air
Max. 1/2“
Max. 10 bar
Supply using preassembled interface
and couplings
Interior use; +10°C to 60°C
19
20
Conductix-Wampfler Bestapower
Complete Solutions
Equipment carriers are mobile
distribution stations for the energy fed
through the media supply system.
Customer-specific solutions are
top priority at Conductix-Wampfler.
We calculate, plan, and fabricate
your entirely custom, ergonomically
optimized tool carriers, including
all needed accessory elements and
equipment.
Tool transporter
Pull-out lengths of 1750 mm through
3150 mm (optionally adjustable)
and rotating variants (± 180°) allow
countless variations in installed
equipment.
For individual layout of equipment
carriers, Conductix-Wampfler offers a
wide variety of accessories:
Air treatment
Individual air preparation on-site
ensures consistently high performance
and a long service life for the tools and
devices supplied.
Tapping carriage
with 3/8“-FRL unit
- Compressed air connectors
- Filter regulator-lubricator
- Electrical connections/distributors
- Cable/hose reels
- Balancers/retractors
- Pegboards
- Warehouse storage bins
- Tool Quivers
- Light fixtures
- And many more
Light-weight, but rugged
suspension permits significant
reduction in steel structure
requirements.
Tapping carriage
with 1/2“-FRL unit
21
Conductix-Wampfler Bestapower
Custom-fit Service
Industry-specific competence
Project planning
The scope and depth of ConductixWampfler’s services are oriented
toward the specific requirements of
our customers. Services may include:
layout and planning, installation and
commissioning, and full service
contracts. The more complex the
system design / operational
expectations, the more important it is
to make use of our experienced service
team. We’re ready for your challenge!
- Product-neutral consulting
- Selection of the best compressed
air and electric supply system
optimized for customer requirements,
parameters of use, and
environmental influences
- Creation of layouts based on
customer specifications
Installation and commissioning
Service and maintenance
- Delivery of preassembled systems
- Regular preventative maintenance
and inspections increase the life
of your system and ensure many
years of use
- On-site supervision and inspection
available
- Adhering to customer’s quality
assurance guidelines
- Complete installation and
commissioning by trained,
experienced technical staff
From project planning and preassembly
to on-site installation, Conductix-Wampfler
specialists are there for our customers
- anywhere in the world!
22
- Conductix-Wampfler service
agreements: the “complete worryfree package”
Conductix-Wampfler – the complete program
Other Products from Conductix-Wampfler
The products described in the this catalog represent a few of the products from the broad spectrum of Conductix-Wampfler components
and systems for the transfer of energy, data, gases, and fluids. The solutions we deliver for your applications are based on your specific
requirements. In many cases, a combination of several different Conductix-Wampfler products are needed to fill the application. You can
count on all of Conductix-Wampfler’s business units for hands-on engineering support - coupled with the perfect solution to meet your
energy management and control needs.
Motor driven cable reels
Motor driven reels by ConductixWampfler are the perfect solution
for managing long lengths of heavy
cable and hoses in very demanding
industrial applications. Monospiral,
level wind, and random wind spools.
Slip ring assemblies
Whenever powered machinery needs
to rotate 3600, field proven slip ring
assemblies by Conductix-Wampfler
can flawlessly transfer energy and
data. Here, everything revolves
around flexibility and reliability.
Conductor bar
Whether they are enclosed conductor
rails, expandable single-pole bar
systems, or high amperage bar
for demanding steel mill use up to
6000 amps. Conductix-Wampfler‘s
conductor bar is the proven solution
to reliably move people and material.
Spring driven cable reels
We have 60 years experience and
trusted brands such as Insul-8,
Wampfler, and IER. We offer small
cord reels all the way to large
multi-motor units, a wide range of
accessories, and hazardous location
reels.
Cable Festoon systems
It‘s hard to imagine ConductixWampfler cable trolleys not being
used in virtually every industrial
application. They are reliable and
robust and available in an enormous
variety of sizes and models.
Push Button Pendants
Our ergonomic pendants are
ideally suited for industrial control
applications. They are available in
a wide range of configurations for
overhead cranes and other machinery.
Radio remote controls
Safe, secure, and reliable radios
use the latest in microprocessor
technology. Available in several
models for overhead crane control
and other types of machinery.
Inductive Power Transfer IPT®
Energy guiding chains
The “Jack of all Trades“ when it comes
to managing energy and data cables
and air and fluid hoses. A wide range of
energy guiding chains are available for
many industrial applications.
Air hoists and balancers
ENDO Air hoists accurately place
delicate loads and continuously vary
the speed for precise positioning.
They run cool in continuous
operations.
Bumpers
Conductix-Wampfler offers a
complete range of bumpers for the
auto industry, cranes, and heavy
machinery. These include rubber,
rubber/metal, and cellular types.
Spring balancers and retractors
ENDO spring balancers by ConductixWampfler are rugged, reliable
high-precision positioning devices that
reduce operator fatigue and assist
with accurate tool placement.
The contact-less system for
transferring energy and data. For all
tasks that depend on high speeds
and absolute resistance to wear.
© Conductix-Wampfler | 2017 | Subject to Technical Modifications Without Prior Notice
www.conductix.us
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CANADA
MÉXICO
BRAZIL
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Vila Progresso
Apodaca, NL México 66600
Itu, São Paulo, Brasil
CEP: 13313-534
Customer Support
Customer Support
Customer Support
Customer Support
Phone+1-800-521-4888
Phone+1-800-667-2487
Phone (+52 81) 1090 9519
Phone (+55 11) 4813 7330
(+52 81) 1090 9025
(+52 81) 1090 9013
(+52 81) 1090 9014
Phone+1-402-339-9300
Phone+1-450-565-9900
Fax+1-402-339-9627
Fax+1-450-851-8591
Fax
info.us@conductix.com
info.ca@conductix.com
info.mx@conductix.com
latinamerica@conductix.com
Contact us for our Global Sales Offices
KAT0470-0001-US
Fax (+55 11) 4813 7357
info.br@conductix.com
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