Datacard® MX6100™ Card Issuance System

Datacard® MX6100™ Card Issuance System
Choose the card delivery and envelope
insertion systems that meet your
issuance needs and be on your way to
creating custom, ready-to-mail packages
completely inline. The ability to create
and launch these personalized campaigns
can help you:
• Retain customers
• Increase loyalty
• Drive card usage
• Generate new revenue streams
• Add one-to-one marketing messages
• Securely and accurately affix up to four
cards per form
• Affix cards on either the middle or lower
panel of the card carrier
Impact your card program and your bottom-line
For the first time, issuers with the Datacard® MX1100™ card issuance system have an ideal
system-matched option for inline card delivery and envelope insertion — all from the
number one brand. The Datacard® MXD110™ card delivery system and the the Datacard®
MXi110™ envelope insertion system provide a simple and cost-effective way for card issuers
to enjoy the benefits of inline capabilities. These systems offer a suitable first step into central
card issuance and give card issuers more customizable card delivery options well within
budget. Around the world, card issuers like you rely on Datacard® card delivery systems to
make measurable improvements in productivity as well as launch high-impact personalized
marketing campaigns.
Improve efficiency and create custom card mailings. The MXD110 system seamlessly
integrates with the MX1100 system to affix cards on personalized card carriers in one
simplified inline step. It is based on market-proven technologies that help enable customers
to take full advantage of advanced operational efficiency, high reliability and flawless data
integrity at an affordable price.
Garner a secure card issuing environment. Reduce human error when printing variable
data by utilizing the automated bar code verification process. Multiple verifications provide
increased audit control and data integrity.
Exceptional value for seamless inline fulfillment. The MXi110 system makes it easy to
produce personalized mail-ready packages quickly, efficiently and securely in a seamless,
integrated inline process. It allows issuers to place inserts selectively, so you can include
targeted messages, promote co-marketing programs or cross-sell additional products and
Card delivery is about more than just affixing the right card to the right form — it’s a way to increase efficiency and add
a personalized touch to your inline efforts. Here are a few ways the MXD110 system can take your card program to the
next level.
Card flexibility. Place up to four cards per form on either the
Reduce production steps and increase throughput. Discover
middle and/or lower panels. This additional template and card
the power of inline card delivery. Print personalized messages
placement flexibility accommodates a wider range of high-impact
for cardholders, then affix cards and fold carriers for envelope
marketing campaigns.
insertion with no manual intervention or slowing down
productivity. Inline laser printing helps reduce cost-per-form and
Increased production integrity. Print variable data safely and
increases throughput.
securely by utilizing the automated bar code verification process.
Multiple verifications provide increased audit control and data
Easy-to-load, high-speed laser printer matches system throughput
Affixes up to four cards per form
Form stacker holds up to 250 folded, single-sheet
forms, minimizing operator intervention
Folder uses proprietary knife design for sharper,
cleaner results
Sticker uses transparent double-sided, pressuresensitive tape to prevent forms from tearing
The MXD110 processes up to 600 forms per hour
Combine the MXD110 card delivery system with the MXi110 envelope insertion
system for a complete card-to-envelope solution.
The MXi110™ envelope insertion system rounds out your inline issuance operations by simplifying the last stage of
the card delivery process. Here are some of the features that show how these systems can impact your card program.
Achieve high productivity. The MXi110 system offers inline
Maximize marketing impact. Select unique inserts for
insertion and sealing and supports postage metering. The system
individual cardholders during the same print job and data
requires very minimal operator intervention.
stream. Process more customized mailings per hour with fewer
interruptions for job setup.
Reduce cycle time. The system places folded card carriers into
envelopes, creating up to 600 mail-ready pieces per hour.
Expect easy operation. A simple graphical user interface clearly
shows job progress, production statistics and operator assistance
Enhance security. Because the entire issuance process occurs
messages. Virtually all functionality, set-ups and insertion
inline, it substantially reduces the risk of lost or stolen cards.
maintenance are programmed from an integrated touchscreen PC.
Mix and match. Choose from the single-insert feeder, a dualstation tower feeder that loads two inserts and helps save space.
Operator PC screen
Envelope feeder
Standard feeder
MXi envelope stacker*
DTI (turnover interface)
Base for feeders
(storage cabinet)
Tower Feeder
The MXi110 system allows you to go from blank cards to personalized, ready-to-mail
envelopes completely inline, maximizing security and reliability.
*Also compatible with the form/envelope high-capacity stacker
MXD110 Key System Specifications
Systems supported
MX1100 Card Issuance System
Physical dimensions
MXD110: 50.0 in. H x 34.7 in. W x 83.0 in. L (88.1 cm x 86.4 cm x 206.8 cm)
MXD110: 743.0 lbs (337.0 kg)
MXD110: Up to 600 forms per hour
*Based on simplex printing with one card per form
Microsoft Word 2013, PDF
Paper sizes
A4, 8.5 in. x 11.0 in.
Three software-selectable folding configurations:
• C-fold: standard (bottom-in)
• Z-fold: address bottom (top-in)
• Z-fold: address bottom (top-forward)
• Transparent, double-sided, pressure-sensitive tape
• Cards can be affixed, removed and easily re-affixed
• Affix up to four cards per form (middle or lower panel only)
Hewlett Packard M806
• Up to 55ppm (simplex
• 39.5 in. H x 29.8 in. W x 24.0 in. L (99.1 cm x 74.9 cm x 74.9 cm)
• 222.0 lbs (100.7 kg)
• 600 dpi
1,000 sheets - See HPM806 printer datasheet for details
Folding configurations
Card affixing
Laser printer
Paper tray capacity
MXD form stacker
Dimensions: 7.0 in. W x 54.0 in. L (17.8 cm x 137.16 cm) Weight: 91.0 lbs (41.3 kg)
Power consumption of full system including buffer, printer and conveyor: 7.2A at 230 VAC
Heat output of full system including buffer, printer and conveyor: 5,588 BTUs per hour
Please refer to the HP M806 printer data sheets for more specific information
MXD110: 230V, 50/60Hz, 15 Amps
MXi110: 230V, 50/60Hz, 15 Amps
Electrical specifications
Operating Requirements
Room temperature 65º to 80º F (18º to 27º C); Humidity 0% to 100% (non-condensing)
Storage Requirements
Room temperature 50º to 130º F (-46º to 54º C); Humidity 0% to 100% (non-condensing)
Stickers, Card Affixing, MXD, Zone Coated
Double-sided Adhesive Stickers
Stickers, Card Affixing, MXD, Full-coated Doublesided Adhesive Stickers
HP Genuine Toner Cartridge
Up to 15,200 Stickers
Up to 15,200 Stickers
Up to 34,500 impressions
MXi110 Specifications
MXi base system includes:
DTI (Datacard Turnover Interface)
Feeder modules include:
MXi Envelope Inserter (envelope
feeder, monitor, keyboard)
Standard feeder
20.0 in. W x 18.5 in. L (50.8 cm x 47.0 cm)
55.0 lbs. (25.0 kg)
29.8 in. W x 44 in. L (75.6 cm x 111.8 cm)
280 lbs. (127 kg)
20.0 in. W x 16.0 in. L (50.8 cm x 40.6 cm)
55.0 lbs. (25.0 kg)
Tower feeder
20.0 in W x 16.0 in. L (50.8 cm x 40.6 cm)
112.0 lbs. (51.0 kg)
DTI & Feeders (1/module)
17.8 in. W x 16.0 in. L (45.2 cm x 40.6 cm)
37 lbs (17kg)
Envelope Inserter
21.5 in W x 35.0 in. L (54.6 cm x 88.9 cm)
55.0 lbs (25kg)
Envelope stacker options include:
MXi envelope stacker
10.0 in. W x 72.0 in. L (25.4 cm x 182.9 cm)
106 lbs. (48 kg)
Form/envelope high-capacity stacker
Turn section
Elbow section
10.0 in. W x 46.0 in. L (25.4 cm x 114.3 cm)
10.0 in. W x 57.0 in. L (25.4 cm x 144.8 cm)
150 lbs. (68 kg)
Up to 600 packages per hour
Data file size
Maximum file size should not exceed 3 megabites
Form sizes accepted
8.5 in. x 11 in., A4
Insert and envelope
See Datacard Card Delivery Paper / Envelope Guidelines for additional specifications
Phone: +1 952 933 1223
Feeder Capacity
tandard (single) feeder: Up to 350 inserts; max. thickness of 4 mm
Tower feeder (top): Up to 250 inserts; max. thickness of 2 mm
Tower feeder (bottom): Up to 250 inserts; max. thickness of 4 mm
Integrity verification (single) feeder Up to 250 inserts; max. thickness of 2 mm
Envelope feeder: Up to 800 envelopes
Envelope Stacker Capacity
MXi envelope stacker - Holds up to 250 envelopes depending on stacker configuration
Form/envelope high-capacity stacker - Holds up to 550 envelopes/finished packages.
Optional mail bin support tray for easy output transfer
Operating System
Microsoft Windows Embedded Standard 7 OS
Envelope Sealing Wetter Fluid, 1-Liter
Envelope Sealing Wetter Fluid, 10-Liter
Datacard, MX1100, MXD110, and MXi110 are registered
trademarks, trademarks and/or service marks of DataCard
Corporation in the United States and/or other countries. Names
and logos on sample cards are fictitious. Any similarity to
actual names, trademarks or tradenames is coincidental.
©2014 DataCard Corporation. All rights reserved.
Specifications subject to change without notice. Solution
configuration is subject to financial card association guidelines
in your region. Printed in U.S.A.
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