The small pump package with big features.

The small pump package with big features.
Key Features
Modular stackable
reservoirs & Minimum
level as standard
Voltages available:
12V AC/DC
24V AC/DC
110V/230V 50/60 Hz, as
standard
The small pump package with big features.
Stackable reservoir
Tamper proof seal
Nominal output per pump
element::
2,8cm³/min (0.17in³/min) a
20 RPM
Working pressure:
280bar (4061psi)
Integrated fixture: for SMP
and SMPM distributors
Up to 3 pump
elements
Large Display
Electronic
wiring plate
VARIO-Drive: allows
electronic variation of pump
motor 50-100% of nominal
output
Diagnostic and event
logging.
Multi Lube cycle: multiple
sensor counts and
selectable pre-lube function
Multi connector system:
allow many electrical
connector types to be
applied to the standard
product to suit varied OEM
and end user requirements
Dual access ports: for
convenient refilling and
grease return line
Minimum level as
standard
Applications
Mobile plant and vehicle
lubrication
Machine tools: like glass
working machines or
wood-working machines.
Heavy vehicles: like earth
moving machines,
harvesters and other uses
for special machines or
vehicles.
Heavy industries: like
mining or construction.
Chain & gear lubrication.
Key programmable control
Dual refilling ports or pump
return line (grease version)
SMP – SMPM fixing point
Grease and Oil lubrication for industry and mobile plant.
DESIGN AND ADVANCED SOLUTIONS
NEW GENERATION CONTROLLER
This small pump package contains many
innovative features exclusive to DropsA that
allow fresh possibilities in lubrication systems
engineering.
The integrated next generation control system is
central to delivering new solutions to the
customer.
It allows numerous ways to trigger and control
the lubrication event in a system:
It is suited not only for indoor industrial
applications but also mobile plant and vehicle
lubrication systems.
VARIO-DRIVE
VARIO-Drive is a new power management
system for the pump motor that protects and
adjusts the pumping system electronically. That
means increased reliability and greater lifespan
of the pump motor as well as the ability to
electronically adjust the pump output from 50%
to 100% of its nominal value.
You will find that you are able to precisely
control and engineer systems like never before.
Bravo Controller also has built in Diagnostic
logging features as standard.
1. Cycle Mode: allows pause to be determined
by timer or a number of external impulses.
These can be in any combination.
The lubrication cycle can be set to operate
on time basis or on completion of a user
settable number of cycle sensor inputs.
2. Pulse mode: pause and lubrication cycles
are determined by external impulses.
Additionally, during the lubrication cycles, the
cycle sensor can be monitored to ensure
correct operation of the system. The pump
can suspend the lubrication cycle if external
impulses not detected.
3. Off Mode: pump sets as slave to host
machine.
Automatic Lubrication Systems
Pump stand by
Operation examples
Pump working
ALARM
(TIMEOUT)
[P.Hou]
[P.Cou]
Cycle mode
Cycle
sensor
[C.Min]
[C.Cou]
1 sec. - 99 min.
Example 1) Timer based pause and lubrication cycle
[P.Hou ≥ 1; P.Cou = 0; C.Min ≥ 1; C.Cou = 0;]
x
X
Only low level
0 min / 99 hours
Example 2) Timer based pause. Lubrication cycle with monitoring of cycle sensor
[P.Hou ≥ 1; P.Cou = 0; C.Min ≥ 1;C.Cou ≥ 1;]
Ok ?
No
STOP
0 min / 99 hours
yes
Example 3) Pause cycle determined by external impulse. Lubrication cycle monitors
[P.Hou = 0; P.Cou ≥ 1; C.Min ≥ 1; C.Cou ≥ 1;]
cycle sensor
Ok ?
No
STOP
0 – 60.000 cycles
yes
Example 4) Pause determined by either time or extend impulse
[P.Hou ≥ 1; P.Cou ≥ 1; C.Min ≥ 1;C.Cou ≥ 1;PTOA=OFF]
1 min / 99 hours
Ok ?
Whichever first
No
STOP
yes
0 – 60.000 cycles
Example 5) Pause determined by extend impulse, pause time generates alarm if
[P.Hou ≥ 1; P.Cou ≥ 1; C.Min ≥ 1; C.Cou ≥ 1; PTOA=ON]
impulses not received
Pause time
overun
Alarm
STOP
1 min / 99 hours
Ok ?
1 – 60.000 cycles
No
yes
Pump working
Pump stand by
ALARM
(TIMEOUT)
Pulse mode
● Pause and lubrication cycle determined by external
impulse [P.Cou ≥ 0; C.Cou ≥ 1]
● During lubrication, cycle sensor monitored to confirm
correct lubrication [C.Min ≥ 1]
● C.Min determines how many min. seconds to allow for the cycle
sensor.
● Lubrication cycle is suspended if external impulse not
detected within user preset time [S.Min ≥ 1]
0 – 60.000 cycles
Suspend Mode
[S.Min]
[C.Min]
Ok ?
STOP
yes
Pump operates when external signal is given. No monitoring
Z
ZZ
1 – 60.000 cycles
Cycle
Sensor
Off mode
ZZ
No
Application example: vehicles and heavy vehicles
Bravo is the cost effective solution for many type of
vehicles like: trucks, trailers, tractors, earth moving
equipment, harvesters and other special vehicles.
The complete lubrication system typically comprises:
1. Bravo pump
2. SMP – SMPM distributors
3. Remote status lamp with button
With just a status lamp & button placed in
the vehicle cabin, the driver always knows
the status of the lubrication system
Whenever needed an extra lubrication
cycle, is just a push of a button.
1
Bravo is outfitted with a fixing point for
integration SMP – SMPM distributors
directly under the pump.
Status Lamp &
Remote Button
2
SMP – SMPM distributors con also be
mounted on crucial point of the
chassis in order to easily reach the
lubrication pints.
3
Remote control system.
To have full control of the lubrication system.
The button light has three status:
-Blinking light: the pump is in alarm state. The Number of
blinks represents the type of alarm indicates type of alarm
- No light: the pump is in standby
- Fixed light: pump is in lubrication cycle
- Press for extra lube cycle/s.
DIMENSIONS
(INCHES)
MM
284 (11"), 1 reservoir
A
380 (15"), 2 reservoirs
476 (19"), 3 reservoirs
(*) = Oil version only add 40
mm (1,57 inches) to”A”
dimension
Order Information
Contacts
Step 1 –Choose your Bravo version
AUTOMATIC VERSION
www.dropsa.com
sales@dropsa.com
110V/230V
Reservoir
2Lt.
(0.53gal)
0888400
GREASE
Reservoir
5Lt.
(1.32gal)
0888401
12V/24V
0888403
0888404
Operating
Voltage
ITALY
OIL
Reservoir
5Lt.
(1.32gal)
0888416
0888405
0888418
0888419
Reservoir
5Lt.
(1.32gal)
0888422
Reservoir 8Lt.
(2.11gal)
Reservoir 8Lt. (2.11gal)
0888417
0888420
MANUAL VERSION
Dropsa SpA
t. +39 02-250791
0888402
Reservoir
2Lt.
(0.53gal)
0888415
f.+39 02-25079767
Operating
Voltage
U.K.
GREASE
Reservoir
5Lt.
(1.32gal)
0888407
OIL
110V/230V
Reservoir
2Lt.
(0.53gal)
0888406
0888408
Reservoir
2Lt.
(0.53gal)
0888421
Dropsa (UK) Ltd
12V
0888409
0888410
0888411
0888424
0888425
0888426
t. +44 (0)1784-431177
24V
0888412
0888413
0888414
0888427
0888428
0888429
f. +44 (0)1784-438598
FRANCE
Dropsa Ame
t. +33 (0)1-3993-0033
f. +33 (0)1-3986-2636
CHINA
Dropsa Lubrication Systems
(Shanghai) Co.,Ltd
Part No.
0888102
0888059
0888141
0888139
0888142
0888437
FEMALE CONNECTOR (optional)
Description
Base Connector
“Amphenol”
Base Connector “MPM x
4”
Base Connector “MPM x
2”
Base Connector “MPM x 1
+ M12 x 3”
Base Connector “MPM x 1
+ M12 x 1”
IP69K - 12V/24V
t. +86 (021) 67740275
CONNECTION
f. +86 (021) 67740205
Part No.
AUSTRALIA
0888137
Dropsa Australia Ltd.
0888472
0888474
IP69K - 230V
0888134
Dropsa Corporation
t. +1 586-566-1540
0888138
f. +1 586-566-1541
0888136
t. +61 (0)2-9938-600644
f. +61 (0)2-9938-6611
Part No.
Dropsa do Brazil
t. +55 (0)11-563-10007
f. +55 (0)11-563-19408
Description
0039828
Connector “Amphenol”
0039976
Connector “MPM”
0039976
Connector “MPM”
0039976 Connector “MPM”
0039999 Connector “M12”
0039976 Connector “MPM”
0039999 Connector “M12”
0038963
3 pin IP69K Connector
0039835
4 pin IP69K Connector
AUTOMATIC VERSION 110V/230V
POWER
ALARM
CONTACT
CYCLE
SENSOR
EXTERNAL
SWITCH
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Part No.
Description
POWER
ALARM
CONTACT
CYCLE
SENSOR
EXTERNAL
SWITCH
0039976
Connector “MPM”
•
•
•
•
•
•
•
•
•
•
0039976
Connector “MPM”
0039976
0039999
0039976
0039999
Connector “MPM”
Connector “M12”
Connector “MPM”
Connector “M12”
•
•
0038963
0039835
3 pin IP69K Connector
4 pin IP69K Connector
•
•
•
•
POWER
ALARM
CONTACT
CYCLE
SENSOR
EXTERNAL
SWITCH
•
•
•
•
MANUAL VERSION 12V/24V
CONNECTION
BRAZIL
Part No.
FEMALE CONNECTOR (optional)
Description
Base Connector “MPM x
4”
Base Connector “MPM x
2”
Base Connector “MPM x 1
+ M12 x 3”
Base Connector “MPM x 1
+ M12 x 1”
IP69K - 110V
U.S.A.
0888423
AUTOMATIC VERSION 12V/24V
CONNECTION
Dropsa GmbH
f. +49 (0)211-394-013
Reservoir 8Lt. (2.11gal)
Step 2 – Choose the connector system
GERMANY
t. +49 (0)211-394-011
Reservoir 8Lt.
(2.11gal)
0888141
0888142
FEMALE CONNECTOR (optional)
Description
Base Connector “MPM x
2”
Base Connector “MPM x 1
+ M12 x 1”
CONNECTION
Part No.
0888138
0888137
Part No.
0039976
Description
Connector “MPM”
0039976 Connector “MPM”
0039999 Connector “M12”
MANUAL VERSION 110V/230V
FEMALE CONNECTOR (optional)
Description
Base Connector “MPM x
2”
Base Connector “MPM x 1
+ M12 x 1”
Part No.
Description
0039976
Connector “MPM”
0039976
0039999
Connector “MPM”
Connector “M12”
POWER
•
•
ALARM
CONTACT
•
•
CYCLE
SENSOR
Step 3 – Optional
Part No.
0039433
0039434
0888038
0038966
C2114PE WK 39/12
Description
Remote control switch and lamp
12V
Remote control switch and lamp
24V
Grease cartridge filling kit
IP69K protection plug connector
CODICE
Description
0888058
Pump element Ø6mm with integrated PSV
0010509
Screws for SMP-SMPM base installation
0888470 IP69K Protection kit
Dropsa reserves the right to make changes at any time without notice.
EXTERNAL
SWITCH
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