PRECISION AIR CONDITIONER FOR CRITICAL APPLICATION

20mm
20mm
0.0094
0.2240
0.0094
0.2683
0.0800
0.0557
x
70°
Y
0.60
www.sy-g.com
PRECISION AIR CONDITIONER FOR CRITICAL APPLICATION
CHAMPION SERIES
COOLING CAPACITY: 10~30 KW
CHAMPION
Precision Air Conditioner for Critical Application
Cooling Capacity:10~30 kW
Sy-G® is a worldwide supplier of high efficiency refrigeration solutions and a member of Under a vision of vertically
integrated manufacturing, which includes our own coils and condensers, quality control is closely monitored throughout
the industrial process, resulting in high-end reliable products. Our permanent efforts in securing the highest levels of
quality in our products and solutions, are backed up by ISO 9001, ISO 14001, OSHAS 18001, UL, TUV and CE certifications.
We continuously strive to design innovative solutions in order to satisfy and exceed the changing expectations of different
industries. Our products are engineered to comply and surpass the specific needs and requirements of each geographical
market.
CHAMPION precision air conditioners are designed for mission critical applications, providing temperature and humidity
control, high reliability, high stability, better energy saving performance and all units are built for 24x7x365 continuous
operation.
CHAMPION units can be designed in various air supply and cooling alternatives, as shown in the table below:
Air Supply
Air Return
Cooling Method
Downflow
Upflow
Lower Front
Front
Top
DXA
X
X
X
X
X
X
REMARKS:
a)
b)
c)
Air Supply:
Downflow:
Upflow:
Lower Front:
Supply air from unit’s bottom, is abbreviated as:
Supply air from unit’s top, is abbreviated as:
Supply air from unit’s lower front, is abbreviated as
“D”
“U”
“L”
Air Return:
Front:
Top:
Return air from unit’s front, is abbreviated as:
Return air from unit’s top is abbreviated as:
“F”
“T”
Cooling Method:
DXA:
Direct expansion with air cooled outdoor units, is abbreviated as:
“A”
Downflow
Upflow
Specially designed for small and medium applications, providing precise temperature and humidity control with high
operating reliability and energy efficiency.
FEATURES:
• Constructed with a steel frame and painted with epoxy
powder to ensure proper adhesion to the surface
• Microprocessor control system with LCD display
• Equipped with AC directly-coupled centrifugal fan (no
belts and pulleys)
• Aluminum water pan with drainpipe, liquid receiver
complete with accessories, leak detection sensor, and
coolant tank
• R407C environmentally-friendly refrigerant
• Electric resistance heaters with temperature control,
built with low density heating components and
non-corrosive metal sheath tubular finned
• Self-contained immersed electrode boiler type
humidifier with water level control and auto-drain
functions
• Independent electrical protections for: compressor, fan,
motor, heater, and humidifier
• Hermetic scroll compressor equipped with: electrical
protector, phase protector, exhaust muffler, and oil tank
heater
• Thermodynamic expansion valve (TXV)
• Washable G4 fiber-pad folded filter, built with an exterior
aluminum mount structure
• Hot gas bypass
• Liquid detection sensor
• Independent refrigerant charging system for high and
low pressure lines
• Indoor service valves
OPTIONAL FEATURES:
• Electronically Commuted (EC) fan
• Electronic expansion valve (EXV)
• Touch screen display for controller
• Multiple communication protocols for remote monitoring,
such as: SNMP (web interface), Modbus and BACnet.
BENEFITS:
• Capability for cooling, heating, de-humidifying, and
humidifying, as well as filtering air in the room
• Provides high Sensible Heat Ratio (SHR) and world-class
• Energy Efficiency Ratio (EER)
• Designed and manufactured to operate at 3,000 meters
above sea level without suffering any degradation
• Random multiple units insertion after a power failure,
with a time delay from 2 to 60 seconds, avoiding
simultaneous starting of the units
• The control system allows customized programming of
temperature, relative humidity, and manual start-up of
components. In addition, up to sixteen (16) units can be
installed to function synchronously in parallel,
alternating, and/or in redundant configurations
• Optional energy saving working mode
• AC directly-coupled centrifugal fans are 35% more
efficient, have an average lifespan of 10 to 15 years, and
for ease of maintenance, there are no belts to change or
pulleys to adjust
• Compressor positive start to avoid short-cycling alarms
and low-pressure lockout
• Highly accurate temperature and temperature and
temperature and humidity control that extends the
service interval and life-cycle, designed to operate with
ordinary tap water and equipped with automatic water
supply and flushing system to reduce mineral
precipitation
• All units are 100% front serviceable with all major
components located away from the airflow stream,
providing important space savings Electric board,
protection switches and control devices are installed in a
separated compartment, making the unit serviceable
without requiring shut down
APPLICATIONS
• Data centers
• Rail transit
• Mine workings
• Metallurgy industry
• Petrochemical industry
• Industrial process control center
NOMENCLATURE
Series
Air Flow
Cooling Method
Capacity (KW)
PP:
Perimetral
Precision
U: Upflow
D: Downflow
L: Lower
front
A:
Air
10
.
.
30
PP
U
A
10
Frecuency (Hz)
Voltage (V)
Phase Number
Internal Code
H:380
H:220
L:208
L:220
1P
2P
3P
Internal
Kardex
Code
H
1P
AS
F:50
S:60
F
MAIN COMPONENTS:
INDOOR UNIT
Plug-in AC centrifugal fans:
Compressor:
• Backwards curved, directly coupled, Carbon-fiber fan.
• Lifespan of 10 to 15 years.
• 35% more efficient because of its inclination and direct
coupling
• Maintenance-free ball bearings.
• No belts and pulleys.
• Does not require belt changes and pulley adjustments.
• High efficiency.
• Quiet operation.
• High-strength, corrosion-resistant aluminum alloy
carrier with a jacket of special, fiber-reinforced plastic.
• Thermal overload motor protection.
• Hermetic scroll compressor equipped with electric
protector, exhaust muffler and oil tank heater.
• Compressor rubber absorber.
• Phase loss monitor.
• Installed away from the air path to avoid disturbing the
unit’s operation during service visits.
• Compressor positive start to avoid short-cycling alarms
and low-pressure lockout.
Heather:
• Electric resistance heaters with temperature control.
• Low density heating components, tubular finned
construction.
Immersed Electrode Humidifier:
• Self-contained electrode boiler type with water level
control and auto-drain functions.
• Incorporates advanced control system, which supplies
highly accurate humidity control.
and also extends the service interval and life-cycle.
• Designed to operate with ordinary tap water and
equipped with automatic water supply
and flushing system to reduce mineral precipitation.
Filters:
• Pleated type filters with 25-30 % efficiency, > 95%
compliant with
• ASHRAE 52.1 (MERV 8).
• G4 fiber-pad folded filter.
• Washable, built with an exterior mount aluminum
structure.
Microprocessor Control System:
• All components are connected to the microprocessor
and are continuously monitored and controlled, and to
avoid malfunction, the unit is shut down and the failure
is shown on the display.
• All units are built with Carel’s most recent pCO
microprocessor with automatic control and monitoring
capabilities.
• All the pCO series controllers feature a 16-bit
microprocessor, 2 MB flash memory, and a large LCD
display.
• The control system has an adjustable tolerance
temperature of +/- 0.5ºC and a relative tolerance
humidity control of +/-3% RH.
• The pCO series controllers can interface with various
communication protocols like: ModBus®, BacNet™,
Johnson Metasys®, DLL for Windows®, TCP/IP, SNMP,
LonWorks®, Trend, among others.
• The pCO series control system allow for configuration
and display in several languages, including: English,
Spanish, Chinese, Japanese, among others.
• Multiple levels of password protection for parameter
configuration.
• Up to sixteen (16) units can be installed to function
synchronized in parallel or redundant configuration.
• Lead-lag control when two or more units are installed,
in case of a unit failure, the standby unit will activate
automatically.
• Allows setting daily starts and stops of the unit
according to weekly program.
• Dry contacts inputs and outputs.
Temperature and humidity:
• Return air temperature.
• Return air relative humidity.
Working status:
• Indoor unit supply fans.
• Compressors.
• Dehumidification activation valves.
• Two - stage electric heaters.
• Automatic or manual restart status of components.
• High pressure of the refrigeration system.
• Control and monitoring of the unit.
• Outdoor unit fans.
Working hours of every main component:
• Indoor unit supply fans.
• Individual compressor.
• Humidifier.
• Heaters.
Alarm display:
• Date and time of most recent intervened alarm
(yy/mm/dd/hh/mm).
• High and low temperature.
• High and low humidity.
• High and low pressure.
• High and low voltage.
• Filter dirty.
• Low airflow.
• Fire.
• Flood.
• Compressor short-cycle.
• Compressor overload.
• Phase loss.
Manual control:
• Able to activate or deactivate each component according to the needs of commissioning and service of the unit.
• Optional energy saving working mode:
• There are two kinds of running modes that can be chosen:
• Standard running mode with temperature and humidity controlled in a narrower range.
• Energy savings mode with temperature and humidity controlled in a wider range.
MAINTENANCE:
• All units are 100% front serviceable, which provides important space savings.
• All major components are located away from the airflow stream, including compressor, humidifier and control and safety
devices, making ordinary service and preventive maintenance easy during operation.
• All units are equipped with directly coupled fans, for ease of maintenance there are no belts to change end pulleys to
adjust.
OUTDOOR UNIT
Features:
• Remote direct expansion air-cooled outdoor unit with axial fans (DXA).
• Built entirely in heavy gauge corrosion resistant aluminum.
• All units incorporate aluminum fins and copper tubes staggered in direction of the airflow.
• Can be installed in either vertical or horizontal air discharge, for footprint considerations.
• Designed and manufactured to operate from 0 to 3,000 meters above sea level without suffering any degrading.
Fan motor:
• Fan speed is step-less controlled by microprocessor according to compressor discharge pressure,
providing steady operation, lower noise level, energy savings and low temperature start-up.
• Specifications
• Terminal box K62
• IP54
• THCL155
• - 1360-104XA
• Rating plate: 1x fixed
• Fitting position H/Vu/Vo
• Thermal contact
• Moisture and hot climate
protection ball bearing with
long-time lubrication
• Aluminium
• Rotor unpainted
• Aluminium
• Weight [kg] 11,30
• ERP: Efficiency: 28.1 %
Beschrebung / Description
Typ: FB050-4 EK.4I.V4P
1 230V +10% 50Hz P1 0,64kW
2,8A DI=0% 1180/MIN 10¨uF/400V 70 ºC
1 230V +10% 60Hz P1 0.72kW
3,2A DI=0% 1300/MIN 10uF/400V 60 ºC IP54 THCL 155
Assembling:
Fan measured in short bell mouth without
Condenser Coil:
• Staggered type coil.
• Cooling coil with copper tubes and aluminum fins.
• Manufactured by Sy-G® quality tested with Nitrogen up to 500psi to guarantee a leak-free coil.
Working principle for mechanical compressing refrigeration system:
• DXA: Direct expansion air cooled machine (remote air cooled outdoor unit)
1
2
3
4
5
6
7
8
9
10
11
12
13
Indoor
Outdoor
Compressor
Indoor Fan
Evaporator
Expansion Valve
Sight Glass
Filter Dryer
Reciever
Condenser
Outdoor Fan
Supply Air
Return Air
• FCC: Free cooling coil air cooled machine (Optional configuration for energy efficiency)
Main unit
Air cooled condenser
Pump group
Dry cooler (Optional)
PUMP
• SA: Supply air
• RA: Return air
• SF: Supply fan
• Pump: Glycol pump
• FCC: Free cooling coil
• DXC: Direct expansion cooling coil
• Compr.: Compressor
• EA: Entering air of condenser coil
• LA: leaving air of condenser coil
• DC: Dry cooler
• ACD: Air cooled condenser
Technical Specifications for:
(1)
Champion DXA 10 KW to 30KW - 208~230V/3Ph/60Hz
PPUA10SL1PAD
PPDA10SL1PAD
PPLA10SL1PAD
UNIT MODEL
10.2 [34,803]
9.2 [31,391]
PPUA25SL3PAD
PPDA25SL3PAD
PPLA25SL3PAD
PPUA30SL3PAD
PPDA30SL3PAD
PPLA30SL3PAD
L: Lower front discharge
208 - 230V, 3Ph, 60Hz
15.6 [53,229]
14.0 [47,769]
18.4 [62,783]
16.6 [56,641]
23,6 [80,526]
21.2 [72,327]
26.0 [88,715]
23.4 [79,844]
Plug-in AC centrifugal fan
1
4,050 [2,383]
5,600 [3,296]
n
m3/h [CFM]
PPUA22SL3PAD
PPDA22SL3PAD
PPLA22SL3PAD
D: Downflow
208 - 230V, 1Ph, 60Hz
KW [Btu/h]
KW [Btu/h]
EVAPORATION FAN
Type
Qty of fan
Air Volume
COMPRESSOR
Type
Qty of Compressor
REFRIGERANT
Type
Control
Charge weight
PPUA18SL3PAD
PPDA18SL3PAD
PPLA18SL3PAD
U: Upflow
Supply air scheme(2)
POWER SUPPLY
Power source
COOLING CAPACITY(3)
Total capacity
Sensible capacity
PPUA15SL3PAD
PPDA15SL3PAD
PPLA15SL3PAD
2,500 [1,471]
30.5 [104,070]
26.5 [90,421]
7,300 [4,296]
Hermeic scroll
1
Kg
4,2
R407c
Thermal expansion valve
6,4
8,0
5,0
10,0
11,0
FILTERS
Type
Qty of filters
G4
n
1
2
ELECTRIC HEATHER
Width
Working class
Heaing capacity (4)
n
KW
Stainless steel tube
2
1
4,5
6,0
9,0
HUMIDIFIER
Type
Humidifying capacity (4)
Kg/h
DIMENSIONS AND WEIGHT
Width
mm
Depth
mm
Height
mm
Kg
Weight
OUTDOOR UNIT
Model(5)
Qty
n.
CERTIFICATIONS & STANDARDS
Quality
Compliance
Electrode
3
5
580
650
1.910
142
255
OPCMD4SLA
OPCME5SLA
8
1.300
750
1.910
460
900
750
1.910
290
370
OPCME8SLA
1
490
OPCME10SLA
ISO 9001:2008 ; ISO 14001:2004 ; ISO 13485:2003 ; OHSAS 18001:2007
CE CQC31-439125-2010
(1) - DXA: Direct expansion cooler with air.
(2) - All specificaions apply for U: Upflow, D: Downflow and L: Lower front discharge.
(3) - Return air dry bulb temprature 24 °C, RH 50%, Outdoor dry bulb temprature 35 °C.
(4) - The above capaciies of heather and humidifier are standard. Other customized opion are available.
(5) - For technical specificaions of outdoor unit, please refer to the next table: Outdoor Unit Technical Specificaions for: PP Series DXA 10 KW to 30 KW at 50/60 Hz
Sy-G reserves the right to change or modify product design, construcion, specificaions, or materials without prior noice and without incurring any
obligaion to make such changes and modificaions on Sy-G products previously or subsequently sold.
Outdoor Unit Technical Specifications for:
Champion DXA(1) 10 KW to 30KW - 208~230V/3Ph/60Hz
OPCMD4SLA
MODEL
OPCME5SLA
Qty of fan
Power Input
OPCME8SLA
OPCME10SLA
1
KW
0,28
0,37
0,63
Current
A
1,3
1,7
3
Gas pipe
Ø
5/8’’
3/4’’
7/8’’
Liquid pipe
Ø
1/2’’
5/8’’
Length
mm
808
1.140
1.340
Width
mm
509
475
620
Height
mm
789
770
Weight
Kg
35
47
1.070
95
(1) - DXA: Direct expansion cooler with air.
(2) - The capacity is rated at entering air temperature 35 °C and condensing temperature 50 °C condiion.
(3) - The noise is measured al 1 meter distance from unit at open field on condenser coil side according to ISO 3744.
110
Technical Specifications for:
Champion DXA(1)10 KW to 30KW - 380V/3P/50Hz
PPUA10FH3PAD
PPDA10FH3PAD
PPLA10FH3PAD
UNIT MODEL
PPUA22FH3PAD
PPDA22FH3PAD
PPLA22FH3PAD
D: Downflow
PPUA25FH3PAD
PPDA25FH3PAD
PPLA25FH3PAD
PPUA30FH3PAD
PPDA30FH3PAD
PPLA30FH3PAD
L: Lower front discharge
380V, 3Ph, 50Hz
KW [Btu/h]
KW [Btu/h]
EVAPORATION FAN
Type
Qty of fan
Air Volume
COMPRESSOR
Type
Qty of Compressor
REFRIGERANT
Type
Control
Charge weight
PPUA18FH3PAD
PPDA18FH3PAD
PPLA18FH3PAD
U: Upflow
Supply air scheme(2)
POWER SUPPLY
Power source
COOLING CAPACITY(3)
Total capacity
Sensible capacity
PPUA15SL3PAD
PPDA15SL3PAD
PPLA15SL3PAD
10.7 [36,510]
9.8 [33,439]
15.4 [52,547]
14.2 [48,452]
18.3 [62,442]
16.8 [57,324]
22.2 [75,750]
20.4 [69,608]
25.4 [86,668]
23.4 [79,844]
30.2 [103,047]
27.8 [94,858]
3,450 [2,031]
Plug-in AC centrifugal fan
1
3,450 [2,031]
5,100 [3,002]
6,500 [3,826]
6,500 [3,826]
10,0
11,0
n
m3/h [CFM]
2,450 [1,442]
Hermeic scroll compressor
1
Kg
4,2
R407c
Thermal expansion valve
6,4
8,0
5,0
FILTERS
Type
Qty of filters
G4
n
1
2
ELECTRIC HEATHER
Width
Working class
Heaing capacity (4)
Stainless steel
n
KW
1
4,5
2
6,0
9,0
HUMIDIFIER
Type
Humidifying capacity (4)
Kg/h
DIMENSIONS AND WEIGHT
Width
mm
Depth
mm
Height
mm
Kg
Weight
OUTDOOR UNIT
Model(5)
Qty
n.
CERTIFICATIONS & STANDARDS
Quality
Compliance
Electrode
3
5
650
650
1.910
165
255
OPCMD4FHA
OPCME5FHA
8
1.300
750
1.910
460
900
750
1.910
290
370
OPCME8FHA
1
490
OPCME10FHA
ISO 9001:2008 ; ISO 14001:2004 ; ISO 13485:2003 ; OHSAS 18001:2007
CE CQC31-439125-2010
(1) - DXA: Direct expansion cooler with air.
(2) - All specificaions apply for U: Upflow, D: Downflow and L: Lower front discharge.
(3) - Return air dry bulb temprature 24 °C, RH 50%, Outdoor dry bulb temprature 35 °C.
(4) - The above capaciies of heather and humidifier are standard. Other customized opion are available.
(5) - For technical specificaions of outdoor unit, please refer to the next table: Outdoor Unit Technical Specificaions for: PP Series DXA 10 KW to 30 KW at 50/60 Hz
Sy-G reserves the right to change or modify product design, construcion, specificaions, or materials without prior noice and without incurring any
obligaion to make such changes and modificaions on Sy-G products previously or subsequently sold.
Outdoor Unit Technical Specifications for:
Champion DXA(1) 10 KW to 30KW - 380V/3P/50Hz
OPCMD4SLA
MODEL
OPCME5SLA
Qty of fan
Power Input
OPCME8SLA
OPCME10SLA
1
KW
0,28
0,37
0,63
Current
A
1,3
1,7
3
Gas pipe
Ø
5/8’’
3/4’’
7/8’’
Liquid pipe
Ø
1/2’’
5/8’’
Width
mm
808
1.140
1.340
Depth
mm
509
475
620
Height
mm
789
770
Weight
Kg
35
47
1.070
95
(1) - DXA: Direct expansion cooler with air.
(2) - The capacity is rated at entering air temperature 35 °C and condensing temperature 50 °C condiion.
(3) - The noise is measured al 1 meter distance from unit at open field on condenser coil side according to ISO 3744.
110
Technical Specifications for:
Champion DXA(1)10 KW to 30KW - 380V/3Ph/60Hz
PPUA10SH1PAD
PPDA10SH1PAD
PPLA10SH1PAD
UNIT MODEL
PPUA18SH3PAD
PPDA18SH3PAD
PPLA18SH3PAD
U: Upflow
Supply air scheme (2)
POWER SUPPLY
Power source
COOLING CAPACITY(3)
KW [Btu/h]
KW [Btu/h]
PPUA25SH3PAD
PPDA25SH3PAD
PPLA25SH3PAD
PPUA30SH3PAD
PPDA30SH3PAD
PPLA30SH3PAD
L: Lower front discharge
380V, 3Ph, 60Hz
10.2 [34,803]
9.2 [31,391]
15.6 [53,229]
14.0 [47,769]
18.4 [62,783]
16.6 [56,641]
23,6 [80,526]
21.2 [72,327]
26.0 [88,715]
23.4 [79,844]
Plug-in AC centrifugal fan
1
4,050 [2,383]
5,600 [3,296]
n
m3/h [CFM]
PPUA22SH3PAD
PPDA22SH3PAD
PPLA22SH3PAD
D: Downflow
208 - 230V, 1Ph, 60Hz
Total capacity
Sensible capacity
SYPPLY FAN
Type
Qty of fan
Air Volume
COMPRESSOR
Type
Qty of Compressor
REFRIGERANT
Type
Control
Charge weight
PPUA15SH3PAD
PPDA15SH3PAD
PPLA15SH3PAD
2,500 [1,471]
30.5 [104,070]
26.5 [90,421]
7,300 [4,296]
Hermeic scroll
1
Kg
4,2
R407C
Thermal expansion valve
6,4
8,0
5,0
10,0
11,0
FILTERS
Type
Qty of filters
G4
n
1
2
DIMENSIONS AND WEIGHT
Width
Working class
Heaing capacity (4)
n.
KW
Stainless steel tube
2
1
4,5
6,0
9,0
HUMIDIFIER
Type
Humidifying capacity (4)
Kg/h
DIMENSIONS AND WEIGHT
Width
mm
Depth
mm
Height
mm
Kg
Weight
OUTDOOR UNIT
Model(5)
Qty
n.
CERTIFICATIONS & STANDARDS
Quality
Compliance
Electrode
3
5
580
650
1.910
142
255
OPCMD45HA
OPCME5SHA
8
1.300
750
1.910
460
900
750
1.910
290
370
OPCME8SHA
1
490
OPCME10SHA
ISO 9001:2008 ; ISO 14001:2004 ; ISO 13485:2003 ; OHSAS 18001:2007
CE CQC31-439125-2010
(1) - DXA: Direct expansion cooler with air.
(2) - All specificaions apply for U: Upflow, D: Downflow and L: Lower front discharge.
(3) - Return air dry bulb temprature 24 °C, RH 50%, Outdoor dry bulb temprature 35 °C.
(4) - The above capaciies of heather and humidifier are standard. Other customized opion are available.
(5) - For technical specificaions of outdoor unit, please refer to the next table: Outdoor Unit Technical Specificaions for: PP Series DXA 10 KW to 30 KW at 50/60 Hz
Sy-G reserves the right to change or modify product design, construcion, specificaions, or materials without prior noice and without incurring any
obligaion to make such changes and modificaions on Sy-G products previously or subsequently sold.
Outdoor Unit Technical Specifications for:
Champion DXA(1) 10 KW to 30KW - 380V/3Ph/60Hz
OPCMD4SHA
MODEL
OPCME5SHA
Qty of fan
Power Input
OPCME8SHA
OPCME10SHA
1
KW
0,28
0,37
0,63
Current
A
1,3
1,7
3
Gas pipe
Ø
5/8’’
3/4’’
7/8’’
Liquid pipe
Ø
1/2’’
5/8’’
Length
mm
808
1.140
1.340
Width
mm
509
475
620
Height
mm
789
770
Weight
Kg
35
47
1.070
95
(1) - DXA: Direct expansion cooler with air.
(2) - The capacity is rated at entering air temperature 35 °C and condensing temperature 50 °C condiion.
(3) - The noise is measured al 1 meter distance from unit at open field on condenser coil side according to ISO 3744.
110
Down Flow
15KW/18KW
10 KW
875
1910
650
Up Flow
22KW/25KW/30KW
1910
Up Flow
15KW/18KW
100 SE 2nd St., Suite 2600. Miami, FL 33131. USA
+ (1-786) 871-7360
www.sy-g.com
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