Pneumatic Needle Scaler

Pneumatic Needle Scaler
 Pneumatic Needle Scaler
#505800, JAT-800
Operation & Parts Manual
M-505800
Edition 1
02/2015
JET
427 New Sanford Road
LaVergne, TN 37086
Ph.: 800-274-6848
www.jettools.com
Copyright © 2015 JET
Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact
Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded
website.
•
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
•
Accessories carry a limited warranty of one year from the date of receipt.
•
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover
failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or
lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of
metal, plastics, or other materials outside recommended guidelines, may void the warranty. The exceptions are acrylics and other
natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year
Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial
purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with
any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an
Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the
JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS
STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL,
CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES
DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE
LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as
general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts,
fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not
sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools
1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial
or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of
its successors in interest to the JET brand.
2
JAT-800 Pneumatic Needle Scaler
Safety warnings
General air tool warnings
1.
Read and understand this entire manual
before attempting assembly or operation.
2.
Read and understand all warnings posted on
the tool and in this manual. Failure to comply
with all of these warnings may cause serious
injury.
3.
Replace warning labels if they become
obscured or removed.
4.
Do not use this tool for other than its intended
use. If used for other purposes, JET disclaims
any real or implied warranty and holds itself
harmless from any injury that may result from
that use.
5.
Always wear approved safety glasses or face
shield while using this tool. (Everyday
eyeglasses only have impact resistant lenses;
they are not safety glasses.)
6.
Wear ear protectors (plugs or muffs) if the
noise exceeds safe levels.
7.
Wear gloves and protective clothing if
operation produces sparks or flying particles.
Gloves should be tight-fitting, without frayed
fingers or hanging threads. Keep hands and
body away from the working area of tool.
8.
Some dust created by power sanding, sawing,
grinding, drilling and other construction
activities contains chemicals known to cause
cancer, birth defects or other reproductive
harm. Some examples of these chemicals
are:
• Lead from lead based paint.
• Crystalline silica from bricks, cement and
other masonry products.
• Arsenic and chromium from chemically
treated lumber.
Your risk of exposure varies, depending on
how often you do this type of work. To reduce
your exposure to these chemicals, work in a
well-ventilated area and work with approved
safety equipment, such as face or dust masks
that are specifically designed to filter out
microscopic particles.
9.
Do not operate an air tool continually at full
throttle without a work load on the tool.
10. The air tool must be properly lubricated before
operating.
11. Never start a percussion type air tool (chipper,
breaker, buster, etc.) without securing the
tooling in the retainer and placing the tip
against the work surface.
12. Do not operate air tool without its guards in
place. Do not modify the tool.
13. Do not operate this tool while tired or under
the influence of drugs, alcohol, or any
medication.
14. Adopt a comfortable posture with proper
balance, and maintain secure footing at all
times. Non-slip footwear or anti-skid floor
strips are recommended.
15. Do not wear loose clothing or jewelry. Confine
long hair.
16. Excessive air pressure and too much free
rotation may decrease life of the tool and may
cause a hazardous situation.
17. Check air hoses for wear, and keep them
away from heat and sharp edges. Repair or
replace damaged air hose immediately. Do
not carry tool by the air hose.
18. Air hose may cause tripping hazards; keep
hose away from traffic areas.
19. Do not use this tool near flammable objects,
or in potentially explosive environments. Do
not use near live electrical wires.
JET
3
31. Maintain tools with care. Keep air tool clean
and oiled for best and safest performance.
20. Do not use power tools in damp or wet
location, or expose them to rain. Keep work
area well lighted.
32. Do not use combustible gases, carbon
dioxide, oxygen or any bottled gas as an air
source for the tool. These can present risk of
explosion and serious injury.
21. Do not leave a connected tool unattended.
When not in use, disconnect tool from air
source.
33. Do not lubricate the tool with combustible
liquids, such as kerosene, diesel or jet fuel.
22. Shut off air supply and discharge any residual
pressure from tool before removing hose,
making adjustments, changing accessories,
or storing tool.
34. Do not dispose of this tool with normal
household waste. Never dispose of the air tool
into fire.
23. Make sure tool is switched off, and your finger
off the trigger, before connecting to air supply.
Specific warnings for Needle Scaler
24. Remove adjusting keys and wrenches before
turning on tool.
35. A needle scaler is used to remove rust, scale,
paint and such like from metal surfaces. If you
are not familiar with the proper and safe
operation of a needle scaler, do not use until
proper training and knowledge have been
obtained.
25. Keep visitors a safe distance from the work
area. Keep children away.
26. Give your work undivided attention. Looking
around, carrying on a conversation and
“horse-play” are careless acts that can result
in serious injury.
36. Secure workpiece with clamps or vise; do not
hold workpiece by hand.
27. Do not force a tool or attachment to do a job
for which it was not designed. The right tool
will do the job better and more safely.
37. Use both hands to operate needle scaler.
Keep hands away from needle area.
28. Repetitive motions and/or exposure to
constant vibration can be harmful to hands
and arms. Take frequent breaks and relax
hands during extended operation. Change
posture to avoid discomfort or fatigue.
39. Keep needles against work surface. Do not
use excessive force – let the tool do the work.
38. Use only needles specifically designed for use
with a needle scaler.
40. If needle scaler will not remove material from
the work surface, discontinue use. Use
alternate methods for removal.
29. Compressed air can be harmful if directed
toward sensitive areas of the body, and may
propel small particles caught in the air stream.
Exercise proper caution.
30. Use
only
recommended
accessories;
improper accessories may be hazardous.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in serious, or even
fatal, injury.
This means that if precautions are not heeded, it may result in minor injury and/or
possible tool damage.
4
JAT-800 Pneumatic Needle Scaler
About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model
JAT-800 Pneumatic Needle Scaler. This manual contains instructions on safety precautions, general
operating procedures, maintenance procedures and parts breakdown. Your tool has been designed and
constructed to provide consistent, long-term operation if used in accordance with the instructions set forth
in this document.
The instructions and warnings in this manual may not encompass all possible workplace environments. The
operator is expected to take appropriate precautions and exercise common sense. As with any tool
operation, safety of operator and bystanders should be first priority.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at
our web site: www.jettools.com.
Record the serial number and purchase information of your tool on the cover of this manual for quick access.
Retain this manual for future reference. If the tool transfers ownership, the manual should accompany it.
JET
5
Tool specifications
Model number
JAT-800
Stock number
505800
Stroke length
1-1/8 in.
Number of needles
19
Size of needles
3 mm
Blows per minute
4600
Average air consumption
3 CFM
Air inlet
1/4 in. NPT
Air hose inside diameter
3/8 in.
Required air pressure
90 psi (621 kPa)
Vibration value
10.2 m/s2
Noise level
1
Power setting
104 dB(A)
Variable speed throttle lever
Grip
Inline
Overall Length
15 in. (381 mm)
Housing material
Steel
Net weight
6.28 lb. (2.85 kg)
Shipping weight
6.68 lb. (3.03 kg)
1
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As
workplace conditions vary, this information is intended to allow the user to make a better estimation of the
hazards and risks involved only.
Specifications were current at time of publication, but because of our policy of continuous improvement, JET
reserves the right to change specifications at any time and without prior notice, without incurring obligations.
6
JAT-800 Pneumatic Needle Scaler
connection to fail. Instead, add a leader hose
and install any quick-change couplings
farther down the line.
Setup and Assembly
Any missing parts or damage should be reported
immediately to your JET® distributor. Do not use a
damaged tool. Read this instruction manual
thoroughly for operation, maintenance and safety
instructions.
Note: For best results, prepare work surface by
removing any oil, grease, or dirt before using
needle scaler. Clean only 6 to 8 inches of surface
area at one time, and make 2 or 3 passes.
Box contents:
5.
Hold needle scaler firmly with both hands, at
approximately 45 degree angle from work
surface.
6.
Place needles upon work surface and press
throttle lever. Pressure against throttle lever
determines speed of tool. Do not exert
excessive pressure against work surface –
let the tool do the work.
7.
Release throttle lever to stop needle scaler.
1
1
1
1
Needle scaler
Needle tube with needles/driver/spring
Operation and parts manual
Warranty card
Operation
The needle scaler must be
properly lubricated before operation. See
“Lubrication” section.
Maintenance
Lubrication
The needle scaler should be lubricated daily (or
before each use) with air tool oil through the air
inlet. During continual operation, it should be reoiled every 1 to 2 hours. This can be done with an
in-line oiler, or manually. If done manually,
proceed as follows:
1.
Disconnect air hose from tool.
2.
Place 4 or 5 drops of air tool oil into air inlet.
NOTE: Air tool oil not provided; it is available
at most major hardware and tool stores. SAE
#10 oil or sewing machine oil may be used
as a substitute. Do not use detergent oil.
Figure 1
1.
Place needles with spring and needle holder
into needle tube. (See exploded view for
proper orientation.)
2.
Place needle tube over barrel. Push until
retainer lever reaches desired notch, then
twist needle tube to secure retainer lever in
notch.
3.
Remove protective cap from air inlet (Figure
1). If an in-line oiler is not being used, add 4
or 5 drops of air tool oil (not included) into the
air inlet.
4.
Blow out air line to remove any dirt or
moisture, then connect air supply hose to
tool. Set air pressure to 90 psi.
IMPORTANT: Connecting a quick-change
coupling directly to the tool is not
recommended, as vibration may cause the
3.
Re-connect air. Run needle scaler at low
throttle without load for a few seconds to
distribute the oil throughout tool.
4.
When finished operating needle scaler,
disconnect air hose. Wipe off housing with a
dry cloth. Place 4 or 5 drops of air tool oil into
air inlet; re-connect air and run tool for a few
seconds to distribute the oil. Disconnect air.
Storage
Avoid storing the needle scaler in very humid
locations which promotes rusting of internal
mechanisms. Always oil the tool and disconnect
air hose before storage.
JET
7
Air system requirements
1.
Use proper air hose size (refer to tool
specifications). The hose should be just long
enough to serve the working area. Excessive
hose length will cause pressure drop.
2.
Make sure air compressor supplies clean,
dry air at correct CFM for the tool.
3.
Set air pressure to 90 psi.
for the job. Continued use in either capacity will
cause damage to the tool.
Tool Pressure
JET Air Tools operate on 70-to-100 psi (pounds
per square inch) air pressure measured at the tool
when the tool is operating. Set tool to 90 psi
unless indicated otherwise. Pressure in excess of
100 psi will shorten the life of the tool.
Air System Recommendations
Excess air pressure
and/or unclean air will shorten the tool’s
life and may create a hazardous situation.
4.
Drain water from air compressor tank daily,
as well as any condensation from air lines.
Water in the air line may enter the tool and
cause damage.
5.
Change filters on the air system on a regular
basis.
6.
Air-line pressure may be increased
accordingly to compensate for extra-long air
hoses (usually over 25 feet). Inside diameter
of hose should be minimum 3/8-inch.
General Air Tool
Information
If the air tool is not performing according to
specifications, the following are among the most
common causes. (See also “Troubleshooting”
section.)
•
Contaminated air such as a dirty air system
or water in the system.
•
Using wrong size tool for the job.
•
Poor maintenance practices, such as using
excessive air pressure or air volume.
•
Improper or no lubrication.
Rule of Thumb
If it takes more than 8 seconds to tighten or loosen
a bolt or nut with an air impact wrench at
maximum setting, the air wrench is too small or
the air compressor CFM is not powerful enough
8
JAT-800 Pneumatic Needle Scaler
Equip the air compressor intake with a
replaceable air filter that can be easily cleaned.
Use safety shut-off valves so air flow can be
stopped quickly in case of a line break.
When using multiple hoses, air hoses should be
larger than leader hose. Join multiple hoses
directly, rather than with quick connect fittings
which may cause pressure drops and tool power
reduction.
Use anti-whip devices across hose couplings to
prevent hose from whipping in the event of a hose
failure or coupling disconnect.
Always use moisture traps at the compressor for
the main distribution line. Use moisture traps and
in-line oilers on each downline that is to be used
for air tools. (See Figure 2). Place oiler as close to
air tool as possible for best lubrication.
Lubrication
Use a light oil containing rust inhibitors, such as
SAE #10. Many JET air tools have integral oil
reservoirs, which should be kept filled when in-line
oilers are not used.
If greasing is required, use a grease that is highly
water resistant for front case components on air
impact wrenches, grinders and sanders.
Recycling
Protect the environment. Your tool contains
materials which can be recovered or recycled.
When its useful life has expired, please leave tool
at a specialized facility.
Figure 2
Recommended arrangement of air piping and air line system
JET
9
Troubleshooting JAT-800 Needle Scaler
Any disassembly of the tool should be done by qualified service personnel. For problems not addressed
below, contact JET technical service at 800-274-6846.
Problem
Possible cause
Remedy
Tool will not start.
Air valve closed or obstructed.
Open valve; clear any obstructions.
Dirt or gum deposits on
components.
Flush tool with gum solvent.
If problem persists, disassemble,
clean and lubricate internal parts.
Worn components.
Disassemble and replace worn
components as needed.
Throttle lever inoperable.
Clean throttle lever mechanism to
ensure free movement. Replace
mechanism if needed.
Starts immediately when
air is connected without
throttle lever being
pressed.
Throttle lever malfunction.
Clean throttle lever mechanism to
ensure free movement. Replace
mechanism if needed.
Excessive or abnormal
vibration.
Insufficient lubrication.
Lubricate with air tool oil according
to instructions in this manual.
Loss of power; erratic
action.
Low air pressure.
Verify compressor has proper CFM
rating for tool.
Check compressor regulator
setting; set air pressure to 90 psi.
Check for loose connections.
Moisture or obstruction in air
hose.
Air supply must be clean and dry.
Clean out air hose(s) and remove
any kinks or bends.
Improper size of air transmission
lines, hoses, fittings, or
couplings.
Use appropriate-sized air
lines/hoses.
Verify proper fittings/couplings.
Dirt or gum deposits on
components.
Flush tool with gum solvent.
Check and clean air filter on
compressor.
Clean external areas of tool. If
problem persists, disassemble,
clean and lubricate internal parts.
Insufficient lubrication.
Lubricate with air tool oil according
to instructions in this manual.
Excessive heat develops
in tool.
Severe air leakage.
(Note: Minimal escape of
air is often normal for air
tools.)
10
Worn components.
Replace components as needed.
Air valve obstructed or damaged.
Clean or replace.
Housing loose or damaged.
Tighten or replace as needed.
JAT-800 Pneumatic Needle Scaler
Replacement parts
Service parts are listed on the following pages. To order parts or reach our service department, call 1-800274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Please have the stock number and serial
number of your tool available when you call, so that we may serve you quickly and accurately.
JET
11
#505800, JAT-800, Needle Scaler – exploded view
12
JAT-800 Pneumatic Needle Scaler
#505800, JAT-800, Needle Scaler – parts list
Index
1
2
3
3-1
4
5
6
7
8
9
10
28
29
30
31
Part No.
730213
729591
730214
730214-1
730215
1008365
730216
730217
729538
729747
729597
730218
729608
1012591
729604
Description
Back head
O-Ring 3.2x1.9
Throttle valve
O-Ring 3.5x1.5
Spring
O-Ring D7.8x2.4-P8
Valve cap
Lever
Spring pin 5x22L
Hose adaptor
Lock ring
Alignment shim
Rear valve block
Pin
Valve
Qty
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
Index
32
33
35
36
37
38
39
40
41
45
46
47
48
49
Part No.
729606
730219
731008
731009
731010
730220
730221
JAT800-40
730222
730224
N307
730225
730226
730227
Description
Front valve block
Piston
Barrel sleeve
Nose
Key
Driver retainer
Retainer buffer
Barrel
Retainer cap
Needle driver
Needle set, 3x180L mm
Needle holder 3mm
Spring
Needle tube
Qty
1
1
1
1
1
1
1
1
1
1
19
1
1
1
RBK-9121NS, Rebuild Kit, contains 2,4,5,33,38,45
JET
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JAT-800 Pneumatic Needle Scaler
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JET
15
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
16
JAT-800 Pneumatic Needle Scaler
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