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GE Energy
ADRE
®
Bently Nevada
™
System
Asset Condition Monitoring
The ADRE System –
The Professional’s Choice
In 1980, we had a revolutionary idea. What if the methods for collecting machinery and process data on tape and then tediously turning it into plots could be automated? It would mean a dramatic reduction in the time needed to diagnose machinery conditions, allowing engineers to spend less time reducing data and more time interpreting it. We called it the ADRE* System – Automated Diagnostics for Rotating
Equipment – and it truly revolutionized the industry.
More than 25 years and five successful product generations later, the ADRE System is globally recognized as the tool of choice for professionals tasked with assessing machinery conditions in the field and on the test stand. It has become the standard against which all others are measured when it comes to on-demand, flexible, field-rugged multi-channel machinery data acquisition.
Today, GE Energy is pleased to introduce our latest generation of the ADRE System. Far more than just incremental improvements to its predecessors, our all-new
ADRE System reflects a complete redesign culminating in entirely new hardware and software. The result is everything you’ve come to expect from the world’s premier data acquisition system while exponentially boosting its power and performance.
Flexible
The ADRE System is designed to handle a broader range of data acquisition tasks than ever before. Whether you are collecting data from control valves to understand process dynamics, studying the electromagnetic behavior of locomotive motors on a test stand, or collecting start-up data on the rotor dynamics of a recently overhauled steam turbine, the flexibility of the ADRE System makes it a perfect fit. Whatever your parameter of interest, if it is available as an electrical signal, the ADRE System can handle it, allowing it to be used for more applications and in more industries than ever before. And, unlike many generic data acquisition systems that – although feature-rich – are difficult to configure and use, you won’t spend hours configuring the
ADRE System. You can go from “out of the box” to “collecting data” in as little as ten minutes.
It’s All About the User
For a quarter century, customers just like you have been continually helping us refine the ADRE System to be everything it needs to be. In fact, it’s the tool used by our own machinery diagnostics field engineers around the world – “power users” who rely on ADRE Systems every day to do their job. It’s also the tool used by the field engineers of many leading machinery manufacturers and consultants around the world. It’s found in plants, research labs, test stands, and academic institutions. But no matter where
ADRE Systems are found, its users have this in common: they insist upon the very best capabilities and the very best value. In the ADRE System, they’ve found it.
Applications
Continuous and Discrete
Processing
Industries
Transportation
Consulting
Power Generation
Oil & Gas
Original Equipment
Manufacturers &
Repair Facilities
• Pulp & Paper
• Cement
• Food & Pharmaceutical
• Water/Wastewater
• Mining
• Machine Tools
• Aerospace
• Automotive
• Rotor Dynamics
• Bearing Design
• Predictive Maintenance
• Machinery Diagnostics
• Fossil Fuel
• Hydro
• Wind
• Nuclear
• Geothermal
• Refining
• Offshore Platforms
• Pipelines
• LNG
• Chemical/Petrochemical Processing
• Test Stands
• Research & Development
• Balancing Stands
• Field Engineering
• Start-up Assistance
• Remote and On-Site Troubleshooting
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An Instrument and An Analyzer
The ADRE System’s design philosophy was to provide fully parallel, real-time signal processing of not just every channel, but every configured parameter as well. Unlike devices that rely extensively on recording raw data and then post-processing that data for the parameters of interest, the ADRE
System is different. It works as a realtime instrument allowing you to stream not just raw data, but processed data
so you can see changes as they happen
– not after the fact. With the ADRE
System, you don’t sacrifice postprocessing flexibility either. It delivers both. Data can be manipulated and processed in many different ways, as needed.
One Device Does It All
With the ADRE System, gone are the days of lugging separate instruments – oscilloscope, spectrum analyzer, analog or digital tape recorder, vector filters, signal conditioners, and amp racks. Skeptical? Don’t be. Dramatic advances in digital signal processing make it possible to truly capture all the data, just as if you were armed with analog tape. No more carrying reels, cassettes, and recorders “just in case.”
No more compromises between data resolution and storage capacity. The
ADRE System truly liberates you to the freedom of a single instrument that’s
easy to use and easy to transport –
without sacrificing any of the data.
Enhancing
Your Productivity
Your value is in interpreting data. The less time spent gathering and reducing that data, the more time you have to solve problems and deliver information. We understand. Everything about the ADRE System has been designed with this in mind, allowing you to get
the data – all the data – quickly, easily,
and even remotely when required.
• Collaborate Easily
Simultaneous data sharing via client/server architecture
• Reduce Travel
Full remote operation via LAN/WAN – even through corporate firewalls
• Save Time
“Out of the box” to data acquisition in minutes
• Lighten Your Load
Everything you need is in one, easy-to-carry, integrated instrument
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ADRE 408 DSPi Hardware
Convenient User Interface
A menu-drive front panel user interface allows you to operate the instrument using pre-configured settings without connecting to a computer – particularly useful for field jobs where connection to a laptop is inconvenient, impractical, or impossible.
Versatile Packaging
The 408 DSPi is equally at home machine-side or in the lab via its standard carrying handles or
19-inch EIA rack-mount options.
WAN/LAN Enabled
Specially engineered to work across corporate firewalls and networks, allowing you to Move Data, Not People * easily between a 408 server and multiple ADRE Sxp software clients located anywhere on the globe.
Dynamic Input Cards
Each card accepts up to 8-channels of dynamic waveform inputs and/or static inputs. Up to 32 inputs per 408 DSPi.
Modular
Each 408 DSPi chassis has 4 slots for signal input cards, allowing you to mix 3-channel phase/speed input cards and 8-channel dynamic input cards for the specific channel counts and types needed for each application.
Populate your 408 with only what you need.
Convenient Certification
Individual signal input cards can be returned to us for factory metrology certification, without the need to return the entire 408 DSPi unit, allowing you to keep working with reduced channel capacity or – if you have spare input cards – full capacity.
True Client/Server Architecture
Multiple ADRE Sxp software clients can access a single 408 simultaneously, or connect to multiple 408s operating independently. Each client has completely independent access to data, just as with any true server.
Flexible Speed/Phase Inputs
The 408 accepts conventional proximity probe, magnetic pickup, and optical sensors for phase and speed measurements. It even provides the necessary power. Also, with the 408’s advanced on-board signal conditioning, there’s no longer a need for bulky external devices to multiply/divide or condition signals.
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Large Internal Storage Capacity
An on-board 130 GB hard drive captures days – even weeks – of high-resolution data. When even larger capacity is needed, a convenient port is provided for connection to off-the-shelf external hard disk arrays.
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Discrete Trigger Inputs
External contact closures, such as from an alarm, machine start, process condition, or other parameter can be used to automatically initiate data acquisition or change from one acquisition mode to another. Two inputs are provided, each independently configurable.
Integrated Display
The 408’s vacuum fluorescent display is bright, easy to see, and features a wide viewing angle, making it visible under varied lighting conditions.
Stand-Alone Operation
Record all data in “stand-alone” mode without the need for an externally connected computer, making it far easier to leave system machine-side for hours, days or weeks while it captures data, limited only by available storage capacity. Ideal for temporary realtime surveillance of problem machines.
Scalable
†
Up to four 408 DSPi instruments can be interconnected in master/slave configuration, providing as many as 6 phase reference and 120 dynamic/static inputs.
† Connecting up to four 408 DSPi instruments will be supported after first release. All required hardware is currently in place.
Industry-Standard Connectors
Robust, convenient SMA connectors are used for all signal inputs, providing compatibility with cabling used in the majority of today’s test and measurement devices.
Differential Inputs
Channel pairs can be easily configured for true differential measurements.
Keyphasor* lnputs
Up to two Keyphasor cards can be introduced to one (or an array) of 408 DSPi instrument(s). Each
Keyphasor card accepts as many as three inputs, for a total of six phase reference signals. Up to six simulated Keyphasor signals can also be provided in addition to six physical signals.
Move Data, Not People
No matter where your ADRE 408 DSPi instruments are located, you have complete and secure access to their data and complete control over their operation. That’s because the 408 DSPi is a true server, allowing multiple
ADRE Sxp software clients to connect simultaneously, each viewing different data – whether real-time or archived.
The result is virtually unlimited flexibility in where and how you can connect your ADRE hardware and software.
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A 408 DSPi is placed on an offshore platform in the Gulf of
Mexico to collect data on a machine with intermittent problems. The instrument communicates over a network in the platform’s control room, gathering data completely unattended for several months while being viewed securely at the company’s headquarters in Mexico via their corporate WAN. Partway through the investigation, the team at headquarters suspects that the problems may be process-induced and remotely re-configures the
408 DSPi to trigger high-resolution data capture when certain process conditions occur.
A large hydro unit in Colombia needs to be balanced. Plant personnel connect a 408 DSPi to the machine’s transducers and a Bently
Nevada machinery diagnostics engineer connects remotely via secure VPN to remotely configure the instrument. The machine OEM in
North America views the collected data, uses Bently BALANCE* software to compute an optimal balance solution, and provides recommended balance weights and locations back to the customer site. The OEM and the Bently Nevada machinery diagnostics engineer collaborate in real-time to verify the data and the recommended balance shots.
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A jet engine manufacturer runs a prototype design for the first time. Employees at the test stand location observe data related to engine efficiency. Military personnel in the South U.S.
witness the test remotely.
Simultaneously, design engineers at the OEM’s west coast office study blade dynamics and ask test stand technicians to prolong the test duration while they remotely adjust tracking filter settings.
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A customer in China troubleshoots unwanted process dynamics thought to be related to poorly tuned loops and excessive valve stroking. The valve manufacturer in Europe observes real time test data by connecting to the customer’s network using the world wide web and VPN technology. Simultaneously, the customer’s process control specialist at a US location connects via the corporate WAN, examining dynamic flow and pressure data, collaborating with the valve manufacturer and site personnel.
A locomotive manufacturer conducts studies of problems in an engine’s electric drive units for a customer in eastern Russia. A 408 is carried on-board the engine as it travels, using the railway’s WAN infrastructure to provide real time data to the OEM’s field office in
Moscow where engineers diagnose the problem.
Engineering specialists at a central office support colleagues at two remote plant sites, collaborating in real-time to assist with reviewing start-up data after planned outages on large steam turbine generators. An additional specialist from the company’s UK headquarters is consulted to share data from a similar machine that has been archived. The parties collaborate in real-time, each connecting to the same ADRE hardware from four distinct locations.
ADRE Sxp Software
Totally Powerful
ADRE Sxp software gets the job done by providing the extensive plot, import/export, and analysis tools you need.
ADRE Sxp software is industrial strength, built by people who solve machinery problems every day in settings ranging from the lab to the test stand to the turbine deck.
And it’s not just data analysis and reduction tools that make
ADRE software powerful. It’s the extensive attention to detail in its configuration environment, allowing you to spend less time setting up, and more time solving problems. Fast, intuitive, flexible, powerful. That’s ADRE Sxp Software.
Totally Functional
Supported Plot Types • Current Values
• Orbit †
• Bode
• Trend
• Cascade/Full Cascade
Virtually Unlimited
•
• Timebase
• X versus Y
• Multi-variable Trend
•
Tabular List
†
System Event List jpg, .bmp, .wmf, .gif (by plot, page, or group)
Comma Separated Variable (CSV)
Per-client Simultaneously
Bently BALANCE
Yes – Virtually Unlimited
Per Keyphasor
Yes; specially designed for firewall management
Microsoft ® Windows ® XP ††
Yes
• Orbit/Timebase
†
• Polar
• Spectrum/Full Spectrum
†
• Waterfall/Full Waterfall
• Shaft Average Centerline
Graphical display of plots
Graphics export
Data export
Client display unit preference
Balancing Software
View Data From Multiple Runs Simultaneously
Keyphasor Dynamic Display
LAN/WAN support
Supported Operating Systems
Remote 408 DSPi Operation via LAN/WAN
† With option for superposition of baseline data.
†† ADRE Sxp software can be installed on Microsoft Windows 2000. Please contact Technical Support at +1-775-215-1818 for details.
Totally Balanced
ADRE Sxp software is fully compatible with Bently BALANCE*, the industry’s most powerful multi-plane balancing software. Specifically designed for your most complex balancing tasks, Bently BALANCE software addresses even the most difficult balancing scenarios, such as finding optimal solutions for multiple speeds and loads – or when the number of measurement planes does not equal the number of balance planes. Data such as 1X vectors, speed, and transducer locations/orientations can easily be downloaded from your ADRE Sxp software to
Bently BALANCE, eliminating the tedious, error-prone practice of manually typing data.
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Totally Networked
We’re connected. You see, the ADRE System was designed with corporate networking in mind, making life easy for both you and your IT department. With integrated 10/100/1000
Mb TCP/IP Ethernet communications, each 408 DSPi can be connected to your LAN or WAN using a variety of topologies and media. We’ve specifically engineered the client/server architecture of the ADRE System to work within and through the firewalls and other IT infrastructures common in today’s enterprises. The result is secure, trouble-free access to your
ADRE System whether you’re simply connecting via your LAN across the office, or connecting using technologies such as
Virtual Private Networking (VPN) from remote locations.
VPN
WAN
L AN
Support
It’s not just product quality that has made
GE Energy’s portfolio of Bently Nevada* Asset
Condition Monitoring solutions the world’s number one choice for nearly half a century, it’s service quality as well. With factory-direct, factory-trained field salespeople, field engineers, and field technicians at more than 100 offices in the principal industrial centers of 40+ countries, we’re always there when you need us – in your time zone, speaking your language. Whether it’s training, product repair, technical questions, or accessories, you can count us for the support you need, when you need it.
And the Bently Nevada name means far more than just expertise in condition monitoring instruments.
It also means machinery diagnostic expertise. With more than 70 highly skilled machinery diagnostic engineers globally, we have gathered and interpreted data for our customers for more than three decades in thousands of jobs spanning many machine types, processes, and industries. Our tool of choice for on-demand data acquisition? The
ADRE System. You can confidently draw on the expertise of this team to assist you in acquiring and understanding your own data.
Training
Whether you need product-specific training to get the most from your ADRE hardware and software, fundamentals of data acquisition, or an in-depth foundation for performing machinery diagnostics, and rotor dynamics, GE Energy offers a comprehensive selection of training classes to meet your needs.
Training can be conducted at your location or one of 15 specially-equipped training centers at convenient global locations serving every continent. We are deeply committed to training that focuses on hands-on learning with small student-to-instructor ratios, allowing personalized attention. In addition to standard course offerings, we can also tailor curriculum to address your specific requirements, ensuring that you receive instruction matched to your skill levels, industry, and goals.
You’ll find an up-to-date listing of courses in our informative catalog, available by contacting your nearest salesperson or at www.bently.com/service/training/tindex.htm.
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Specifications
Physical
Weight @ 32 channels
Environmental
Mounting
Channel Status LEDs
Power Requirements
Inputs
Number of Dynamic Channels
Throughput Rate
Transducer Inputs
Differential Inputs
Process Inputs
Voltage Input Range
Gain Selections
Input Impedance
Signal to Noise Ratio (Dynamic Range)
Frequency Span (All Channels)
Speed Range
Speed/Trigger Input Sources
Speed Input Capacity
Trigger Sources
Keyphasor Multiplier/Divider/Conditioner/Power
AC/DC coupling
Channel Bandwidth
Software
Required Software
View Data From Multiple Runs Simultaneously
Keyphasor Dynamic Display
Instrument Mode Display Update
Communications
LAN/WAN Support
Remote Operation via LAN/WAN
Security
Signal Conditioning
A to D Resolution
Filtering
Tracking Filters
Tracking Filter Bandwidth
Auto Switching Tracking Filters
Sub-Synchronous nX Tracking nX Vectors
Sampling
7.5 kg (16.5 lbs) per 408 DPSi Unit (32 channels w/power supply)
0° to 50° C; 0 to 95% relative humidity (non-condensing)
Benchtop or optional 19" EIA rack mounting kit
Per channel: Over-range, NOT OK
110 to 240V 50-60 hz
8/16/24/32 per chassis – expandable to 128 (4 chassis linked together † )
Up to 50 MB/sec per channel
Displacement/Velocity/Acceleration/Phase Reference/Speed
Selectable: True differential or single-ended
Programmable: +4 to +20 mA; 0 to +10 Vdc; -12 to +12 Vdc; -25 to +25 Vdc
Programmable lower and upper values from -25 Vdc to +25 Vdc
Auto Gain between –25 Vdc and +25 Vdc
> 700 k
Ω
110dB
Up to 50 kHz – All Channels Simultaneously
1 – 120k RPM
Proximity probes, optical sensors, magnetic pickups
3/6 physical, 6 simulated (internal)
Multiple “OR” voting of Speed/Time/Amplitude/External Contacts
Integrated (per speed input)
Yes; Configurable per channel
Up to 50 kHz (simultaneous, all channels)
ADRE Sxp, real-time and post-processing
Yes – Unlimited
Per Keyphasor
100 ms/sample (max)
Integrated 10/100/1000 Mb Ethernet TCP/IP
Yes; specially designed for firewall management
Yes
Administrative/Read Only/No Access
Synchronous Sampling Rates
Anti-Aliasing
Waveforms
Spectral Resolution
True Zoom Capabilities
Recording
Data Storage Capacity
Pre- and Post-Event Data Capture
Vector-to-Waveform Storage Ratio
Continuous Digital Recording
Outputs
Speed/Trigger Outputs
24 bit
High-/Low-Pass: selectable; Bandpass: 2-, 4-, 6-, 8-pole selectable
Realtime; up to 6 nX per channel
Configurable: 1.2/12/120 CPM; constant bandwidth auto-switching
Selectable
Configurable: 0.1 to nX (in .01X increments)
Configurable – up to four different vectors
• Simultaneous Processed and Raw Data (All Channels)
• Multiple Simultaneous Sampling Rates (Synch and Asynch)
• Delta Sampling for RPM, Time, or Amplitude ††
• Synchronous Sampling configurable for 2 Rates Per Channel
• Continuous and Discrete (configurable)
• Realtime simultaneous synchronous and asynchronous
16/32/64/128/256/360/512/720/1024 samples per revolution
FIR Filter (passband @ 50 kHz, – 100 dB @ 64 kHz)
4 per channel simultaneously (user-configurable) + Raw
Configurable – up to 6400 lines (all channels simultaneously)
Yes
Internal: up to 130 GB; External: unlimited via external drive arrays
Yes; configuration dependant n:1 configurable
Yes; internal
3/6 Digital and Analog Conditioned
† Multi-chassis interconnection not available until after first release. All required hardware is currently in place.
†† Delta amplitude sampling not available at initial release.
GE Energy
1631 Bently Parkway South
Minden, NV 89423
P: 775.782.3611
Learn more about ADRE online at: www.gepower.com/o&c/ADRE
Copyright © 2005 General Electric Company.
All rights reserved.
*ADRE, Bently BALANCE, Bently Nevada, Keyphasor, and Move
Data, Not People are trademarks of General Electric Company.
Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
imagination at work
GEA-14121 REV NC (09/2005)
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