Schneider Electric TSX57/PCX57, Hardware PLC Implementation, Communication, Network and Bus Interfaces User Guide

Modicon Premium PLCs
TSX 57/PCX 57
Communication
Network and Bus Interfaces
Installation manual Volume 4
35009581_02
eng
May 2007
2
335009581 02 May 2007
Document Set
Document Set
At a Glance
335009581 02 May 2007
This documentation is made up of 5 Volumes:
z Volume 1
z Racks/Supplies/Processors
z Implementation/Diagnostics/Maintenance
z Standards and operating conditions
z Process supply
z Volume 2
z Discrete interfaces
z Safety
z Volume 3
z Counting
z Motion control
z Volume 4
z Communication
z Network and bus interfaces
z Volume 5
z Analog
z Weighing
3
Document Set
4
335009581 02 May 2007
Table of Contents
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Part I Terminal Port Communication . . . . . . . . . . . . . . . . . . . . 15
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 1
1.1
1.2
1.3
Chapter 2
Terminal Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction to the terminal port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction to the terminal port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication with a programming/adjustment terminal . . . . . . . . . . . . . . . . .
Communicating with a man-machine interface console . . . . . . . . . . . . . . . . . . .
UNI-TELWAY master/slave communication . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Character string communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming/adjustment terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Man-machine interface console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming/adjustment terminal and man-machine interface console . . . . . .
Modem on terminal port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Master UNI-TELWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slave UNI-TELWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNI-TELWAY inter-PLC link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inter-device UNI-TELWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type TSX, model 40 master PLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Character string. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary table of terminal port connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics of the terminal port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal port connector pin configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
18
18
19
21
22
24
25
26
26
27
28
30
31
32
34
35
36
38
39
40
43
47
47
48
50
TSX P ACC 01 device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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2.1
2.2
2.3
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Functionalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
External appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Hardware installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Dimensions and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Internal view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Connection to Uni-Telway Buses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Connecting to Premium and Atrium PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Switch configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
TSX P ACC 01 connector pin configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Example of topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Connectable devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
UNI-TELWAY master mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
UNI-TELWAY slave mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Connection between two PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Part II Processor-integrated master FIPIO communication . . . 69
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Chapter 3
Processor-integrated master FIPIO communication . . . . . . . 71
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Review of the FIPIO bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Integrated FIPIO link on Premium/Atrium processors . . . . . . . . . . . . . . . . . . . . . 74
Examples of architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Part III AS-i bus interface: TSX SAY 100 module . . . . . . . . . . . . 77
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Chapter 4
4.1
4.2
6
AS-i bus interface module: TSX SAY 100 . . . . . . . . . . . . . . . . 79
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Review of the AS-i bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Review of the AS-i bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Overview of AS-i products from the Schneider catalog . . . . . . . . . . . . . . . . . . . . 82
Introduction to the main constituent elements . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Example of AS-i bus topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Main characteristics of the AS-i bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Description of the TSX SAY 100 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Physical presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Mounting/installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
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4.3
4.4
4.5
4.6
Displaying module states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Specific Display Panels on the TSX SAY 100 Module . . . . . . . . . . . . . . . . . . . . 98
Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Personnel safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Input/output object addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Addressing input/output objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
AS-i Bus diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Introduction to AS-i Bus diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Moving between the different display modes . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Display of slaves on the AS-i bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Viewing the state of input/output bits for each slave . . . . . . . . . . . . . . . . . . . . . 108
Operating modes of the TSX SAY 100 module. . . . . . . . . . . . . . . . . . . . . . . . . 110
Operating modes of the TSX SAY 100 module. . . . . . . . . . . . . . . . . . . . . . . . . 110
Precautions of use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
24 V auxiliary supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Multiple addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Part IV AS-i V2 bus interface: TSX SAY 1000 module . . . . . . . 115
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Chapter 5
5.1
5.2
5.3
5.4
5.5
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AS-i V2 Bus Interface Module: TSX SAY 1000 . . . . . . . . . . . . 117
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction to the AS-i Bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction to the AS-i Bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of AS-i Products from the Schneider Catalog . . . . . . . . . . . . . . . . . .
Introduction to the Main Constituent Elements . . . . . . . . . . . . . . . . . . . . . . . . .
Main Characteristics of the AS-i V2 Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of the TSX SAY 1000 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Physical Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displaying Module States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specific Display Panels on the TSX SAY 1000 Module . . . . . . . . . . . . . . . . . .
Technical Characteristics of the AS-i V2 Bus . . . . . . . . . . . . . . . . . . . . . . . . . .
Personnel Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input/Output Object Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Addressing Input/Output Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AS-i Bus Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction to AS-i Bus Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Modes of the TSX SAY 1000 Module. . . . . . . . . . . . . . . . . . . . . . . .
Operating Modes of the TSX SAY 1000 Module. . . . . . . . . . . . . . . . . . . . . . . .
117
118
118
119
120
121
122
125
125
126
127
128
131
132
133
134
135
135
137
137
138
138
7
5.6
5.7
Precautions of Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
24 VDC Auxiliary Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Multiple Address Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
AS-i V2 Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
AS-i V2 Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Part V Communication: TSX SCY 11601/21601 modules
and PCMCIA cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Chapter 6
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
General communication architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Operating standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Chapter 7
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
Chapter 8
8
Installing TSX SCY 11601/21601 modules . . . . . . . . . . . . . . . 151
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Built-in Channel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Built-in Channel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
TSX SCY 21601 module's host channel compatibility . . . . . . . . . . . . . . . . . . . . 157
TSX SCY 21601 Host Channel Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Module Visual Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Module Visual Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Built-in Channel Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Connection of TSX SCY 21601 to Uni-Telway field bus . . . . . . . . . . . . . . . . . . 165
Reminder on adapting RS 485 distributed line for the TSX SCY 21601 . . . . . . 167
Example of Uni-Telway architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Connection of TSX SCY 11601/21601 modules to the Modbus field bus . . . . . 169
Reminder on single line polarization in RS 485 . . . . . . . . . . . . . . . . . . . . . . . . . 170
Example of Modbus architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Connecting the TSX SCA 50 unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Character Mode connection for TSX SCY 21601 . . . . . . . . . . . . . . . . . . . . . . . 174
Consumption of TSX SCY 11601/21601 modules. . . . . . . . . . . . . . . . . . . . . . . 175
Installing PCMCIA cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
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8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
335009581 02 May 2007
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the PCMCIA card reception channel . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precautions when connecting PCMCIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting PCMCIA cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product references for PCMCIA cards and installation . . . . . . . . . . . . . . . . . . .
Mounting cards and cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCMCIA card operation display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Visual diagnostics of PCMCIA cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of TSX SCP 111 card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Point to point connection in Character Mode (DTE <==> DTE) . . . . . . . . . . . .
Uni-Telway, Modbus or Character Mode via Modem . . . . . . . . . . . . . . . . . . . .
Connection of the TSX SCP 112 card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of the TSX SCP 112 card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting in point to point mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multidrop connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dynamic performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TSX SCP 112 connection with April 5000/7000 PLCs . . . . . . . . . . . . . . . . . . .
Connection of the TSX SCP 114 card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to the UNI-TELWAY network . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to the 2 Wire Modbus/Jbus RS 485 Bus . . . . . . . . . . . . . . . . . . . .
Multi-protocol asynchronous link connection RS 422 . . . . . . . . . . . . . . . . . . . .
Connection of the TSX FPP 20 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the TSX FPP 20 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of the TSX FPP 10 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the TSX FPP 10 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of the TSX MBP 100 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the TSX MBP100 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General principle for connecting the PCMCIA card. . . . . . . . . . . . . . . . . . . . . .
Grounding the TSX MBP CE 030/060 cable . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the TSX MBP CE 030/060 cable to Modicon connection
device 990 NAD 230 00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary of connection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary of connection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precautions when connecting PCMCIA cards. . . . . . . . . . . . . . . . . . . . . . . . . .
Precautions for connecting PCMCIA cards . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consumption of PCMCIA cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
177
178
178
181
181
183
183
184
185
186
187
189
190
193
193
194
195
196
196
197
198
199
200
202
208
208
209
212
215
217
217
218
218
219
219
220
221
222
224
227
227
229
229
230
9
Consumption of PCMCIA cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Chapter 9
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
TSX SCA 64 connection device . . . . . . . . . . . . . . . . . . . . . . . 231
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
General Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
General Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Physical Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Physical Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Dimensions and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Dimensions and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Wiring the TSX SCP CM 4530. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Wiring the TSX SCP CM 4530. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Bus Cable Shield Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Local Grounding the Bus: General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Connecting the Shield to the Local Ground and to the Two Ends of the Cable
(Recommended Cable Type). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Connecting the Shield to the Local Ground at One End of the Cable and to the Local
Ground via a Surge Suppressor at the Other End . . . . . . . . . . . . . . . . . . . . . . . 244
Connecting the Shielding to the Local Ground at One End and Isolating it From the
Ground at the Other End.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Device Configuration and Transmission Pair Polarization . . . . . . . . . . . . . . . . . 248
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
4-wire Configuration with 2-pair Polarization via 5VDC External Power Supply 249
4-wire Configuration with Polarization of One Pair by the Master Station and the
Other by a Slave Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
2-wire Configuration with Data Pair Polarization by a Station . . . . . . . . . . . . . . 254
Adapting the Line End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Line End Adaptation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Part VI Communication: Modules
TSX ETY 110/410•/PORT/510• and TSX WMY 100 . . . . . 259
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Chapter 10
10.1
10.2
10.3
10.4
10
Communication: TSX ETY 110 module . . . . . . . . . . . . . . . . . 261
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Characteristics of the Ethernet channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Characteristics of Ethernet channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Installing the TSX ETY 110 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
335009581 02 May 2007
10.5
10.6
10.7
10.8
Chapter 11
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting the Type of Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring/Unwiring with power switched on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Station address coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection via the AUI interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection by AUI interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10baseT Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10baseT interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display panel, diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display panel, diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
265
266
267
268
269
270
270
273
273
275
275
276
276
Communication: Modules TSX ETY 410•/PORT/510•
and TSX WMY 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet Channel Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics of the Ethernet Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation of TSX ETY 410•/PORT/510• and TSX WMY 100 . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting the Type of Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring/Unwiring with Power Switched on . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10/100baseT interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10/100base T Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display, Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display panel, Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Norms and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
277
278
278
279
279
280
280
281
281
282
283
284
285
285
287
287
289
289
290
290
291
291
Part VII Communication: PCMCIA Modem card . . . . . . . . . . . . 293
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Chapter 12
Installing the TSX MDM 10 module . . . . . . . . . . . . . . . . . . . . . 295
12.1
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
335009581 02 May 2007
11
12.2
12.3
12.4
12.5
12.6
Index
12
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Selecting the type of processor and slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Wiring/Unwiring with power switched on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Connecting to the telephone network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Connecting adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Different adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Communication protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Operating characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Maximum operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
EC labeling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
335009581 02 May 2007
About the Book
At a Glance
Document Scope
This manual describes how to install network and bus interfaces on PLCs from the
Premium and Atrium range.
It is made up of 7 sections:
1. Communication on the processor’s terminal port,
2. FIPIO communication master integrated into processors,
3. AS-i bus interface: TSX SAY 100 module,
4. AS-i bus interface: TSX SAY 1000 module,
5. Communication: TSX SCY 21601 module and PCMCIA cards
6. Communication: TSX ETY 110/410/PORT/510 modules
7. Communication: TSX MDM 10 PCMCIA Modem card.
Validity Note
The update of this document is also valid for new SAY 1000 modules.
User Comments
We welcome your comments about this document. You can reach us by e-mail at
[email protected]
335009581 02 May 2007
13
About the Book
14
335009581 02 May 2007
Terminal Port Communication
I
At a Glance
Aim of this Part
This part introduces the communication function via the Terminal Port for Premium
and Atrium processors
What's in this
Part?
This part contains the following chapters:
335009581 02 May 2007
Chapter
Chapter Name
Page
1
Terminal Port
17
2
TSX P ACC 01 device
51
15
Terminal Port
16
335009581 02 May 2007
Terminal Port
1
At a Glance
Aim of this
Chapter
This Chapter introduces the functions of the Terminal Port for Premium and Atrium
processors.
What's in this
Chapter?
This chapter contains the following sections:
335009581 02 May 2007
Section
Topic
Page
1.1
Introduction to the terminal port
18
1.2
Connections
26
1.3
Appendices
47
17
Terminal Port
1.1
Introduction to the terminal port
At a Glance
Aim of this
Section
This Section introduces the communication function from the Terminal port of a PLC.
What's in this
Section?
This section contains the following topics:
Topic
Introduction to the terminal port
18
Page
19
Communication with a programming/adjustment terminal
21
Communicating with a man-machine interface console
22
UNI-TELWAY master/slave communication
24
Character string communication
25
335009581 02 May 2007
Terminal Port
Introduction to the terminal port
At a Glance
As the terminal port uses master UNI-TELWAY, slave UNI-TELWAY and character
string communication methods; the following documentation must be referred to for
installing the hardware and software for these different methods of communication:
z TSX DG UTW E: UNI-TELWAY Bus communication (user guide).
z TSX DR NET E: X-WAY communication (reference manual).
z TLX DS COM PL7 xx E: Micro/Premium PLC communication (software
installation manual).
Premium PLCs
The terminal port on Premium processors is a non-insulated RS 485 link made up
of two 8-pin mini-DIN connectors. These two connectors function identically and are
found on the processor. They are marked with TER and AUX and are used to
physically connect two pieces of equipment together at the same time, such as a
programming/adjustment terminal and a man-machine interface console.
Illustration:
The TER connector also allows power to be supplied to a device which does not
have its own power supply (RS 485/RS 232 connecting cable converter, insulating
device TSX P ACC 01 (See TSX P ACC 01 device, p. 51), etc).
The terminal port functions by default in master UNI-TELWAY mode. Via
configuration it is possible to switch to UNI-TELWAY slave or character mode.
Note: The communication mode (e.g. master UNI-TELWAY, UNI-TELWAY slave
or character mode) is the same on both the TER and AUX connectors.
335009581 02 May 2007
19
Terminal Port
Atrium PLCs
Atrium processors have one single TER terminal port which is identical in all
respects to the TER terminal port on Premium PLCs. This is a non-insulated RS 485
link which is made up of a 8-pin mini DIN connector which is used to physically link
up a device, such as a programming/adjustment terminal or a man-machine
interface console.
Illustration:
This connector is used to supply power to a device which does not have its own
power supply (connecting cable converter RS 485/RS 232, insulating device
TSX P ACC 01 (See TSX P ACC 01 device, p. 51), etc).
The terminal port functions by default in master UNI-TELWAY mode. Via
configuration it is possible to switch to UNI-TELWAY slave or character mode.
Note: using a TSX P ACC 01 insulating device makes it possible to duplicate the
terminal port in order to use two TER and AUX ports like on the Premium PLC
processor.
20
335009581 02 May 2007
Terminal Port
Communication with a programming/adjustment terminal
General
Configured in master UNI-TELWAY (default function), the terminal port is used to
connect a programming/adjustment terminal.
Premium station:
Programming/adjustment terminal
FT 2010/FTX 517 - PC
Atrium station:
PCX 57
Programming/
adjustment terminal
Host PC
Programming/
adjustment terminal
FT 2010/FTX 517 - PC
Note: When using an Atrium Station, the programming terminal is generally the PC
which accepts the PCX 57 processor. However, as for a Premium station, the
programming terminal can also be a PC type terminal connected to the processor port.
335009581 02 May 2007
21
Terminal Port
Communicating with a man-machine interface console
General
Configured in master UNI-TELWAY mode (default function), the terminal port makes
it possible to manage man-machine interface device.
The man-machine interface device uses UNI-TE protocol to communicate with the
local PLC and the other stations on the network architecture.
When using a Premium PLC, the man-machine interface terminal should be
connected to the AUX connector in order to free the TER connector for possible
connection of a programming/adjustment terminal.
Premium station:
Master Premium
CCX 17 slave
22
335009581 02 May 2007
Terminal Port
Atrium station:
Host PC
Master Atrium
CCX 17 slave
335009581 02 May 2007
23
Terminal Port
UNI-TELWAY master/slave communication
General
The default communication mode for the terminal port is master UNI-TELWAY. It is
mainly used to link up a programming terminal and a slave man-machine interface
console.
Illustration:
Master Premium
Client
Client/Server
Slave
Slave
Client/Server
FT 2010/FTX 517
CCX 17
Note: When using an Atrium PLC or if the processor only has one terminal port,
this type of connection can be made by using a TSX P ACC 01 device. (See
TSX P ACC 01 device, p. 51)
24
335009581 02 May 2007
Terminal Port
Character string communication
General
This mode is used to connect up a printer or specialized console (screen control,
table controller etc.) to the terminal port of a Premium or Atrium PLC.
Illustration
Premium
TSX RKY
Atrium
or
Control screen
or
or
Loop Controller
Control screen
Printer
or
Loop Controller
Printer
335009581 02 May 2007
25
Terminal Port
1.2
Connections
At a Glance
Aim of this
Section
This Section deals with the different connections of the Terminal port.
What's in this
Section?
This section contains the following topics:
Topic
Connections
26
Page
27
Programming/adjustment terminal
28
Man-machine interface console
30
Programming/adjustment terminal and man-machine interface console
31
Modem on terminal port
32
Master UNI-TELWAY
34
Slave UNI-TELWAY
35
UNI-TELWAY inter-PLC link
36
Inter-device UNI-TELWAY
38
Type TSX, model 40 master PLC
39
Character string
40
Summary table of terminal port connections
43
335009581 02 May 2007
Terminal Port
Connections
General
The connector marked TER is used to connect any device which supports
UNI-TELWAY protocol, in particular devices which do not have their own power
supply (RS 485/RS 232 connector cable converters, TSX P ACC 01 (See
TSX P ACC 01 device, p. 51) isolation device, etc).
The connector marked AUX (only on Premium PLCs) only enables devices which
have a power supply to be connected (eg. man-machine interface console, thirdparty devices, etc).
The terminal port has three function modes:
z Master UNI-TELWAY (default configuration),
z Slave UNI-TELWAY,
z Character string.
Illustration:
Atrium
Premium
Note: For Premium PLCs with two connectors (TER and AUX), the operating mode
defined in configuration (master UNI-TELWAY, slave UNI-TELWAY, character
mode) is the same for both connectors.
Methods of
connection
According to the operating mode selected in configuration, the terminal port is used
to connect:
z Premium PLC programming and adjustment terminals
z Man-machine interface devices
z Another PLC, using the TSX P ACC 01 connection device
z UNI-TELWAY devices (sensors/actuators, speed controller etc.)
z A printer or a control screen (link in character string mode)
z A modem
Note: Connecting a Premium/Atrium PLC slave to a UNI-TELWAY Bus requires
the use of a TSX P ACC 01 device.
335009581 02 May 2007
27
Terminal Port
Programming/adjustment terminal
General points
28
Self-powered terminals (FTX 417, FTX 517) can be connected to either the TER or
the AUX connectors of the Premium processors.
A non-self-powered terminal must be connected to the TER connector of the
processor.
The programming terminal uses the UNI-TE protocol to program, tune or
troubleshoot the PLC, when offline, and all the station devices.
If the PLC is connected in a network architecture, the network transparency makes
it possible for the programming terminal to reach all the entities present in the
architecture.
The references of the different connection cables are given below.
335009581 02 May 2007
Terminal Port
Host
PC
PC/
FT2100
(RS 485/232)
Atrium
TSX PCX 1031
TSX PCX 3030
Programming/Adjustment
TSX FTX CBF 020
(RS 485)
OR
PC/FT2100
TSX RKY
OR
FTX 517
Programming/Adjustment
Programming/Adjustment
TSX FTX CBF 020
(RS 485)
TSX PCX 1031
TSX PCX 3030
(RS 485/232)
Examples of connection:
Premium
FTX 517
Programming/Adjustment
335009581 02 May 2007
29
Terminal Port
Man-machine interface console
General
The man-machine interface device uses UNI-TE protocol to communicate with the
local PLC and the other stations in the network architecture.
A man-machine console with its own power supply on a Premium PLC must be
connected to the AUX port in order to leave the TER port free for a terminal which
needs a power supply (FTX 117 Adjust for example).
The product references for connector cables between the terminal port and a
CCX 17 man-machine interface console are given below.
Examples of connection:
Premium
TSX RKY
XBT-Z968
T CCX CB10 002
(provided with the CCX 17)
Host PC
CCX 17: MMI
console
XBT-Z968
T CCX CB10 002
(provided with the CCX 17)
CCX 17: MMI
console
30
335009581 02 May 2007
Terminal Port
Programming/adjustment terminal and man-machine interface console
General
The terminal port on a Premium processor can manage two devices in multidrop: the
programming/adjustment terminal and an man-machine interface console.
Each of the two connectors on the processor can receive one of these devices.
Examples of connection:
T FTX CBF 020
XBT-Z 968
T CCX CB10 002
(provided with the CCX 17)
FTX 517:
Programming/
adjustment terminal
CCX 17:
MMI
console
Note: Each connected terminal can be disconnected without disrupting the
operation of the other. For an Atrium PLC or if the processor only has one terminal
port, this type of connection can be made by using a TSX P ACC01 (See
TSX P ACC 01 device, p. 51) device.
335009581 02 May 2007
31
Terminal Port
Modem on terminal port
General
The terminal port on Premium PLCs is compatible with a modem connection in all
protocols: Master UNI-TELWAY, Slave UNI-TELWAY and Character string.
Modem
characteristics
The modem which is to be connected must have the following characteristics:
1. Support 10 or 11 bits per character if the terminal port is used in UNI-TELWAY
mode:
z 1 bit for Start
z 8 bits of Data
z 1 bit for Stop
z Odd parity or without parity
2. Operate without any data compression if the terminal port is used in UNITELWAY.
3. Be able to be "forced DTR signal" configured for its RS 232 serial port (if the
modem is used in response mode), as this signal is not connected by the cable.
4. Operate without flow control (neither hardware: RTS/CTS, or software: XON/
XOFF) for its RS 232 serial port, as the cable to be used for the terminal port can
only carry TX, RX and GND signals.
5. Operate without data carrier check. Warning: this operating mode also uses RTS
and CTS control signals.
6. Accept an incoming telephone call while characters arrive at its RS 232 serial port
(if a modem/telephone network is used in response mode on a terminal port
configured in master UNI-TELWAY).
Note: It is strongly recommended that you check with your dealer that the abovementioned characteristics are offered by the intended modem.
32
335009581 02 May 2007
Terminal Port
Examples
Connecting to a Premium PLC:
Note: Connection on an
Atrium is identical.
TSX CTC 09 adapter if
necessary
Modem
TSX PCX 1130
z
z
Configuring the
terminal port
335009581 02 May 2007
In Master UNI-TELWAY mode with the terminal port connected to a modem/
telephone network in response mode, this modem must have all the above
characteristics (1 to 6).
In character string mode with the terminal port connected to a modem via a
specialized line, this modem must have the characteristics of 3 to 5 above.
In UNI-TELWAY mode the following parameters must be observed and set in the
configuration in PL7 software:
z The wait timeout must be between 100 and 250 ms
z In master mode the number of configured slaves must correspond to the actual
number of slaves present on the bus.
z In slave mode the number of addresses must correspond to those used.
33
Terminal Port
Master UNI-TELWAY
General
This is the terminal port default operating mode. It is principally used for:
Connecting a programming/adjustment terminal and a man-machine interface
console if a Premium PLC is used.
z Connecting a programming/adjustment terminal or man-machine interface
console in the case of an Atrium PLC with only one terminal port.
Examples of connection:
Premium master
z
T FTX CBF 020
XBT-Z 968
Client
Client/Server
T CCX CB10 002
(provided with the
CCX 17)
slave
slave
Client/Server
FTX 517
CCX 17
Note: In the case of an Atrium station where the processor only has one terminal
port, this type of connection can be made by using a TSX P ACC 01
Important
information
34
The master can scan up to eight link addresses:
Link addresses 1,2 and 3 are reserved for the programming terminal.
z The five other addresses are available for connecting a device such as a manmachine interface, slave PLC, sensors/actuators or any other slave device which
supports UNI-TE protocol. Addresses 4 and 5 are reserved for a man-machine
interface console, it one is used (addresses are forced by using a XBT-Z 968
cable).
This functioning mode is immediately operational. Within the limits of the default
configuration, no installation phase is required to connect a device to this type of link.
z
335009581 02 May 2007
Terminal Port
Slave UNI-TELWAY
General
The UNI-TELWAY slave protocol of the terminal port is used to build a slave
Premium or Atrium PLC into a UNI-TELWAY bus managed by a Premium or Atrium
PLC (PCMCIA communication card or terminal port).
For this connection to be possible it is essential to use a TSX P ACC 01 connection
device.
Examples of connection:
Premium master
Communication
card
PCMCIA
TSX SCP 114
TSX SCP CU 4030 cable
S1=ON
S2=ON
S1=ON
S2=ON
UNI-TELWAY bus
TSX P
ACC 01
TSX
SCA 50
TSX
SCA 50
TSX
SCA 62
TSX P
ACC 01
TSX CSC 015
Premium
Slave
ATV 16
Slave
TSX 17-20
Slave
Atrium
Slave
A slave PLC manages up to three consecutive link addresses:
z Ad0 (system address,
z Ad1 (client application address),
z Ad2 (listen application address).
335009581 02 May 2007
35
Terminal Port
UNI-TELWAY inter-PLC link
General points
The terminal port of the Premium processor allows the connection of two PLC’s, one
master and the other slave.
For this connection it is essential to use a TSX P ACC 01 (See TSX P ACC 01
device, p. 51) branching device. The different possibilities for connecting this device
are described below.
Example of
connection of
two Premium
devices
Illustration:
Premium slave
Premium master
TSX PCX 1031
TSX PCX 3030
T FTX CB 1020/1050
TSX P ACC 01
FT 2100 slave
36
S1=ON
S2=ON
335009581 02 May 2007
Terminal Port
Example of
connection of
one Premium
and one Atrium
Illustration:
Premium master
TSX RKY
TSX PCX 1031
TSX PCX 3030
Atrium slave
FT 2100 slave
T FTX CB 1020/1050
TSX P ACC 01
S1=ON
S2=ON
335009581 02 May 2007
37
Terminal Port
Inter-device UNI-TELWAY
General
Example
The terminal port on Premium/Atrium PLCs enables them to be connected to a
UNI-TELWAY bus in order to communicate with devices such as speed controllers,
sensor/actuators or with other PLCs
Connecting a Premium/Atrium (master or slave) PLC to a UNI-TELWAY bus
requires the use of a TSX P ACC 01 (See TSX P ACC 01 device, p. 51) device.
Examples of connection:
FTX 417 slave
T FTX CBF 020
Premium master
S1=ON
S2=ON
UNI-TELWAY bus
TSX P ACC 01
TSX SCA 50
TSX SCA 62
CCX 17
ATV 16 slave
The connected devices communicate with the PLC using UNI-TE protocol.
Communication between the different components is allowed.
The programming terminal can directly access all these devices to carry out
adjustments and diagnostics functions.
Note: To install TSX SCA 50 and TSX SCA 62 devices, consult the TSX DG UTW
manual: UNI-TELWAY Bus communication.
38
335009581 02 May 2007
Terminal Port
Type TSX, model 40 master PLC
General points
A model 40 TSX/PMX PLC can also be configured as master of the UNI-TELWAY
bus and can control slave Premium/Atrium PLCs.
Example of a connection
FT 2... slave
TSX 107-40 master
TSX PCX 1031 S1=ON
TSX PCX 3030 S2=ON
S1=ON
S2=ON
TSX CSB 015
UNI-TELWAY bus
TSX P ACC 01
TSX SCA 62
Premium slave
TSX P ACC 01
Premium slave
Note: For the implementation of the TSX SCA 50 and TSX SCA 62 devices,
consult the TSX DG UTW manual: UNI-TELWAY Bus Link
335009581 02 May 2007
39
Terminal Port
Character string
General points
40
The terminal port, when configured in character mode, can be used to connect a
device such as a printer, display screen or a specialized console (table controller for
example).
335009581 02 May 2007
Terminal Port
Examples of connection:
Premium
TSX RKY
RS485/RS 232
converter cable
TSX PCX 1031
Host PC
Control
screen not
handling
the RTS
signal
OR
RS485/RS 232
converter cable
TSX PCX 1031
Controller
Atrium
Converter cable RS485/
RS 232 TSX PCX 1031
Control
screen not
handling
the RTS
signal
OR
OR
RS485/RS 232
converter cable
TSX PCX 1031
RS485/RS 232
converter cable
TSX PCX 1031
Printer
Controller
OR
RS485/RS 232
converter cable
TSX PCX 1031
Printer
Note: To allow all types of connection, the TSX PCX 1130 cable is delivered with
a TSX CTC 09 adapter/converter (9-pin male to 25-pin male).
335009581 02 May 2007
41
Terminal Port
Precautions for
use
The TSX PCX 1031 cable allows RS 485/RS 232 conversion and provides
‘peripheral slave’ information for the printer. It does not work on the AUX port and
the connected device must handle the RTS signal.
To use the TSX PCX 1031 cord, one of the following TER port configurations must
be used:
z 7 data bits + 1 or 2 stop bits + 1 parity bit,
z 7 data bits + 2 stop bits,
z 8 data bits + 1 stop bit + 0 or 1 parity bit,
z 8 data bits + 2 stop bits.
The TSX PCX 1031 and TSX PCX 1130 cables should only be connected to the
PLC's TER port in order to supply power to the RS 485/RS 232 conversion device.
To avoid signal conflicts, no devices should be connected to the PLC's AUX port.
42
335009581 02 May 2007
Terminal Port
Summary table of terminal port connections
General points
The table below specifies the cord linking the connectors of the terminal port of a
Premium/Atrium PLC to peripheral devices.
Connecting cord
TER
port
TSX CB 1020
TSX CB 1050
335009581 02 May 2007
AUX
port
Examples of connected devices
X
TSX P ACC 01
X
FTX517, FTX 417
T FTX CBF 020
X
TSX PCX 1031
TSX PCX 3030
X
FT 2100, RS232 programming and adjustment terminals
TSX PCX 1031
X
Graphic and printer terminals handling the RTS signal
XBT-Z968
X
TSX P ACC 01
X
Connection to UNI-TELWAY
TSX PCX 1031
X
Devices not handling the DTE <--> DTE type RTS
signal: programming terminals, RS 232 printers
TSX PCX 1130
X
Devices not handling the DTE <--> DCE type RTS
signal: Modem
X
CCX 17, XBT
43
Terminal Port
Adjustment of
the
TSX PCX 1130
cables
The TSX PCX 1130 cable enables the RS 485 and RS 232 signals to be converted.
It enables the terminal port to be connected to the RS 232 devices which do not
handle the RTS.
It is fitted with a switch for setting the PLC to master or slave mode. The switch can
be accessed internally, by removing the metal cover which contains the electronics.
The switch is used as follows:
UNI-TELWAY Master
PL7 configuration
UNI-TELWAY Slave
PL7 configuration
Character mode PL7
configuration
Switch
position M
UNI-TELWAY Master
with PL7 configuration
UNI-TELWAY Master
with default
configuration
UNI-TELWAY Master
with default
configuration
Switch
position E
UNI-TELWAY Slave
with default
configuration
UNI-TELWAY Slave
with PL7 configuration
Character mode with
PL7 configuration
Illustration:
M master mode
44
E slave mode
335009581 02 May 2007
Terminal Port
Adjustment of
the
TSX PCX 1031
cables
335009581 02 May 2007
The TSX PCX 1031 cable enables the RS 485 and RS 232 signals to be converted.
It enables the terminal port to be connected to the RS 232 devices which do not
handle the RTS.
It is provided with a rotary selector accessible via the converter device, for setting
the different serial modes.
The rotary selector is used as follows:
Position of
rotary
selector
Function
DPT signal
RTS signal
0
TER MULTI : point-to-point or multipoint link.
Forces the terminal port to master mode,
default protocol.
1
yes
1
OTHER MULTI : multipoint link. Other types of
link.
0
yes
2
TER DIRECT : point-to-point link. Forces the
1
terminal port to master mode, default protocol.
no
3
OTHER DIRECT : point-to-point link. Other
types of link.
no
0
45
Terminal Port
Adjustment of
the
TSX PCX 3030
cables
The TSX PCX 3030 cable enables serial signals to be converted via a USB RS 485
and RS 232 connection.
It is provided with a rotary selector accessible via the converter device, for setting
the different serial modes.
The rotary selector is used as follows:
Position of
rotary
selector
Function
DPT signal
0
TER MULTI : multipoint link (1).
1
1
OTHER MULTI : multipoint link. Other types of link.
0
2
TER DIRECT : point-to-point link (1).
1
3
OTHER DIRECT : point-to-point link. Other types of link.
0
(1) : Modbus slave PLC link (Twido), default protocol. Uni-Telway master PLC link (Nano,
Micro, Premium, Neza), default protocol.
Note: A single TSX PCX 3030 cable connection is supported for each PC.
Note: To avoid disturbing the PLC/PC link, it is advisable to terminate any other
connection in progress via the USB ports of the PC.
46
335009581 02 May 2007
Terminal Port
1.3
Appendices
At a Glance
Aim of this
Section
This Section contains the appendices relating to the Terminal port.
What's in this
Section?
This section contains the following topics:
335009581 02 May 2007
Topic
Page
Characteristics of the terminal port
48
Terminal port connector pin configuration
50
47
Terminal Port
Characteristics of the terminal port
General
The following table describes the characteristics of the terminal port:
Character Mode
Structure
Physical
interface
non-isolated RS 485
non-isolated RS 485
Transmission
Protocol
Master/slave multidrop
No protocol
Binary rate
19,200 bits/s by default,
modifiable from 1,200 to
19,200 bits/s (1 start bit; 8
data bits; even, odd or no
parity; 1 stop bit).
9,600 bits/s by default,
modifiable from 1,200 to
19,200 bits/s (7 or 8 data
bits; even, odd or no
parity; with or without
echo).
Number of
devices
Maximum eight (eight
One (point to point) device
addresses managed by
the master). In slave
mode, addresses 4, 5, 6
are selected by default. In
master mode, the
reserved addresses are:
z 1, 2 and 3 for the
programming terminal
z 4 and 5 if a CCX 17 is
present
The other addresses are
available.
Length
10 meters maximum
Configuration
48
UNI-TELWAY mode
(master or slave)
10 meters maximum
335009581 02 May 2007
Terminal Port
Utilities
UNI-TELWAY mode
(master or slave)
Character Mode
UNI-TE
Point to point requests
with maximum 128-byte
reports at the initiative of
every connected device.
There is no broadcast at
the initiative of the master.
Maximum 120-byte
character string.
Messages must end with
$0D (carriage return).
Other functions
Transparent
communication between
all devices within a
network architecture via
the master.
-
Safety
A control character on
each frame,
acknowledgement and
possible repetition.
No error reported.
Monitoring
Table indicating bus state, No flow control.
device states and error
counters accessible on
slaves
Note: Using a TSX P ACC 01 (See TSX P ACC 01 device, p. 51) connection
device means the RS 485 link can be used in isolated mode.
Note: We strongly recommend that, after use, you do not leave a TSX PCU 103•
or TSX PCX 1031 cable connected to the Uni-telway bus at one end and
unconnected at the other.
335009581 02 May 2007
49
Terminal Port
Terminal port connector pin configuration
General
The terminal port connectors marked TER and AUX are 8-pin mini-DIN which can
be locked.
The signals are given below:
1
2
3
4
5
6
7
8
D (B)
D (A)
not connected
/DE
/DTP (1 = master)
not connected
0 volt
5 volts
1
2
3
4
5
6
7
8
D (B)
D (A)
not connected
/DE
/DTP (1 = master)
not connected
0 volt
not connected
Note: The operation of the terminal port depends on two parameters:
z Signal status/DTP (0 or 1), fixed by cabling accessory (TSX P ACC 01 cable).
z Software configuration of the terminal port defined in PL7.
The table below defines the functioning mode of the terminal port according to these
two parameters:
50
PL7 configuration Signal /DTP = 0
Signal /DTP = 1
Master UNITELWAY
Terminal port in UNI-TELWAY
slave mode (default)
Terminal port in UNI-TELWAY
master mode
Slave UNITELWAY
Terminal port in UNI-TELWAY
slave mode
Terminal port in UNI-TELWAY
master mode (default)
Character mode
Terminal port in character mode
Terminal port in UNI-TELWAY
master mode (default)
335009581 02 May 2007
TSX P ACC 01 device
2
At a Glance
Aim of this
Chapter
This Chapter introduces the functions of the TSX P ACC 01 connection device.
What's in this
Chapter?
This chapter contains the following sections:
335009581 02 May 2007
Section
Topic
Page
2.1
At a Glance
52
2.2
Hardware installation
55
2.3
Example of topologies
62
51
TSX P ACC 01
2.1
At a Glance
At a Glance
Aim of this
Section
This Section describes the general characteristics of the TSX P ACC 01 device.
What's in this
Section?
This section contains the following topics:
52
Topic
Page
Functionalities
53
External appearance
54
335009581 02 May 2007
TSX P ACC 01
Functionalities
General
The TSX P ACC 01 unit is a cabling accessory that connects to the TER connector
of the Premium/Atrium PLC processor via an integral cable fitted with a mini-DIN
connector at one end.
This is used to:
z Connect several devices to the terminal port of Premium/Atrium PLCs. For this
purpose, it is fitted with two mini-DIN connectors, marked TER and AUX, which
are functionally identical to the TER and AUX connectors of the Premium PLC
processors.
z Isolate Uni-Telway signals in order to extend Premium PLC terminal port links to
over 10 meters for the purpose of connecting the PLC to a Uni-Telway bus.
z Adapt the bus when the unit is connected to one of the ends of the Uni-Telway
bus.
z Set the operating mode of the terminal port:
z Uni-Telway master,
z Uni-Telway slave or Character Mode.
Note: The TER and AUX ports of the TSX P ACC 01 unit are not isolated from one
another, nor from the TER port of the supplying PLC.
Note: We strongly recommend that, after use, you do not leave a TSX PCU 103•
or TSX PCX 1031 cable connected to the Uni-telway bus at one end and
unconnected at the other.
335009581 02 May 2007
53
TSX P ACC 01
External appearance
General
This device is made from zamak and of the same type as Uni-Telway branching or
connection devices (TSX SCA 50 and TSX SCA 62). It is designed to be mounted
in a cabinet. Its protection index is IP20.
Illustration:
Terminal ports
Connection cable to TER port
for Premium PLC (length 1 m)
54
335009581 02 May 2007
TSX P ACC 01
2.2
Hardware installation
At a Glance
Aim of this
Section
This Section deals with installing hardware for connection devices TSX P ACC 01.
What's in this
Section?
This section contains the following topics:
335009581 02 May 2007
Topic
Page
Dimensions and mounting
56
Internal view
57
Connection to Uni-Telway Buses
58
Connecting to Premium and Atrium PLCs
59
Switch configuration
60
TSX P ACC 01 connector pin configuration
61
55
TSX P ACC 01
Dimensions and mounting
General
The TSX P ACC 01 device is installed on a AM1-PA••• perforated board or on a DIN
rail with a LA9 D09976 mounting plate.
65
=
Illustration:
=
AM1-PA...
2 x Ø 5.5
=
56
50
=
AM1-DE/DP
335009581 02 May 2007
TSX P ACC 01
Internal view
S1
Illustration
Z
1 2 3 4 5
JA
1 2 3 4 5
S2
S M
JB
S1 Selects functioning mode (master or slave),
S2 Adapts the line end,
JA and JB Connection terminals on the Uni-Telway Bus.
335009581 02 May 2007
57
TSX P ACC 01
Connection to Uni-Telway Buses
General
The TSX P ACC 01 device is connected to the Uni-Telway Bus using connection
terminals JA and JB as shown below:
Illustration:
Shielding
Insulating sleeve
(essential)
White
Red
White
Blue
58
335009581 02 May 2007
TSX P ACC 01
Connecting to Premium and Atrium PLCs
General
When the TSX P ACC 01 device has to be supplied, it must be connected by its
built-in cable to the TER connector on the PLC processor.
The device can be connected and disconnected when the PLC is switched on.
Illustration:
Premium
TSX RKY
Host PC
Atrium
TSX P ACC 01
TSX P ACC 01
Note:
Only one TSX P ACC 01 device can be connected to a Premium/Atrium PLC.
335009581 02 May 2007
59
TSX P ACC 01
Switch configuration
General
End of line position
UNI-TELWAY
Other positions
Configuring line end adaptation
Line ends are adapted by the S2 switch as indicated below.
z Configuring the operating mode
The operating mode is selected by switch S1 as indicated below.
Illustration:
z
UNI-TELWAY
slave or
character mode
UNI-TELWAY master
Note: The operating mode selected only concerns the connection cable leading to
the TER connector on the PLC processor.
60
335009581 02 May 2007
TSX P ACC 01
TSX P ACC 01 connector pin configuration
General
The TSX P ACC 01 device has two parallel connectors, marked TER and AUX.
The signals are given below :
1
2
3
4
5
6
7
8
335009581 02 May 2007
D(B)
D(A)
not connected
not connected
not connected
not connected
0V
5V
1
2
3
4
5
6
7
8
D(B)
D(A)
not connected
not connected
not connected
not connected
not connected
not connected
61
TSX P ACC 01
2.3
Example of topologies
At a Glance
Aim of this
Section
This Section introduces examples of how to use the TSX P ACC 01 device.
What's in this
Section?
This section contains the following topics:
62
Topic
Page
Connectable devices
63
UNI-TELWAY master mode
65
UNI-TELWAY slave mode
67
Connection between two PLCs
68
335009581 02 May 2007
TSX P ACC 01
Connectable devices
General
The functionalities of the TER and AUX ports of the TSX P ACC 01 unit are identical
to those of the TER and AUX connectors from the Premium/Atrium PLC processors.
z The unit's TER connector is used to connect any device supporting UNI-TELWAY
protocol, in particular non-supplied devices (RS 485/RS 232 converter lead,
etc.).
z The unit's AUX connector cannot be used to connect devices with a power supply
(operator dialog console, third party devices, etc.).
Note: The TSX P ACC 01 unit is supplied by the TER connector of the PLC to
which it is connected. The unit's TER connector can therefore be used to supply
self-powered devices (CCX 17, etc.) or non- powered devices (RS 485/RS 232
converter lead, etc.).
If you wish to connect the terminal port of a second PLC to one of the ports of the
TSX P ACC 01 unit, it is essential that you use the AUX connectors (from the unit
and the PLC) in order not to put the supplies of the two PLCs into conflict.
Note: We strongly recommend that, after use, you do not leave a TSX PCU 103•
or TSX PCX 1031 cable connected to the Uni-telway bus at one end and
unconnected at the other.
Example 1:
Premium master
Premium slave
T FTX CB 1020/1050
TSX P ACC 01
335009581 02 May 2007
63
TSX P ACC 01
Example 2:
Premium master
TSX RKY
T FTX CB 1020/1050
Atrium slave
TSX P ACC 01
64
335009581 02 May 2007
TSX P ACC 01
UNI-TELWAY master mode
Example
The way to connect a TSX P ACC 01 device to a master PLC of the UNI-TELWAY
link is shown in the example below.
Switches S1 and S2 must be set to OFF (master mode).
Example for Premium station:
FT 2100 slave
Addresses 1, 2, 3
Premium master
S1=OFF
TSX PCX 1031
S2=OFF
TSX PCX 3030
TSX SCA 50
UNI-TELWAY bus
TSX P ACC 01
TSX SCA 62
XBT Z 968
TSX CSC 015
T CCX CB 10 002
ATV 16
slave
Address 6
CCX 17
slave
Addresses 4/5
TSX 17-20
slave
Addresses 7/8
1000 meters maximum
335009581 02 May 2007
65
TSX P ACC 01
Example for Atrium station:
TSX RKY
FT 2100 slave
Host PC
Atrium master
Addresses 1, 2, 3
S1=OFF
UNI-TELWAY bus
TSX PCX 1031 S2=OFF
TSX PCX 3030
TSX SCA 50
TSX P ACC 01
TSX SCA 62
XBT Z 968
T CCX CB 10 002
ATV 16
slave
Address 6
CCX 17
slave
Addresses 4/5
TSX CSC 015
TSX 17-20
slave
Addresses 7/8
1000 meters maximum
66
335009581 02 May 2007
TSX P ACC 01
UNI-TELWAY slave mode
Example
The way to connect a TSX P ACC 01 device to a slave PLC of the UNI-TELWAY
link is shown in the example below.
Note: Important: To enable a PLC to operate in slave mode, it must be connected
to a TSX P ACC 01 device by the built-in cable.
Illustration:
FT 2100
TSX PCX 1031
TSX PCX 3030
TSX 107-40 master
S1=ON
S2=ON
TSX CSB 015
S1=ON
S2=ON
UNI-TELWAY bus
TSX P ACC 01
TSX SCA 62
TSX P ACC 01
Premium
XBT Z 968
TCCX CB10 002
Atrium slave
CCX 17
1000 meters maximum
335009581 02 May 2007
67
TSX P ACC 01
Connection between two PLCs
Reminders
If the user wants to connect the terminal port of a second PLC on one of the ports of
the TSX P ACC 01 device, the AUX port must be used to avoid power supply
conflicts in the two PLCs.
Note: Important: For a PLC to be able to work in slave mode it must be connected
to a TSX P ACC 01 device by the device’s built-in cable.
In the example given below the TSX P ACC 01 device must therefore be connected
to the UNI-TELWAY slave PLC by the device’s integrated cable. Its S1 switch must
be positioned on ON
If the device if not placed on a UNI-TELWAY bus, the position of the S2 switch does
not matter.
Illustration:
Premium master
Premium slave
FT 2100
XBT-Z 968
T FTX CB1
020/050
TSX PCX 1031
T CCX CB10 002
S1=ON
S2=not significant
CCX 17
TSX P ACC 01
68
335009581 02 May 2007
Processor-integrated master
FIPIO communication
II
At a Glance
Aim of this Part
This Part deals with the master FIPIO communication function, which is integrated
into Premium/Atrium processors.
What's in this
Part?
This part contains the following chapters:
Chapter
3
335009581 02 May 2007
Chapter Name
Processor-integrated master FIPIO communication
Page
71
69
Integrated FIPIO
70
335009581 02 May 2007
Processor-integrated master
FIPIO communication
3
At a Glance
Aim of this
Chapter
This Chapter deals with the FIPIO communication function integrated into Premium/
Atrium processors.
What's in this
Chapter?
This chapter contains the following topics:
335009581 02 May 2007
Topic
Page
Review of the FIPIO bus
72
Integrated FIPIO link on Premium/Atrium processors
74
Examples of architecture
75
71
Integrated FIPIO
Review of the FIPIO bus
General
72
FIPIO is a field bus which is used to centralize inputs/outputs of a PLC station and
its industrial peripherals nearest to the section which is operating.
From a PLC station whose processor has a built-in FIPIO link, the FIPIO bus is used
to connect 1 to 127 devices such as:
z Momentum remote input/output modules (discrete and analog)
z TBX remote input/output modules (discrete and analog)
z CCX 17 command consoles
z ATV 16 variable speed controllers
z Devices which conform to standard profiles
z Agent PLCs, PC
z ...
The FIPIO field bus can be used in a single architecture (mono-station) or in a more
complex architecture (multi-station) where several FIPIO segments can be brought
together by a local network at a higher level such as FIPWAY or Ethernet TCP_IP
for example.
335009581 02 May 2007
Integrated FIPIO
Main
characteristics
Structure
Nature
Open field bus, conforming to World FIP standards.
Topology
Links devices through chaining or branching.
Access method
Managed by a bus arbiter
Communication
By exchange of variables which can be accessed by the user in the
form of PL7 objects and X-WAY datagrams.
Privileged exchanges Cyclical exchange of status variables and remote input/output
commands
Transmission
Binary flow
1Mb/s.
Medium
Shielded twisted pair (150 Ohms of characteristic impedance).
Configuration
Number of connection
points
128 logic connection points for whole architecture
Number of segments
15 maximum (in cascade format) using electrical or optical
relays (14 maximum in cascade format).
PLC
One PLC (address connection point 0)
Programming terminal One programming terminal (must be connected to connection
point 63).
Length
The length of a segment depends on its type of branches:
z 1000 meters maximum without relay.
z 15000 meters maximum between the devices which are the
furthest apart.
335009581 02 May 2007
73
Integrated FIPIO
Integrated FIPIO link on Premium/Atrium processors
General
Some processors have as standard an integrated master FIPIO link which makes it
possible to connect the PLC station to a FIPIO bus.
Illustration:
Link
FIPIO
Link
FIPIO
Link
FIPIO
Premium processor
Connecting to
the FIPIO bus
Atrium processor
The processor has a SUB D 9-pin connector which is used to link it to the FIPIO bus
using a TSX FP ACC12 connector.
Illustration:
TSX FP
ACC12
TSX FP
ACC12
The complete procedure for installing a FIPIO bus (architecture, type of cable to use,
cabling accessories etc.) is discussed in the FIPIO Bus reference manual.
Note: The master FIPIO link integrated into processors should not be taken into
account when counting the station channels.
74
335009581 02 May 2007
Integrated FIPIO
Examples of architecture
Premium station
Illustration:
Premium
TSX RKY
X Bus
TBX
Momentum
CCX 17
ATV
PC
335009581 02 May 2007
75
Integrated FIPIO
Atrium station
Illustration:
TSX RKY
PC
Atrium
TBX
Momentum
CCX 17
ATV
PC
76
335009581 02 May 2007
AS-i bus interface:
TSX SAY 100 module
III
At a Glance
Aim of this Part
This Part deals with the AS-i bus interface module: TSX SAY 100.
What's in this
Part?
This part contains the following chapters:
Chapter
4
335009581 02 May 2007
Chapter Name
AS-i bus interface module: TSX SAY 100
Page
79
77
TSX SAY 100
78
335009581 02 May 2007
AS-i bus interface module:
TSX SAY 100
4
At a Glance
Aim of this
Chapter
This Chapter only deals with hardware installation of the TSX SAY 100 interface
module, AS-i bus master on a Premium/Atrium PLC. For the complete installation of
an AS-i bus you must refer to the following manuals:
z AS-i bus reference manual
z AS-i installation section in the Premium PLC Applications Manual - Applications,
Volume 1.
What's in this
Chapter?
This chapter contains the following sections:
Section
4.1
335009581 02 May 2007
Topic
Review of the AS-i bus
Page
80
4.2
Description of the TSX SAY 100 module
4.3
Input/output object addressing
102
90
4.4
AS-i Bus diagnostics
103
4.5
Operating modes of the TSX SAY 100 module
110
4.6
Precautions of use
112
79
TSX SAY 100
4.1
Review of the AS-i bus
At a Glance
Aim of this
Section
This Section introduces the main characteristics of the AS-i bus.
What's in this
Section?
This section contains the following topics:
80
Topic
Page
Review of the AS-i bus
81
Overview of AS-i products from the Schneider catalog
82
Introduction to the main constituent elements
83
Example of AS-i bus topology
87
Main characteristics of the AS-i bus
88
335009581 02 May 2007
TSX SAY 100
Review of the AS-i bus
General
The AS-i bus is a field bus (level 0) and can be used to connect sensors/actuators.
This allows "Discrete" type information to be routed between a bus master and
sensor/actuator slaves.
AS-i is made up of three major basic elements:
z A dedicated power supply providing 30 VDC voltage.
z A bus master.
z Slaves (sensors and actuators).
The main types
of sensors/
actuators
1. Communication sensors/actuators:
With a built-in AS-i function they link up directly to the AS-i bus via a passive
distributor or a T-piece connection.
2. The traditional IP65 sensors/actuators:
They connect to the bus via an AS-i interface (active distributor or Telefast IP20
discrete input-output bus interface). These interfaces connect the sensors and
traditional actuators to the AS-i bus and provide them with dialog capacity on the
bus.
Illustration:
Passive distributor
Active distributor
Connection T
AS-i Bus
AS-i function
integrated
AS-i function via
interface
Traditional product
124 products maximum
(124 input information
and 124 output information)
335009581 02 May 2007
Communicating product
AS-i function
integrated
Communicating product
31 products (sensors or actuators)
81
TSX SAY 100
Overview of AS-i products from the Schneider catalog
General
Non-exhaustive list of AS-i products from the Schneider catalog:
Man/machine dialog
Sensors
AS-i
Actuators
AS-i
Start-up
motor
Detector
photoelectric
Inductive
proximity
detector
Interface for sensors and actuators
Distributor
active
82
Column
lit
Button
box
Keyboard
12 keys
Distributor
passive
2I/2O
4O
4I
For connection by M12 ports
of sensors/actuators/units of
dialog and signaling standards:
• inductive sensors.
• capacity switches.
• photoelectric barriers.
• end of run.
• LEDs
• relays.
• solenoid valve.
Master
Supply
Bus interface
Telefast
AS-i bus interface/discrete input-output.
•4I
•4O
• 8 I/O (4I + 4O)
4 channels for AS-i
sensors/actuators
connection equipped with
M12 sockets.
For connection by screw or pull-out
terminals of dialog sensors/
actuators/units of dialog and
signaling standards:
• 2 or 3 wire inductive sensors.
• capacity switches.
• end of run.
• LEDs
• relays.
• contactors.
• solenoid valve.
• resistance.
335009581 02 May 2007
TSX SAY 100
Introduction to the main constituent elements
Cable
This transmits data and carries the power. It can be made up from:
z either an unshielded, polarized twin-wire AS-i ribbon cable.
z Or a standard round, shielded or unshielded twin-wire cable.
Illustration:
Guiding
ribbon cable
Active
distributors
IP67 sealed interfaces for connecting sensors/actuators using M12 connectors.
These distributors are used to connect "traditional", non-communicating sensors/
actuators.
Illustration:
Active distributor
for ribbon cable
335009581 02 May 2007
Round cable
Active distributor for
round cable
83
TSX SAY 100
Passive
distributors
IP67 sealed interfaces for connecting sensors/actuators using M12 connectors.
These distributors do not have any electronics and can therefore be used to connect
the "communicating" sensors/actuators.
Illustration:
Passive distributor
for ribbon cable
Passive distributor
for round cable
SB2 Telefast
discrete inputsoutputs/bus
interface
IP20 sealed interface with built-in ASi- function. It enables connection to all types of
"traditional" non-communicating sensors/actuators via screw terminal blocks.
Illustration:
AS-i actuators
The direct motor starters and toggle switches in sealed boxes (IP54 and IP65)
ensure electrical motors are controlled and protected up to 4KW at 400 VAC.
Illustration:
84
335009581 02 May 2007
TSX SAY 100
AS-i sensors
Photo-electric detectors:
They ensure that all kinds of objects (opaque, reflective etc) are detected with 5
basic systems: barrier, reflex, polarized reflex, proximity and proximity with
background blanked out. They offer an IP67 protection level.
z Inductive proximity detectors:
They detect all metal objects and provide information for the check functions on
whether an object is present or not. They offer an IP67 protection level.
Illustration:
Man-machine
interface
products
Button boxes:
These are made up of dialog tools, which are perfectly adapted to exchanging
information between the operator and machine.
z Keyboards:
Man/machine dialog tools, these have 12 touch sensitive keys. The information
delivered is coded in BCD on 4 bits. They offer an IP65 protection level.
Illustration:
Signaling
elements
z
335009581 02 May 2007
z
z
Illuminated columns:
Optical or sound signaling elements.
85
TSX SAY 100
Bus master
Built into a Premium/Altrium PLC station, the TSX SAY 100 module (AS-i bus
master) manages all data exchanges on the AS-i bus.
Illustration:
Premium/Atrium station
AS-i power
supply
AS-i dedicated power supply, designed to supply the components connected to the
AS-i bus.
The distribution of this power supply uses the same medium as that used for data
exchange.
Illustration:
Connecting and
branching
accessories
T-piece connectors are used to make connections to the AS-i bus. These are
designed for linking to AS-i ribbon cables or to ribbon/round cable branches.
Illustration:
T for
ribbon cable
86
Branch
ribbon/round cable
335009581 02 May 2007
TSX SAY 100
Example of AS-i bus topology
General
Illustration:
Level 1
Premium
AS-i master
Level 0
AS-i Bus
Supply
AS-i
335009581 02 May 2007
Sensors/actuators
communicating
Interfaces with
traditional sensors/
actuators
87
TSX SAY 100
Main characteristics of the AS-i bus
General
AS-i is a system in which exchange management is ensured by a single master who
calls in succession, by scanning the bus, each detected slave and awaits a
response.
The communication series frame carries:
z 4 data bits (D0 to D3), which are the image of inputs or outputs according to the
nature of the interface.
z 4 parametering bits (P0 to P3), which are used to set the operating modes of the
interface.
P0 to P3 bits are used for "intelligent" devices, including AS-i ASIC (specific
integrated circuit). Operation can be modified while it is running.
The address of the slave is coded on 5 bits.
At the request of the AS-i master, outputs are set and the inputs for AS-i devices are
sent in the slave’s response.
Slave addressing
Each slave connected to the AS-i bus must have an address between 1 and 31
(coding on 5 bits).
The slaves delivered from the factory have the address 0 (the address of the slave
is memorized in a non-volatile format).
Addresses are programmed using a terminal specifically for addressing, a XZMC11.
Note: When replacing a faulty slave whose address has been set, the address of
the slave to be replaced can be updated automatically.
Identification of
slaves
Maximum
number of
inputs/outputs
88
All slave devices connected to the AS-i bus are identified by:
An I/O Code (input/output distribution code).
z An identification code, which completes the functional identification of the slave.
These identifications allow the AS-i master to recognize the configuration which is
present on the bus
These different profiles have been developed by the AS-i Association. They are
used to distinguish modules such as for inputs, outputs, mixed modules, "intelligent"
device families, etc.
z
An AS-i bus can support a maximum of 31 slaves.
Each slave can have a maximum of 4 inputs and/or 4 outputs.
This makes it possible to manage a maximum of 124 inputs + 124 outputs, or 240
discrete inputs/outputs when all active devices have 4 inputs and outputs.
335009581 02 May 2007
TSX SAY 100
AS-i cable
The AS-i cable is a twin-wire link on which communications and power supply for the
connected devises are transmitted.
The link does not need to be twisted.
The cross-section of wires can be from 2 x 0.75 mm2, 2 x 1.5 mm2 or 2 x 2.5 mm2,
according to the current consumed by the devices.
Topology and
maximum length
of AS-i bus
The topology of the AS-I bus is flexible. It can be perfectly adapted to meet the user’s
needs (point to point, on line, tree structure etc.).
In every case, the total length of all the branches of the bus must not exceed 100
meters without a relay.
AS-i bus cycle
time
This is the cycle time between slave(s) and the TSX SAY 100 module.
The AS-i system always transmits information which is the same length to each
slave on the bus. The AS-i cycle time depends on the number of slaves connected
to the bus.
In the presence of 31 functioning slaves, this time period will be a maximum of 5 ms.
Reliability,
flexibility
Reliable operation is ensured by the transmission process used (Manchester
current and coding modulation). The master monitors the line supply voltage and the
data sent. It detects transmission errors as well as slave failures, and sends the
information to the PLC.
Exchanging or connecting a new slave during operation does not disturb
communications between the master and the other slaves.
335009581 02 May 2007
89
TSX SAY 100
4.2
Description of the TSX SAY 100 module
At a Glance
Aim of this
Section
This Section deals with hardware installation and the characteristics of the
TSX SAY 100 module.
What's in this
Section?
This section contains the following topics:
Topic
Physical presentation
90
Page
91
Mounting/installation
92
Connections
93
Displaying module states
97
Specific Display Panels on the TSX SAY 100 Module
98
Technical characteristics
100
Personnel safety
101
335009581 02 May 2007
TSX SAY 100
Physical presentation
General
The TSX SAY 100 module comes as a standard format module.
Illustration:
Front panel
Description of
TSX SAY 100
module
335009581 02 May 2007
The module is made up of the following elements:
1. A display panel consisting of 4 LEDs for displaying the operating modes of the module:
z RUN LED (green): lit indicates normal functioning mode of the module.
z ERR LED (red): lit indicates a module error.
z COM LED (green): lit indicates data exchanges on the AS-i network.
z I/O LED (red): lit indicates an external input/output error on the AS-i bus.
2. Display panel consisting of 32 LEDs (0 to 31) which enable AS-i bus diagnostics,
and display the state of each slave connected to the bus.
3. AS-i LED (red): lit indicates an AS-i power supply error.
4. Bus LED (green): lit indicates that display panel2 is in BUS display mode (slaves
displayed on the bus).
5. I/O LED (green): lit indicates that display panel 2 is in Slave "SLV" display mode
(displays status of input/output bits for a selected slave).
6. Push button "↑↓" designed for local diagnostics of the AS-i bus. You can move
between the different AS-i bus diagnostic modes by pressing this button (long or
quick presses), combined with the "+/-" push button.
7. Push button "+/−" designed for local diagnostics of the AS-i bus. You can move
between the different AS-i diagnostics modes by pressing this button (long or
quick presses), combined with the "↑↓" push button.
8. CANNON SUB D connector for connection to AS-i bus.
91
TSX SAY 100
Mounting/installation
General
The TSX SAY 100 module can be mounted in any position on the TSX RKY rack,
except for those positions dedicated to processors and power supply.
Note: In the event where the module is mounted on a remote X Bus rack, the
maximum allowed distance from the processor must be 175 meters minus the
length of the X Bus (max. 100 m).
Inserting and extracting the module is the same as the general procedure for
inserting and extracting modules on Premium PLCs (see the Premium PLC
installation manual.)
Example of mounting a TSX SAY 100 module:
Note: The module can be mounted and removed with both PLC and AS-i bus
power switched on.
Number of
modules per
station
92
The maximum number of modules per Premium/Atrium PLC station depends on the
type of processor installed:
Processors
Maximum number of AS-i
bus connections
Maximum number of
TSX SAY 100 modules
57-1xx
2
2
57-2xx
4
4
57-3xx/57-4xx
8
8
335009581 02 May 2007
TSX SAY 100
Connections
AS-i bus cables
AS-i bus cables carry the signals and supply the sensors and actuators connected
to the bus with 30 VDC.
Types of AS-i cables:
Cable type
Characteristics
Polarized AS-i ribbon cable
Color: yellow. Wire cross-
Illustration
section: 1.5 mm2
Standard round cable
(Blue)
(Brown)
(Blue)
(Brown)
Wire cross-section: 1.5 mm2 or
2.5 mm2
Recommended cable: product reference H05VV-F2x1.5, conforms to the
DIN VDE 0281standard. Wire cross-section: 1.5 mm2.
Cable routing
335009581 02 May 2007
The AS-i cable and the power cables carrying higher power levels must be in
separate ducts which are protected by a metal screen.
When using a shared route for control cables it is essential that the connections on
these control links should conform to the technology rules (eg. the discharge diode
or limiters on the terminals of self-inductive elements etc.).
93
TSX SAY 100
Link-up
connector
A set (connector + cover) is delivered with the module, which is used to connect the
module to the AS-i bus. This connector must be linked to the cable of the AS-i bus
and assembled by the user according to the procedure described later.
Illustration:
Connector
94
Cover
335009581 02 May 2007
TSX SAY 100
Connection of
module to bus
To connect a module to the bus, follow the procedure below:
1
Connect the 2 wires of the AS-i cable to the connector, taking the polarities into
account:
In the special event that a shielded cable is used, this should be connected to the
central terminal.
2 Mount the connector in its cover and fix the cable to it:
3 Click the cover shut:
335009581 02 May 2007
95
TSX SAY 100
4 Mount the unit on the module:
96
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TSX SAY 100
Displaying module states
General
This is carried out with 4 LEDs RUN, ERR, COM, I/O which are located on the
module. Their state (LED off, flashing or on) provides information on the operating
mode of the module.
LED state:
LEDs
On
Flashing
Off
Module operating
normally
Module self-testing (1)
Faulty module, or
module switched off
ERR (red) Serious internal fault,
module broken down
Module self-testing (1)
Fault: system OK but:
z application fault or
z AS-i bus error
No internal error
COM
(green)
-
Module self-testing (1)
No communication on
Communication on AS-i bus AS-i bus
I/O (red)
Input/output error
Module self-testing (1)
RUN
(green)
Module operating
normally
(1) the 4 LEDs flash simultaneously during self-testing mode when the module is
switched on.
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97
TSX SAY 100
Specific Display Panels on the TSX SAY 100 Module
General
3 LEDs: AS-i, Bus and I/O display information specific to the TSX SAY 100 module.
View of the 3 LEDs:
AS-i LED
Bus LED
I/O LED
AS-i LED (red)
LED state
Meaning
Module operating normally
LED on
Supply fault on the AS-i bus
Flashing LED
Automatic addressing initialized
LED off
98
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TSX SAY 100
Bus and I/O LEDs
These two LEDs display the view mode selected:
z Bus display mode or
z Slave display mode.
Display module
335009581 02 May 2007
LED state
Meaning
Bus LED on, I/O
LED off
The 32 LED display panel located at the
front of the module is in BUS display
mode and displays all the slaves present
on the bus.
Bus LED off, I/O
LED on
The 32 LED display panel located on the
front of the module is in Slave display
mode (SLV) with display of the input/
output status for a selected slave.
Bus LED off, I/O
LED off
The 32 LED display panel located on the
front of the module is in Slave display
mode (SLV) with display of the address
of the slave selected.
99
TSX SAY 100
Technical characteristics
AS-i Bus
TSX SAY 100
module
Characteristics
Value
AS-i bus maximum cycle time
5ms
Maximum number of slaves on the AS-i bus
31
Maximum length of AS-i bus (all branches
mixed without relay)
100 meters
Maximum number of inputs/outputs
124 inputs + 124 outputs
Nominal supply voltage for AS-i bus
30 VDC
Characteristics
Value
Programming the TSX SAY 100 module
from PL7 Junior or PL7 Pro software
Response time with 31 slaves (1) for a PLC
cycle time of 10 ms
Typically 27 ms, 37 ms maximum
Calculation of AS-i scanning time for n slaves
(normal operation)
156 μs x (n+2) if n<31 156 μs x (n+1)
if n=31
PLC current consumed on 5V
Typically 110 mA / 150 mA maximum
AS-i current consumed on 30 V
Typically 50 mA / 60 mA maximum
Dissipated power
2.5 W max.
Protection from polarity inversion on AS-i bus
inputs
Yes
Degree of protection
IP20
Operating temperature
0 to 60 degrees Celsius
AS-i master profile
M2
Standards and service conditions
Conforms to those of Premium PLCs
(see Volume 1)
(1) Logical response time + time between an AS-i input activated on the bus,
processed in the PLC application and applied to an AS-i output.
100
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TSX SAY 100
Personnel safety
General
335009581 02 May 2007
To ensure personnel safety it is essential:
z To earth the ground terminal of the PLC.
z To use an AS-i VLSV (very low safety voltage) supply, nominal voltage 30 VDC.
z For PLCs which are connected to an alternating current network, a differentiel
circuit breaker must be placed upstream of this network, and this will cut off the
PLC power supply source if ground leakage if detected.
z For PLCs which are connected to a direct current supply source you must ensure
that the supply placed upstream of the PLC is VLVS.
z To use certified AS-i products on the bus.
Due to its type of technology and connection, the TSX SAY 100 module only
receives 5 VDC and its 0V is linked to the PLC ground.
101
TSX SAY 100
4.3
Input/output object addressing
Addressing input/output objects
General
Example
Acquisition of inputs and update of slave device outputs connected to the AS-i bus
are carried out automatically. This occurs at the start and end of each cycle
respectively of the task in which the TSX SAY 100 module is configured.
The program user has access to these inputs and outputs via the language objects
whose syntax is as follows:
xy.0
\
%
I or Q
Symbol
Type of object
I=input
Q=output
\
Module/channel address
of the TSX SAY 100
x=rack number
y=position number
0=channel 0 of the
module
n
i
.
No. of slave
0 to 31
Rank
of bit
0 to 3
Particular example of rack 0:
%I\2.0\1.3 indicates: input 3 of slave 1, channel 0 of the TSX SAY 100 module,
positioned in rack slot 0.
%Q\2.0\31.0 indicates: output 0 of slave 31, channel 0 of the TSX SAY 100 module,
positioned in slot 2 of rack 0.
Illustration:
Addresses
slaves
@1
4E
@3
4S
Slave
0
Addresses
inputs/outputs
of slaves
%I\2.0\1.0
3
0
3
%Q\2.0\3.0
%I\2.0\1.3
%Q\2.0\3.3
AS-i Bus
@5
1S
0
%Q\2.0\5.0
@31
2E & 2S
0
1
0
1
%I\2.0\31.0 %Q\2.0\31.0
%I\2.0\31.1
%Q\2.0\31.1
Note: The physical address of an AS-i slave is programmed by the portable
console XZM C11
102
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TSX SAY 100
4.4
AS-i Bus diagnostics
At a Glance
Aim of this
Section
This Section deals with the diagnostics mode carried out by the TSX SAY 100
module.
What's in this
Section?
This section contains the following topics:
Topic
Introduction to AS-i Bus diagnostics
335009581 02 May 2007
Page
104
Moving between the different display modes
106
Display of slaves on the AS-i bus
107
Viewing the state of input/output bits for each slave
108
103
TSX SAY 100
Introduction to AS-i Bus diagnostics
General
The module display panel is used for:
Displaying the presence of each slave on the AS-i bus (Bus mode).
z Displaying the state of input/output bits of each slave present on the bus (Slave
mode "SLV").
These modes can be accessed by a combination of actions on the push buttons (↑↓
and +/-) on the TSX SAY 100 module.
Illustration:
z
104
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TSX SAY 100
Display modes
Table giving the 2 display modes of the module:
Bus mode
Slave mode (SLV)
View of AS-i bus image. Each View of selected slave
LED 1 to 31 corresponds to a address.
z LED on: number of slave
slave address on the bus.
selected.
z LED on: slave present
z flashing LED: slave
expected and not
detected, or not expected
and detected.
z LED off: slave not
expected and not
detected.
335009581 02 May 2007
View of input/output bit state
for slave selected.
z LEDs 0 to 3 display the
state of the input bits.
z LEDs 4 to 7 display the
state of the output bits.
z LED on: bit in state 1.
z LED off: bit in state 0 or
not significant
Illustration:
Illustration:
Illustration:
View mode is displayed with
the Bus LED on and the I/O
LED off.
View mode is displayed by
Bus and I/O LEDs both off.
View mode is displayed by
the Bus LED off and the I/O
LED on.
105
TSX SAY 100
Moving between the different display modes
Illustration
This illustration shows how to move between the different display modes:
Display of image
of the AS-i bus
(default display)
On
Off
Presence
slaves 1 to 31
Hold down
on ↑↓
Number
of slave
Status bits
input
Hold down+/−
Status bits
output
Display of bits
of I/O of the slave
selected
106
Change direction:
Short press on ↑↓
Hold down
on ↑↓
Display of
address of
the selected slave
Change slave:
Short press on +/-
Off
Off
On
Off
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TSX SAY 100
Display of slaves on the AS-i bus
General
This mode is displayed by default when the module is switched on, and is used to
display:
z The expected and detected slaves (LED permanently on).
z The unexpected and undetected slaves (LEDs off).
z The expected and undetected slaves (LEDs flashing).
Illustration:
Display
panels
↑↓
Bus Display
LEDs
showing the
mode
displayed
The image of the AS-i network is displayed on the entire display panel. Each LED
represents an AS-i bus slave address.
You can move between the different modes by a combination of actions on the push
buttons ↑↓ and +/- : see Moving between the different display modes, p. 106.
Two LEDs "Bus" and "I/O" indicate the current display mode.
In the current example, the "BUS" LED is on and the LED "I/O" is off which indicates
that the display is in Bus mode.
In the illustration above, the display panel indicates that:
z Slaves 1, 4, 10 and 20 (LEDs on) are present.
z Slave 11 (flashing LED) is present and not expected, or expected and missing.
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107
TSX SAY 100
Viewing the state of input/output bits for each slave
General
In this mode (Slave "SLV"), the display panel is used to view the state of input/output
bits for each slave present on the bus.
Procedure to be
followed
To access the state of input/output bits for a slave from BUS mode, proceed as
follows:
Order Action
Result
1
Press for more than one second on the
button ↑↓
The display switches to Slave "SLV"
mode.
2
Press quickly on the +/- button
The display of the slave address goes
up from 1 to 31.
3
Press quickly on the button ↑↓
The direction of the slave address scan
is reversed.
4
Press quickly on the +/- button
The display of the slave address goes
down from 31 to 1.
5
Pressfor more than one secondon the
button +/−
z LEDs 0 to 3 display the state of input
bits for the slave selected (1).
z LEDs 4 to 7 display the state of output
bits for the slave selected (1).
6
Press quickly on the +/- button
The state of inputs-outputs for the
following slave is displayed.
7
Press quickly on the button ↑↓
The direction of the slave address scan
is reversed.
8
Press quickly on the +/- button
The state of input-outputs for the
previous slave is displayed.
9
Pressfor more than one second on the
button +/−
The display shows again the number of
slave selected.
(1)
LED on = bit on state 1
LED off = bit on state 0 or no input or output
108
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TSX SAY 100
Illustration
Slave Number
(example: 10)
State of bits (example:
%I\2.0\10.0 et %I\2.0\10.1=1)
↑↓
Change direction:
Short press on ↑↓
Change slave:
Short press on +/−
Slave Display
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Status of output bits
(example: %Q\2.0\10.2 and
%Q\2.0\10.3=1
Channel Display
109
TSX SAY 100
4.5
Operating modes of the TSX SAY 100 module
Operating modes of the TSX SAY 100 module
General
For more information, refer to the section on AS-i installation in the Premium PLCs
Applications Manual - Basic Applications, Volume 1.
Output fallback
position
The fallback mode is set in the configuration screen (see Premium PLCs
Applications Manual) and can be read in the word %KWxy.0.19:X0:
z %Kwxy.0.19:X0 = 1: fallback to 0
z %KWxy.0.19:X0 = 0: maintain state
(x = rack address, y = module address)
Operation:
When the AS-i channel changes to STOP:
z With fallback to 0 option: outputs are forced to 0, then communication stops on
the medium.
z With maintain state option: outputs are maintained, then communication stops
on the medium.
Automatic slave
addressing
When this function is enabled in the module configuration, it allows the replacement
of a faulty slave with a slave of the same type without stopping the AS-i bus, and
without the need for special action:
z If the replacement slave is programmed with the same address and has the same
profile, it will be automatically inserted in the list of slaves detected, then
activated. If this is not the case, the ERR and AS-i LEDs will flash simultaneously.
z If the new slave has never been used (address 0, new slave) and has the same
profile, the slave automatically takes on the address of the replaced slave and is
therefore in the list of detected slaves and the list of active slaves. If this is not the
case, the ERR and AS-i LEDs will flash simultaneously.
These actions are only possible if one and only one slave is faulty in the
configuration.
Processor error
If there is a communication break with the processor, the module switches to
SAFETY position.
Communication breaks are caused by the following:
z Triggering of the processor watchdog if the TSX SAY 100 module is positioned
in the rack supporting the processor.
z Disconnection of the X Bus cable if the TSX SAY 100 module is positioned in an
extension rack.
110
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TSX SAY 100
Module fault
In the event of a serious fault on the TSX SAY 100 module (faulty component, etc.)
the module stops communicating with the X Bus and with the AS-i Bus. The same
type of behavior occurs when a module is removed with the power on.
Removing a
module with
power switched
on
Should a module be removed with the power switched on, communication with the
X Bus stops and the processor indicates a module fault.
Communication with the AS-i bus is also interrupted without notice. In this case, the
slaves with a watchdog set their outputs in the desired state, and the others remain
in position and cannot be set to 0 since the module cannot guarantee
communication.
Inserting a
module with
power switched
on
After switching on the TSX SAY 100 module, it waits to receive configuration from
the processor or for one of the push buttons ↑↓ or +/- to be pressed, otherwise it
remains at a stop.
AS-i supply fault
When an AS-i supply module fault occurs, communication stops with:
z Slaves with a watchdog positioning their outputs in the desired state, except if the
slave takes its power from the AS-i.
z Slave commands switch to 0 due to lack of power.
This fault is indicated by the AS-i LED.
Break in the AS-i
medium
There are several ways in which a break in the medium can occur:
1. There is a break in the medium as it exits the module:
Behavior is the same as that for a power outage, with all slaves disappearing and
a supply fault being indicated.
2. There is a break in the medium after the TSX SAY 100 module and the AS-i
supply:
All slaves disappear and no indication of supply fault.
3. There is a break in the medium after the TSX SAY 100 module, the AS-i supply
and some slaves:
Slaves located after the break disappear and no indication of supply fault.
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111
TSX SAY 100
4.6
Precautions of use
At a Glance
Aim of this
Section
This Section deals with the precautions to be taken when installing an AS-i bus.
What's in this
Section?
This section contains the following topics:
112
Topic
Page
24 V auxiliary supply
113
Multiple addressing
114
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TSX SAY 100
24 V auxiliary supply
Recommendations
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When slaves use a 24 V auxiliary supply, the disappearance of this supply is not
managed by the TSX SAY 100 module.
Information on the disappearance of this supply can be accessed by using a 24 V
input.
113
TSX SAY 100
Multiple addressing
Recommendations
When one or more slaves are connected, make sure that you do not assign an
address which is already being used by a slave on the bus.
If slave address is doubled then two scenarios may occur:
1. The two slaves with identical addresses have the same profile and manage
identical I/Os: the AS-i master bus does not detect any error.
2. The two slaves with identical addresses manage different I/Os: the AS-i master
bus can detect transmission errors when accessing the I/O from one of the two
slaves.
114
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AS-i V2 bus interface:
TSX SAY 1000 module
IV
At a Glance
Aim of this Part
This part deals with the AS-i V2 TSX SAY 1000 bus interface module.
What's in this
Part?
This part contains the following chapters:
Chapter
5
335009581 02 May 2007
Chapter Name
AS-i V2 Bus Interface Module: TSX SAY 1000
Page
117
115
TSX SAY 1000
116
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AS-i V2 Bus Interface Module:
TSX SAY 1000
5
At a Glance
Aim of this
Chapter
This chapter deals with hardware installation of the TSX SAY 1000 interface module,
AS-i V2 bus master on a Premium/Atrium PLC.
What's in this
Chapter?
This chapter contains the following sections:
Section
5.1
335009581 02 May 2007
Topic
Introduction to the AS-i Bus
Page
118
5.2
Description of the TSX SAY 1000 Module
125
5.3
Input/Output Object Addressing
135
5.4
AS-i Bus Diagnostics
137
5.5
Operating Modes of the TSX SAY 1000 Module
138
5.6
Precautions of Use
140
5.7
AS-i V2 Certification
143
117
TSX SAY 1000
5.1
Introduction to the AS-i Bus
At a Glance
Aim of this
Section
This section introduces the main characteristics of the AS-i bus.
What's in this
Section?
This section contains the following topics:
118
Topic
Page
Introduction to the AS-i Bus
119
Overview of AS-i Products from the Schneider Catalog
120
Introduction to the Main Constituent Elements
121
Main Characteristics of the AS-i V2 Bus
122
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TSX SAY 1000
Introduction to the AS-i Bus
General
The AS-i bus is a field bus (level 0) and can be used to connect sensors/actuators.
This allows "Discrete" or analog type information to be routed between a bus master
and sensor/actuator slaves.
AS-i is made up of three major basic elements:
z A dedicated power supply providing voltage of about 30 VDC.
z A bus master.
z Slaves (sensors, actuators and others).
The main types
of sensors/
actuators
1. Communication sensors/actuators:
With a built-in AS-i function they link up directly to the AS-i bus via a passive
distributor or a T-piece connection.
2. Traditional sensors/actuators:
These connect to the bus via an AS-i interface (active distributor or TOR Telefast
input-output bus interface). These interfaces connect the sensors and traditional
actuators to the AS-i bus and provide them with dialog capacity on the bus.
Illustration:
Passive distributor
Active distributor
Connection T
AS-i Bus
AS-i function
integrated
AS-i function via
interface
Traditional product
Maximum 434 I/O
248 input
186 output
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Communicating
AS-i function
integrated
Communicating
Maximum 62 slaves
(maximum 31 standard or 62 maximum)
119
TSX SAY 1000
Overview of AS-i Products from the Schneider Catalog
General
Non-exhaustive list of AS-i products from the Schneider catalog:
Man/machine dialog
Sensors
AS-i
Actuators
AS-i
Start-up
motor
Inductive
photoelectric
Inductive
proximity
detector
Interface for sensors and actuators
Distributor
active
120
Column
lit
Button
box
12 Key
keyboard
Distributor
passive
2I/2O
4O
4I
For connection by M12 ports
of sensors/actuators/units of
dialog and signaling standards:
• inductive sensors.
• capacity switches.
• photoelectric barriers.
• end of run.
• LEDs
• relays.
• solenoid valve.
Master
Supply
Bus interface
Telefast
AS-i bus interface/discrete input-output.
•4I
•4O
• 8 I/O (4I + 4O)
4 channels for AS-i
sensors/actuators
connection equipped with
M12 sockets.
For connection by screw or pull-out
terminals of dialog sensors/
actuators/units of dialog and
signaling standards:
• 2 or 3 wire inductive sensors.
• capacity switches.
• end of run.
• LEDs
• relays.
• contactors.
• solenoid valve.
• resistance.
335009581 02 May 2007
TSX SAY 1000
Introduction to the Main Constituent Elements
Cable
This transmits data and carries the power. It can be made up from:
z either an unshielded, polarized twin-wire AS-i ribbon cable.
z Or a standard round, shielded or unshielded twin-wire cable.
Illustration:
Guiding
ribbon cable
Bus Master
Round cable
Built into a Premium/Atrium PLC station, the TSX SAY 1000 module (AS-i bus
master) manages all data exchanges on the AS-i bus.
Illustration:
TSX SAY 1000 Premium/Atrium station
AS-i Power
Supply
335009581 02 May 2007
AS-i dedicated power supply, designed to supply the components connected to the
AS-i bus.
The distribution of this power supply uses the same medium as that used for data
exchange.
Illustration:
121
TSX SAY 1000
Main Characteristics of the AS-i V2 Bus
General
AS-i is a system in which exchange management is ensured by a single master
which, by scanning the bus, calls each slave in succession and awaits a response.
Communication series frame for slaves with standard AS-i address settings:
z 4 data bits (D0 to D3), which are the image of inputs or outputs according to the
type of interface,
z 4 parametering bits (P0 to P3), which are used to set the operating modes of the
interface.
Communication series frame for slaves with extended address settings:
z 3 or 4 data bits, which are the image of inputs (4 bits, D0 to D3) or outputs (3 bits,
D0 to D2) depending on the type of interface,
z 3 parametering bits (P0 to P2), which are used to set the operating modes of the
interface.
All slave devices connected to the AS-i bus are identified by at least one "I/O Code"
and one "ID code" which completes the functional identification of the slave.
Some slaves have an ID1 code, which defines the internal functions of the slave: on
analog slaves, for example, ID1 shows the slave's analog channel number.
Note: The frame base is the same for analog slaves as it is for TOR slaves.
There is ascending compatibility between AS-i and AS-i V2. This means that all
slaves on the market are supported by SAY 1000.
Slave
Addressing
Each slave connected to the AS-i bus must have an address which lies between 1
and 31, either with "Bank" /A, or with "Bank" /B for extended address settings.
The slaves delivered from the factory have the address 0 (the address of the slave
is memorized in a non-volatile format).
Addresses are programmed using a specialized addressing terminal.
Note: When replacing a faulty slave whose address has been set, the address of
the slave to be replaced can be updated automatically.
122
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TSX SAY 1000
Identification of
Slaves
All standard address setting slaves connected to the AS-i bus are identified by:
z An I/O Code (input/output distribution code),
z An identification code, which completes the functional identification of the slave.
All extended address setting slaves connected to the AS-i bus are identified by:
z An I/O Code (input/output distribution code),
z An identification code which completes the functional identification of the slave.
z An ID1 code which defines the internal functions of the slave,
z An identification code (ID2) which completes the functional identification of the
slave.
These identifications allow the AS-i master to recognize the configuration, which is
present on the bus.
These different profiles have been developed by the AS-i Association. They are
used to distinguish between input, output and mixed modules, "intelligent" device
families, etc.
Maximum
Number of
Inputs/Outputs
On the same bus, an AS-i bus can support a maximum of:
z 31 4I and/or 4O standard address setting slaves, with addresses from 1 to 31
z 62 extended address setting slaves with 4I and/or 3O , using addresses from 1
A/B to 31 A/B.
This makes it possible to manage a maximum of 248 inputs +186 outputs (thus 434
inputs/outputs) when all extended slaves have 4 inputs and 3 outputs.
AS-i Cable
The AS-i cable is a twin-wire link on which communications and power supply for the
connected devises are transmitted.
The link does not need to be twisted.
The cross-section of wires can be from 2 x 0.75 mm2, 2 x 1.5 mm2 or 2 x 2.5 mm2,
according to the current consumed by the devices.
Topology and
Maximum Length
of AS-i Bus
The topology of the AS-i bus is flexible. It can be perfectly adapted to meet the user’s
needs (point to point, on line, tree structure etc.).
In every case, the total length of all the branches of the bus must not exceed 100
meters without a relay.
335009581 02 May 2007
123
TSX SAY 1000
AS-i Bus Cycle
Time
This is the cycle time between slave(s) and the TSX SAY 1000 module.
The AS-i system always transmits information, which is the same length to each
slave on the bus. The AS-i cycle time depends upon the number of slaves connected
to the bus in the presence of functioning slaves.
The scan time t represents the exchange time between a master and n active slaves
(a maximum of 31 on /A or /B).
So, for:
z up to 19 active slaves, t = 3ms
z 20 to 31 active slaves t = (1+n) * 0.156ms
When two slaves A and B have the same address, each slave in the pair is
scanned every two cycles.
This means that for 31 extended address setting slaves configured in /A, + 31
extended address setting slaves configured in /B. the scan time will be 10 ms.
Maximum cycle time:
z maximum 5 ms for 31 standard or extended address setting slaves,
z maximum 10 ms for 62 extended address setting slaves.
Reliability,
Flexibility
124
Reliable operation is ensured by the transmission process used (Manchester
current and coding modulation). The master monitors the line supply voltage and the
data sent. It detects transmission errors as well as slave failures, and sends the
information to the PLC.
Exchanging or connecting a new slave during operation does not disturb
communications between the master and the other slaves.
335009581 02 May 2007
TSX SAY 1000
5.2
Description of the TSX SAY 1000 Module
At a Glance
Aim of this
Section
This Section deals with hardware installation and the characteristics of the
TSX SAY 1000 module.
What's in this
Section?
This section contains the following topics:
335009581 02 May 2007
Topic
Page
Physical Introduction
126
Mounting/Installation
127
Connections
128
Displaying Module States
131
Specific Display Panels on the TSX SAY 1000 Module
132
Technical Characteristics of the AS-i V2 Bus
133
Personnel Safety
134
125
TSX SAY 1000
Physical Introduction
General
The TSX SAY 1000 module comes as a standard format module.
Illustration:
PWR OK
Front panel
Description of
TSX SAY 1000
module
126
The module is made up of the following elements:
1. A display panel consisting of 4 LEDs for displaying the operating modes of the
module:
z RUN LED (green): lit indicates normal functioning mode of the module.
z ERR LED (red): when lit, this indicates a module error.
z I/O LED (red): when lit, this indicates an AS-i bus error.
z /B LED (green): displays standard or /A address setting slaves.
2. Display panel consisting of 32 LEDs (0 to 31) which enable AS-i bus diagnostics,
and display the state of each slave connected to the bus.
3. PWR OK LED (green): when lit, this indicates that power supply is consistent.
4. FAULT LED (red): when lit, this indicates faults associated with the AS-i bus.
5. A/B push button: this button informs the user of the status of devices on the bus
by switching from bank A to bank B.
6. MODE push button: holding this button down causes initialization of slaves and a
change to OFF-LINE. This then allows the user to programs the slaves through
their infrared interface, or to connect the new diagnostic pocket to the bus. To
return to normal mode, just press and hold this button again.
7. CANNON SUB D connector for connection to AS-i bus.
335009581 02 May 2007
TSX SAY 1000
Mounting/Installation
General
The TSX SAY 1000 module can be mounted in any position on the TSX RKY rack
or extension rack, except for those positions dedicated to processors and power
supply.
Note: Where the module is mounted on a remote X Bus rack, the maximum
distance from the processor should be 175 meters minus the length of the X Bus
(100 meters max.).
The module should be inserted and extracted using a flat or cross tipped
screwdriver. These operations can be carried out whether the power is on or off, with
no adverse effects on the module or the rack holding it.
Example of mounting a TSX SAY 1000 module:
Note: The module can be mounted and removed with both PLC and AS-i bus
power switched on.
Number of
Modules per
Station
335009581 02 May 2007
The maximum number of modules per Premium/Atrium PLC station depends on the
type of processor installed:
Processors
Maximum number of TSX SAY 100 or SAY 100 modules
57-1xx
2
57-2xx
4
57-3xx/57-4xx
8
127
TSX SAY 1000
Connections
Connecting to
the X Bus
The module connects automatically to BUSX once it is inserted into its rack. If the
module is inserted into the base rack, connection to the central unit and power
supply module is implicit.
Connection to
the AS-i Bus
There is no particular order in which devices (Power Supply, Bus or Slave Master)
must be connected to the AS-i network, but the unit as a whole is not guaranteed to
be operational during this installation phase.
The AS-i network itself does not need to be grounded. Power supply and PLC
devices must, however, adhere to standard installation requirements. You are
advised not to place the AS-i network near cables carrying high currents.
The network's connection system is provided for connection to a trapezoid standard
multiwire AS-icable (0.75mm to 2.5mm). Regardless of the topology carried over,
the combined length of AS-inetwork cabling should not exceed 100m without relay.
AS-i Bus Cables
AS-i bus cables carry the signals and supply the sensors and actuators connected
to the bus with 30 VDC.
Types of AS-i cables:
Cable type
Polarized AS-i ribbon cable
Characteristics
Illustration
Color: yellow. Wire crosssection: 1.5 mm2
A²S-i -
(Blue)
Standard round cable
A²S-i +
(Brown)
Wire cross-section: 1.5 mm2 or
2.5 mm2
A²S-i -
(Blue)
A²S-i +
(Brown)
Recommended cable: product reference H05VV-F2x1.5 (flat cable), conforms to
the DIN VDE 0281standard. Wire cross-section: 1.5 mm2.
128
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TSX SAY 1000
Cable Routing
The AS-i cable and the power cables carrying higher power levels must be in
separate ducts, which are protected by a metal screen.
When using a shared route for control cables it is essential that the connections on
these control links should conform to the technology rules (eg. the discharge diode
or limiters on the terminals of self-inductive elements etc.).
Link-up
Connector
A set (connector + cover) is delivered with the module, which is used to connect the
module to the AS-i bus. This connector must be linked to the cable of the AS-i bus
and assembled by the user according to the procedure described later.
Illustration:
Connector
Connection of
Module to Bus
Cover
To connect a module to the bus, follow the procedure below:
1
Connect the 2 wires of the AS-i cable to the connector, taking the polarities into
account:
(Brown)
(Blue)
In the special event that a shielded cable is used, this should be connected to the
central terminal.
335009581 02 May 2007
129
TSX SAY 1000
2 Mount the connector in its cover and fix the cable to it:
3 Click the cover shut:
4 Mount the unit on the module:
130
335009581 02 May 2007
TSX SAY 1000
Displaying Module States
General
This is carried out with 4 LEDs: RUN, ERR, A/B, I/O which are located on the
module. Their state (LED off, flashing or on) provides information on the operating
mode of the module.
LED state:
LEDs
On
Flashing(**)
Off
RUN (green)
Module OK and configured
Awaiting configuration
HS Module or autotest fault
ERR (red)
Serious non-rectifiable Module
fault
Rectifiable module fault (PL7
configuration, AS-i power supply)
Module OK
/B (green)
/A configured slaves display
-
/B configured extended
address settings slaves
display
I/O (red)
AS-i bus Fault
Fault or awaiting user configuration
AS-i Bus OK
0 to 31
(green)
Slave number OK (projected,
present and active)
Slave Number /OK (*)
Slave number not projected
and absent
(**) all LEDS flash during module autotests.
(*) a slave is declared /OK when one of the conditions required for correct operation
is not satisfied, regardless of the error level:
z Error Level 1:
z Slave declared but not detected,
z Slave detected but not declared
z Error Level 2:
z Slave has different profile from declared slave,
z Slave profile incompatible with address,
z Slave with incorrect subprofile.
z Error Level 3:
z Slave refuses parameters,
z Slave has auxiliary power supply fault,
z Analog data fault (channel fault),
z Other faults linked to analog slave characteristics,
z Input / Output or auxiliary power supply overload,
z External error:
- thermal relay,
- slave autotests NOK.
The user must connect his/her programming tool to access detailed
information on the faulty slave. The local display can only show a malfunction
in its related slave.
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131
TSX SAY 1000
Specific Display Panels on the TSX SAY 1000 Module
General
2 LEDs: PWR OK and FAULT give specific information on the TSX SAY 1000
module.
View of the 2 LEDs:
TSX SAY 1000
PWR OK LED
PWR OK
FAULT
FAULT LED
A/B
MODE
AS-i+
AS-i-
PWR OK LED
(green)
LED state
Meaning
Power Supply consistent
LED on
Power Supply inconsistent
LED off
FAULT LED
(Red)
LED state
Meaning
AS-i bus faults
LED on
No faults
LED off
132
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TSX SAY 1000
Technical Characteristics of the AS-i V2 Bus
AS-i V2 Bus
Technical Characteristics:
Characteristic
Value
Maximum cycle time of bus:
z - 1 to 19 slaves = 3ms,
z - 20 to 62 slaves = (1+n)*156s
where n = number of active slaves.
maximum 5 ms for 31 standard or extended address
setting slaves,
maximum 10 ms for 62 extended address setting slaves.
Maximum number of slaves on the bus.
31 standard address setting slaves, or,
62 extended address setting slaves.
Maximum length of AS-i bus cables:
all branches without relay
with two relays
100 meters
300 meters
Maximum number of I/O managed by the bus
standard address setting slaves: 124 inputs + 124
outputs
extended address setting slaves: 248 inputs + 186
outputs
Nominal bus supply voltage
30 VDC
TSX SAY 1000
Module
Technical Characteristics:
Characteristic
Value
Programming the TSX SAY 1000 module
from PL7 Junior, PL7 Pro V4.2, or P-Unit software
Response time with 31 slaves (1) for a PLC cycle time of 10 ms Typically 27 ms, 37 ms maximum
PLC current consumed on 5V
Typically 100 mA / 150 mA maximum
Current consumed on 30 V AS-i/AS-i
Typically 50 mA / 60 mA maximum
Power dissipation
2.5 W max.
Protection against polarity inversion on bus inputs
Yes
Degree of protection
IP20
Isolated voltage
500 VDC
Operating temperature
0 to 60 degrees Celsius
AS-i master profile
M2e
Standards and service conditions
Conforms to those of Premium PLCs (see Volume
1)
(1) Logical response time + time between an AS-i input activated on the bus, processed in the PLC
application and applied to an AS-i output.
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133
TSX SAY 1000
Personnel Safety
General
To ensure personnel safety it is essential:
To earth the ground terminal of the PLC.
z To use an AS-i VLSV (very low safety voltage) supply, nominal voltage 30 VDC.
z For PLCs which are connected to an alternating current network, a differentiel
circuit breaker must be placed upstream of this network, and this will cut off the
PLC power supply source if ground leakage if detected.
z For PLCs which are connected to a direct current supply source you must ensure
that the supply placed upstream of the PLC is VLVS.
z To use certified AS-i products on the bus.
Due to the type of technology and connection, the TSX SAY 1000 module only
receives 5 VDC and its 0V is linked to the PLC ground.
z
134
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TSX SAY 1000
5.3
Input/Output Object Addressing
Addressing Input/Output Objects
General
335009581 02 May 2007
Acquisition of inputs and update of slave device outputs connected to the AS-i bus
are carried out automatically. This occurs at the start and end of each cycle
respectively of the task in which the TSX SAY 1000 module is configured.
The user program has access to these inputs and outputs via language objects
whose syntax for standard or extended address setting slot /A and /B slaves is as
follows:
%
I or Q
Symbol
Type of object
I=input
Q=output
W=analog
\
xy.0
\
Module/channel
address
of the TSX SAY 1000
x=rack number
y=position number
0=channel 0 of the
module
n
.
No. of slave:
1 to 31 for /A
101 to 131 for /B
i
Rank
of bit
0 to 3
135
TSX SAY 1000
Example
Particular example of rack 0:
%I\2.0\1.3 indicates: input 3 of slave TOR /A 1, channel 0 of the TSX SAY 1000
module, positioned in rack 0 slot 2.
%Q\2.0\103.0 indicates: input 0 of slave TOR /B 103, channel 0 of the
TSX SAY 1000 module, positioned in rack 0 slot 2.
%IW\2.0\31.0 indicates: input 0 of slave ANA /A 31, channel 0 of the TSX SAY 1000
module, positioned in rack 0 slot 2.
Illustration:
Addresses
slaves
@1
AS-i Bus
@5
1S
0
@103
4I
4I
Slave
0
Addresses
inputs/outputs
of slaves
3
%I\2.0\1.0
%I\2.0\1.3
0
3
%Q\2.0\5.0
%Q\2.0\103.0
%Q\2.0\103.3
@31
4I & 4O
0
1
%IW\2.0\31.0
0
1
%QW\2.0\31.0
%IW\2.0\31.1
%QW\2.0\31.1
Note: The physical address of an AS-i slave is programmed by the XZM C11
portable console.
An analog slave is configured only on slot /A.
The number of an extended TOR /B slave lies between 101 and 131.
The number of a standard TOR /A slave, or an ANA slave (which is always
standard) lies between 1 and 31.
When a standard address setting slave is set at /A, an extended address setting
slave at /B cannot have the same address. Only two extended address setting
slaves can have the same address at /A and /B.
136
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TSX SAY 1000
5.4
AS-i Bus Diagnostics
Introduction to AS-i Bus Diagnostics
General
The module display panel displays the presence and operating status of each slave
on the AS-i bus.
Illustration:
Diagnostics of
the AS-i Bus
Table giving diagnostics of module's standard- and extended address setting
slaves:
View of standard- or extended address setting slaves View of extended address setting slaves on bank B:
on bank A: /B LED off
/B LED light
View of AS-i bus image. Each LED from 1 to 31
corresponds to a standard or extended slave address on
the bus.
z LED on: slave active
z LED off: slave not expected and not detected.
z LED flashes rapidly: peripheral fault on slave.
z LED flashing slowly: configuration fault on slave.
View of AS-i bus image. Each LED 1 to 31 corresponds to
an extended address setting slave address on the bus.
z LED on: slave present
z LED off: slave not expected and not detected.
z LED flashes rapidly: peripheral fault on slave.
z LED flashing slowly: configuration fault on slave.
Diagnostics example with 5 slaves addressed at 1, 4, 10, 11, 20:
In brief :
z LEDs for slaves 1, 4, 10, 20 are lit, therefore these slaves are active,
z slave 11's LED is flashing, so it is faulty,
z the other LEDs are off because no slaves are expected or detected at these addresses.
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137
TSX SAY 1000
5.5
Operating Modes of the TSX SAY 1000 Module
Operating Modes of the TSX SAY 1000 Module
General
For more information, refer to the section on AS-i installation in the Premium PLCs
Applications Manual - Basic Applications, Volume 1(Ref.: TLX DS 57 PL7 V4.2).
Output Fallback
Position
Since some AS-i V2 slaves have an internal watchdog based on a communication
shutdown, when there is a fallback the module will function in the following way:
z fault detection (PLC stop, UC fault, module fault),
z bus automatically switched OFF LINE by bus master.
Consequences for slaves present on the bus:
z "old generation" slaves: output maintenance,
z "new generation" slaves: preprogrammed fallback positions are implemented in
the slave.
Automatic Slave
Addressing
When this function is enabled in the module configuration, it allows the replacement
of a faulty slave with a slave of the same type without stopping the AS-i bus, and
without the need for special action:
z If the replacement slave is programmed with the same address and has the same
profile, it will be automatically inserted in the list of slaves detected, then
activated. If this is not the case, the ERR and AS-i LEDs will flash simultaneously.
z If the new slave has never been used (address 0, new slave) and has the same
profile, the slave automatically takes on the address of the replaced slave and is
therefore in the list of detected slaves and the list of active slaves. If this is not the
case, the ERR and AS-i LEDs will flash simultaneously.
These actions are only possible if one and only one slave is faulty in the
configuration.
Communication
Fault
If there is a break in communication with the CPU, following a CPU watchdog (where
the SAY 1000 module is located in the main rack) or a retraction of the BUSx cable
(where the SAY 1000 module is located in the extension rack), the module switches
to security mode and stops communication on the AS-i bus.
Module Fault
In the event of a serious fault on the TSX SAY 1000 module (faulty component, etc.)
the module stops communicating with the X Bus and with the AS-i Bus. The same
type of behavior occurs when a module is removed with the power on.
138
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TSX SAY 1000
Removing a
Module with
Power Switched
On
Should a module be removed with the power switched on, communication with the
X Bus stops and the processor indicates a module fault.
Communication with the AS-i bus is also interrupted without notice. In this case, the
slaves with a watchdog set their outputs in the desired state, and the others remain
in position and cannot be set to 0 since the module cannot guarantee
communication.
Inserting a
module with
power switched
on
After voltage is applied to the TSX SAY 1000 module, it expects to receive a
configuration via PL7. If this does not occur it remains in stop mode.
AS-i Supply Fault
When there is an AS-i power supply fault communication stops and the slaves
behave differently.
z slaves with a watchdog positioning their outputs in the defined state, except if the
slave takes its power from the AS-i.
z all slave commands switch to 0 due to lack of power.
From a language point of view, all slaves seem faulty, and the absence of AS-i
power supply is indicated in the Channel Status.
Break in the AS-i
Medium
There are several ways in which a break in the medium can occur:
1. There is a break in the medium as it exits the module:
Behavior is the same as that for a power outage, with all slaves disappearing and
a supply fault being indicated.
2. There is a break in the medium after the TSX SAY 1000 module and the AS-i
supply:
All slaves disappear and no indication of supply fault.
3. There is a break in the medium after the TSX SAY 1000 module, the AS-i supply
and some slaves:
Slaves located after the break disappear and no indication of supply fault.
335009581 02 May 2007
139
TSX SAY 1000
5.6
Precautions of Use
At a Glance
Aim of this
Section
This Section deals with the precautions to be taken when installing an AS-i bus.
What's in this
Section?
This section contains the following topics:
140
Topic
Page
24 VDC Auxiliary Supply
141
Multiple Address Settings
142
335009581 02 May 2007
TSX SAY 1000
24 VDC Auxiliary Supply
Recommendations
335009581 02 May 2007
When slaves use a 24 VDC auxiliary supply, the disappearance of this supply is not
managed by the TSX SAY 1000 module.
Information on the disappearance of this supply can be accessed by using a 24 VDC
input.
141
TSX SAY 1000
Multiple Address Settings
Recommendations
When one or more slaves are connected, make sure that you do not assign an
address, which is already being used by a slave on the bus.
WARNING
Double slave addressing
The two slaves with identical addresses have the same profile and
manage identical I/Os: the AS-i master bus does not detect any error.
The two slaves with identical addresses manage different I/Os: the
AS-i master bus can detect transmission errors when accessing the I/O
from one of the two slaves.
Failure to follow this precaution can result in death, serious injury,
or equipment damage.
142
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TSX SAY 1000
5.7
AS-i V2 Certification
AS-i V2 Certification
Description
Header:
Vendor:
Product name:
TSX SAY 1000
Order No. :
Release:
Master profile:
Date:
List of implemented functions:
No.
List of implemented functions
Mark/
Profile
Remark/
implemented by
A
Functions or calls at host interface
1
Image, Status = Read_IDI ()
*
TSX SAY 1000
2
Status = Write_OD (Image)
*
TSX SAY 1000
3
Status = Set_Permanent_Parameter (S_Addr, S_Param)
*
TSX SAY 1000
4
S_Param, Status = Get_Permanent_Parameter (S_Addr)
*
TSX SAY 1000
5
Status, RS_Param = Write_Parameter (S_Addr, S_Param)
*
TSX SAY 1000
6
Status, S_Param = Read_Parameter (S_Addr)
*
TSX SAY 1000
7
Status = Store_Actual_Parameters
*
TSX SAY 1000
8
Status = Set_Permanent_Configuration (S_Addr,S_ Config)
*
TSX SAY 1000
9
S_Param, Status = Get_Permanent_Parameter (S_Addr)
-
10
Status = Store_Actual_Configuration ()
-
11
Status, S_Config = Read_Actual_Configuration (S_Addr)
*
12
Status = Set_LPS (S_List)
*
TSX SAY 1000
13
Status, S_List = Get_LPS ()
*
TSX SAY 1000
14
Status, S_List = Get_LAS ()
*
TSX SAY 1000
15
Status, S_List = Get_LDS ()
*
TSX SAY 1000
16.0
Status, Flags = Get_Flags ()
*
TSX SAY 1000
16.1
Status, Flag = Get_Flag_Config_OK ()
*
TSX SAY 1000
16.2
Status, Flag = Get_Flag_LDS.0 ()
*
TSX SAY 1000
335009581 02 May 2007
TSX SAY 1000
143
TSX SAY 1000
No.
List of implemented functions
Mark/
Profile
Remark/
implemented by
16.3
Status, Flag = Get_Flag_Auto_Address_Assign ()
*
TSX SAY 1000
16.4
Status, Flag = Get_Flag_Auto_Prog_Available ()
*
TSX SAY 1000
16.5
Status, Flag = Get_Flag_Configuration_Active ()
*
TSX SAY 1000
16.6
Status, Flag = Get_Flag_Normal_Operation_Active ()
*
TSX SAY 1000
16.7
Status, Flag = Get_Flag_APF ()
*
TSX SAY 1000
16.8
Status, Flag = Get_Flag_Offline_Ready ()
*
TSX SAY 1000
16.9
Status, Flag = Get_Flag_Periphery_OK ()
*
TSX SAY 1000
17
Status = Set_Operation_Mode (Mode)
*
TSX SAY 1000
18
Status = Set_Offline_Mode (Mode)
*
TSX SAY 1000
19
Status = Activate_Data_Exchange (Mode)
*
TSX SAY 1000
20
Status = Change_Slave_Address (S_Addr1, S_Addr2)
*
TSX SAY 1000
21.1
Status = Set_Auto_Adress_Enable (Mode)
*
TSX SAY 1000
21.2
Mode = Get_Auto_Adress_Enable ()
*
TSX SAY 1000
22.1
Status, Resp = Cmd_Reset_AS-i_Slave (S_Addr, RESET)
-
22.2
Status, Resp = Cmd_Read_IO_Configuration (S_Addr, CONF)
-
22.3
Status, Resp = Cmd_Read_Identification_Code(S_Addr, IDCOD)
-
22.4
Status, Resp = Cmd_Read_Status (S_Addr, STAT)
-
22.5
* Status, Resp = Cmd_Read_Reset_Status (S_Addr,STATRES)
-
22.6
Status, Resp = Cmd_Read_Ext_ID-Code_1 (S_Addr, IDCOD1)
-
22.7
Status, Resp = Cmd_Read_Ext_ID-Code_2 (S_Addr, IDCOD2)
-
23
Status, S_List = Get_ List of Periphery Faults ()
*
TSX SAY 1000
24
Status = Write_Extended_ID-Code_1(S_Ext_ID-Code_1)
*
TSX SAY 1000
B
Integrated support of slave profiles
1
Analog slave profile S7.3 support integrated
*
TSX SAY 1000
2
Analog slave profile S7.4 support integrated
-
( - ) = not implemented functions
( * ) = implemented functions
144
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Communication:
TSX SCY 11601/21601 modules
and PCMCIA cards
V
At a Glance
Aim of this Part
This Part deals with installing hardware for TSX SCY 11601/21601 communication
modules and PCMCIA communication cards.
What's in this
Part?
This part contains the following chapters:
335009581 02 May 2007
Chapter
Chapter Name
Page
6
At a Glance
147
7
Installing TSX SCY 11601/21601 modules
151
8
Installing PCMCIA cards
177
9
TSX SCA 64 connection device
231
145
TSX SCY 11601/21601
146
335009581 02 May 2007
At a Glance
6
At a Glance
Subject of this
Chapter
This chapter deals with the general features on TSX SCY11601/ 21601 modules
and PCMCIA communication cards.
What's in this
Chapter?
This chapter contains the following topics:
335009581 02 May 2007
Topic
Page
General communication architecture
148
Operating standards
149
147
At a Glance
General communication architecture
General
148
Illustration:
335009581 02 May 2007
At a Glance
Operating standards
General
335009581 02 May 2007
TSX SCY 11601/21601 modules and PCMCIA communication cards comply with
the following international norms and standards:
z US Standards: UL508, IEC 1131-2,
z CANADA Standards: CSA C22.2/1 42,
z Compliance with regulation: FCC-B,
z EC labeling,
z PCMCIA mechanical standard type III E,
z PCMCIA 2.01.
The built-in link of the TSX SCY 11601 module complies with communication
standards:
z Modbus/Jbus,
z X-Way.
The built-in link of the TSX SCY 21601 module complies with communication
standards:
z UNI-TELWAY,
z Modbus/Jbus,
z X-Way.
The TSX FPP 20 PCMCIA FIPWAY card and TSX FFP 10 FIPIO agent comply with
communication standards:
z FIP protocol (link, network management),
z PCMCIA,
z X-Way.
TSX SCP 111, 112 and 114 PCMCIA cards comply with communication standards:
z UNI-TELWAY, Modbus/Jbus protocols,
z PCMCIA,
z X-Way.
149
At a Glance
150
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Installing TSX SCY 11601/21601
modules
7
At a Glance
Subject of this
Chapter
This chapter deals with the hardware installation of TSX SCY 11601/21601
modules.
What's in this
Chapter?
This chapter contains the following sections:
335009581 02 May 2007
Section
Topic
Page
7.1
At a Glance
152
7.2
Description
153
7.3
Built-in Channel Specifications
156
7.4
TSX SCY 21601 module's host channel compatibility
157
7.5
Installation
158
7.6
Operation
160
7.7
Module Visual Diagnostics
161
7.8
Built-in Channel Connection
162
151
TSX SCY 11601/21601
7.1
At a Glance
At a Glance
TSX SCY 11601:
General
The TSX SCY11601 communication module is used to communicate via a
JBUS/MODBUS link.
It comprises a communication channel, channel 0, mono-protocol, isolated RS485
asynchronous serial link supporting the JBUS/MODBUS protocol.
TSX SCY 21601:
General
The TSX SCY 21601 communication module is used to host PCMCIA
communication cards.
It comprises two communication channels:
z A multi-protocol built-in channel (channel 0), isolated RS485 asynchronous serial
link, supporting UNI-TELWAY, Jbus/Modbus or Character Mode protocols.
z A PCMCIA host channel (channel 1) which supports the following protocols:
z UNI-TELWAY, Jbus/Modbus and Character Mode on an RS 232, Current
Loop, or RS 485 link, corresponding to cards TSX SCP 111, 112 and 114.
z FIPWAY cell network corresponding to the TSX FPP 20card.
Notes for the two
modules
Note: Important: The built-in channel on TSX SCY 11601/21601 modules is only
compatible with a two wire RS 485 link.
Note: The TSX SCY 11601/21601 communication modules are only compatible
with SV software version ≥3.0 Premium/Atrium processors (as indicated on the
side label of the processor module).
152
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TSX SCY 11601/21601
7.2
Description
Description
TSX SCY 11601
module: General
The TSX SCY 11601 module is a standard format module which can be inserted into
one of the slots on a Premium/Atrium PLC station rack.
Note: The X bus remote is not authorized for this module.
The TSX SCY 11601 module is made up of the following components:
1. Three indicator LEDs on the front of the Illustration:
module:
z RUN and ERR show the module's
status.
z CH0 displays the status of the built-in
serial link channel (channel 0)
communication.
2. Built-in channel (Channel 0) equipped
with a 25 pin SUB-D female connector,
half duplex mode (channel 0) RS 485
base link:
z Jbus/Modbus
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1
2
153
TSX SCY 11601/21601
TSX SCY 21601
module: General
The TSX SCY 21601 module is a standard format module which can be inserted into
one of the slots on a Premium/Atrium PLC station rack.
Note: The X bus remote is not authorized for this module.
The TSX SCY 21601 module is made up of the following components:
1. Three indicator LEDs on the front of the
module:
z RUN and ERR show the module's
status.
z CH0 displays the status of the built-in
serial link channel (channel 0)
communication.
2. Built-in channel equipped with a 25 pin
SUB-D female connector, half duplex
mode (channel 0) RS 485 base link:
z UNI-TELWAY
z Jbus/Modbus
z Character Mode
3. PCMCIA type III (channel 1) card host
channel.
154
Illustration:
Channel 0:
built-in
channel
Channel 1:
host channel
335009581 02 May 2007
TSX SCY 11601/21601
Insertable cards
(TSX SCY 21601)
335009581 02 May 2007
Different types of communication cards which can be built into the TSX SCY 21601
module's host channel:
Type
Description
TSX SCP 111
Multiprotocol card (UNI-TELWAY, Modbus/Jbus,
Character Mode), RS 232, 9 non-isolated signals.
TSX SCP 112
Multiprotocol card (UNI-TELWAY, Modbus/Jbus,
Character Mode), current loop (BC 20 mA).
TSX SCP 114
Multiprotocol card (UNI-TELWAY, Modbus/Jbus,
Character Mode), RS 485, RS 422 compatible
isolated.
TSX FPP 20
FIPWAY network cards
Illustration
155
TSX SCY 11601/21601
7.3
Built-in Channel Specifications
Built-in Channel Specifications
General
The built-in channel of TSX SCY 11601/21601 modules includes:
An RS 485 Physical Interface.
z A twisted double pair medium.
z The TSX SCY 11601 includes: Modbus/Jbus protocol,
z The TSX SCY 21601 includes: UNI-TELWAY, Modbus/Jbus and Character Mode
protocols.
z
Specifications
156
Specifications of the built-in link for the following 3 protocols:
UNI-TELWAY
(21601)
Modbus/Jbus
Character Mode
(21601)
Type
Master-Slave
Master-Slave
Half duplex
Flow
9600 bits/sec.
Parameters can be
set from 1200 to
19200 bits/sec.
9600 bits/sec.
Parameters can be
set from 1200 to
19200 bits/sec.
9600 bits/sec.
Parameters can be
set from 1200 to
19200 bits/sec.
Number of devices
28
32
-
Number of slave
addresses
98
98 for the 21601,
247 for the 11601,
-
Length of bus without 1000 m
branching
1,300 m
1,000 m
Message Size
240 bytes
256 bytes
4 Kb
Utilities
UNI-TE MasterWord/bit Reading
slave, Slave-slave,
Word/bit Writing
Messaging Requests Diagnostics
Character string
Send, Character
string Receive
335009581 02 May 2007
TSX SCY 11601/21601
7.4
TSX SCY 21601 module's host channel
compatibility
TSX SCY 21601 Host Channel Compatibility
General
The cards supported by the host channel are:
z
z
PCMCIA cards: TSX SCP 111, 112, 114 which communicate with Premium/
Atrium, 1000 Series and Modicon PLCs and other UNI-TELWAY, Jbus/Modbus
and Character Mode compatible products. PCMCIA cards are also Jbus/Modbus
compatible with 1000 Series PLCs
The TSX FPP 20 card is compatible with the following FIPWAY devices:
z Model 40 PLCs (TSX 47-455, TSX 67-455, etc) in versions later than 5.0.
z TSX 17 PLCs
z PC compatibles connected with TSX FPC10 and TSX FPC 20cards.
Note: The TSX FPP 10 card is not supported by the host channel.
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157
TSX SCY 11601/21601
7.5
Installation
Installation
General
The TSX SCY 11601/21601 modules can be installed in a Premium/Atrium PLC
station rack.
They are part of an X-WAY network architecture based on Series 7, Micro, Premium
and Atrium PLCs.
The TSX SCY 11601 communication module brings the following to a PLC station:
A JBUS/MODBUS isolated mono-protocol RS 485 communication channel.
z
The TSX SCY 21601 communication module brings the following to a PLC station:
z A multi-protocol isolated RS 485 communication channel.
z A standard PCMCIA communication card slot.
The TSX SCY 11601/21601 modules can be installed in any available slot in a
Premium/Atrium PLC station rack.
158
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TSX SCY 11601/21601
Maximum
number of
modules
A TSX SCY 11601 module supports up to a maximum of 1 application-specific
communication channel, namely the RS 485 channel built into the module.
A TSX SCY 21601 module can support a maximum of 2 application-specific
communication channels, a built-in RS 485 channel and a channel from the PCMCIA
card which can be integrated into the module.
Since the maximum number of application-specific channels managed by a PLC
station depends on the type of processor installed, the number of TSX SCY 11601
or TSX SCY 21601 modules in a station will therefore rely on:
z The type of processor installed.
z The number of application-specific channels already used, other than
communication channels.
Consequently, the user must perform an evaluation on his/her PLC station to find
out how many application-specific channels are already in use, and thus determine
the number of TSX SCY 11601 or TSX SCY 21601 modules which may be used.
Note: Application-specific channel recognition is defined in the Installation Manual
for Premium TSX DM 57 PLCs_Volume 1.
A reminder of the number of application-specific channels managed by each type of
processor:
Processors
Connection/
Disconnection
Number of applicationspecific channels
TSX P57103/TSX P57153
8
TSX P57203 / TSX P57253 / TSX P572623 / TSX
P572823 - PCX 57203
24
TSX P57303/TSX P57353 - PCX 57353 / TSX P573623
32
TSX P57453 / TSX P574823
64
TSX SCY 11601/21601 modules can be connected or disconnected whilst the
power is on. These devices do not have a memory save function.
When one of the two modules is disconnected from the rack, its internal memory is
erased. The module goes through an initialization phase once it is reconnected.
A TSX SCY 21601 module which has a PCMCIA card installed may be disconnected
when the power is on.
Note: However, PCMCIA cards, used in TSX SCY 21601 may not be
disconnected while the power is on.
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159
TSX SCY 11601/21601
7.6
Operation
Operation
TSX SCY 11601
module: General
TSX SCY 21601:
General
160
The TSX SCY 11601 module manages a communication channel (channel 0):
channel 0: Jbus/Modbus protocol on an RS 485 half duplex isolated,
standardized physical link, with a speed limited to 19200 bits per second.
z
The TSX SCY 21601 module manages two independent communication channels
which each have their own functions:
z channel 0 processes UNI-TELWAY, Jbus/Modbus and Character Mode protocols
on an RS 485 half duplex isolated, standardized physical link, with a speed
limited to 19200 bits per second.
z channel 1 can take one of the following PCMCIA communication cards:
z Field Bus: TSX SCP 111 (RS232), TSX SCP 112 (current loop), TSX SCP 114
(RS 422/RS 485) UNI-TELWAY, Jbus/Modbus and Character mode cards.
z Cell network: TSX FPP 20 FIPWAY card.
The choice of PCMCIA card and protocol is made when the TSX SCY 21601
module's communication channels are configured using PL7 Junior and PL7 Pro
software.
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TSX SCY 11601/21601
7.7
Module Visual Diagnostics
Module Visual Diagnostics
General
Three LEDs are located on the front panel of TSX SCY 11601/21601 modules.
These LEDs provide information on the operating status of the module and on the
communication status of the built-in serial link channel.
Illustration:
RUN (green)
ERR (red)
CH0 (yellow)
The communication status of the host channel is determined using the ERR and
COM LEDs in the PCMCIA cards on the serial or FIPWAY link (See Visual
diagnostics of PCMCIA cards, p. 190).
Meaning of the LEDs:
RUN
ERR
CH0
Comments
(1)
(1)
Module powered-down or module failure
No communication on the built-in channel
(2)
Communication on the built-in channel
(1)
Serious fault on the built-in channel
Configuration fault.
No device OK on the channel
Faulty device on the built-in channel (for
TSX SCY 21601 only)
Autotests in progress
Off
On
Flashing
z (1) = Indifferent state,
z (2) = Line activity.
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161
TSX SCY 11601/21601
7.8
Built-in Channel Connection
At a Glance
Aim of this
Section
This section describes the different ways to connect the built-in channel of
TSX SCY 11601/21601 modules.
What's in this
Section?
This section contains the following topics:
162
Topic
Page
At a Glance
163
Connection of TSX SCY 21601 to Uni-Telway field bus
165
Reminder on adapting RS 485 distributed line for the TSX SCY 21601
167
Example of Uni-Telway architecture
168
Connection of TSX SCY 11601/21601 modules to the Modbus field bus
169
Reminder on single line polarization in RS 485
170
Example of Modbus architecture
172
Connecting the TSX SCA 50 unit
173
Character Mode connection for TSX SCY 21601
174
Consumption of TSX SCY 11601/21601 modules
175
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TSX SCY 11601/21601
At a Glance
TSX SCY 11601
module: General
Cabling accessories designed to connect the TSX SCY 11601 module's RS 485
base link allow the following connection:
z Connection to the Jbus/Modbus network via a TSX SCA 50 unit through the
TSX SCY CM 6030 cable or a TSX SCA 64 unit through the TSX SCY CM 6530
cable.
Illustration:
TSX SCY CM 6030 Cable
or
TSX SCY CM 6530 Cable
RS 485 Built-in Channel
TSX SCY 11601
Bus
TSX SCA 64
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163
TSX SCY 11601/21601
TSX SCY 21601
module: General
Cabling accessories designed to connect the TSX SCY 21601 module's RS 485
base link allow the following connections:
z Connection to the UNI-TELWAY network via a TSX SCA 50 unit through the
TSX SCY CU6030 cable or a TSX SCA 62 unit through the TSX SCY CU 6530
cable.
z Connection to the Jbus/Modbus network via a TSX SCA 50 or TSX SCA 64 unit
through the TSX SCY CM 6530 cable.
z Connection to standard RS 485 devices using a connector adapted to the link via
the TSX SCY CU 6030 or TSX SCY CM 6030cable.
Illustration:
TSX SCY 21601
TSX SCY CU6030 cable for UNI-TELWAY
TSX SCY CM 6030 Cable for Jbus/Modbus
RS 485 Built-in
Channel
TSX SCY CU 6530 Cable
for UNI-TELWAY
164
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TSX SCY 11601/21601
Connection of TSX SCY 21601 to Uni-Telway field bus
General
The module's built-in communication channel is connected to the Uni-Telway field
bus by the TSX SCY CU 6030 connection cable, via the TSX SCA 50 connection
device.
Illustration:
25 pin SUB-D connector
Uni-Telway lead: TSX SCY CU 6030
Uni-Telway lead: TSX SCY CU 6530
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165
TSX SCY 11601/21601
Description of
leads
Lead TSX SCY CU 6030:
TSX SCA 50 Device Connection
Red
White
White
Blue
Lead TSX SCY CU 6530:
J1
5V
4,7 kΩ
0V
20
13
25
6
12
19
24
TSX SCA 62 connection unit
0V
0V
15
8
0 VL
0 VL
D (A)
D (B)
7
14
D (A)
D (B)
15-pin SUB-D connector
8
0V
4,7 kΩ
166
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TSX SCY 11601/21601
Reminder on adapting RS 485 distributed line for the TSX SCY 21601
General
This adaptation is used for Uni-Telway networks.
Diagram of normal Uni-Telway network architecture:
Zc
Connection of
network units
Zc
The network is made up of one shielded twisted pair. The connection of the
network's different units is carried out as follows:
Step Instruction
1
Link all outputs labeled + (Tx+, Rx+) to the network wire labeled: L+.
2
Link all outputs labeled - (Tx-, Rx-) to the network wire labeled: L-
3
Adapt the network's impedance using two adaptation nodes (Zc) located on the two end stations of the
network.
4
For of distributed polarization of the network, link the L+ 5 V wire to the L- 0 V wire via two polarization resistors
(Pr = 4,7 KΩ). Do this for each station. This polarization will keep the network stable while not in use.
Integral
Characteristics
335009581 02 May 2007
Integral characteristics are:
z Up to 32 stations
z Maximum range: about 1300 m
z Bus Topology
z ≤ 15 m Branching
z 2 wire half duplex
z Adapting the line end on end units
z Adapting the Pr = 4.7 KΩ distributed line
167
TSX SCY 11601/21601
Example of Uni-Telway architecture
Example
168
335009581 02 May 2007
TSX SCY 11601/21601
Connection of TSX SCY 11601/21601 modules to the Modbus field bus
General Points
The built-in channel is linked to the bus via the TSX SCA 50 device through the
TSX SCY CM 6030 connection cable.
Illustration of TSX SCY 21601:
Built-in channel with
25 pin SUB-D connector
Modbus/Jbus lead: TSX SCY CM 6030
TSX SCA 50
Lead description
Description of the TSX SCY CM 6030 cable
Green/White
White/Green
Orange/White
White/Orange
White/Blue
Blue/White
Brown/White
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169
TSX SCY 11601/21601
Reminder on single line polarization in RS 485
General
Single line polarization is the polarization used for Modbus type networks.
General architecture diagram of a RS 485 network:
The senders are symbolized by:
The receivers are symbolized by:
170
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TSX SCY 11601/21601
Connection of
network stations
Integral
Characteristics
335009581 02 May 2007
The network is made up of one shielded twisted pair. The different stations of the
network are connected as follows:
1
Link all outputs labeled + (Tx+, Rx+) to the network wire labeled: L+.
2
Link all outputs labeled - (Tx-, Rx-) to the network wire labeled: L-
3
Adapt the impedance of the network to the average of the two adaptation elements
(Rc) located on the two end stations of the network.
4
For distributed polarization of the network, connect the wire L+ to 5 V and the wire
L- to 0 V via the two polarization resistors (Rp = 470 Ω).
This polarization continuously circulates a current in the network.
The adaptation can be made anywhere in the network (in practice it is generally
made at master level).
There must be single polarization for the entire network, whatever its range.
Integral characteristics are:
z Up to 32 stations
z Maximum range: about 1,300 m
z Bus Topology
z ≤ 15 m Branching
z 2 wire half duplex
z Line end adaptation at the end stations
z Adaptation of distributed line Rp = 470 Ω
171
TSX SCY 11601/21601
Example of Modbus architecture
Example
172
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TSX SCY 11601/21601
Connecting the TSX SCA 50 unit
Important
Note: on a Modbus bus you must:
z Polarize the line, in general in only one spot (usually on the master device) with
470 Ω resistance. Connect Rpull-down to EMI- (D(A)) and Rpull-up to EMI+ (D(B)).
z Adapt the line on the two end devices with a resistance of 150 Ω between EMI+
and EMI- (EMI+ is already connected internally by the card).
Modbus without
line adaptation
The following diagram shows the wiring of a slave in intermediate position to the
Modbus network:
TSX SCY CM 6030 cable
Orange/White
White/Orange
Brown/White
Modbus with line
adaptation and
polarization
The following diagram shows the wiring of a master, placed at the end of the Modbus
network:
TSX SCY CM 6030 cable
Green/White
White/Green
Orange/White
White/Orange
White/Blue
Blue/White
Brown/White
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173
TSX SCY 11601/21601
Character Mode connection for TSX SCY 21601
General
The TSX SCY CM 6030 cable should be used to connect the TSX SCY 21601
module with an RS 485 standard device.
Users should connect the Character Mode TSX SCY 21601 to a Half duplex RS 485
standard device using the TSX SCY CM 6030 connection cable, adding a connector
adapted for the intended device to the end of the cable, and linking the necessary
signals (see lead connection in Connecting the TSX SCA 50 unit, p. 173).
Illustration:
TSX SCY CM 6030 Cable
174
Two wire
RS 485 device
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TSX SCY 11601/21601
Consumption of TSX SCY 11601/21601 modules
Values
335009581 02 May 2007
This table shows the consumption of TSX SCY 11601 and TSX SCY 21601 modules
without a PCMCIA card (for 21601) or connection to the built-in channel:
Voltage
Typical Current
Maximum Current
Power dissipation
5 Volts
350 mA
420 mA
2.1 W max.
175
TSX SCY 11601/21601
176
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Installing PCMCIA cards
8
At a Glance
Aim of this
Chapter
This Chapter deals with the hardware installation of PCMCIA communication cards
onto Premium/Atrium PLCs.
What's in this
Chapter?
This chapter contains the following sections:
Section
8.1
335009581 02 May 2007
Topic
At a Glance
Page
178
8.2
Description
181
8.3
Connecting the PCMCIA card reception channel
183
8.4
Connection of TSX SCP 111 card
193
8.5
Connection of the TSX SCP 112 card
196
8.6
Connection of the TSX SCP 114 card
208
8.7
Connection of the TSX FPP 20 card
217
8.8
Connection of the TSX FPP 10 card
218
8.9
Connection of the TSX MBP 100 card
219
8.10
Summary of connection devices
227
8.11
Precautions when connecting PCMCIA cards
229
8.12
Consumption of PCMCIA cards
230
177
PCMCIA installation
8.1
At a Glance
At a Glance
General
Premium/Atrium PLC stations connect to communication networks, buses and links
through PCMCIA communication cards.
The card to be connected is a metal device whose dimensions comply with PCMCIA
extended type III.
PCMCIA cards are installed in the reception slot of the processor and/or
TSX SCY 21601 module in PLCs from the Premium family.
PCMCIA cards can also be used in devices which have type III reception, such as
CCX 17, FT 2100 terminals or PC-compatible third-party devices, for example.
Illustration:
Micro
Premium
Premium
Atrium
Note: It is prohibited to connect PCMCIA cards when the power is switched on.
PCMCIA cards are installed, operated and maintained using PL7 Junior/PL7 Pro
programming and operation software for all PLCs in the Premium family.
178
335009581 02 May 2007
PCMCIA installation
TSX SCP 11
cards
Series link PCMCIA cards.
Each TSX SCP 111, 112, 114 PCMCIA card supports a different physical layer. This
family comprises three products:
Product reference
Physical layer
Illustration
TSX SCP 111
RS 232 link.
TSX SCP 112
Current loop link (20 mA).
TSX SCP 114
RS 485 link (RS 422
compatible)
All three cards, TSX SCP 111, 112 and 114, support the following communication
protocols:
z Modbus/Jbus protocol
z UNI-TELWAY protocol
z Character Mode asynchronous link
TSX FFP 20 card
FIPWAY network PCMCIA card:
Functions
Illustration
The TSX FPP 20 PCMCIA card supports the FIP
physical layer. It is used to connect a Premium/
Atrium station to a FIPWAY network, as well as to
connect to devices of manufacturers who wish to
connect their products to the FIPWAY network.
The card is fitted with four rotary switches (marked
"1" in the illustration) which make it possible to
encode the network number and station.
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179
PCMCIA installation
TSX MBP 100
card
Modbus + network PCMCIA card:
Functions
Illustration
The TSX MBP 100 PCMCIA card is used to
connect a Premium/Atrium PLC station to the
Modbus+ network.
TSX FPP 10 card
FIPIO bus agent PCMCIA card:
Functions
Illustration
The TSX FPP 10 PCMCIA card is used to
connect a Premium/Atrium PLC station to a
FIPIO bus.
It ensures the link with TSX 47-107 PLCs and
April 5000
180
335009581 02 May 2007
PCMCIA installation
8.2
Description
Description
General
PCMCIA type III (extended) communication cards are built into a metal device with
the following dimensions:
z Length: 85.5 mm,
z Width: 51 mm,
z Height: 10 mm.
The front of the card is designed to display the functioning of communications as
well as the physical connection to the network.
Mechanical
configuration
The mechanical configuration of the card must be adapted by mounting a removable
cover, depending on the type of installation desired:
Type of installation
Configuration
Installation on a
Premium type
processor or on a
TSX SCY 21601
communication module.
Removable cover with
wings. Screws are
provided to fix it to the
reception module
(marked 3 on illustration)
Illustration
Installation on an Atrium Removable cover with
type processor.
wings. Screws are
provided to fix it to the
Atrium processor
(marked 2 on illustration).
Installation onto a PC
compatible device.
Removable cover
(marked 1 on illustration).
Note: The covers with wings, mounted on PCMCIA cards, prevent any accidental
removal when switched on and guarantee that the card remains in good working order.
The two covers (1) and (3) are provided with the PCMCIA card. Cover (2) is
provided with the Atrium processor.
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181
PCMCIA installation
Connection to the network is achieved by connecting the linking cable to the front of
the card. A guidance system is used to prevent anything being mounted incorrectly.
The product reference label informs the user of the type of physical layer supported
by the card.
182
335009581 02 May 2007
PCMCIA installation
8.3
Connecting the PCMCIA card reception channel
At a Glance
Aim of this
Section
This Section describes the installation of PCMCIA cards in the reception channel of
the TSX SCY 21601 module.
What's in this
Section?
This section contains the following topics:
335009581 02 May 2007
Topic
Page
Precautions when connecting PCMCIA
184
Connecting PCMCIA cards
185
Product references for PCMCIA cards and installation
186
Mounting cards and cables
187
PCMCIA card operation display
189
Visual diagnostics of PCMCIA cards
190
183
PCMCIA installation
Precautions when connecting PCMCIA
General
CAUTION
The PCMCIA card must be handled with the power switched off
Failure to follow this precaution can result in injury or equipment
damage.
When removing or inserting the card, the unit is not guaranteed to be operational.
There is no procedure for a warm start between the PCMCIA card and the
TSX SCY 21601 reception device.
In the event that the operating environment does not allow the application to be
stopped by switching off the PLC processor, you are recommended to remove the
TSX SCY 21601 module with the PCMCIA card.
The PCMCIA card must be equipped with a PLC version cover and be screwed in
the TSX SCY 21601 reception module before the unit is switched on (see
Mechanical configuration, p. 181).
184
335009581 02 May 2007
PCMCIA installation
Connecting PCMCIA cards
General
Connecting PCMCIA cards requires specific cables and connection devices,
depending on the type of models.
Series link cards
Product references of cables and branch devices to be used with series link
PCMCIA cards according to the different protocols:
PCMCIA card
UNI-TELWAY
Jbus/Modbus
Character Mode
TSX SCP 111
(RS 232)
TSX SCP CD 1030/1100 in
point to point mode
TSX SCP CD 1030/1100 in
point to point mode
TSX SCP CD 1030/1100
TSX SCP CC 1030 in
multidrop mode via a modem
TSX SCP CC 1030 in
multidrop mode via a modem
TSX SCP 112
(Current Loop
TSX SCP CX 2030
TSX SCP CX 2030
TSX SCP CX 2030
TSX SCP 114
(RS 422/RS 485
TSX SCP CU 4030 and
TSX SCA 50
TSX SCP CM 4030 and
TSX SCA 50
TSX SCP CU 4030 and
TSX SCP CM 4030
FIPWAY network
card
The TSX FPP 20 FIPWAY card is connected via the reception channel using a
TSX FPCG 10 or TSX FPCG 30 cable.
Modbus+ Card
The TSX MBP 100 Modbus+ card is connected via the reception channel using a
TSX MBP CE 030 (3 m) or TSX MBP CE 060 (6 m).
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185
PCMCIA installation
Product references for PCMCIA cards and installation
Installation
Table showing options for installing PCMCIA cards in processor reception channels
and in the TSX SCY 21601 module:
Product references Processor reception channel TSX SCY 21601 reception
channel
Applicationspecific
channels and
network
connections
TSX SCP 111
Yes
Yes
TSX SCP 112
Yes
Yes
TSX SCP 114
Yes
Yes
TSX FPP 10
Yes
No
TSX FPP 20
Yes
Yes
TSX MBP 100
Yes
No
Table showing the number of application-specific channels or network connections
used by PCMCIA cards:
Product references Number of application-specific channels
Card in the processor Card in the
TSX SCY 21601 module
Number of
Network
Connections
TSX SCP 111
0
1
-
TSX SCP 112
0
1
-
TSX SCP 114
0
1
-
TSX FPP 10
0
-
-
TSX FPP 20
-
-
1
TSX MBP 100
-
-
1
Reminder of the number of application-specific channels and network connections
managed by the type of processor:
186
Processors
Applicationspecific
channels
Network
connections
TSX P57103/TSX P57153
8
2
TSX P57203 / TSX P57253 / TSX P572623 /
TSX P572823 - PCX 57203
24
4
TSX P303 / TSX P57353/ TSX P573623 PCX 57353
32
8
TSX P57453 / TSX P574823
64
8
335009581 02 May 2007
PCMCIA installation
Mounting cards and cables
Details about
PCMCIA cards
Illustration:
PCMCIA cards are made up of the following elements:
335009581 02 May 2007
Number Designation
Comments
1
Equipped card
Receives electronic components.
2
Body made of zamac
-
3
PCMCIA connector
Connector with 20 connection points.
4
Upper cover
Houses the product reference label which shows
the type of PCMCIA card
5
Removable cover
Ensures the card is displayed in its slot. The
names of the two LEDs are printed on the front of
the removable cover. This cover is also used to
fix the PCMCIA card on the processor or on the
TSX SCY 21601 module.
6
Linking cable with ferule
The ferule placed on the end of the PCMCIA card
cable side prevents the cable being pinched by
the removable cover. This ferule also eliminates
the risk of causing a bending radius which can
damage the quality of the link.
187
PCMCIA installation
Assembly
To assemble the transmission support for the card first remove the cover which is
screwed on the device then follow the instructions below:
Step
188
Instruction
1
Connect the cable
2
Place the appropriate cover
on the device, taking care to
insert the ferule in the slot
provided in order to fix the
cable to the card.
3
Screw on the cover
4
Insert the card in the slot
provided in the host device.
5
Screw in the card to stop it
being moved when switched
on, and to ensure it functions
effectively.
Illustration
Receptor
Processor
or
TSX SCY 21601
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PCMCIA installation
PCMCIA card operation display
General
Two diagnostics LEDs are located on the front of the card. They inform the user on
how exchanges between the device supporting the PCMCIA card and the related
device are functioning.
Illustration
Number Description
335009581 02 May 2007
1
Error "ERR" LED (normally off) displays
errors.
This is red
2
The "COM" communication LED displays
the line activity.
This LED is:
z Yellow on the TSX SCP 111-112-114,
TSX FPP 10 and TSX FPP 20 cards.
z Green on the TSX MBP 100 card.
Diagram
189
PCMCIA installation
Visual diagnostics of PCMCIA cards
General
Depending on their state, LEDs of the PCMCIA card indicate the operating mode for
communication, as well as the card diagnostics.
Cards
TSX SCP 111/
112/114 and
TSX FPP 10/20
State of LEDs:
ERR
COM
(1)
Key:
Off
Meaning
Corrective actions
Device switched off No dialog
Check supply, Card
inoperational
Operating normally
-
Serious error
Change the card
Functional error
Check the configuration and the
connection to the
communication bus
Functional error
Check the configuration
On
Flashing
(1) = Indifferent state
Note: The "ERR" LED of the card TSX FPP 20, when flashing, indicates that an
external error has appeared. These errors are:
z Line error
z Station already present on the network
z Incorrect station-network address coding (rotary switch coding)
190
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PCMCIA installation
TSX MBP 100
cards
State of LEDs:
ERR
COM
Meaning
Corrective actions
Device switched off No dialog
Check supply, Card
inoperational
Operating normally
-
Serious error
Change the card
Functional error: Card not
configured, communication
cannot start on the network.
Configure the card using: PL7
Junior or PL7 Pro
Functional error
Check the configuration and the
connection to the Modbus+
network. The way the COM LED
flashes indicates the type of
problem (see below)
(1)
(2)
Off
On
Flashing
(1) = The way the COM LED flashes indicates the operating state of the network (see
below) - (2) = Indifferent state
Meaning of COM LED flashing:
335009581 02 May 2007
State of COM LED
Meaning
6 flashes/second
Node is functioning normally It receives and transmits the
network token. All the nodes on a network which are
functioning flash in this way.
1 flash/second
The node is off-line just after power up or after leaving the 4
flashes/sec. mode. In this state, the node monitors the
network and establishes a table of active nodes. After
remaining in this state for 5 seconds, the node attempts to
switch to a normal operating state, indicated by 6 flashes per
second.
2 flashes, followed by a 2
second pause
The node detects the token transmitted among the other
nodes, but never receives the token. Check if there is an open
circuit or a faulty terminator on the network.
191
PCMCIA installation
State of COM LED
Meaning
3 flashes, followed by a 1.7 The node does not detect any token transmitted among the
second pause
other nodes. It regularly searches for the token but cannot find
another node to pass the token to it. Check if there is an open
circuit or a faulty terminator on the network.
4 flashes, followed by a 1.4 The node has detected a valid node message using a network
second pause
address identical to its own address. The node remains in this
state for as long as it continues to detect the duplicated
address. If the duplicated address has not been detected
within 5 seconds, the node changes mode and flashes once
per second.
192
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PCMCIA installation
8.4
Connection of TSX SCP 111 card
At a Glance
Aim of this
Section
This Section deals with installing hardware for TSX SCP 111 PCMCIA cards.
What's in this
Section?
This section contains the following topics:
335009581 02 May 2007
Topic
Page
Point to point connection in Character Mode (DTE <==> DTE)
194
Uni-Telway, Modbus or Character Mode via Modem
195
193
PCMCIA installation
Point to point connection in Character Mode (DTE <==> DTE)
General
The TSX SCP 111 RS 232 physical support card is inserted either in the processor
or in the TSX SCY 21601 module. It is connected to the related device with the
TSX SCP CD 1030/1100 cable.
The devices to be connected are DTE to DTE (Data Terminal Equipment ). For
example: terminal, printer, etc.
Illustration:
TSX SCP 111
Printer
TSX SCP CD 1030 (length 3 m)
or TSX SCP CD 1100 (length 10 m)
Description of
TSX SCP CD
1030 cable
Illustration:
The PCMCIA 20-pin mini-connector
supports the signals:
Blue/white rings
White/blue rings
White/orange rings
Orange/white rings
Green/white rings
White/green rings
194
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PCMCIA installation
Uni-Telway, Modbus or Character Mode via Modem
General
The PCMCIA card is connected to a Uni-Telway, Modbus or Character Mode bus,
via a modem and a telephone link (DTE/DCE type), using a TSX SCP CC 1030
cable.
The connected devices are DCE type, for example a modem or a converter.
Illustration:
TSX SCP 111
Modem
TSX SCP CC 1030 (length 3 m)
Description of
the TSX SCP CC
1030 cable
Illustration:
The PCMCIA 20-pin mini-connector
supports the signals:
Connector
SUB-D 25M
White/blue rings
Blue/white rings
White/orange rings
Orange/white rings
White/green rings
Green/white rings
White/brown rings
Brown/white rings
White/gray rings
Gray/white rings
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PCMCIA installation
8.5
Connection of the TSX SCP 112 card
At a Glance
Aim of this
Section
This Section deals with the hardware installation for TSX SCP 112 PCMCIA cards.
What's in this
Section?
This section contains the following topics:
196
Topic
Page
Connection of the TSX SCP 112 card
197
Connecting in point to point mode
198
Multidrop connection
199
Dynamic performance
200
TSX SCP 112 connection with April 5000/7000 PLCs
202
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PCMCIA installation
Connection of the TSX SCP 112 card
General
The PCMCIA TSX SCP 112 card is used to connect a Premium/Atrium PLC station
to a loop link with a current of 20 mA in point to point or multidrop.
Note: In all cases the power supply is: 24 V ± 20%, external to the
TSX SCP 112 card, and must provide the current required for the current loop
supply .
The TSX SCP CX 2030 cable is used for this type of connection (length 3 m).
Description of the TSX SCP CX 2030 cable:
The PCMCIA 20-pin mini-connector
supports the signals:
J1
9
+ Alim
White/Blue
13
EMI mlp
Orange/White
19
+ REC
White/Green
17
- REC
Green/White
2
EMI pap
White/Orange
20
- Alim
Blue/White
Note: A screw terminal block needs to be installed to connect the TSX SCP 112
card.
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PCMCIA installation
Connecting in point to point mode
The diagram below describes the wiring principles for TSX SCP 112 loop current
PCMCIA cards in point to point. Point to point is only carried out according to 20 mA
mode when idle.
Illustration:
Station 2
SCP 112
9
9
19
19
20
Blue/White
White/Orange
20
2
White/Orange
2
17
Blue/White
17
Green/White
White/Green
White/Blue
Station 1
SCP 112
Green/White
White/Green
White/Blue
General
+
24 V
-
Junction block 1
Junction block 2
Note: Important: the cable shielding must be connected at the shortest point in the
junction blocks.
198
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PCMCIA installation
Multidrop connection
General
Multidrop is only carried out in 0 mA idle mode. The send cable and receive cable
are set in parallel. The master is set by the software.
Example of connection of n TSX SCP 112 cards:
Station 3
TSX SCP 112
Green/White
White/Blue
White/Green
Orange/White
Green/White
White/Blue
White/Green
Orange/White
Station 2
TSX SCP 112
Green/White
White/Blue
White/Green
Orange/White
Station 1
TSX SCP 112
Rc
Junction block 1
Junction block 2
Rc = resistance of optional load
Junction block n
Note: Important: the cable shielding must be connected at the shortest point in the
junction blocks.
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199
PCMCIA installation
Dynamic performance
General
Point to point
The flow of a current loop link is limited by the cross-section and the length or the
cable used.
The user should refer to the two charts below to evaluate the performance which can
be obtained using this application.
These curves are given for a shielded two pair cable (send through one pair,
reception through the other) while observing all the precautions of use.
speed in Kbps
cable 1 mm2 4500 m max.
cable 0.64 mm2 2500 m max.
cable 0.34 mm2 1300 m max.
Multidrop
The chart below is given for a shielded cable with a conductor cross-section of
0.34 mm2. The connection is made according to the parallel multidrop diagram
below. Using conductors with a larger cross-section improves the quality of the
signals transmitted:
Number of connected stations
Multidrop link performance is optimized when there are more connected stations.
The line is busier, which improves the quality of the transmitted signal.
200
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PCMCIA installation
When the connection is made according to the diagram above (See General,
p. 199), the number of stations can be increased artificially (to a maximum of 16
stations) by loading the line at one of its ends.
This can be carried out by incorporating a load resistance.
This load resistance can be connected to any junction block providing it is between
pins 17 and 19 of cards TSX SCP 112.
The value of Lr resistance simulating the load of "N" stations is determined by the
formula:
U
Rc = ---------------N × 20
R in KΩ
U = external supply voltage
N = station number to be simulated
Example:
An installation is physically made up of 6 stations connected in multidrop with an
external 24 V supply.
The performance of the line is that of 10 stations, simulating the load of 4 additional
stations by a resistance:
24 - = 0, 3KΩ
Rc = -------------4 × 20
Note: The load resistance must not have an inductive effect or there is a risk that
it will not operate.
Use a thick layer of resistance.
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PCMCIA installation
TSX SCP 112 connection with April 5000/7000 PLCs
General
PCMCIA card TSX SCP 112 20 mA current loop is used to connect April
communication modules JBU0220 and JBU0250. The multidrop connection of
PCMCIA card TSX SCP 112 to modules JBU0220 and JBU0250 is carried out in
series mode. To connect April modules refer to reference manual TEM60000E.
Note: Important: You must configure card TSX SCP 112 in point to point mode
in the PL7 configuration screen, for both the point to point or the multidrop series.
Note: The current loop authorizes a current of 20 mA when idle, in point to point as
well as in multidrop mode.
If a slave is switched off the sender of this slave become active and the line is
available.
If the loop supply is offset on one of the slaves, switching this slave off will cause
communication to be interrupted.
Point to point
link: Module
JBU0220 or
active JBU0250
Illustration
White/Blue
White/Green
Green/White
White/Orange
Blue/White
Passive master or slave:
202
Master or slave active
335009581 02 May 2007
PCMCIA installation
Point to point
link: active
TSX SCP 112
card
Illustration:
White/Blue
White/Green
Green/White
White/Orange
Blue/White
Master or slave active
Mixed terminal
links
Master or slave passive
Illustration:
White/Blue
White/Green
Green/White
White/Orange
Blue/White
Master or slave:
passive receiving
active sending
335009581 02 May 2007
Master or slave:
passive receiving
active sending
203
PCMCIA installation
Multidrop type
link
The following examples describe the different wiring possibilities for card
TSX SCP 112 with modules JBU0220/0250.
Note: Important: The 24 V supply of each TSX SCP 112 present on the loop must
be connected, whether passively or actively, otherwise the link will not function.
These supplies must not have any shared (potential) point between them. Do
not connect the -24 V supply to the earth.
Example 1: Active master TSX SCP 112 multidrop
White/Blue
White/Green
Green/White
White/Orange
Blue/White
Slave 1 passive
Master active
Slave 2 passive
204
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PCMCIA installation
Example 2: active send/receive JBU0220/0250 multidrop
Master active
sending/receiving
Slave 1 passive
White/Blue
White/Green
Green/White
White/Orange
Blue/White
Slave 2 passive
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PCMCIA installation
Example 3: Multidrop master JBU0220/0250 active send/receive - slaves TSX SCP
112
White/Blue
White/Green
Green/White
White/Orange
Blue/White
Master active
sending/receiving
Slave 1 passive
White/Blue
White/Green
Green/White
White/Orange
Blue/White
Slave 2 passive
206
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PCMCIA installation
Example 4: Multidrop active master TSX SCP 112
White/Blue
White/Blue
White/Green
White/Green
Green/White
Green/White
White/Orange
Blue/White
Master active
sending/receiving
White/Orange
Blue/White
Slave 1 passive
Slave 2 passive
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PCMCIA installation
8.6
Connection of the TSX SCP 114 card
At a Glance
Aim of this
Section
This Section deals with the hardware installation of TSX SCP 114 PCMCIA cards.
What's in this
Section?
This section contains the following topics:
Topic
Connection to the UNI-TELWAY network
208
Page
209
Connection to the 2 Wire Modbus/Jbus RS 485 Bus
212
Multi-protocol asynchronous link connection RS 422
215
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PCMCIA installation
Connection to the UNI-TELWAY network
General
Card TSX SCP 114, physical support RS 485, connects to the UNI-TELWAY
network using cable TSX SCP CU 4030 via the connection device TSX SCA 50, or
by cable TSX SCP CU 4530 (provided with SUB-D 15 pin connector) via device
TSX SCA 62. The card is inserted in the processor or in module TSX SCY 21601.
The TSX SCA 50 is passive and made up of a printed circuit board fitted with 3 sets
of screw terminal blocks. It is used to connect a station by branching on the main
section of a UNI-TELWAY bus.
It ensures continuing operation of electrical signals, shielding and end of line
adaptation function.
Type of
connection
The cable of the PCMCIA card has bare wires at its ends which the user must
connect to the terminal located inside the device.
Illustration:
TSX SCP 114
TSX SCP CU 4030
Note: The branching device configures the wiring system of the card and a
branching type of connection system.
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PCMCIA installation
Description of
the TSX SCP CU
4030 cable
Illustration:
The PCMCIA 20-pin mini-connector
supports the signals:
TSX SCA 50 device
Red
White
White
Blue
Connection via a
TSX SCA 62
device
Illustration:
TSX SCP 114
TSX SCP CU 4530
210
335009581 02 May 2007
PCMCIA installation
Description of
the TSX SCP CU
4530 cable
Illustration:
The PCMCIA 20-pin mini-connector
supports the signals:
Ω
TSX SCA 62 device
Red
White
White
Blue
Ω
335009581 02 May 2007
15-pin SUB-D
211
PCMCIA installation
Connection to the 2 Wire Modbus/Jbus RS 485 Bus
General
The TSX SCP 114 PCMCIA card is connected to the Modbus bus using the
TSX SCP CM 4030 link cable. This cable is connected to the TSX SCA 50 branching
device.
Type of
Connection
The cable of the PCMCIA card has bare wires at its ends which the user must
connect to the terminal located inside the device.
TSX SCP 114
TSX SCP CM 4030
Note: The length of the cable used (3 m), makes it possible to link a device to a
TSX SCA 50 connection device located within a 3 meter radius of the card. This
length ensures connection inside a standard cabinet
212
335009581 02 May 2007
PCMCIA installation
Description of
the TSX SCP CM
4030 Cable
The PCMCIA 20-pin mini-connector supports the following signals:
J1
10
470 Ω
5V
0V
470 Ω
150 Ω
12
11
9
20
18
1
2
13
6
D0
D1
Green/White
White/Green
Pup
Pdw
Orange/White
White/Orange
ADP 150 Ω
Common
Brown/White
White/Blue
0V
Note: Important: On a Modbus/Jbus bus you must:
z polarize the line, at only one point (usually on the master device) with 470 Ω
resistance. Connect Pup to D0 (D(A)) and Pdw to D1 (D(B)).
z adapt the line on the two end devices with a resistance of 150 Ω between D0
and D1 (D1 is already connected internally by the card).
Caution: to connect TSX SCP 114 card to a PLC Series 1000 (S1000), D1 must
be connected to L-.
Connecting
Modbus to
TSX SCA 50
device
Single connection:
J1
TSX SCA 50
10
5V
0V
470 Ω
470 Ω
150 Ω
12
11
9
20
18
1
2
13
6
D0
D1
Green/White
White/Green
Pup
Pdw
ADP
Common
nc
nc
1
4
5
2
3
D(A)
D(B)
0 VL
0 VL
nc
White/Blue
0V
335009581 02 May 2007
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PCMCIA installation
Connection with line polarization:
J1
TSX SCA 50
10
5V
0V
470 Ω
470 Ω
150 Ω
12
11
9
20
18
1
2
13
6
D0
D1
Pup
Pdw
Green/White
White/Green
Orange/White
White/Orange
1
4
5
2
3
D(A)
D(B)
0 VL
0 VL
ADP
nc
Common White/Blue
0V
Connection with line adaptation:
J1
TSX SCA 50
10
5V
0V
470 Ω
470 Ω
150 Ω
12
11
9
20
18
1
2
13
6
D0
D1
Green/White
White/Green
Pup
Pdw
nc
nc
1
4
5
2
3
D(A)
D(B)
0 VL
0 VL
ADP
Brown/White
Common White/Blue
0V
Connection with line polarization and adaptation:
J1
TSX SCA 50
10
5V
0V
470 Ω
470 Ω
150 Ω
12
11
9
20
18
1
2
13
6
D0
D1
Pup
Pdw
Green/White
White/Green
Orange/White
White/Orange
1
4
5
2
3
D(A)
D(B)
0 VL
0 VL
ADP
Brown/White
Common White/Blue
0V
214
335009581 02 May 2007
PCMCIA installation
Multi-protocol asynchronous link connection RS 422
General
Connecting the TSX SCP 114 card in Character Mode does not require any specific
accessories.
The product reference for the RS 485/RS 422 PCMCIA card linking cable is
TSX SCP CX 4030. It is 3 meters in length.
Type of
connection
The TSX SCP 114 PCMCIA card is connected in point to point to an RS 422A
standard device VAX station type.
Illustration:
TSX SCP 114
Industrial computer
TSX SCP CX 4030
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215
PCMCIA installation
Description of
the TSX SCP CX
4030 cable
Illustration:
The PCMCIA 20-pin mini-connector
supports the signals:
GND
470 Ω
J1
18
10
EMI -
12
Green/White
EMI +
11
White/Green
9
VCC
470 Ω
20
REC -
100 Ω
REC +
ADP Rec
100 Ω
ADP 150r
0 V iso
1
White/Orange
2
Orange/White
5
13
16
Brown/White
4
See also Character Mode connection for TSX SCY 21601, p. 174 (TSX SCY 21601
module integrated link)
216
335009581 02 May 2007
PCMCIA installation
8.7
Connection of the TSX FPP 20 card
Connecting the TSX FPP 20 card
General
The TSX FPP 20 PCMCIA card is connected to the Fipway network using a
connector such as TSX FP ACC4 or TSX FP ACC 12.
To connect the PCMCIA card to the ACC4/ACC12 connector the user has the
choice of:
z Either a 1 m cable, product reference TSX FP CG 010.
z Or a 3 m cable, product reference TSX FP CG 030.
The elements required for connecting a Premium/Atrium PLC to the Fipway network
are:
TSX FP ACC 4
TSX FPP 20
Receptor
Processor
or
TSX SCY 21601
Note: Important: TSX FP CG 010/030 cables connect and disconnect from the
PCMCIA card only when power is switched off.
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PCMCIA installation
8.8
Connection of the TSX FPP 10 card
Connecting the TSX FPP 10 card
General
The TSX FPP 10 PCMCIA card is connected to the FIPWAY bus using a connector
such as TSX FP ACC 4 or TSX FP ACC 12.
To connect the PCMCIA card to the ACC4/ACC12 connector the user has the
choice of:
z Either a 1 m cable, product reference TSX FP CG 010.
z Or a 3 m cable, product reference TSX FP CG 030.
Elements required for connecting a Premium/Atrium PLC to the remote inputs/
outputs FIPIO bus:
Receptor
Processor
TSX FPP 10
Note: Important: cables (TSX FP CG 010/030) are connected and disconnected
from the PCMCIA card only when power is switched off.
218
335009581 02 May 2007
PCMCIA installation
8.9
Connection of the TSX MBP 100 card
At a Glance
Aim of this
Section
This Section deals with the hardware installation of TSX MBP 100 PCMCIA Modbus
Plus cards.
What's in this
Section?
This section contains the following topics:
335009581 02 May 2007
Topic
Page
Connecting the TSX MBP100 card
220
General principle for connecting the PCMCIA card
221
Grounding the TSX MBP CE 030/060 cable
222
Connecting the TSX MBP CE 030/060 cable to Modicon connection device
990 NAD 230 00
224
219
PCMCIA installation
Connecting the TSX MBP100 card
General
220
The TSX MBP 100 PCMCIA card is connected to the Modbus Plus network using
the TSX MBP CE 030 branch cable, 3 m long, or the TSX MBP CE 060, 3 m long.
This cable is connected to Modicon branch device (local site tap) 990NA23000.
For information on how to install a Modbus Plus network, see the Modicon Manual
"Modbus Plus Network-Installation and Planning Manual" Product Reference
890 USE 100 01".
335009581 02 May 2007
PCMCIA installation
General principle for connecting the PCMCIA card
Principle
Illustration:
Branching device
Modicon 990 NAD 230 00
(Local Site Tap)
PCMCIA card
TSX MBP 100
TSX MBP CE 030/060 cable
Description of the TSX MBP CE 030/060 cable:
White
Blue
GND
GND
Screening
braid
GND
White
Orange
External
shielding
Loop
clamp
Note: Important: The cable’s main shielding is grounded using a metal clamp in
contact with the screening braid, which itself is fixed to the frame supporting the
rack.
This cable must be grounded, even if there is no PCMCIA card present.
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221
PCMCIA installation
Grounding the TSX MBP CE 030/060 cable
Procedure
The cable connecting the PCMCIA card to the Modicon branching device must be
grounded as shown below:
1
Clip the loop clamp onto
the cable.
This loop clamp is
delivered with the
Modicon branching
device (Local Site Tap),
product reference
990 NAD 230 00.
TSX MBP 100
Cable
TSX MBP CE 030
or
TSX MBP CE 060
Loop
clamp
222
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PCMCIA installation
2
335009581 02 May 2007
Fix the clamp + cable unit
to the frame. The frame
itself is connected to the
ground.
223
PCMCIA installation
Connecting the TSX MBP CE 030/060 cable to Modicon connection device
990 NAD 230 00
General
TSX MBP CE 030/060 cables are made up of two distinct sets of shielded twisted
pair wires and one external shielded ground wire, which makes a total of seven
wires.
Connection
procedure
To connect the cable to the Modicon device follow the procedure below:
Step
Action
1
Identify the wires:
z A first set of wires marked with the colors White and Orange, with one
stripped shielded wire.
z A second set of wires marked with the colors White and Blue, with one
stripped shielded wire.
z The external shielded wire
Note: It is important to correctly identify the two sets of twisted pairs since the
two white wires are not interchangeable
2
Set up the cable according to the dimensions given in the following illustration.
Illustration:
Blue/White
White/Orange
3
224
Insert the cable in the Modicon device and keep it in place using a clip.
335009581 02 May 2007
PCMCIA installation
Step
4
Action
Connect the wires to the device, following the diagram below.
Diagram:
Branching device Modicon 990 NAD 230 00
Terminal
Wire color
O
Orange
W
White
GND
2 set shielding
W
White
BLU
Blue
Ground wire,
external
shielding
Cable clip
TSX MBP CE 030/060 cable
335009581 02 May 2007
5
Remove the plastic hood from the terminal to connect each wire:
6
Place each wire in the corresponding terminal slot:
225
PCMCIA installation
Step
226
Action
7
Replace the hoods, and using a screwdriver press them to engage the wires in
their slots:
8
Finally, fix an open terminal to the external shielding wire either by soldering or
crimping, and connect it to the ground screw of the device as shown in stage 4
of the drawing.
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PCMCIA installation
8.10
Summary of connection devices
Summary of connection devices
TSX SCP 111
card
TSX SCP 112
card
TSX SCP 114
card
335009581 02 May 2007
Type of cable
Product reference
Designation
Modem cable
TSX SCP CC 1030
Connection cable via Modem DTE/
DCE 9 signals RS 232, L=3 m.
Standard cable
TSX SCP CD 1030
TSX SCP CD 1100
Connection cable DTE/DTE RS 232,
L=3 m or 10 m.
Type of cable
Product reference
Designation
Current loop cable
TSX SCP CX 2030
Current loop cable 20 mA, L=3 m.
Type of cable
Product reference
Designation
Universal cable
TSX SCP CX 4030
Universal cable type RS 485 and
RS 422A, L=3 m.
UNI-TELWAY cable
TSX SCP CU 4030
Cable type RS 485, L=3 m.
Modbus cable
TSX SCP CM 4030
Cable type RS 485, L=3 m.
Connection device
TSX SCA 50
Connection device screwed to bus for
RS 485 series link.
Connection device
TSX SCA 62
Connection device via connector to bus
for RS 485 series link.
Converter device
TSX SCA 72
RS 232/RS 485 converter device.
227
PCMCIA installation
TSX FPP 10 and
TSX FPP 20
cards
TSX MBP 100
card
228
Type of cable
Product reference Designation
FIPWAY/FIPIO cable
TSX FP CG 010
Connection cable, L=1 m.
FIPWAY/FIPIO cable
TSX FP CG 030
Connection cable, L=3 m.
Connection device
TSX FP ACC4
FIPWAY/FIPIO connection device.
Connection device
TSX FP ACC12
FIPWAY/FIPIO connection device.
Type of cable
Product reference
Designation
Modbus+ cable
TSX MBP CE 030
Connection cable, L=3 m.
Modbus+ cable
TSX MBP CE 060
Connection cable, L=6 m.
335009581 02 May 2007
PCMCIA installation
8.11
Precautions when connecting PCMCIA cards
Precautions for connecting PCMCIA cards
Important
Cards must be connected or disconnected in the host device (processor or
TSX SCY 21601) when the device is switched off.
The ferule, placed in direct contact with the PCMCIA card device, is used to handle
electrical interference carried by the link cable braids.
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229
PCMCIA installation
8.12
Consumption of PCMCIA cards
Consumption of PCMCIA cards
TSX SCP 111
TSX SCP 112
TSX SCP 114
TSX FPP 10 and
TSX FPP 20
TSX MBP 100
230
Table of consumption:
Voltage
Typical current
Maximum current
Dissipated power
5 volts
140 mA
300 mA
1.5 W max.
Table of consumption:
Voltage
Typical current
Maximum current
Dissipated power
5 volts
120 mA
300 mA
1.5 W max.
Table of consumption:
Voltage
Typical current
Maximum current
Dissipated power
5 volts
150 mA
300 mA
1.5 W max.
Table of consumption:
Voltage
Typical current
Maximum current
Dissipated power
5 volts
280 mA
330 mA
1.65 W max.
Table of consumption:
Voltage
Typical current
Maximum current
Dissipated power
5 volts
220 mA
310 mA
1.55 W max.
335009581 02 May 2007
TSX SCA 64 connection device
9
At a Glance
Aim of this
Chapter
This Chapter introduces the functions of the TSX SCA 64 connection device.
What's in this
Chapter?
This chapter contains the following sections:
Section
9.1
335009581 02 May 2007
Topic
General Introduction
Page
232
9.2
Physical Description
234
9.3
Dimensions and Mounting
236
9.4
Installation
238
9.5
Wiring the TSX SCP CM 4530
239
9.6
Bus Cable Shield Cabling
240
9.7
Device Configuration and Transmission Pair Polarization
248
9.8
Adapting the Line End
256
231
TSX SCA 64
9.1
General Introduction
General Introduction
General Points
In 2-Wire Mode
The TSX SCA 64 unit is a cabling accessory, which allows a 2 or 4 wire mode
communication module to be connected to a Modbus, Jbus or Jnet.
In this mode, connectable communication interfaces are:
The built-in channel of the TSX SCY 11601/21601 modules, via a TSX CM 6530
cable,
z The TSX SCP/JNP 114 PCMCIA card, via a TSX SCP CM 6530 cable.
z
Note: Connection can be made to either the JM or the JS connector, regardless of
channel configuration (master or slave).
Illustration
This diagram shows the general principal for connecting in 2-wire mode for a
TSX SCY 21601.
or
Bus
••
or
1 = JM connector
2 = JS connector
232
Bus
Bus
335009581 02 May 2007
TSX SCA 64
In 4-Wire Mode
In this mode, the connectable communication interface is:
z A PCMCIA TSX SCP/JNP 114 card, via a TSX SCP CM 4530 cable, through a
TSX SCP CM 6530 cable.
Connect the TSX SCP CM 6530 cable to the:
z JM connector if the PCMCIA card channel is configured in master mode,
z JS connector if the PCMCIA card channel is configured in slave mode.
Illustration
This diagram shows the general principal for connecting in 4-wire mode.
(slave channel)
Bus
or
1 = JM connector
2 = JS connector
335009581 02 May 2007
(master
channel)
Bus
Bus
233
TSX SCA 64
9.2
Physical Description
Physical Description
Illustration
234
This diagram shows the assembly plan for the TSX SCA 64 connection device.
335009581 02 May 2007
TSX SCA 64
Nodes
The following table describes the different nodes, which make up the connection
device.
No. Description
1
Cover screws
2
Device cover
3
Screws fixing restart ground clamps
4
Restart ground clamps
5
Metallic part providing the ground link between the 2 cables
6
SUB D 15 pin female (JM) connector able to receive:
z In 2-wire mode: the male connector of a TSX SCY CM 6530 or TSX SCP CM 4530
connection cable, whether the channel is master or slave,
z In 4-wire mode: the male connector of a TSX SCP CM 4530 connection cable, if the
channel is master,
z Or a TSX SCA 10 line terminator if the device is located at the beginning or end of
the line,
z Or a male analyzer connection cable connector
7
1 micro-switch allowing configuration in 2-or 4-wire operation
8
SUB D 15 pin female (JS) connector able to receive:
z In 2-wire mode: the male connector of a TSX SCY CM 6530 or TSX SCP CM 4530
connection cable, whether the channel is master or slave,
z In 4-wire mode: the male connector of a TSX SCP CM 4530 connection cable, if the
channel is slave,
z Or a TSX SCA 10 line terminator if the device is located at the beginning or end of
the line,
z Or a male analyzer connection cable connector
9
4 micro-switches allowing polarization mode to be configured
10
Terminal to connect green/yellow ground wire
11
Connection terminals for the main connection cables providing bus continuity
12
Device Connection Base
13
Screw holes (4 diameter) to fix the device to a board or panel (60mm apart)
14
Main 2 or 3 pair cable providing bus continuity (max. 10 diameter), for connection to JA
15
5VDC power supply cable (for external polarization if required) for connection to JC
16
Main 2 or 3 pair cable providing bus continuity (max. 10 diameter), for connection to JB
17
Green/yellow device grounding cable
18
Main cable with corresponding ground format connected to local ground via a surge
suppressor
19
Power supply cable and green/yellow ground wire
20
Main cable with corresponding ground format connected to local ground
Note: Nodes 14 and 16 are not included with the TSX SCA 64 device.
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235
TSX SCA 64
9.3
Dimensions and Mounting
Dimensions and Mounting
Dimensions
Mounting/Fixing
This diagram shows the dimensions of the RSX SCA 64 connection device.
The device can be mounted either:
on a board or panel, secured with 2 M4 screws (min. length 20mm),
z on a DIN profile - Refs. AM1-DP 200 or AM1-DE 200 (Schneider catalog
references).
z
236
335009581 02 May 2007
TSX SCA 64
Drilling Template
This diagram shows the plan for mounting on a board or panel.
(1) Screw hole diameter must be
suitable for M4 screw
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237
TSX SCA 64
9.4
Installation
Installation
Required
Hardware
Procedure
Installing the TSX SCA 64 device requires:
a 2.5mm wide flat tipped screwdriver,
z a cross tipped screwdriver (PZ01).
z
The labels in the text below correspond with those found in the description of the
device.
Step
Action
1
Unscrew screw 1 with a PZ01 screwdriver, open cover 2.
2
Fix device connection base to its support:
z either a DIN AM1-DP200 or AM1-DE 200 profile,
z or a board or panel, and secure with 2 M4 screws (min. length 20mm).
3
Prepare main cables 14 and 16 according to the connection type selected, as
indicated on the following pages.
4
Position the ground clamps 4 onto the cables.
5
Position the ground link 5, if necessary, according to the type of connection
selected, as indicated on the following pages.
6
Connect the main cables (and the power supply cable if necessary) to terminal 11
according to the type of connection selected, as indicated on the following pages.
The cable wires should have DZ5-CE005 cable ends (for the main cables) and
DZ5-CE007 cable ends (for the power supply cable).
Use a 2.5mm wide flat tipped screwdriver.
Torque on terminal screw ≤ 0.25 N.m.
7
238
Screw on the ground clamps and link with the screws 3, using a cross tipped
PZ01 screwdriver.
8
Connect the green/yellow ground wire 17 to connection terminal 10.
9
Secure the cables with nylon clips. (Attach the green/yellow wire to the power
supply cable if it is present).
10
Set the micro-switches 7 and 9 to the desired configuration; see configurations on
following pages.
11
Break the scored tabs on the cover 2 to make way for the cables.
12
Mount the cover 2 and secure it with the screw 1 using a cross tipped PZ01
screwdriver.
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TSX SCA 64
9.5
Wiring the TSX SCP CM 4530
Wiring the TSX SCP CM 4530
Illustration
J1
connector
(PCMCIA side)
12 Tx-
Green/White
7
11
White/Green
14
Tx+
20 Pull down
White/Blue
15
18
Pull up
Blue/White
12
1
Rx-
White/Orange
16
2
Rx+
Orange/White
13
Brown/White
8
16 0 volt
335009581 02 May 2007
15-way SUBD
connector
239
TSX SCA 64
9.6
Bus Cable Shield Cabling
At a Glance
Aim of this
Section
This section describes the different local grounding principles for the bus.
What's in this
Section?
This section contains the following topics:
240
Topic
Page
Local Grounding the Bus: General
241
Connecting the Shield to the Local Ground and to the Two Ends of the Cable
(Recommended Cable Type)
243
Connecting the Shield to the Local Ground at One End of the Cable and to the
Local Ground via a Surge Suppressor at the Other End
244
Connecting the Shielding to the Local Ground at One End and Isolating it From
the Ground at the Other End.
246
335009581 02 May 2007
TSX SCA 64
Local Grounding the Bus: General
Introduction
The bus can be grounded in three different ways:
z connecting the shield to the local ground and to the two ends of the cable,
z connecting the shield to the local ground at one end and to the local ground via
a surge suppressor at the other end,
z connecting the shielding to the local ground at one end and isolating it from the
ground at the other end.
Principle
Opposite each main cable path, a copper pad grounds the cable shields:
z The path shown 20 locally grounds the cable shielding.
z The path shown 18 locally grounds the cable shielding via a surge suppressor.
Illustration
This diagram shows the principle for locally grounding the device as a whole.
Local
ground
335009581 02 May 2007
241
TSX SCA 64
Cable
Preparation
Template:
Introduction
Certain precautions must be taken in order to ensure correct placement of the bus
cables:
z following the stripping template,
z using the following cable ends:
z DZ5-CE005 for the main cables,
z DZ5-CE007 for the power supply cable.
This diagram shows the local grounding principle for the device as a whole.
Shielding
242
335009581 02 May 2007
TSX SCA 64
Connecting the Shield to the Local Ground and to the Two Ends of the Cable
(Recommended Cable Type)
Principle
The two grounding tracks should be linked via the ground link 5 shown. End devices
differ in that they only have one cable. Where this is the case, the ground link 5
shown is not required as long as the cable is positioned in slot 20 shown in the
diagram.
Illustration
This diagram shows the principle for locally grounding the cable.
5
5
Connecting several devices together:
335009581 02 May 2007
243
TSX SCA 64
Connecting the Shield to the Local Ground at One End of the Cable and to the
Local Ground via a Surge Suppressor at the Other End
Principle
Only cable 16 shown is connected to the local ground, cable 14 shown is connected
to the local ground via a surge suppressor.
Note: Ground link 5 shown is not used
244
335009581 02 May 2007
TSX SCA 64
Illustration
This diagram shows the principle for locally grounding the cable.
5
5
Connecting several devices together:
335009581 02 May 2007
245
TSX SCA 64
Connecting the Shielding to the Local Ground at One End and Isolating it From
the Ground at the Other End.
Principle
Only cable 16 shown is connected to the local ground, cable shielding 14 shown is
isolated from the ground by a thermo-retractable tube (not included).
Note: In this case, ground link 5 shown is not used.
246
335009581 02 May 2007
TSX SCA 64
Illustration
This diagram shows the principle for locally grounding the cable.
Thermo-retractable
isolating tube
Connecting several devices together:
Shielding isolated by
thermo-retractable tube
335009581 02 May 2007
247
TSX SCA 64
9.7
Device Configuration and Transmission Pair
Polarization
At a Glance
Aim of this
Section
This section contains the different configurations of the TSX SCA 64 device.
What's in this
Section?
This section contains the following topics:
248
Topic
Page
4-wire Configuration with 2-pair Polarization via 5VDC External Power Supply
249
4-wire Configuration with Polarization of One Pair by the Master Station and
the Other by a Slave Station
251
2-wire Configuration with Data Pair Polarization by a Station
254
335009581 02 May 2007
TSX SCA 64
4-wire Configuration with 2-pair Polarization via 5VDC External Power Supply
Introduction
Main cables 14 and 16 are 3-pair cables:
z One RXD1, RXD0, pair.
z One TXD1, TXD0, pair.
z One COMMON, COMMON, pair
Power supply cable 15 is linked to an external 5VDC power supply.
Green/yellow wire 17 is connected to the module's ground terminal.
Note: Each pair must only be polarized once on the whole bus.
Illustration
335009581 02 May 2007
This diagram shows a configuration with shielding connection at one end only.
249
TSX SCA 64
Position of the
Switches
This table shows the switch positions.
Switches
Position on
Device receiving power
supply
250
Other devices
S1
4W
4W
S2
OFF
OFF
S3
ON
OFF
S4
ON
OFF
S5
OFF
OFF
335009581 02 May 2007
TSX SCA 64
4-wire Configuration with Polarization of One Pair by the Master Station and the
Other by a Slave Station
Introduction
Main cables 14 and 16 are 3-pair cables:
z One RXD1, RXD0, pair.
z One TXD1, TXD0, pair.
z One COMMON, COMMON, pair
Green/yellow wire 17 is connected to the module's ground terminal.
Note:
z Each pair must only be polarized once on the whole bus,
z These diagrams show a configuration with shielding connection at one end only.
Illustration
335009581 02 May 2007
This diagram shows a configuration with RXD1, RXD0 pair polarization by the
master station connected to JM.
251
TSX SCA 64
Position of the
Switches
This table shows the switch positions.
Switches
Positions on
S1
4W
master station device
Illustration
252
S2
ON
S3
OFF
S4
OFF
S5
OFF
This diagram shows a configuration with TXD1 and TXD0 pair polarization by one of
the slave stations connected to JS.
335009581 02 May 2007
TSX SCA 64
Position of the
Switches
335009581 02 May 2007
This table shows the switch positions.
Switches
Positions on
one of the slave stations
other slave stations
S1
4W
4W
S2
OFF
OFF
S3
OFF
OFF
S4
OFF
OFF
S5
ON
OFF
253
TSX SCA 64
2-wire Configuration with Data Pair Polarization by a Station
Introduction
Main cables 14 and 16 are 2-pair cables:
One RXD1, RXD0, pair.
z One COMMON, COMMON, pair
Green/yellow wire 17 is connected to the module's ground terminal.
z
Note: This pair is only polarized once on the whole bus.
Illustration
254
This diagram shows a configuration with shielding connection at one end only.
335009581 02 May 2007
TSX SCA 64
Position of the
Switches
335009581 02 May 2007
This table shows the switch positions.
Switches
Position on
master station device
slave stations
S1
2W
2W
S2
ON
OFF
S3
OFF
OFF
S4
OFF
OFF
S5
OFF
OFF
255
TSX SCA 64
9.8
Adapting the Line End
Line End Adaptation
At a Glance
Each end of the bus cable must have a line end jack adaptor. This line end jack
adapter can be plugged into free connectors on either JM (master) or JS (slave) on
TSX SCA 64 devices, located at the ends of the bus.
A TSX SCA 10 kit consisting of 2 SUB D 15 pin connectors plus accessories (cover,
screws, wiring etc.) enables the user to configure and set up the line end jacks.
Illustration
This view shows a line end jack.
SCA 64 Mounting
Example
This example shows a communication bus with 4 TSXx SCA 64 connection devices.
To TSX SCY 21601 modules
Line end jack
Line end jack
Bus
256
Bus
Bus
335009581 02 May 2007
TSX SCA 64
Installing Line
End Jacks: At a
Glance
The configuration is attained by plugging each SUB D 15 pin 2-wire connector
(supplied) into the sockets, enabling line adaptation.
This diagram shows the configuration:
Cabling view
RXD1, RXD0 pair
Resistance and
series capacity
type adaptation
TXD1, TXD0 pair
Mounting
Procedure
335009581 02 May 2007
Installation
Status
Action
1
Plug the wires supplied into the SUB D 15 pin connectors as shown above.
2
Put the connector into place in one of the half-covers (the connector can be
either way up).
3
Attach the latch screw.
4
Put the sleeve into place.
5
Cover it all with the other half-cover, taking care not to damage the wires.
6
Screw in or clip on the two half-covers (depending upon the type included).
7
Use the blank labels provided to show utilization.
Note:Cable clamps and/or other accessories should not be used.
257
TSX SCA 64
Connecting an
Analyzer
The JM or JS connectors on the TSX SCA 64 device can support a frame analyzer,
which is connected by a SUB D 15 (male) pin connector. Signals relating to each
pair are available on the device connectors as indicated in the diagram below.
This diagram shows the connections for different pairs of the analyzer cable.
Rx
TSX SCA 64 device
15 pin (female) SUB D
connector
Tx
258
335009581 02 May 2007
Communication: Modules
TSX ETY 110/410•/PORT/510• and
TSX WMY 100
VI
At a Glance
Aim of this Part
This part deals with the hardware installation of the ETHERNET network
TSX ETY 110, TSX ETY 410•/PORT/510• and TSX WMY 100 modules on a
Premium/Atrium PLC.
What's in this
Part?
This part contains the following chapters:
335009581 02 May 2007
Chapter
Chapter Name
Page
10
Communication: TSX ETY 110 module
261
11
Communication: Modules TSX ETY 410•/PORT/510• and
TSX WMY 100
277
259
TSX ETY 110/410•/PORT/510• and TSX WMY 100
260
335009581 02 May 2007
Communication:
TSX ETY 110 module
10
At a Glance
Aim of this
Chapter
This Chapter deals with installing the Ethernet network module TSX ETY 110, in a
Premium/Atrium PLC.
What's in this
Chapter?
This chapter contains the following sections:
335009581 02 May 2007
Section
Topic
10.1
At a Glance
Page
10.2
Description
263
10.3
Characteristics of the Ethernet channel
264
10.4
Installing the TSX ETY 110 module
265
10.5
Connection via the AUI interface
270
10.6
10baseT Interface
273
10.7
Display panel, diagnostics
275
10.8
Electrical features
276
262
261
TSX ETY 110
10.1
At a Glance
At a Glance
General
Communication module TSX ETY 110 is used to communicate in an Ethernet
architecture. It is made up of a communication channel which offers two types of
connections:
z Connection to an ETHWAY network supporting common words and X-Way
UNI-TE message-handling services on an ETHWAY profile.
z Connection to a TCP-IP network supporting the X-Way UNI-TE messagehandling service.
This module also ensures transparent routing of X-Way UNI-TE messages from a
TCP-IP network to an X-Way network, and vice versa.
Please refer to the Ethernet reference manual for wiring an ETHWAY architecture.
262
335009581 02 May 2007
TSX ETY 110
10.2
Description
Description
General
Module TSX ETY 110 is a single (half size) module which is inserted in a rack slot
of a Premium PLC station.
Description:
1. Display panel indicating state of
module.
2. Standard connector for 10baseT
(RJ45) interface.
3. Standard connector for 10base5
(AUI) interface.
4. Thumbwheel to define station
number and network number.
Illustration:
1
2
3
4
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263
TSX ETY 110
10.3
Characteristics of the Ethernet channel
Characteristics of Ethernet channel
General
The module is made up of two standard interfaces for connecting to a network:
One 10baseT interface on front panel of the module, comprising an RJ45
connector, which is used for a point to point link via a linking cable made up of
two twisted pairs of impedance 100 Ω ± 15 Ω.
z A 10base5 or AUI interface on front panel of module comprising a SUB-D 15-pin
connector, used to link to network by branching. This interface is also used to
supply active connection devices (Taps). It complies with the IEC 802 3 standard
and is used to connect any device which complies with this standard.
The type of connection is recognized automatically as soon as connection is made
to the network.
z
Services and operations supported by the module:
TCP-IP
services
UNI-TE
z Client/server mode.
z Synchronous requests of 256 bytes.
z Asynchronous requests of 1 Kbyte.
Ethway
services
UNI-TE
z Client/server mode.
z Synchronous requests of 256 bytes.
z Asynchronous requests of 1 Kbyte.
Common
services
Common words
z Shared database of 256 words
Application to
application
z Message exchange in point to point 256 bytes
max.
z X-Way inter-network routing
z X-Way /UNI-TE routing
z Module diagnostics
Note: The Ethernet driver supports the Ethernet II and (LCC+SNAP) 802.3 formats
on TCP-IP and LCC 802.3 on Ethway.
264
335009581 02 May 2007
TSX ETY 110
10.4
Installing the TSX ETY 110 module
At a Glance
Aim of this
Section
This Section deals with installing module TSX ETY 110 in a PLC.
What's in this
Section?
This section contains the following topics:
Topic
At a Glance
335009581 02 May 2007
Page
266
Selecting the Type of Processor
267
Wiring/Unwiring with power switched on
268
Station address coding
269
265
TSX ETY 110
At a Glance
General
266
The communication module TSX ETY 110 is mounted in the rack slot of a Premium/
Atrium PLC station. It can be installed in any available slot (except in the offset
X Bus racks), on condition that the supply constraints of the rack are observed (see
Electrical characteristics, p. 276).
335009581 02 May 2007
TSX ETY 110
Selecting the Type of Processor
Selection Guide
Selecting the processor to control the PLC station will depend on the number of
network connections required.
Processors
Number of network
connections
Number of ETY 110 modules per
station (*)
TSX 57 P 1../2..
PCX 57 253
1
1
TSX P 57 3...
PCX 57 353
3
3
TSX P 57 4..
4
4
(*) on condition of a consumption report on the 5V, compatible with the supply
selected.
335009581 02 May 2007
267
TSX ETY 110
Wiring/Unwiring with power switched on
The module
Module TSX ETY 110 can be wired or unwired with power switched on without
disrupting the operation of the station.
The module does not have a RAM internal backup memory function: this will be
erased when power is switched off.
The module initializes itself when power is switched on. A communication break can
be expected during this intervention.
The link
The SUB-D 15-pin connectors of the AUI interface and the RJ45 connector of the
10baseT interface can be connected or disconnected when power is on. A
communication break can therefore be expected in the application in progress.
268
335009581 02 May 2007
TSX ETY 110
Station address coding
General
Four thumbwheels, which can be accessed from the front panel, are used to encode
the network number and the station number.
Illustration:
MSB
Number of network
LSB
MSB
Number of station
LSB
LSB = least significant bit
MSB = most significant bit
Values of coding possible in hexadecimal:
Network number
Station number
0 to 7F
0 to 3F
Example of coding:
Network 3: 16#03
Station 27: 16#1B
The thumbwheels are to be adjusted as follows:
0
PF
3
Pf
1
PF
B
Pf
Note: Caution: in an Ethernet network, there must only be one MAC address
for each station. Before modifying these addresses you must check that they
comply with the addressing plan of the carrier.
335009581 02 May 2007
269
TSX ETY 110
10.5
Connection via the AUI interface
Connection by AUI interface
General
This interface is used to connect all types of devices which comply with the physical
layer defined in the OSI 802.3 standard (10base5, 10base2, FOIRL, etc.) through a
transceiver.
Module TSX ETY 110 can provide a remote power supply for the transceiver through
the Sub-D connector with the following characteristics:
z Imax = 0.5 mA
z 12 V-6%<Usupply<15 V+15%
The module is connected to the main cable via a transceiver and by the following
branch cables:
z TSX ETY CB 005 - Length 5 m
z TSX ETY CB 010 - Length 10 m
z TSX ETY CB 020 - Length 20 m
The maximum length of a branch may be 50 m. This length can be achieved by
connecting several branch cables end to end.
Note: It is essential to use transceivers (TSX ETH ACC2) to connect two
modules in point to point.
270
335009581 02 May 2007
TSX ETY 110
Connector
pinouts
335009581 02 May 2007
Sub-D 15 pins according to the OSI 802.3 standard:
Pin number
Designation according to
ISO 802.3
Use
1
CI-S (Control In Shield)
GND
2
CI-A (Control In A)
COLL+
3
DO-A (Data Out A)
TD+
4
DI-S (Data In Shield)
GND
5
DI-A (Data in A)
RD+
6
VC (Voltage Common)
GND
7
not used
8
not used
9
CI-B (Control In B)
COLL-
10
DO-B (Data Out B)
TD-
11
DO-S (Data Out Shield)
GND
12
DI-B (Date In B)
RD-
13
VP (Voltage Plus)
12 V
14
VS (Voltage Shield)
GND
15
not used
Sub-D
connector body
PG (Protective Ground)
Protective ground
271
TSX ETY 110
Topology
Illustration:
Sender/Receiver
TSX ACC2
TSX ETY CBXXX
Station i
Locking
Station j
The Sub-D connector is equipped with a sliding lock system The connector is locked
by sliding the tab to the bottom. To ensure the module works properly in a disturbed
environment it is essential to carry out the locking procedure.
Illustration:
Locking tab
272
335009581 02 May 2007
TSX ETY 110
10.6
10baseT Interface
10baseT interface
General
This interface has a standard type RJ45 connector. These connection cables are
widely used in business.
In an industrial environment, you must use a cable with the following characteristics:
z Shielded twisted double pair
z Impedance 100 Ω±15 Ω (from 1 to 16 MHz)
z Maximum attenuation 11.5 dB/100 meters
z Maximum length 100 meters
The 10baseT connection is a point to point connection to form a star-shaped
network. The stations are connected to concentrators or switches.
Pinouts
Illustration:
Reminder of pinouts:
335009581 02 May 2007
Pin
Signal
1
TD+
2
TD-
3
RD+
4
not connected
5
not connected
6
RD-
7
not connected
8
not connected
273
TSX ETY 110
Topology
This link is used to create a star-shaped network with connections in point to point.
The stations are connected to a concentrator (Hub). The concentrators can also be
connected in cascade to increase network size.
Illustration:
Concentrator 1
Stations
Station 1
Station 2
Concentrator 2
Stations
274
335009581 02 May 2007
TSX ETY 110
10.7
Display panel, diagnostics
Display panel, diagnostics
General
The display panel complies with the Premium standard
Diagnostics
RUN
ERR
COL
ADR
RX
TX
Meaning of the diagnostics LEDs:
RUN
ERR
COL
ADR
TX
RX
Meaning
O
P
ns
ns
ns
ns
Module not operational.
O
F
O
O
O
O
Module not configured or configuration error.
F
F
O
O
O
O
Module running self-test.
P
O
O
O
F
O
Ethernet communication sending.
P
O
O
O
O
F
Ethernet communication receiving.
P
O
O
O
F
F
Ethernet communication in sending/receiving.
P
O
F
O
F
O
Module has detected collision.
P
O
O
P
O
O
Duplicate MAC address.
O
O
O
P
O
O
Network address beyond limits.
P = Permanently on, F = flashing, O = Off, ns = not significant
335009581 02 May 2007
275
TSX ETY 110
10.8
Electrical features
Electrical characteristics
General
Module TSX ETY 110 can be inserted in any rack slot of a Premium/Atrium station
(except in an X Bus offset rack). The module consumption from the supply depends
on the selection made from the transceiver remote power supply option.
Table of consumption:
Voltage
Current consumed
Dissipated power
5 volts
Typical
Maximum
Typical
Maximum
with remote power supply
(RJ45)
0.8 A
1.2 A
4W
6W
with remote power supply
(AUI)
1.2 A
2.5 A
6W
12.5 W
Note: Caution: Modules TSX ETY 110 on 5 volts have high consumption when the
AUI connection is used. Special attention should therefore be given what sort of
devices are in the rack before deciding which kind of supply to choose.
Number of TSX ETY 110 modules which can be connected to a rack:
2 modules with AUI connection.
z 4 modules with RJ45 connection.
z
276
335009581 02 May 2007
Communication: Modules
TSX ETY 410•/PORT/510• and
TSX WMY 100
11
At a Glance
Aim of this
Chapter
This Chapter deals with the hardware installation of ETHERNET network modules
TSX ETY 410•/PORT, TSX ETY 510• and TSX WMY 100 in a Premium/Atrium PLC.
What's in this
Chapter?
This chapter contains the following sections:
335009581 02 May 2007
Section
Topic
11.1
At a Glance
Page
278
11.2
Description
279
11.3
Ethernet Channel Characteristics
280
11.4
Installation of TSX ETY 410•/PORT/510• and TSX WMY 100
281
11.5
10/100baseT interface
285
11.6
Display, Diagnostics
287
11.7
Electrical Characteristics
289
11.8
Standards
290
11.9
Operating Conditions
291
277
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
11.1
At a Glance
At a Glance
General
Communication modules TSX ETY 410/PORT/510 and TSX WMY 100 are used to
communicate in an Ethernet architecture. They are made up of a communication
channel whose main features are as follows:
z Connection to a TCP/IP network.
z Communication in Half and Full Duplex mode by automatic recognition.
z Transmission speed from 10 or 100 Mbits/s by automatic recognition.
z Connection to network by copper cable via an RJ45 connector.
These modules are used to carry out the following functions:
z X-WAY UNI-TE and Modbus messaging service on TCP/IP.
z I/O Scanning Service (except TSX WMY 100).
z SNMP Service.
z Address Server (except TSX WMY 100).
z Web server.
z Global Data (except TSX WMY 100).
z Time synchronization service (NTP).
278
335009581 02 May 2007
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
11.2
Description
Description
General
TSX ETY 410•/PORT, TSX ETY 510• modules are standard format modules which
are inserted in a slot on the main or extension rack of a Premium PLC station.
Description:
Illustration:
1. Display panel indicating module
status:
z One green RUN LED.
z Two red LEDs: ERR and COL.
z Three yellow LEDs: STS, TX and
RX.
2. Standard connector for 10baseT
(RJ45) interface.
1
2
335009581 02 May 2007
279
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
11.3
Ethernet Channel Characteristics
Characteristics of the Ethernet Channel
General
The modules have a standard interface for connecting to a 10/100baseT network
and on the front panel there is a RJ45 connector for a point-to-point link via a link
cable comprising two independent twisted pairs.
Services and functions supported by the modules:
Support
Service
Protocol
Functions
TCP-IP
Services
Messaging
UNI-TE
z Client/server mode.
z Synchronous requests of 256 bytes.
z Asynchronous requests of 1 Kbyte.
Modbus
z Data exchange.
I/O Scanner
Modbus
z Access to inputs/outputs
Network
management
SNMP
z Agent SNMP, MIB II, MIB Schneider.
Web
HTTP
z Preset, non-modifiable website on
TSX ETY 410•/PORT.
z Website which can be modified and increased
by increments within the limit of 7.5Mb on
TSX ETY 510•.
Management of BOOTP/
IP addresses
DHCP
z Client and address server
Global Data.
z Exchange of data between stations
UDP
Time
NTP
synchronization
service
z The clocks are synchronized via Internet to
the time reference.
z Event report.
z Synchronization of events.
z I/O alarm and synchronization.
280
335009581 02 May 2007
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
11.4
Installation of TSX ETY 410•/PORT/510• and
TSX WMY 100
At a Glance
Aim of this
Section
This Section deals with the installation of TSX ETY 410•/PORT, TSX ETY 510• and
TSX WMY 100 modules in a PLC.
What's in this
Section?
This section contains the following topics:
335009581 02 May 2007
Topic
Page
At a Glance
282
Selecting the Type of Processor
283
Wiring/Unwiring with Power Switched on
284
281
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
At a Glance
General
282
TSX ETY 410•/PORT and TSX ETY 510• communication modules are mounted in
the rack slot of a Premium/Atrium PLC station. They can be installed in any available
slot (except in an offset X Bus rack), on condition that the supply constraints of the
rack are observed (see Electrical Characteristics, p. 289).
335009581 02 May 2007
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
Selecting the Type of Processor
Selection Guide
Selecting the processor to control the PLC station will depend on the number of
network connections required.
Processors
Number of network
connections
Number of ETY 4102/PORT/5102 per
station (*)
TSX 57 P 1../2..
PCX 57 253
1
1
TSX P 57 3...
PCX 57 353
3
3
TSX P 57 4..
4
4
(*) on condition of a consumption report on the 5V, compatible with the supply
selected.
Compatibility
335009581 02 May 2007
Depending on the software version of the processor, all or some of the functions of
the TSK-ETY 4102/PORT/5102 modules will be available. The table below gives the
compatibility rules.
Software version of the Supported functions
processor
Type to be configured in
PL7
VL < 3.3
Does not accept the modules
TSX ETY4•••/5•••
-
3.3 £ VL < 5.1
Functions limited to those of the
TSX ETY 410/5101 modules
TSX ETY 410 or 5101
VL 5.1
Supports all the functions of the
TSX ETY 4102/PORT/5102
modules
TSX ETY 4102/PORT or
5102
283
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
Wiring/Unwiring with Power Switched on
The Module
The TSX ETY 410•/PORT and TSX ETY 510• modules can be wired or unwired
when switched on without disrupting the operation of the station.
The modules do not have an internal RAM backup memory function: this will be
erased when power is switched off.
The modules reset when switched on. A communication break can be expected
during these interventions.
The link
The 10/100baseT interface RJ45 connector can be connected or disconnected
when power is on. A communication break can therefore be expected in the
application in progress.
284
335009581 02 May 2007
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
11.5
10/100baseT interface
10/100base T Interface
General
This interface has a standard type RJ45 connector.
Refer to the ETHERNET reference manual for the connection accessories that
comply with environmental circumstances the PLC requires in an industrial setting.
Pin Assignment
Illustration:
Reminder of pin assignment:
335009581 02 May 2007
Pin
Signal
1
TD+
2
TD-
3
RD+
4
not connected
5
not connected
6
RD-
7
not connected
8
not connected
285
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
Note: If there is a connection via a shielded cable, the connector casing on the
module is linked up to the ground connection.
Speed Line
The choice of different speed lines for TSX ETY 410•/PORT, TSX ETY 510• and
TSX WMY 100 modules are as follows:
z 100 Mb in Half Duplex
z 10 Mb in Half Duplex
z 10 Mb in Half Duplex
Speed
Adaptation
The speed line cannot be configured by the user. The process of self adaptation is
as follows:
286
1
Each unit diffuses its possibilities on the line.
2
The chosen speed is the fastest of the entity possibilities on the line.
In other words, speed is limited by the slowest entity on the line of which the
speed possibility is the weakest.
335009581 02 May 2007
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
11.6
Display, Diagnostics
Display panel, Diagnostics
General
The display panel conforms to the Premium standard
RUN
ERR
STS
ADR
RX
TX
The COL, RX and TX LEDs are managed by the line’s electronics; they indicate:
z COL: a collision.
z RX: a reception
z TX: a transmission.
335009581 02 May 2007
287
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
Diagnostics
Meaning of the diagnostics LEDs:
RUN
ERR
STS
COL
O
O
O
ns
O
O
P
ns
P
O
O
ns
O
P
O
ns
O
P
P
O
F
P
O
ns
TX
RX
Meaning
ns
ns
No supply to module.
ns
ns
Module running self-test.
ns
ns
Module ready.
ns
ns
Module not operational.
ns
ns
ns
Software operation error. Temporary state causing module
reinitialization.
P, F
ns
ns
ns
Module not configured or configuration in progress.
P
ns
ns
ns
Module configured, operational.
ns
F
ns
ns
ns
Module configured. Diagnostics according to how the LEDs are
flashing:
z 2 flashes: module has no MAC address.
z 3 flashes: ETHERNET cable not connected on the module or Hub
side
z 4 flashes: the module IP address is duplicated by another IP
address on the network. Conflicting remote device flashing in the
same way.
z 5 flashes: module configured as a BOOTP client and is waiting for
a BOOTP server response.
P
O
P
O
F
O
ETHERNET communication sending.
P
O
P
O
O
F
ETHERNET communication receiving.
P
O
P
O
F
F
ETHERNET communication sending/receiving.
P
O
P
F
F
O
Module has detected collision.
P = Permanently on, F = flashing, O = Off, ns = not significant
288
335009581 02 May 2007
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
11.7
Electrical Characteristics
Electrical Characteristics
General
TSX ETY 410•/PORT et TSX ETY 510• modules can be inserted in any rack slot of
a Premium/Atrium station (except in the X Bus offset rack).
Table of consumption:
Voltage
335009581 02 May 2007
Power consumption
Power dissipation
5 volts
Typical
Maximum
Typical
Maximum
TSX ETY 410•/PORT and
TSX ETY 510•
360 mA
400 mA
1.8 W
2.1 W
289
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
11.8
Standards
Norms and Standards
Compliance with
Standards
290
The TSX ETY 410•/PORT, TSX ETY 510• and TSX WMY 100 modules comply with
the following standards:
z UL 508
z CSA
z IEC 1121-2
z Marine classification
335009581 02 May 2007
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
11.9
Operating Conditions
Operating Conditions
Applicable
Conditions
z
z
z
335009581 02 May 2007
Configuration software:
z PL7 version < 4.1: recognizes TSX ETY 4102/5102 modules as
TSX ETY 410/510
z PL7 version ≥ 4.1: recognizes TSX ETY 4102/5102 modules,
z PL7 version ≥ 4.3: recognizes processors including the
TSX ETY PORT module.
Conditions of use:
z Temperature from 0 to +60° C
z Relative humidity of 10% to 95% (without condensation) to 60° C
z Altitude of between 0 and 4500 meters
z Immunity to vibrations complies with the IEC 68-2-6 standard, Fc test
z Immunity to shocks complies with the IEC 68-2-27 standard, Ea test
z Immunity to free fall, hardware dealt with as per the IEC 68-2-32 standard,
method 1
z IP 20 protection index
Storage conditions:
z Temperature from -40° C to +85° C
z Relative humidity between 0% and 95% (without condensation) at 60° C
291
TSX ETY 410•/PORT TSX ETY 510• and TSX WMY 100
292
335009581 02 May 2007
Communication:
PCMCIA Modem card
VII
At a Glance
Aim of this Part
This part deals with the TSX MDM 10 PCMCIA modem card.
What's in this
Part?
This part contains the following chapters:
Chapter
12
335009581 02 May 2007
Chapter Name
Installing the TSX MDM 10 module
Page
295
293
PCMCIA Modem
294
335009581 02 May 2007
Installing the TSX MDM 10 module
12
At a Glance
Aim of this
Chapter
This Chapter describes the hardware installation of the PCMCIA Modem card
TSX MDM 10.
What's in this
Chapter?
This chapter contains the following sections:
335009581 02 May 2007
Section
Topic
12.1
At a Glance
Page
296
12.2
Description
297
12.3
Installation
298
12.4
Connecting adapters
303
12.5
Electrical characteristics
304
12.6
Technical specifications
305
295
TSX MDM 10
12.1
At a Glance
At a Glance
General
The TSX MDM 10 card is used to connect to the switched telephone network (STN)
for accessing remote stations following UNI-TELWAY or character mode protocols.
This type of communication is available using the Modem PCMCIA card. It is
installed only in the PCMCIA reception slot on a Premium processor version V≥3.3.
296
335009581 02 May 2007
TSX MDM 10
12.2
Description
Description
General
The TSX MDM 10 is made up of the following elements:
1. A PCMCIA Modem card
2. A cable for connecting to the dialed-up telephone network
3. An RJ 11 port for connecting to a telephone adapter (4) or
directly to a telephone port.
4. A telephone adapter (in line with country of purchase)
enabling a link to the telephone network.
335009581 02 May 2007
297
TSX MDM 10
12.3
Installation
At a Glance
Aim of this
Section
This Section deals with installing a PCMCIA Modem card in a Premium PLC
TSX MDM 10.
What's in this
Section?
This section contains the following topics:
298
Topic
Page
Selecting the type of processor and slot
299
Wiring/Unwiring with power switched on
300
Connecting to the telephone network
301
335009581 02 May 2007
TSX MDM 10
Selecting the type of processor and slot
General
The TSX MDM 10 card is to be installed onlyin the PCMCIA reception slot of the
processor.
Illustration:
Reception slot for
Premium processor
Reception slot for
TSX SCY 21601
Reception slot for
Atrium processor
Note: Reminder: the TSX MDM 10 card is compatible with all Premium processors
version V≥3.3.
Note: Reminder: Atrium processors and communication modules TSX SCY 21601
do not accept modem card TSX MDM 10.
335009581 02 May 2007
299
TSX MDM 10
Wiring/Unwiring with power switched on
Precautions
300
Inserting or removing the TSX MDM 10 communication card is forbidden when the
reception module (processor) is switched on.
335009581 02 May 2007
TSX MDM 10
Connecting to the telephone network
Procedure
To connect the modem to the telephone network proceed as follows:
Step
335009581 02 May 2007
Action
1
Connect the RJ 11 port to the
telephone adapter if necessary
2
Plug in the RJ 11 port or adapter
of your telephone line.
If a device is already connected
to this port, unplug it then plug in
the telephone adapter instead.
Plug in the device to the port
panel at the back of the adapter.
Illustration
301
TSX MDM 10
Step
302
Action
3
Insert the PCMCIA card in the
processor slot provided for this
purpose.
Caution: The processor must be
switched off while inserting or
removing the PCMCIA card
4
Screw the card into the
processor to stop it shifting when
power is on.
Illustration
335009581 02 May 2007
TSX MDM 10
12.4
Connecting adapters
Different adapters
At a Glance
335009581 02 May 2007
The telephone adapters, in line with the country of purchase, are used to ensure
connection between an RJ 11 port of PCMCIA card TSX MDM 10 and the wall
socket of the telephone network.
To use the TSX MDM 10 card in a different country all you need to do is change the
telephone adapter.
List of adapter product references according to the country:
Country
Product reference
Germany
TSX MDM EDT G
Belgium
TSX MDM EDT B
Spain
TSX MDM EDT S
France
TSX MDM EDT F
Italy
TSX MDM EDT T
303
TSX MDM 10
12.5
Electrical characteristics
Electrical characteristics
Consumption
304
This table indicates the consumption of a PCMCIA modem card:
Voltage
Typical current
5 volts
195 mA
335009581 02 May 2007
TSX MDM 10
12.6
Technical specifications
At a Glance
Aim of this
Section
This Section deals with the technical specifications for the PCMCIA Modem card
TSX MDM 10.
What's in this
Section?
This section contains the following topics:
335009581 02 May 2007
Topic
Page
Communication protocols
306
Operating characteristics
307
Maximum operating temperature
308
EC labeling
309
305
TSX MDM 10
Communication protocols
General
306
The TSX MDM 10 card supports the various ITU-T V.32 communication protocols.
335009581 02 May 2007
TSX MDM 10
Operating characteristics
At a Glance
335009581 02 May 2007
The TSX MDM 10 card has the following characteristics:
z Sends AT commands
z Half and Full Duplex communication
z Automatic calls and replies
z Calls by pulses or tones
307
TSX MDM 10
Maximum operating temperature
Values
z
z
308
Without ventilation module TSX FAN... : 50° C max.
With ventilation module TSX FAN... : 60° C max.
335009581 02 May 2007
TSX MDM 10
EC labeling
General
Card TSX MDM 10 conforms to the European Telecommunications Directive
DTTC 98/13/EC.
Guaranteed level of immunity to electromagnetic fields: 3 V/m.
Communication faults may appear beyond this threshold (in compliance with
Directive CEM 89/336/EEC, applicable in residential and business areas, and areas
of light industry.)
Card TSX MDM 10 also complies with the Low Voltage Directive 73/23 EEC,
updated by 93/68/EEC.
335009581 02 May 2007
309
TSX MDM 10
310
335009581 02 May 2007
B
AC
Index
A
AS-i Bus Diagnostics, 104, 137
C
Characteristics
AS-i bus, 88
Terminal port, 48
TSX SAY 100, 100
characteristics
AS-i V2 bus, 122
TSX SAY 1000, 133
Communication
Character string, 25
Man-machine interface console, 22
UNI-TELWAY master/slave, 24
With terminal, 21
Connection
Character Mode, 174
TSX FPP 10, 218
TSX FPP 20, 217
TSX MBP 100, 219
TSX SAY 100, 93
TSX SCA 50, 173
TSX SCP 111, 193
TSX SCP 112, 196
TSX SCP 114, 208
connection
TSX SAY 1000, 128
Connection to the field bus
TSX SCY 11601, 169
TSX SCY 21601, 169
35009581 02 May 2007
Connection to the TSX SCA 64 unit
2-wire mode, 232
Connection to TSX SCA 64 unit
4-wire mode, 233
Consumption
TSX ETY 110, 276
TSX FPP 10/20, 230
TSX MBP 100, 230
TSX MDM 10, 304
TSX SCP 111, 230
TSX SCP 112, 230
TSX SCP 114, 230
TSX SCY 11601, 175
TSX SCY 21601, 175
consumption
TSX ETY 410•/PORT/510•, 289
I
Integrated FIPIO link
Premium/Atrium processors, 74
M
Mounting
PCMCIA, 187
P
Pair transmission configuration and
polarization
2 wires with polarization of M+, M- pair by
311
Index
the master station or a slave station, 254
4 wires with 2-pair polarization via
external power supply, 249
4 wires with one pair polarization by the
master station, the other by a slave
station, 251
PCMCIA
Visual diagnostics, 190
Physical description of TSX SCA 64 device,
234
T
Terminal port
Connector pin configuration, 50
on Premium and Atrium, 19
Terminal Port connections
Model 40 PLCs, 39
Programming terminal, 28
Terminal port connections, 27
Character string, 40
Inter-device UNI-TELWAY, 38
Man-machine interface console, 30
Master UNI-TELWAY, 34
Modem, 32
Slave UNI-TELWAY, 35
Summary table, 43
UNI-TELWAY inter-PLC link, 36
TSX ETY 110
10baseT interface, 273
Connection by AUI interface, 270
Diagnostics, 275
Ethernet channel characteristics, 264
Station address, 269
TSX ETY 410/PORT/510
Ethernet Channel Characteristics, 280
TSX ETY 410•/510•
diagnostics, 287
TSX ETY 410•/PORT/510•
operating conditions, 291
TSX ETY 410•/PORT/TSX ETY 510•
10/100baseT interface, 285
TSX MDM 10
Telephone network connection, 301
312
TSX P ACC 01
Connectable devices, 63
Connecting to Premium/Atrium PLCs, 59
Connection between 2 PLCs, 68
Connector pin configuration, 61
Dimensions, 56
External appearance, 54
Functionalities, 53
Internal view, 57
Switches, 60
Uni-Telway Bus connection, 58
UNI-TELWAY master, 65
UNI-TELWAY slave, 67
TSX SAY 100
Display, 97
I/O addressing, 102
Operating modes, 110
Physical presentation, 91
TSX SAY 1000
display, 131
I/O addressing, 135
operating modes, 138
physical introduction, 126
TSX SCA 64
Cable Template, 242
cabling principles, 241
Dimensions, 236
installation, 238
Line end adaptation, 256
Mounting/Fixing, 236
TSX SCA 64 connection device, 231
TSX SCY 11601
Built-in Channel Specifications, 156
Description, 153
Installation, 158
Operation, 160
Visual Diagnostics, 161
TSX SCY 21601
Built-in Channel Specifications, 156
Description, 153
Host Channel Compatibility, 157
Installation, 158
Operation, 160
Uni-Telway bus Connection, 165
Visual Diagnostics, 161
35009581 02 May 2007
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