CompactRIO Integrated Systems with Real-Time

CompactRIO Integrated Systems with Real-Time
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Requirements and Compatibility | Ordering Information | Detailed Specifications | Pinouts/Front Panel Connections
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Last Revised: 2011-05-18 10:19:47.0
CompactRIO Integrated Systems with Real-Time Controller and Reconfigurable Chassis
NI cRIO-907x
Integrated CompactRIO systems with a reconfigurable FPGA chassis and embedded
real-time controller
Up to 400 MHz real-time processor
Up to 256 MB DRAM memory, 512 MB of nonvolatile storage
Lower-cost systems for high-volume OEM applications
Up to 2M gate reconfigurable FPGA
Up to two 10/100BASE-TX Ethernet ports with built-in FTP/HTTP servers and
LabVIEW remote panel Web server
4 or 8 slots for C Series I/O modules
RS232 serial port and available USB port for peripheral devices
Overview
NI cRIO-907x integrated systems combine an industrial real-time controller and reconfigurable field-programmable gate array (FPGA) chassis for industrial machine control and
monitoring applications. The NI cRIO-9074 integrated system features an industrial 400 MHz real-time processor and an eight-slot chassis with an embedded, reconfigurable 2M
gate FPGA chip. The new NI cRIO-9076 integrated system contains a 400 MHz real-time processor, a four-slot chassis with an embedded, reconfigurable LX45 FPGA chip, and a
high-speed USB port. Both systems feature built-in nonvolatile memory and a fault tolerant file system. The new four-slot NI cRIO-9075 and NI cRIO-9076 systems provide a
cost-optimized solution for high volume deployments and OEM applications.
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Requirements and Compatibility
OS Information
VxWorks
Driver Information
Software Compatibility
NI-RIO
LabVIEW
LabVIEW FPGA Module
LabVIEW Professional Development System
1
LabVIEW Real-Time Module
LabVIEW Real-Time Module
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Comparison Tables
Product
Module
Slots
Processor
Speed (MHz)
FPGA
DRAM
(MB)
Internal Nonvolatile
Storage (MB)
10/100BASE-TX
Ethernet Port
RS232
Serial Port
Power Supply
Input Range
USB
Port
NI
cRIO-9072
8
266
Spartan-3
1M
64
128
yes
yes
19 to 30 VDC
no
NI
cRIO-9073
8
266
Spartan-3
2M
64
128
yes
yes
19 to 30 VDC
no
NI
cRIO-9074
8
400
Spartan-3
2M
128
256
yes (Dual)
yes
19 to 30 VDC
no
NI
cRIO-9075
4
400
Spartan-6
LX25
128
256
yes
yes
9 to 30 VDC
no
NI
cRIO-9076
4
400
Spartan-6
LX45
256
512
yes
yes
9 to 30 VDC
yes
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Application and Technology
System Configuration
These NI CompactRIO real-time controllers combine a four- or eight-slot reconfigurable chassis into an integrated system. The user-defined FPGA circuitry in the chassis controls
each I/O module and passes data to the controller through a local PCI bus using built-in communication functions.
FPGA Resource Comparison
These systems also accept up to eight NI C Series I/O modules. A variety of I/O modules are available including voltage, current, thermocouple, RTD, accelerometer, and strain
gage inputs; up to ±60 V simultaneous sampling analog I/O; 12, 24, and 48 V industrial digital I/O; 5 V/TTL digital I/O; counter/timers; pulse generation; and high voltage/current
relays.
The 10/100 Mbits/s Ethernet port allows for programmatic communication over the network and the cRIO-9074 features dual Ethernet ports, which allows for the use of one port
for network communication to a host PC or enterprise system and the other port for expansion I/O (easily connect another CompactRIO system or another Ethernet-based device
for additional I/O). The new cRIO-9076 also features a USB 2.0 port for data storage and connection to peripheral devices.
NI CompactRIOs have the ability to by synchronized with an SNTP time server on a network and the cRIO-9072, cRIO-9073, and cRIO-9074 also feature a built-in backup battery
to maintain operation for the Real-Time Clock when external power is removed. The cRIO-9075 and cRIO-9076 do not contain a backup battery for the Real-Time Clock.
Embedded Software
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You can synchronize embedded code execution to an FPGA-generated interrupt request (IRQ) or an internal millisecond real-time clock source. The LabVIEW Real-Time ETS OS
provides reliability and simplifies the development of complete embedded applications that include time-critical control and acquisition loops in addition to lower-priority loops for
postprocessing, data logging, and Ethernet/serial communication. Built-in elemental I/O functions such as the FPGA Read/Write function provide a communication interface to the
highly optimized reconfigurable FPGA circuitry. Data values are read from the FPGA in integer format and are then converted to scaled engineering units in the controller.
CompactRIO Software Architecture
Note: NI Scan Engine is not supported on the cRIO-9075 and cRIO-9076.
Built-In Servers
In addition to programmatic communication via TCP/IP, UDP, Modbus/TCP, IrDA, and serial protocols, the CompactRIO controllers include built-in servers for Virtual Instrument
Software Architecture (VISA), HTTP, and FTP. The VISA server provides remote download and communication access to the reconfigurable I/O (RIO) FPGA over Ethernet. The
HTTP server provides a Web browser user interface to HTML pages, files, and the user interface of embedded LabVIEW applications through a Web browser plug-in. The FTP
server provides access to logged data or configuration files.
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Ordering Information
For a complete list of accessories, visit the product page on ni.com.
Products
Part
Number
Recommended Accessories
Part
Number
779998-01
Connector Block: Screw Terminal - NI 9978 4-pos screw terminal power supply
plugs (quantity 5)
196938-01
780471-01
Connector Block: Shielded - NI PS-15 Power Supply, 24 VDC, 5 A,
100-120/200-240 VAC Input
**Also Available: Screw Terminal
781093-01
Connector Block: Screw Terminal - NI 9979 Strain relief kit for 4-pos power
connector
196939-01
Connectivity Accessory: Shielded - NI PS-15 Power Supply, 24 VDC, 5 A,
781093-01
NI cRIO-9072
cRIO-9072 8-Slot Integrated 266 MHz Real-Time Ctrlr,
1M Gate FPGA
Requires:
NI cRIO-9073
cRIO-9073 8-Slot Integrated 266 MHz Real-Time Ctrlr,
2M Gate FPGA
Requires:
NI cRIO-9076
cRIO-9076 4-Slot Integrated 400 MHz Real-Time Ctrlr,
781716-01
3
LX45 FPGA
Requires: 1 Connectivity Accessory
100-120/200-240 VAC Input
NI cRIO-9075
cRIO-9075 4-Slot Integrated 400 MHz Real-Time Ctrlr,
LX25 FPGA
Requires: 1 Connectivity Accessory
781715-01
Connectivity Accessory: Shielded - NI PS-15 Power Supply, 24 VDC, 5 A,
100-120/200-240 VAC Input
781093-01
779999-01
Connectivity Accessory: Shielded - NI PS-15 Power Supply, 24 VDC, 5 A,
100-120/200-240 VAC Input
781093-01
NI cRIO-9074
cRIO-9074 8-Slot Integrated 400 MHz Real-Time Ctrlr,
2M Gate FPGA
Requires: 1 Connectivity Accessory
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Software Recommendations
LabVIEW Professional
Development System for
Windows
Advanced software tools for large project
development
NI LabVIEW FPGA Module
Define your own control algorithms with loop
rates up to 40 MHz
Automatic code generation using DAQ
Assistant and Instrument I/O Assistant
Execute multiple tasks simultaneously and
deterministically
Tight integration with a wide range of
hardware
Create your own I/O hardware without VHDL
coding or board design
Advanced measurement analysis and digital
signal processing
Implement custom timing and triggering logic
with 25 ns resolution
Open connectivity with DLLs, ActiveX, and
.NET objects
Graphically configure FPGAs on NI
reconfigurable I/O (RIO) hardware targets
Capability to build DLLs, executables, and
MSI installers
LabVIEW Real-Time Module
Design real-time applications with graphical
programming
Download to a dedicated target for reliable,
deterministic performance
Deploy as a distributed, stand-alone, or
embedded system
Use built-in PID control functions or create
your own control algorithms
Purchase individually or as part of the NI
Developer Suite
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Support and Services
System Assurance Programs
NI system assurance programs are designed to make it even easier for you to own an NI system. These programs include configuration and deployment services for your NI PXI,
CompactRIO, or Compact FieldPoint system. The NI Basic System Assurance Program provides a simple integration test and ensures that your system is delivered completely
assembled in one box. When you configure your system with the NI Standard System Assurance Program, you can select from available NI system driver sets and application
development environments to create customized, reorderable software configurations. Your system arrives fully assembled and tested in one box with your software preinstalled.
When you order your system with the standard program, you also receive system-specific documentation including a bill of materials, an integration test report, a recommended
maintenance plan, and frequently asked question documents. Finally, the standard program reduces the total cost of owning an NI system by providing three years of warranty
coverage and calibration service. Use the online product advisors at ni.com/advisor to find a system assurance program to meet your needs.
Calibration
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Calibration
NI measurement hardware is calibrated to ensure measurement accuracy and verify that the device meets its published specifications. NI offers a number of calibration services to
help maintain the ongoing accuracy of your measurement hardware. These services allow you to be completely confident in your measurements, and help you maintain
compliance to standards like ISO 9001, ANSI/NCSL Z540-1 and ISO/IEC 17025. To learn more about NI calibration services or to locate a qualified service center near you,
contact your local sales office or visit ni.com/calibration.
Technical Support
Get answers to your technical questions using the following National Instruments resources.
Support - Visit ni.com/support to access the NI KnowledgeBase, example programs, and tutorials or to contact our applications engineers who are located in NI sales
offices around the world and speak the local language.
Discussion Forums - Visit forums.ni.com for a diverse set of discussion boards on topics you care about.
Online Community - Visit community.ni.com to find, contribute, or collaborate on customer-contributed technical content with users like you.
Repair
While you may never need your hardware repaired, NI understands that unexpected events may lead to necessary repairs. NI offers repair services performed by highly trained
technicians who quickly return your device with the guarantee that it will perform to factory specifications. For more information, visit ni.com/repair.
Training and Certifications
The NI training and certification program delivers the fastest, most certain route to increased proficiency and productivity using NI software and hardware. Training builds the skills
to more efficiently develop robust, maintainable applications, while certification validates your knowledge and ability.
Classroom training in cities worldwide - the most comprehensive hands-on training taught by engineers.
On-site training at your facility - an excellent option to train multiple employees at the same time.
Online instructor-led training - lower-cost, remote training if classroom or on-site courses are not possible.
Course kits - lowest-cost, self-paced training that you can use as reference guides.
Training memberships and training credits - to buy now and schedule training later.
Visit ni.com/training for more information.
Extended Warranty
NI offers options for extending the standard product warranty to meet the life-cycle requirements of your project. In addition, because NI understands that your requirements may
change, the extended warranty is flexible in length and easily renewed. For more information, visit ni.com/warranty.
OEM
NI offers design-in consulting and product integration assistance if you need NI products for OEM applications. For information about special pricing and services for OEM
customers, visit ni.com/oem.
Alliance
Our Professional Services Team is comprised of NI applications engineers, NI Consulting Services, and a worldwide National Instruments Alliance Partner program of more than
600 independent consultants and integrators. Services range from start-up assistance to turnkey system integration. Visit ni.com/alliance.
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Detailed Specifications
The following specifications are typical for the – 20 to 55 °C operating temperature range unless otherwise noted.
Network
Network interface
10BaseT and 100BaseTX Ethernet
Compatibility
IEEE 802.3
Communication rates
10 Mbps, 100 Mbps, auto-negotiated
5
Maximum cabling distance
100 m/segment
RS-232 Serial Port
115,200 bps
Maximum baud rate
5, 6, 7, 8
Data bits
1, 2
Stop bits
Odd, Even, Mark, Space
Parity
RTS/CTS, XON/XOFF, DTR/DSR
Flow control
SMB Connector (cRIO-9074 Only)
Output Characteristics
Minimum high-level output voltage
With –100 μA output current
2.9 V
With –16 mA output current
2.4 V
2.3 V
With –24 mA output current
Maximum low-level output voltage
With 100 μA output current
0.10 V
With 16 mA output current
0.40 V
0.55 V
With 24 mA output current
Driver type
CMOS
Maximum sink/source current
±24 mA
Maximum 3-state output leakage current
±5 μA
Input Characteristics
Minimum input voltage
0V
Minimum low-level input voltage
0.94 V
Maximum high-level input voltage
2.43 V
Maximum input voltage
5.5 V
Typical input capacitance
2.5 pF
Typical resistive strapping
1 kΩ to 3.3 V
Memory
cRIO-9072, cRIO-9073
Nonvolatile
128 MB
System memory
64 MB
cRIO-9074
Nonvolatile
256 MB
System memory
128 MB
Reconfigurable FPGA
6
Reconfigurable FPGA
cRIO-9072
17,280
Number of logic cells
432 kbits
Available embedded RAM
cRIO-9073, cRIO-9074
Number of logic cells
46,080
Available embedded RAM
720 kbits
Internal Real-Time Clock
200 ppm; 35 ppm at 25 °C
Accuracy
Power Requirements
Caution You must use a National Electric Code (NEC) UL Listed Class 2 power supply with the cRIO-9072/3/4.
Recommended power supply
48 W, 24 VDC
Power consumption
20 W maximum
Power supply input range
19 to 30 V
Physical Characteristics
If you need to clean the controller, wipe it with a dry towel.
0.5 to 2.5 mm 2 (24 to 12 AWG) copper conductor wire with 10 mm (0.39 in.) of
insulation stripped from the end
0.5 to 0.6 N · m (4.4 to 5.3 lb · in.)
Screw-terminal wiring
Torque for screw terminals
929 g (32.7 oz)
Weight
Safety Voltages
Connect only voltages that are within these limits.
35 V max, Measurement Category I
V terminal to C terminal
Measurement Category I is for measurements performed on circuits not directly connected to the electrical distribution system referred to as MAINS voltage. MAINS is a
hazardous live electrical supply system that powers equipment. This category is for measurements of voltages from specially protected secondary circuits. Such voltage
measurements include signal levels, special equipment, limited-energy parts of equipment, circuits powered by regulated low-voltage sources, and electronics.
Caution Do not connect the system to signals or use for measurements within Measurement Categories II, III, or IV.
Safety Standards
This product is designed to meet the requirements of the following standards of safety for electrical equipment for measurement, control, and laboratory use:
IEC 61010-1, EN 61010-1
UL 61010-1, CSA 61010-1
Note For UL and other safety certifications, refer to the product label or the Online Product Certification section.
Electromagnetic Compatibility
This product meets the requirements of the following EMC standards for electrical equipment for measurement, control, and laboratory use:
EN 61326 (IEC 61326): Class A emissions; Industrial Immunity
EN 55011 (CISPR 11): Group 1, Class A emissions
AS/NZS CISPR 11: Group 1, Class A emissions
FCC 47 CFR Part 15B: Class A emissions
7
FCC 47 CFR Part 15B: Class A emissions
ICES-001: Class A emissions
Note For the standards applied to assess the EMC of this product, refer to the Online Product Certification section.
Note For EMC compliance, operate this product according to the documentation.
CE Compliance
This product meets the essential requirements of applicable European Directives, as amended for CE marking, as follows:
2006/95/EC; Low-Voltage Directive (safety)
2004/108/EC; Electromagnetic Compatibility Directive (EMC)
Online Product Certification
Refer to the product Declaration of Conformity (DoC) for additional regulatory compliance information. To obtain product certifications and the DoC for this product, visit
ni.com/certification, search by module number or product line, and click the appropriate link in the Certification column.
Environmental Management
National Instruments is committed to designing and manufacturing products in an environmentally responsible manner. NI recognizes that eliminating certain hazardous
substances from our products is beneficial not only to the environment but also to NI customers.
For additional environmental information, refer to the NI and the Environment Web page at ni.com/environment. This page contains the environmental regulations and directives
with which NI complies, as well as other environmental information not included in this document.
Waste Electrical and Electronic Equipment (WEEE)
EU Customers At the end of the product life cycle, all products must be sent to a WEEE recycling center. For more information about WEEE recycling centers, National
Instruments WEEE initiatives, and compliance with WEEE Directive 2002/96/EC on Waste Electrical and Electronic Equipment, visit ni.com/environment/weee.htm.
Battery Replacement and Disposal
This device contains a long-life coin cell battery. If you need to replace it, use the Return Material Authorization (RMA) process or contact an authorized National Instruments
sevice representative.
After replacement, recycle the old battery. For additional information, visit ni.com/environment.
Hazardous Locations
U.S. (UL)
Class I, Division 2, Groups A, B, C, D, T4; Class I, Zone 2, AEx nL IIC T4
Canada (C-UL)
Class I, Division 2, Groups A, B, C, D, T4; Class I, Zone 2, Ex nL IIC T4
Europe (DEMKO)
Ex nL IIC T4 (part numbers beginning with 192172F and 198944 only)
Environmental
The cRIO-9072/3/4 is intended for indoor use only, but it may be used outdoors if mounted in a suitably rated enclosure.
– 20 to 55 °C
Operating temperature (IEC 60068-2-1, IEC 60068-2-2)
Note To meet this operating temperature range, follow the guidelines in the installation instructions for your CompactRIO system.
Storage temperature (IEC 60068-2-1, IEC 60068-2-2)
– 40 to 85 °C
Ingress protection
IP 40
10 to 90% RH, noncondensing
Operating humidity (IEC 60068-2-56)
5 to 95% RH, noncondensing
Storage humidity (IEC 60068-2-56)
2,000 m
Maximum altitude
2
Pollution Degree (IEC 60664)
Shock and Vibration
8
Shock and Vibration
To meet these specifications, you must panel mount the CompactRIO system and affix ferrules to the ends of the power terminal wires.
30 g, 11 ms half sine 50 g, 3 ms half sine, 18 shocks at 6 orientations
Operating shock (IEC 60068-2-27)
5 grms, 10 to 500 Hz
Operating vibration, random (IEC 60068-2-64)
5 g, 10 to 500 Hz
Operating vibration, sinusoidal (IEC 60068-2-6)
Cabling
The following table shows the standard Ethernet cable wiring connections for both normal and crossover cables.
Ethernet Cable Wiring Connections
Pin Connector 1 Connector 2 (Normal) Connector 2 (Crossover)
1
white/orange white/orange
white/green
2
orange
orange
green
3
white/green
white/green
white/orange
4
blue
blue
blue
5
white/blue
white/blue
white/blue
6
green
green
orange
7
white/brown
white/brown
white/brown
8
brown
brown
brown
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9
Pinouts/Front Panel Connections
Ethernet Connector Pinout
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